Novel cyclone component of dust cup
Technical Field
The invention relates to the related technical field of dust collectors, in particular to a novel cyclone component of a dust cup.
Background
The dust collector mainly comprises three parts of dust generation, dust collection and dust filtration, and generally comprises a series excited rectifier motor, a centrifugal fan, a dust filter (bag) and a dust collection accessory. The power of a typical vacuum cleaner is 400-1000W or more, and the power of a portable vacuum cleaner is typically 250W or less. The dust collector can remove dust and is mainly characterized in that an electric exhaust fan is arranged on the head part of the dust collector. The rotating shaft of the exhaust fan is provided with a fan blade wheel, after the power is on, the exhaust fan can generate higher suction force and pressure at the rotating speed of 500 circles per second, under the action of the suction force and the pressure, air is discharged at high speed, and the air in the fan is continuously supplemented by the air in the dust suction part at the front end of the fan, so that the interior of the dust collector generates instant vacuum, and negative pressure difference is formed between the air and the external atmospheric pressure, and the air containing dust is sucked under the action of the negative pressure difference. The dust and other impurities enter the dust filtering bag sequentially through the carpet or floor brush, the long connecting pipe, the bent pipe, the hose and the hose joint, the dust and other impurities are retained in the dust filtering bag, and the air is discharged from the tail of the machine body after being purified by the filter disc.
The dust cup filters and separates rubbish and gas through the vacuum air current that the motor rotated at a high speed, and filtration materials such as rethread HEPA, air-purifying to avoid causing secondary pollution. The dust bag has the advantages of no need of frequent replacement, and the disadvantage of cleaning after dust collection. The dust cup filtration is the main filtration mode of the dust collector, most dust collectors are the dust cup filtration, the dust cup filtration is also the upgrading of the dust bag filtration, and the dust cup filtration has the advantages of no consumable and avoiding the secondary investment of funds. The existing dust cup has the problem that a filter screen is easy to be blocked in the using process.
Disclosure of Invention
The invention provides a novel dust cup cyclone component which is not easy to block a filter screen, and aims to overcome the defects in the prior art.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a novel cyclone subassembly of dirt cup, includes dirt cup body, dirt cup dust collar, whirlwind awl, awl apron and air inlet rack all arrange the inside of dirt cup body in, the lower extreme inside of dirt cup body is equipped with the air inlet pipe, dirt cup dust collar install on the air inlet pipe, the whirlwind awl on be equipped with air-supply line, separation core and air outlet, the whirlwind awl pass through the air-supply line and be connected with dirt cup dust collar, the air-supply line of whirlwind awl communicates with the air outlet through separation core, the side at the whirlwind awl is installed to the awl apron, the air inlet rack install on the air outlet of whirlwind awl, the side of separation core is equipped with a plurality of evenly distributed's guide pages, the guide page and use the separation core to be anticlockwise evenly distributed as the center.
Through the design of the dust cup dust-blocking ring, the dust entering the air inlet circular tube of the dust cup body can enter the air inlet tube of the cyclone cone and cannot leak into the dust cup body, so that the dust filtering effect is improved; through the structural design of the separation core, on one hand, dust entering the cyclone cone can be guided to enter the dust cup body along the anticlockwise rotation, meanwhile, filtered air is discharged from the air outlet, the dust can be guided to enter the dust cup body along the anticlockwise rotation through the design of the guide pages, the dust can not be directly filtered through the separation core, a filter screen on the separation core is not easy to block, the dust filtering effect is improved, and the air inlet net frame can filter the dust again, so that the dust filtering effect is further improved.
Preferably, the left side of cyclone cone is the separation chamber, the right side of cyclone cone is the air-out chamber, the separation chamber intercommunication of air-supply line and cyclone cone, the separation core install in the separation intracavity of cyclone cone, the separation chamber of cyclone cone communicates with the air-out chamber of cyclone cone through the separation core, the awl apron install on the air-out chamber of cyclone cone, the separation chamber on and place the position department in air-supply line outside in and be equipped with the dust removal mouth, the separation chamber is arranged in the degree of depth in the separation core outside and is reduced gradually along the anticlockwise direction of separation core from the air-supply line to the dust removal mouth. Through the structural design, the dust entering through the air inlet pipe is centrifugally rotated anticlockwise, so that the dust can be thrown onto the inner wall of the separation cavity, and the dust is discharged from the dust removing opening under the action of self gravity, so that the filtering effect is greatly improved.
Preferably, the shape of the separation core is cylindrical, the upper end face of the separation core is provided with air outlet meshes, the guide pages are arranged on the outer side face of the separation core and uniformly distributed on the outer side face of the separation core, through holes are formed between every two adjacent guide pages, the lower end face of the separation core is communicated with the air outlet cavity, the cross section of each guide page is arc-shaped, one end of each guide page is arranged on the side face of the separation core and is integrally formed with the separation core, the outer side face of the other end of each guide page is provided with an arc-shaped section, the arc-shaped sections on all the guide pages are on the same diameter circle, and the length of each guide page is larger than the distance between every two adjacent guide pages on the side face of the separation core. The cylindrical design of the separating core enables the air in the separating cavity to have the same side acting force on the separating core, the reliability stability of the guide pages is improved, dust can be guided by the circular arc-shaped section to do centrifugal motion in the separating cavity through the structural design of the circular arc-shaped section on the guide pages, the dust can not be directly hit on the guide pages, the reliability of the guide pages is improved, meanwhile, the length of the guide pages is designed, dust can be prevented from entering the air outlet cavity from the through holes between two adjacent guide pages, but the air can enter the separating cavity through the through holes, so that the pressure in the separating cavity can be reduced, and the filtering effect of the separating core can be improved.
Preferably, the upper end face of the separation core comprises a center ring, a middle ring and a peripheral ring, the air outlet meshes are uniformly distributed on the center ring, the middle ring and the peripheral ring, the density of the air outlet meshes in the center ring is smaller than that of the air outlet meshes in the middle ring, the density of the air outlet meshes in the middle ring is smaller than that of the air outlet meshes in the peripheral ring, the center ring, the middle ring and the peripheral ring are uniformly distributed on the upper end face of the separation core from inside to outside, the air inlet meshes of the center ring are formed by two semicircular arc holes, the air inlet meshes of the middle ring are formed by a plurality of first fan-shaped holes which are uniformly distributed in a radial manner, the air inlet meshes of the peripheral ring are formed by a plurality of second fan-shaped holes which are uniformly distributed in a radial manner, and the area of the semicircular arc holes is larger than that of the first fan-shaped holes, and the area of the first fan-shaped holes is larger than that of the second fan-shaped holes. Through the design of the air inlet mesh structures on the center ring, the middle ring and the peripheral ring, the dust filtering effect can be improved by the centrifugal force effect, the dust density is gradually reduced from the inner wall of the separation cavity to the middle of the separation core, the area of the semicircular arc holes is larger than that of the first fan-shaped holes, the area of the first fan-shaped holes is larger than that of the second fan-shaped holes, the air of the center ring of the separation core is easy to enter the air outlet cavity, the air of the middle ring of the separation core enters the air outlet cavity, and finally the air of the outer ring of the separation core enters the air outlet cavity.
Preferably, the outer side surface of the air inlet circular tube is provided with a guide convex rail, the outer side surface of the dust cup dust ring is provided with a guide groove matched with the guide convex rail, and one end of the dust cup dust ring is sleeved on the air inlet circular tube and is positioned together through the cooperation of the guide convex rail and the guide groove. Through the design of the guide convex rail and the guide groove, the dust cup dust ring is convenient to detach and install, and the later maintenance is facilitated.
Preferably, a sealing ring is arranged in the middle of the other end of the dust cup dust-blocking ring, a plurality of sealing sheets are arranged in the sealing ring, the sealing sheets are radially distributed in the sealing ring, a dust-blocking flange is arranged at the outer edge of the other end of the dust cup dust-blocking ring, an air inlet ring matched with the dust-blocking flange is arranged on the air inlet pipe, and the air inlet pipe is positioned at the other end of the dust cup dust-blocking ring through the matching of the air inlet ring and the dust-blocking flange. Through the design of sealing washer and sealing washer, can carry out once filtration to the dust of macroparticle, prevent that the dust particle from too big entering into the cyclone cone and influencing the use of cyclone cone.
Preferably, the air outlet cavity of the cyclone cone is provided with a cover plate groove, the cone cover plate is provided with a cover plate flanging matched with the cover plate groove, and the cone cover plate is positioned and installed on the air outlet cavity of the cyclone cone through the matching of the cover plate flanging and the cover plate groove. Through the design of apron groove and apron turn-ups, made things convenient for the dismantlement and the installation of whirlwind awl and awl apron, be favorable to the maintenance of later stage.
Preferably, the air outlet of the cyclone cone is provided with a limiting protrusion, the side surface of the dust cup body is provided with a limiting groove, and the cyclone cone is installed in the dust cup body through the matching of the limiting protrusion and the limiting groove. Through the design of spacing arch and spacing groove, make things convenient for dismantlement and the installation between cyclone cone and the dirt cup body, be favorable to the maintenance of later stage.
Preferably, a net rack groove is arranged in the air outlet of the cyclone cone, a net rack sealing ring is arranged in the net rack groove, and the air inlet net rack is arranged in the net rack groove of the air outlet through the net rack sealing ring. Through the design of rack groove and rack sealing washer, can realize the sealing connection between air inlet rack and the whirlwind awl, prevent that the dust from entering into in the motor, influence the practicality of whole dust catcher, fail safe nature is high.
Preferably, the shape of the air inlet net rack is circular, a filtering HEPA and a handle rack are arranged in the middle of the air inlet net rack, the handle rack and the air inlet net rack are integrally formed, and the filtering HEPA is arranged in the middle of the air inlet net rack and connected with the handle rack. Through the design of the handle frame, the air inlet net rack is convenient to detach and install, the later maintenance is facilitated, and the dust filtering effect is improved through the design of the filtering HEPA.
The dust cup has the beneficial effects that the dust filtering effect is improved, the guide page is designed to enable dust to be led to rotate anticlockwise and enter the dust cup body, the dust can not be directly filtered through the separating core, the dust is not easy to block the filter screen on the separating core, the safety and the reliability are high, the disassembly and the installation are convenient, and the later maintenance is facilitated.
Drawings
FIG. 1 is a schematic diagram of an explosive structure of the present invention;
Fig. 2 is a schematic view of the structure of a cyclone cone.
In the figure, the air inlet pipe is characterized by comprising the following components of a limiting groove 1, a guiding groove 2, a sealing ring 3, a sealing sheet 4, an air inlet pipe 5, a guiding page 6, a cover plate flanging 8, a cone cover plate 9, a net rack groove 10, an air outlet cavity 11, filtering handkerchief 12, a handle frame 13, an air inlet net rack 14, an air outlet 15, a separating core 16, a cyclone cone 17, a dust removing opening 18, an air inlet ring 19, a dust cup dust-blocking ring 20, a dust cup body 21, a limiting bulge 22, a separating cavity 23, an air outlet mesh 24, a central ring 25, a middle ring 26, a peripheral ring 27, a dust-blocking flanging 28 and a circular arc-shaped section.
Detailed Description
The invention is further described below with reference to the drawings and detailed description.
In the embodiment shown in fig. 1 and 2, a new cyclone component of a dust cup comprises a dust cup body 20, a dust cup dust ring 19, a cyclone cone 16, a cone cover plate 8 and an air inlet net rack 13, wherein the dust cup dust ring 19, the cyclone cone 16, the cone cover plate 8 and the air inlet net rack 13 are all arranged in the dust cup body 20, an air inlet circular tube is arranged in the lower end of the dust cup body 20, the dust cup dust ring 19 is arranged on the air inlet circular tube, an air inlet pipe 5, a separation core 15 and an air outlet 14 are arranged on the cyclone cone 16, the cyclone cone 16 is connected with the dust cup dust ring 19 through the air inlet pipe 5, the air inlet pipe 5 of the cyclone cone 16 is communicated with the air outlet 14 through the separation core 15, the cone cover plate 8 is arranged on the side surface of the cyclone cone 16, the air inlet net rack 13 is arranged on the air outlet 14 of the cyclone cone 16, a plurality of evenly distributed guide pages 6 are arranged on the side surface of the separation core 15, and the guide pages 6 are evenly distributed in a counterclockwise direction by taking the separation core 15 as a center.
As shown in fig. 2, the left side of the cyclone cone 16 is a separation cavity 22, the right side of the cyclone cone 16 is an air outlet cavity 10, the air inlet pipe 5 is communicated with the separation cavity 22 of the cyclone cone 16, the separation core 15 is installed in the separation cavity 22 of the cyclone cone 16, the separation cavity 22 of the cyclone cone 16 is communicated with the air outlet cavity 10 of the cyclone cone 16 through the separation core 15, the cone cover plate 8 is installed on the air outlet cavity 10 of the cyclone cone 16, a dust removing opening 17 is formed in the separation cavity 22 and is arranged at the position of the outer side of the air inlet pipe 5, and the depth of the separation cavity 22 arranged at the outer side of the separation core 15 is gradually reduced from the air inlet pipe 5 to the dust removing opening 17 along the anticlockwise direction of the separation core 15. The shape of the separation core 15 is cylindrical, the upper end face of the separation core 15 is provided with an air outlet mesh 23, the guide pages 6 are arranged on the outer side face of the separation core 15 and uniformly distributed on the outer side face of the separation core 15, through holes are formed between two adjacent guide pages 6, the lower end face of the separation core 15 is communicated with the air outlet cavity 10, the cross section of each guide page 6 is arc-shaped, one end of each guide page 6 is arranged on the side face of the separation core 15 and is integrally formed with the separation core 15, the other end outer side face of each guide page 6 is provided with an arc-shaped tangent plane 28, the arc-shaped tangent planes 28 on all the guide pages 6 are on the same diameter circle, and the length of each guide page 6 is larger than the distance between two adjacent guide pages 6 on the side face of the separation core 15.
As shown in fig. 2, the upper end surface of the separation core 15 includes a central ring 24, a middle ring 25 and a peripheral ring 26, and the air outlet mesh openings 23 are uniformly distributed on the central ring 24, the middle ring 25 and the peripheral ring 26, and the density of the air outlet mesh openings 23 in the central ring 24 is smaller than that of the air outlet mesh openings 23 in the middle ring 25, and the density of the air outlet mesh openings 23 in the middle ring 25 is smaller than that of the air outlet mesh openings 23 in the peripheral ring 26. The air outlet cavity 10 of the cyclone cone 16 is provided with a cover plate groove, the cone cover plate 8 is provided with a cover plate flanging 7 matched with the cover plate groove, the cone cover plate 8 is installed on the air outlet cavity 10 of the cyclone cone 16 through the matching positioning of the cover plate flanging 7 and the cover plate groove, the central ring 24, the middle ring 25 and the peripheral ring 26 are distributed at equal intervals from inside to outside on the upper end face of the separation core 15, the air inlet mesh 23 of the central ring 24 is composed of two semicircular arc holes, the air inlet mesh 23 of the middle ring 25 is composed of a plurality of first fan-shaped holes which are uniformly distributed in a radial manner, the air inlet mesh 23 of the peripheral ring 26 is composed of a plurality of second fan-shaped holes which are uniformly distributed in a radial manner, and the area of the semicircular arc holes is larger than that of the first fan-shaped holes.
The outer side face of the air inlet circular tube is provided with a guide convex rail, the outer side face of the dust cup dust retainer 19 is provided with a guide groove 2 matched with the guide convex rail, and one end of the dust cup dust retainer 19 is sleeved on the air inlet circular tube and is positioned together through the cooperation of the guide convex rail and the guide groove 2. The middle sealing ring 3 that is equipped with of the other end of dirt cup dust collar 19, be equipped with a plurality of sealing pieces 4 in the sealing ring 3, sealing piece 4 is radial distribution in sealing ring 3, and the other end outward flange department of dirt cup dust collar 19 is equipped with the dust and keeps off turn-ups 27, is equipped with on the air-supply line 5 with dust and keeps off turn-ups 27 assorted air inlet ring 18, the air-supply line 5 passes through the cooperation location of air inlet ring 18 and dust and turn-ups 27 on the other end of dirt cup dust collar 19.
The air outlet 14 of the cyclone cone 16 is provided with a limiting protrusion 21, the side surface of the dust cup body 20 is provided with a limiting groove 1, and the cyclone cone 16 is installed in the dust cup body 20 through the matching of the limiting protrusion 21 and the limiting groove 1. The air outlet 14 of the cyclone cone 16 is internally provided with a net rack groove 9, a net rack sealing ring is arranged in the net rack groove 9, and the air inlet net rack 13 is arranged in the net rack groove 9 of the air outlet 14 through the net rack sealing ring. The shape of the air inlet net rack 13 is circular, the middle of the air inlet net rack 13 is provided with a filter HEPA 11 and a handle rack 12, the handle rack 12 and the air inlet net rack 13 are integrally formed, and the filter HEPA 11 is arranged in the middle of the air inlet net rack 13 and is connected with the handle rack 12.
When the dust cup assembly (HJL 1800B) is used, firstly, the cone cover plate 8 is installed on the cyclone cone 16 through the matching of the cover plate groove and the cover plate flange 7 to form the air outlet cavity 10, then the dust cup dust retainer 19 is installed and positioned on an air inlet circular tube of the dust cup body 20 through the design of the guide convex rail and the guide groove 2, the air inlet ring 18 on the air inlet tube 5 and the dust retainer flange 27 are installed on the dust cup dust retainer 19, the cyclone cone 16 is installed inside the dust cup body 20 through the design of the limit bulge 21 and the limit groove 1, meanwhile, dust is filtered once through the design of the seal ring 3 and the seal piece 4, then the dust enters the separation cavity 22, is enabled to fall into the dust cup body 20 through the centrifugal force from the dust outlet 17 under the effect of the centrifugal force of the dust, the dust is filtered again into the air outlet cavity 10 through the separation core 15, and finally, the air inlet net frame 13 is installed on the air outlet cone 16 through the design of the net frame groove 9 and the seal ring 14, and the dust is filtered again through the three air outlets 11 in the cyclone cone 16.