CN111685648A - New whirlwind subassembly of dirt cup - Google Patents
New whirlwind subassembly of dirt cup Download PDFInfo
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- CN111685648A CN111685648A CN202010639205.XA CN202010639205A CN111685648A CN 111685648 A CN111685648 A CN 111685648A CN 202010639205 A CN202010639205 A CN 202010639205A CN 111685648 A CN111685648 A CN 111685648A
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/10—Filters; Dust separators; Dust removal; Automatic exchange of filters
- A47L9/12—Dry filters
- A47L9/122—Dry filters flat
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/10—Filters; Dust separators; Dust removal; Automatic exchange of filters
- A47L9/16—Arrangement or disposition of cyclones or other devices with centrifugal action
- A47L9/1608—Cyclonic chamber constructions
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/10—Filters; Dust separators; Dust removal; Automatic exchange of filters
- A47L9/16—Arrangement or disposition of cyclones or other devices with centrifugal action
- A47L9/1616—Multiple arrangement thereof
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/10—Filters; Dust separators; Dust removal; Automatic exchange of filters
- A47L9/16—Arrangement or disposition of cyclones or other devices with centrifugal action
- A47L9/1683—Dust collecting chambers; Dust collecting receptacles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cyclones (AREA)
- Filters For Electric Vacuum Cleaners (AREA)
Abstract
本发明公开了一种尘杯新旋风组件。它包括尘杯本体、尘杯挡尘圈、旋风锥、锥盖板和进风网架,尘杯挡尘圈、旋风锥、锥盖板和进风网架均置于尘杯本体的内部,尘杯本体的下端内部设有进风圆管,尘杯挡尘圈安装在进风圆管上,旋风锥上设有进风管、分离芯和出风口,旋风锥通过进风管与尘杯挡尘圈连接,旋风锥的进风管通过分离芯与出风口连通,锥盖板安装在旋风锥的侧面,进风网架安装在旋风锥的出风口上,分离芯的侧面设有若干均匀分布的导向页,导向页以分离芯为中心呈逆时针方向均匀分布。本发明的有益效果是:提高了对灰尘的过滤效果;灰尘不易堵塞分离芯上的过滤网;安全可靠性高,方便拆卸与安装,有利于后期的维护。
The invention discloses a new cyclone assembly for a dust cup. It includes a dust cup body, a dust cup dust retaining ring, a cyclone cone, a cone cover plate and an air inlet grid. The dust cup dust retaining ring, the cyclone cone, the cone cover plate and the air inlet grid are all placed inside the dust cup body. The lower end of the dust cup body is provided with an air inlet round pipe, the dust cup dust retaining ring is installed on the air inlet round pipe, and the cyclone cone is provided with an air inlet pipe, a separation core and an air outlet, and the cyclone cone passes through the air inlet pipe and the dust cup. The dust retaining ring is connected, the air inlet pipe of the cyclone cone is connected with the air outlet through the separation core, the cone cover is installed on the side of the cyclone cone, the air inlet grid is installed on the air outlet of the cyclone cone, and the side of the separation core is provided with several uniform Distributed guide pages, the guide pages are evenly distributed in the counterclockwise direction with the separation core as the center. The beneficial effects of the invention are as follows: the filtering effect of dust is improved; the dust is not easy to block the filter screen on the separation core; the safety and reliability are high, the disassembly and installation are convenient, and the later maintenance is favorable.
Description
技术领域technical field
本发明涉及吸尘器相关技术领域,尤其是指一种尘杯新旋风组件。The invention relates to the related technical field of vacuum cleaners, in particular to a new cyclone assembly for dust cups.
背景技术Background technique
吸尘器主要由起尘、吸尘、滤尘三部分组成,一般包括串激整流子电动机、离心式风机、滤尘器(袋)和吸尘附件。一般吸尘器的功率为400-1000W或更高,便携式吸尘器的功率一般为250W及其以下。吸尘器能除尘,主要在于它的“头部”装有一个电动抽风机。抽风机的转轴上有风叶轮,通电后,抽风机会以每秒500圈的转速产生较高的吸力和压力,在吸力和压力的作用下,空气高速排出,而风机前端吸尘部分的空气不断地补充风机中的空气,致使吸尘器内部产生瞬时真空,和外界大气压形成负压差,在此压差的作用下,吸入含灰尘的空气。灰尘等杂物依次通过地毯或地板刷、长接管、弯管、软管、软管接头进入滤尘袋,灰尘等杂物滞留在滤尘袋内,空气经过滤片净化后,再由机体尾部排出。The vacuum cleaner is mainly composed of three parts: dust collection, dust collection, and dust filter. Generally, it includes a series-excited commutator motor, a centrifugal fan, a dust filter (bag) and a dust collection accessory. The power of general vacuum cleaners is 400-1000W or higher, and the power of portable vacuum cleaners is generally 250W and below. The vacuum cleaner can remove dust, mainly because its "head" is equipped with an electric exhaust fan. There is a wind impeller on the rotating shaft of the exhaust fan. After the power is turned on, the exhaust fan will generate high suction and pressure at a speed of 500 revolutions per second. The air in the fan is replenished, causing an instantaneous vacuum inside the vacuum cleaner to form a negative pressure difference with the outside atmospheric pressure. Under the action of this pressure difference, the dust-containing air is inhaled. Dust and other sundries enter the dust filter bag in turn through the carpet or floor brush, long connecting pipe, elbow, hose, and hose joint.
尘杯过滤是通过电机高速旋转的真空气流分离垃圾和气体,再通过HEPA等过滤材质,净化空气,以免造成二次污染。优点是不用经常更换尘袋;缺点是吸尘完毕后要进行清理。尘杯过滤是吸尘器的主要过滤方式,大部分吸尘器都是尘杯过滤,它也是尘袋过滤的升级,它还有一个优点是无耗材,避免资金的二次投入。现有的尘杯在使用过程中存在容易堵塞过滤网的问题。Dust cup filtration is to separate garbage and gas through the high-speed rotating vacuum airflow of the motor, and then pass through HEPA and other filter materials to purify the air to avoid secondary pollution. The advantage is that the dust bag does not need to be replaced frequently; the disadvantage is that it needs to be cleaned after vacuuming. Dust cup filtration is the main filtration method of vacuum cleaners. Most vacuum cleaners use dust cup filtration. It is also an upgrade of dust bag filtration. It also has the advantage of no consumables, avoiding secondary investment of funds. The existing dust cup has the problem that the filter screen is easily blocked during use.
发明内容SUMMARY OF THE INVENTION
本发明是为了克服现有技术中存在上述的不足,提供了一种不易堵塞过滤网的尘杯新旋风组件。The present invention provides a new dust cup cyclone assembly which is not easy to block the filter screen in order to overcome the above-mentioned deficiencies in the prior art.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种尘杯新旋风组件,包括尘杯本体、尘杯挡尘圈、旋风锥、锥盖板和进风网架,所述的尘杯挡尘圈、旋风锥、锥盖板和进风网架均置于尘杯本体的内部,所述尘杯本体的下端内部设有进风圆管,所述的尘杯挡尘圈安装在进风圆管上,所述的旋风锥上设有进风管、分离芯和出风口,所述的旋风锥通过进风管与尘杯挡尘圈连接,所述旋风锥的进风管通过分离芯与出风口连通,所述的锥盖板安装在旋风锥的侧面,所述的进风网架安装在旋风锥的出风口上,所述分离芯的侧面设有若干均匀分布的导向页,所述的导向页以分离芯为中心呈逆时针方向均匀分布。A new dust cup cyclone assembly, comprising a dust cup body, a dust cup dust retaining ring, a cyclone cone, a cone cover plate and an air inlet net frame, the dust cup dust retaining ring, the cyclone cone, the cone cover plate and the air inlet net The racks are placed inside the dust cup body, the lower end of the dust cup body is provided with an air inlet pipe, the dust cup dust retaining ring is installed on the air inlet pipe, and the cyclone cone is provided with an air inlet pipe. The air duct, the separation core and the air outlet, the cyclone cone is connected with the dust cup dust retaining ring through the air inlet pipe, the air inlet pipe of the cyclone cone is connected with the air outlet through the separation core, and the cone cover is installed on the The side of the cyclone cone, the air inlet grid is installed on the air outlet of the cyclone cone, the side of the separation core is provided with a number of evenly distributed guide pages, and the guide pages are centered on the separation core in a counterclockwise direction Evenly distributed.
通过尘杯挡尘圈的设计,使得尘杯本体的进风圆管内进入的灰尘能够进入到旋风锥的进风管中,而不会泄漏到尘杯本体中,提高了对灰尘的过滤效果;而通过分离芯的结构设计,一方面能够引导进入旋风锥的灰尘沿着逆时针旋转进入到尘杯本体中,同时过滤之后的空气从出风口排出,而导向页的设计能够使得灰尘能够被引导着逆时针旋转进入到尘杯本体中,而不会直接通过分离芯进行过滤,使得灰尘不易堵塞分离芯上的过滤网,提高了灰尘的过滤效果;而进风网架的设计能够再次对灰尘进行过滤,从而更进一步的提高灰尘的过滤效果。Through the design of the dust cup dust retaining ring, the dust entering the air inlet pipe of the dust cup body can enter the air inlet pipe of the cyclone cone without leaking into the dust cup body, which improves the filtering effect of dust; Through the structure design of the separation core, on the one hand, the dust entering the cyclone cone can be guided into the dust cup body along the counterclockwise rotation, and the filtered air is discharged from the air outlet, and the design of the guide page can make the dust can be guided. It rotates counterclockwise and enters into the dust cup body, instead of being filtered directly through the separation core, so that the dust is not easy to block the filter screen on the separation core, which improves the filtering effect of dust; Filter to further improve the filtering effect of dust.
作为优选,所述旋风锥的左侧为分离腔,所述旋风锥的右侧为出风腔,所述的进风管与旋风锥的分离腔连通,所述的分离芯安装在旋风锥的分离腔内,所述旋风锥的分离腔通过分离芯与旋风锥的出风腔连通,所述的锥盖板安装在旋风锥的出风腔上,所述的分离腔上且置于进风管外侧所在的位置处设有除尘口,所述分离腔置于分离芯外侧的深度沿着分离芯的逆时针方向从进风管到除尘口逐渐减小。通过上述结构设计,实现了进风管进入的灰尘逆时针的离心旋转,使得灰尘能够被甩到分离腔的内壁上,而灰尘受自身重力作用从除尘口排除,大大提高了过滤效果。Preferably, the left side of the cyclone cone is a separation cavity, the right side of the cyclone cone is an air outlet cavity, the air inlet pipe is communicated with the separation cavity of the cyclone cone, and the separation core is installed on the cyclone cone. In the separation cavity, the separation cavity of the cyclone cone is communicated with the air outlet cavity of the cyclone cone through the separation core, the cone cover is installed on the air outlet cavity of the cyclone cone, and the separation cavity is placed on the air inlet. A dust removal port is provided at the position on the outer side of the pipe, and the depth of the separation cavity placed on the outer side of the separation core gradually decreases from the air inlet pipe to the dust removal port along the counterclockwise direction of the separation core. Through the above structural design, the counterclockwise centrifugal rotation of the dust entering the air inlet pipe is realized, so that the dust can be thrown onto the inner wall of the separation chamber, and the dust is discharged from the dust removal port by its own gravity, which greatly improves the filtering effect.
作为优选,所述分离芯的形状呈圆柱形,所述分离芯的上端面上设有出风网孔,所述的导向页置于分离芯的外侧面上且均匀分布在分离芯的外侧面上,相邻两个导向页之间设有通孔,所述分离芯的下端面与出风腔连通,所述导向页的横截面形状呈圆弧状,所述导向页的一端安装在分离芯的侧面且与分离芯是一体成型的,所述导向页的另一端外侧面上设有圆弧形切面,所有导向页上的圆弧型切面在同一直径的圆形上,所述导向页的长度大于分离芯侧面上相邻两个导向页之间的距离。通过进风网孔和通孔的设计,提高了空气的流通性,确保尘杯本体内空气压强更为平衡,提高了安全可靠性;而分离芯的圆柱形设计使得分离腔内的空气对分离芯的侧面作用力是相同的,提高了导向页的可靠稳定性,通过导向页上圆弧形切面的结构设计,使得灰尘会被圆弧形切面引导在分离腔内做离心运动,而不会直接打击到导向页上,提高了导向页的可靠性,同时导向页的长度设计,能够防止灰尘从相邻两个导向页之间的通孔进入到出风腔内,但是却能够让空气通过通孔进入到分离腔,一方面能够减小分离腔内的压强,另一方面能够提高分离芯的过滤效果。Preferably, the shape of the separation core is cylindrical, the upper end surface of the separation core is provided with an air outlet mesh, and the guide pages are placed on the outer surface of the separation core and evenly distributed on the outer surface of the separation core On the top, a through hole is provided between two adjacent guide pages, the lower end surface of the separation core is communicated with the air outlet cavity, the cross-sectional shape of the guide leaf is arc-shaped, and one end of the guide leaf is installed on the separation core. The side of the core is integrally formed with the separating core, the outer side of the other end of the guide leaf is provided with an arc-shaped cut surface, and the arc-shaped cut surfaces on all guide leaves are on a circle of the same diameter, and the guide leaf The length is greater than the distance between two adjacent guide pages on the side of the separation core. Through the design of the air inlet mesh and through holes, the air circulation is improved, the air pressure in the dust cup body is more balanced, and the safety and reliability are improved; and the cylindrical design of the separation core makes the air in the separation chamber separate. The side force of the core is the same, which improves the reliability and stability of the guide page. Through the structural design of the arc-shaped section on the guide page, the dust will be guided by the arc-shaped section to do centrifugal motion in the separation chamber, and will not move. It directly hits the guide page, which improves the reliability of the guide page. At the same time, the length of the guide page is designed to prevent dust from entering the air outlet from the through hole between two adjacent guide pages, but it allows air to pass through. When the through hole enters the separation cavity, on the one hand, the pressure in the separation cavity can be reduced, and on the other hand, the filtering effect of the separation core can be improved.
作为优选,所述分离芯的上端面包括中心圈、中间圈和外围圈,所述的出风网孔均均匀分布在中心圈、中间圈和外围圈上,所述中心圈内出风网孔的密度小于中间圈内出风网孔的密度,所述中间圈内出风网孔的密度小于外围圈内出风网孔的密度,所述中心圈、中间圈和外围圈在分离芯的上端面从内到外呈等间距分布,所述中心圈的进风网孔由两个半圆弧孔构成,所述中间圈的进风网孔由若干个呈放射状均匀分布的第一扇形孔构成,所述外围圈的进风网孔由若干个呈放射状均匀分布的第二扇形孔构成,所述半圆弧孔的面积大于第一扇形孔的面积,所述第一扇形孔的面积大于第二扇形孔的面积。通过分离芯上进风网孔的分列排布,再确保分离芯可靠性的基础上,能够更进一步的提高分离芯的过滤效果;通过中心圈、中间圈和外围圈上的进风网孔结构设计,由于分离腔内的气流为逆时针转动,因此灰尘受到离心力的作用使得灰尘的密度从分离腔的内壁到分离芯的中间逐渐减小,故而设计半圆弧孔的面积大于第一扇形孔的面积,第一扇形孔的面积大于第二扇形孔的面积,使得分离芯中心圈的空气易于进入到出风腔中,其次是分离芯中间圈的空气进入到出风腔中,最后是分离芯外围圈的空气进入到出风腔中,这样分层次的让空气通过分离芯进入到出风腔,其目的一方面能够提高灰尘的过滤效果,另一方面保证气流的稳定性,防止因为气流过小造成分离腔内的气压过高而存在安全隐患。Preferably, the upper end face of the separation core includes a central ring, an intermediate ring and a peripheral ring, the air outlet meshes are evenly distributed on the central ring, the intermediate ring and the peripheral ring, and the air outlet meshes in the central ring The density of the air outlet meshes in the middle ring is smaller than the density of the air outlet meshes in the middle ring, the density of the air outlet meshes in the middle ring is smaller than the density of the air outlet meshes in the outer ring, and the center ring, the middle ring and the outer ring are on the upper part of the separation core. The end faces are distributed at equal intervals from the inside to the outside, the air inlet mesh of the center ring is composed of two semi-circular arc holes, and the air inlet mesh of the middle ring is composed of several first fan-shaped holes that are evenly distributed in a radial shape. , the air inlet mesh holes of the outer ring are composed of several second fan-shaped holes evenly distributed in a radial shape, the area of the semi-circular arc holes is larger than that of the first fan-shaped holes, and the area of the first fan-shaped holes is larger than that of the first fan-shaped holes. The area of the two fan-shaped holes. Through the arrangement of the air inlet meshes on the separation core, on the basis of ensuring the reliability of the separation core, the filtering effect of the separation core can be further improved; Design, because the air flow in the separation chamber rotates counterclockwise, the dust is affected by centrifugal force, so that the density of the dust gradually decreases from the inner wall of the separation chamber to the middle of the separation core, so the area of the designed semi-circular arc hole is larger than the first fan-shaped hole. The area of the first fan-shaped hole is larger than that of the second fan-shaped hole, so that the air in the central ring of the separation core can easily enter the air outlet cavity, followed by the air in the middle ring of the separation core entering the air outlet cavity, and finally the separation The air in the outer ring of the core enters the air outlet cavity, so that the air enters the air outlet cavity through the separation core in layers. The purpose is to improve the dust filtering effect on the one hand, and to ensure the stability of the air flow on the other hand. If it is too small, the air pressure in the separation chamber will be too high and there will be a safety hazard.
作为优选,所述进风圆管的外侧面上设有导向凸轨,所述尘杯挡尘圈的外侧面上设有与导向凸轨相匹配的导向凹槽,所述尘杯挡尘圈的一端套接在进风圆管上且通过导向凸轨和导向凹槽的配合定位在一起。通过导向凸轨和导向凹槽的设计,方便了尘杯挡尘圈的拆卸与安装,有利于后期的维护。Preferably, a guide convex rail is provided on the outer side of the air inlet circular pipe, a guide groove matching the guide convex rail is provided on the outer side of the dust cup dust retaining ring, and the dust cup dust retaining ring One end is sleeved on the air inlet round pipe and is positioned together through the cooperation of the guide convex rail and the guide groove. The design of the guide rail and the guide groove facilitates the disassembly and installation of the dust cup dust retaining ring, which is beneficial to the later maintenance.
作为优选,所述尘杯挡尘圈的另一端中间设有密封圈,所述的密封圈内设有若干密封片,所述的密封片在密封圈内呈放射状分布,所述尘杯挡尘圈的另一端外边缘处设有挡尘翻边,所述的进风管上设有与挡尘翻边相匹配的进风圈,所述的进风管通过进风圈与挡尘翻边的配合定位在尘杯挡尘圈的另一端上。通过密封圈和密封片的设计,能够对大颗粒的灰尘进行一次过滤,防止灰尘颗粒过大进入到旋风锥内影响旋风锥的使用。Preferably, a sealing ring is arranged in the middle of the other end of the dust cup dust retaining ring, and a plurality of sealing sheets are arranged in the sealing ring, and the sealing sheets are radially distributed in the sealing ring, and the dust cup is designed to block dust. The outer edge of the other end of the ring is provided with a dust-blocking flange, the air inlet pipe is provided with an air-inlet ring matching the dust-blocking flange, and the air-inlet pipe is connected to the dust-blocking flange through the air-inlet ring The mating is positioned on the other end of the dust cup dust retaining ring. Through the design of the sealing ring and the sealing sheet, large particles of dust can be filtered once to prevent the dust particles from entering the cyclone cone and affecting the use of the cyclone cone.
作为优选,所述旋风锥的出风腔上设有盖板槽,所述的锥盖板上设有与盖板槽相匹配的盖板翻边,所述的锥盖板通过盖板翻边与盖板槽的配合定位安装在旋风锥的出风腔上。通过盖板槽和盖板翻边的设计,方便了旋风锥与锥盖板的拆卸与安装,有利于后期的维护。Preferably, the air outlet cavity of the cyclone cone is provided with a cover plate groove, the cone cover plate is provided with a cover plate flange matching the cover plate groove, and the cone cover plate is flanged through the cover plate It is positioned and installed on the air outlet cavity of the cyclone cone in cooperation with the cover plate groove. Through the design of the cover plate groove and the cover plate flanging, the disassembly and installation of the cyclone cone and the cone cover plate are convenient, which is beneficial to the later maintenance.
作为优选,所述旋风锥的出风口上设有限位凸起,所述尘杯本体的侧面上设有限位槽,所述的旋风锥通过限位凸起和限位槽的配合安装在尘杯本体的内部。通过限位凸起和限位槽的设计,方便旋风锥与尘杯本体之间的拆卸与安装,有利于后期的维护。Preferably, the air outlet of the cyclone cone is provided with a limiting protrusion, the side surface of the dust cup body is provided with a limiting groove, and the cyclone cone is installed on the dust cup through the cooperation of the limiting protrusion and the limiting groove the interior of the body. The design of the limit protrusion and the limit groove facilitates the disassembly and installation between the cyclone cone and the dust cup body, which is beneficial to the later maintenance.
作为优选,所述旋风锥的出风口内设有网架槽,所述的网架槽内设有网架密封圈,所述的进风网架通过网架密封圈安装在出风口的网架槽内。通过网架槽和网架密封圈的设计,能够实现进风网架与旋风锥之间的密封连接,防止灰尘进入到电机中,影响整个吸尘器的实用,安全可靠性高。Preferably, the air outlet of the cyclone cone is provided with a mesh frame groove, the mesh frame groove is provided with a mesh frame seal ring, and the air inlet mesh frame is installed on the mesh frame of the air outlet through the mesh frame seal ring in the slot. Through the design of the grid slot and the grid sealing ring, the sealed connection between the air inlet grid and the cyclone cone can be achieved to prevent dust from entering the motor, which affects the practicality of the entire vacuum cleaner, and has high safety and reliability.
作为优选,所述进风网架的形状呈圆环形,所述进风网架的中间设有过滤海帕和提手架,所述的提手架与进风网架是一体成型的,所述的过滤海帕安装在进风网架的中间且与提手架连接。通过提手架的设计,方便进风网架的拆卸与安装,有利于后期的维护;通过过滤海帕的设计,提高了对灰尘的过滤效果。Preferably, the shape of the air inlet mesh frame is a circular ring, and the middle of the air inlet mesh frame is provided with a filter hypa and a handle frame, and the handle frame and the air inlet mesh frame are integrally formed, The filtering hypa is installed in the middle of the air inlet mesh frame and connected with the handle frame. Through the design of the handle frame, the disassembly and installation of the air inlet grid is convenient, which is conducive to the later maintenance; through the design of the filter Hypa, the filtering effect of dust is improved.
本发明的有益效果是:提高了对灰尘的过滤效果;导向页的设计能够使得灰尘能够被引导着逆时针旋转进入到尘杯本体中,而不会直接通过分离芯进行过滤,使得灰尘不易堵塞分离芯上的过滤网;安全可靠性高,方便拆卸与安装,有利于后期的维护。The beneficial effects of the invention are as follows: the filtering effect of dust is improved; the design of the guide page can make the dust can be guided to rotate counterclockwise into the dust cup body, instead of being filtered directly through the separation core, so that the dust is not easy to be blocked. The filter screen on the separation core; high safety and reliability, convenient disassembly and installation, and conducive to later maintenance.
附图说明Description of drawings
图1是本发明的爆炸结构示意图;Fig. 1 is the explosion structure schematic diagram of the present invention;
图2是旋风锥的结构示意图。Figure 2 is a schematic diagram of the structure of the cyclone cone.
图中:1. 限位槽,2. 导向凹槽,3. 密封圈,4. 密封片,5. 进风管,6. 导向页,7.盖板翻边,8. 锥盖板,9. 网架槽,10. 出风腔,11. 过滤海帕,12. 提手架,13. 进风网架,14. 出风口,15. 分离芯,16. 旋风锥,17. 除尘口,18. 进风圈,19. 尘杯挡尘圈,20. 尘杯本体,21. 限位凸起,22. 分离腔,23. 出风网孔,24. 中心圈,25. 中间圈,26. 外围圈,27. 挡尘翻边,28. 圆弧形切面。In the figure: 1. Limit groove, 2. Guide groove, 3. Seal ring, 4. Seal plate, 5. Air inlet pipe, 6. Guide page, 7. Cover flange, 8. Cone cover, 9 . Grid slot, 10. Air outlet, 11. Filter Hypa, 12. Handle frame, 13. Air inlet grid, 14. Air outlet, 15. Separation core, 16. Cyclone cone, 17. Dust outlet, 18. Air inlet ring, 19. Dust cup dust retaining ring, 20. Dust cup body, 21. Limiting protrusion, 22. Separation cavity, 23. Air outlet mesh, 24. Center ring, 25. Intermediate ring, 26 . Outer ring, 27. Dust flanging, 28. Arc cut surface.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明做进一步的描述。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
如图1、图2所述的实施例中,一种尘杯新旋风组件,包括尘杯本体20、尘杯挡尘圈19、旋风锥16、锥盖板8和进风网架13,尘杯挡尘圈19、旋风锥16、锥盖板8和进风网架13均置于尘杯本体20的内部,尘杯本体20的下端内部设有进风圆管,尘杯挡尘圈19安装在进风圆管上,旋风锥16上设有进风管5、分离芯15和出风口14,旋风锥16通过进风管5与尘杯挡尘圈19连接,旋风锥16的进风管5通过分离芯15与出风口14连通,锥盖板8安装在旋风锥16的侧面,进风网架13安装在旋风锥16的出风口14上,分离芯15的侧面设有若干均匀分布的导向页6,导向页6以分离芯15为中心呈逆时针方向均匀分布。In the embodiment shown in Figures 1 and 2, a new dust cup cyclone assembly includes a dust cup body 20, a dust cup
如图2所示,旋风锥16的左侧为分离腔22,旋风锥16的右侧为出风腔10,进风管5与旋风锥16的分离腔22连通,分离芯15安装在旋风锥16的分离腔22内,旋风锥16的分离腔22通过分离芯15与旋风锥16的出风腔10连通,锥盖板8安装在旋风锥16的出风腔10上,分离腔22上且置于进风管5外侧所在的位置处设有除尘口17,分离腔22置于分离芯15外侧的深度沿着分离芯15的逆时针方向从进风管5到除尘口17逐渐减小。分离芯15的形状呈圆柱形,分离芯15的上端面上设有出风网孔23,导向页6置于分离芯15的外侧面上且均匀分布在分离芯15的外侧面上,相邻两个导向页6之间设有通孔,分离芯15的下端面与出风腔10连通,导向页6的横截面形状呈圆弧状,导向页6的一端安装在分离芯15的侧面且与分离芯15是一体成型的,导向页6的另一端外侧面上设有圆弧形切面28,所有导向页6上的圆弧型切面28在同一直径的圆形上,导向页6的长度大于分离芯15侧面上相邻两个导向页6之间的距离。As shown in FIG. 2, the left side of the
如图2所示,分离芯15的上端面包括中心圈24、中间圈25和外围圈26,出风网孔23均均匀分布在中心圈24、中间圈25和外围圈26上,中心圈24内出风网孔23的密度小于中间圈25内出风网孔23的密度,中间圈25内出风网孔23的密度小于外围圈26内出风网孔23的密度。旋风锥16的出风腔10上设有盖板槽,锥盖板8上设有与盖板槽相匹配的盖板翻边7,锥盖板8通过盖板翻边7与盖板槽的配合定位安装在旋风锥16的出风腔10上,中心圈24、中间圈25和外围圈26在分离芯15的上端面从内到外呈等间距分布,中心圈24的进风网孔23由两个半圆弧孔构成,中间圈25的进风网孔23由若干个呈放射状均匀分布的第一扇形孔构成,外围圈26的进风网孔23由若干个呈放射状均匀分布的第二扇形孔构成,半圆弧孔的面积大于第一扇形孔的面积,第一扇形孔的面积大于第二扇形孔的面积。As shown in FIG. 2 , the upper end face of the
进风圆管的外侧面上设有导向凸轨,尘杯挡尘圈19的外侧面上设有与导向凸轨相匹配的导向凹槽2,尘杯挡尘圈19的一端套接在进风圆管上且通过导向凸轨和导向凹槽2的配合定位在一起。尘杯挡尘圈19的另一端中间设有密封圈3,密封圈3内设有若干密封片4,密封片4在密封圈3内呈放射状分布,尘杯挡尘圈19的另一端外边缘处设有挡尘翻边27,进风管5上设有与挡尘翻边27相匹配的进风圈18,进风管5通过进风圈18与挡尘翻边27的配合定位在尘杯挡尘圈19的另一端上。The outer side of the air inlet pipe is provided with a guide rail, the outer side of the dust cup
旋风锥16的出风口14上设有限位凸起21,尘杯本体20的侧面上设有限位槽1,旋风锥16通过限位凸起21和限位槽1的配合安装在尘杯本体20的内部。旋风锥16的出风口14内设有网架槽9,网架槽9内设有网架密封圈,进风网架13通过网架密封圈安装在出风口14的网架槽9内。进风网架13的形状呈圆环形,进风网架13的中间设有过滤海帕11和提手架12,提手架12与进风网架13是一体成型的,过滤海帕11安装在进风网架13的中间且与提手架12连接。The
使用该尘杯组件(HJL1800B)时,首先将锥盖板8通过盖板槽和盖板翻边7的配合安装在旋风锥16上使其形成出风腔10;之后将尘杯挡尘圈19通过导向凸轨和导向凹槽2的设计安装定位在尘杯本体20的进风圆管上,通过进风管5上的进风圈18和挡尘翻边27的配合安装在尘杯挡尘圈19上,而旋风锥16通过限位凸起21和限位槽1的设计安装在尘杯本体20的内部,与此同时通过密封圈3和密封片4的设计对灰尘进行一次过滤;然后,灰尘进入到分离腔22中受分离腔22的结构设计使得灰尘被离心到分离腔22的内壁上,并受到灰尘自身重力的作用从除尘口17掉落到尘杯本体20中,而灰尘还会被分离芯15进行二次过滤后进入到出风腔10中;最后,进风网架13通过网架槽9和网架密封圈的设计安装在旋风锥16的出风口14上,通过过滤海帕11对空气中的灰尘进行三次过滤。When using the dust cup assembly (HJL1800B), first install the
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