CN111682460A - A fully automatic peeling equipment - Google Patents

A fully automatic peeling equipment Download PDF

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CN111682460A
CN111682460A CN202010517237.2A CN202010517237A CN111682460A CN 111682460 A CN111682460 A CN 111682460A CN 202010517237 A CN202010517237 A CN 202010517237A CN 111682460 A CN111682460 A CN 111682460A
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peeling
clamp
positioning
assembly
laser cutting
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CN111682460B (en
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蔡伟美
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Wenzhou Polytechnic
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Wenzhou Polytechnic
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1275Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by applying heat
    • H02G1/128Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by applying heat using radiant energy, e.g. a laser beam

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Abstract

本发明的一种全自动去皮设备,其包括机架、传输机构,自动上料机构,激光切割机,剥皮机构,自动下料机构,所述传输机构内设置有用于控制夹具位置的若干止挡工位,所述止挡工位会根据实际需要切换成与激光切割机进行激光切割的切割用止挡工位,以及与剥皮机构进行废料移除的移除用止挡工位;自动化程度高,高效率,具有很好的推广价值。

Figure 202010517237

The fully automatic peeling equipment of the present invention includes a frame, a transmission mechanism, an automatic feeding mechanism, a laser cutting machine, a peeling mechanism, and an automatic unloading mechanism. The transmission mechanism is provided with several stoppers for controlling the position of the clamp. The stop station will be switched to the stop station for laser cutting with the laser cutting machine and the stop station for waste removal with the peeling mechanism according to the actual needs; the degree of automation High, high efficiency, with good promotion value.

Figure 202010517237

Description

一种全自动去皮设备A fully automatic peeling equipment

技术领域technical field

本发明涉及电源线加工技术领域,尤其是一种全自动去皮设备。The invention relates to the technical field of power cord processing, in particular to a fully automatic peeling device.

背景技术Background technique

电源线是传输电流的电线,通常电流传输的方式是点对点传输,电源线按照用途可以分为AC交流电源线及DC直流电源线,通常 AC电源线是通过电压较高的交流电的线材,这类线材由于电压较高需要统一标准获得安全认证方可以正式生产,而DC线基本是通过电压较低的直流电,因此在安全上要求并没有AC线严格,但是安全起见,各国还是要求统一安全认证。The power line is a wire that transmits current. Usually, the way of current transmission is point-to-point transmission. The power line can be divided into AC power line and DC power line according to the purpose. Usually, the AC power line is a wire with a higher voltage alternating current. Due to the high voltage, the wire needs a unified standard to obtain safety certification before it can be officially produced, and the DC line basically passes the direct current with a lower voltage, so the safety requirements are not as strict as the AC line, but for safety, countries still require unified safety certification.

目前,在现有的技术中,绝大多数企业都采用人工手动来对电源线进行剥皮,不仅耗费人力多,而且效率也不高,并且人工难以对剥线的力度精确掌控,在整个剥皮加工过程中,电源线不能被很好的固定,时常导致电源线损坏。At present, in the existing technology, most enterprises use manual stripping of power cords, which is not only labor-intensive, but also inefficient, and it is difficult for humans to accurately control the strength of stripping. During the process, the power cord cannot be properly fixed, which often leads to damage to the power cord.

发明内容SUMMARY OF THE INVENTION

本发明是针对现有技术所存在的上述缺陷,特提出一种全自动去皮设备,解决了目前,在现有的技术中,绝大多数企业都采用人工手动来对电源线进行剥皮,不仅耗费人力多,而且效率也不高,并且人工难以对剥线的力度精确掌控,在整个剥皮加工过程中,电源线不能被很好的固定,时常导致电源线损坏的问题。In view of the above-mentioned defects in the prior art, the present invention proposes a fully automatic peeling device, which solves the problem that, in the prior art, most enterprises manually peel the power cord manually. It takes a lot of manpower, and the efficiency is not high, and it is difficult for humans to accurately control the strength of the stripping. During the entire stripping process, the power cord cannot be well fixed, which often leads to the problem of damage to the power cord.

本发明的一种全自动去皮设备,其包括机架;A fully automatic peeling equipment of the present invention comprises a frame;

传输机构,其设置在机架的主体位置上并且通过送料滑轨放置若干等距离分布的夹具;A transmission mechanism, which is arranged on the main body of the rack and places a number of equidistant clamps through the feeding slide rail;

自动上料机构,其设置在机架的一端并且通过上料机械手抓取待去皮线缆放置在传输机构的夹具上;An automatic feeding mechanism, which is arranged at one end of the frame and grabs the cable to be peeled by the feeding manipulator and places it on the fixture of the transmission mechanism;

激光切割机,其嵌入在机架中且位于传输机构的一侧并且与其保持垂直,其还可以对夹具上的待去皮线缆进行激光切割;A laser cutting machine, which is embedded in the frame and is located on one side of the transmission mechanism and kept perpendicular to it, which can also perform laser cutting on the cable to be peeled on the clamp;

剥皮机构,其设置在机架中且位于传输机构的一侧并且与其保持垂直,其可以对将激光切割机切割后的待去皮线缆进行去皮操作;a peeling mechanism, which is arranged in the frame and is located on one side of the transmission mechanism and is kept perpendicular to it, which can perform peeling operations on the cables to be peeled after being cut by the laser cutting machine;

自动下料机构,其设置在机架的另一端且通过下料机械手抓取待去皮线缆放置出料的机构上;An automatic unloading mechanism, which is arranged on the other end of the frame and is placed on a mechanism that grabs the cable to be peeled and places the material through the unloading manipulator;

所述传输机构内设置有用于控制夹具位置的若干止挡工位,所述止挡工位会根据实际需要切换成与激光切割机进行激光切割的切割用止挡工位,以及与剥皮机构进行废料移除的移除用止挡工位。The transmission mechanism is provided with a number of stop stations for controlling the position of the clamp, and the stop stations will be switched to the stop stations for laser cutting with the laser cutting machine according to actual needs, and the stop stations for laser cutting with the peeling mechanism. Removal stop station for scrap removal.

作为优选,还包括激光切割保护机构;所述激光切割保护机构包括设置在机架上的第一支撑架、设置在第一支撑架上的第一连接板、第二连接板、设置在第二连接板上的第一气缸、设置在第一气缸下方的第一导向组件、固定设置在第一导向组件上的夹紧气缸连接板、与夹紧气缸连接板固定连接的夹紧气缸。Preferably, it also includes a laser cutting protection mechanism; the laser cutting protection mechanism includes a first support frame disposed on the frame, a first connecting plate, a second connecting plate, a second connecting plate disposed on the The first cylinder on the connecting plate, the first guide assembly arranged below the first cylinder, the clamping cylinder connecting plate fixedly arranged on the first guiding assembly, and the clamping cylinder fixedly connected with the clamping cylinder connecting plate.

作为优选,所述第一连接板通过第一直角连板与第二连接板配合连接;所述夹紧气缸的输出端分别设置有第一夹紧块、第二夹紧块;所述第一夹紧块和第二夹紧块互相啮合后形成一个激光穿设口。Preferably, the first connecting plate is connected with the second connecting plate through a first right-angle connecting plate; the output end of the clamping cylinder is respectively provided with a first clamping block and a second clamping block; After the clamping block and the second clamping block are engaged with each other, a laser penetration opening is formed.

作为优选,所述传输机构包括“U”字形支撑架、设置在“U”字形支撑架两外侧的第一同步带轮组件和第二同步带轮组件、设置在“U”字形支撑架上端两端面的送料滑轨、设置在“U”字形支撑架前后两端的前夹具运输机构和后夹具运输机构及用于定位夹具位置的若干定位机构;所述第一同步带轮组件通过第一电机作右至左的移动,所述第二同步带轮组件通过第二电机作左至右的移动,所述送料滑轨包括第一滑轨和第二滑轨;Preferably, the transmission mechanism includes a "U"-shaped support frame, a first synchronous pulley assembly and a second synchronous pulley assembly disposed on both outer sides of the "U"-shaped support frame, and two synchronous pulley assemblies disposed on the upper end of the "U"-shaped support frame. The feeding slide rail on the end face, the front clamp transport mechanism and the rear clamp transport mechanism arranged at the front and rear ends of the "U"-shaped support frame, and several positioning mechanisms for locating the position of the clamp; the first synchronous pulley assembly is operated by the first motor. For right-to-left movement, the second synchronous pulley assembly is moved from left to right by the second motor, and the feeding slide rail includes a first slide rail and a second slide rail;

其中,所述第二同步带轮组件用于运输空位的夹具自左向右至前夹具运输机构处且通过前夹具运输机构将夹具移动至第一滑轨处;所述第一同步带轮组件用于运输装有待去皮线缆的夹具依次通过激光切割机、剥皮机构到后夹具运输机构被自动下料机构取出后通过到后夹具运输机构将夹具移动至第二滑轨处。Wherein, the clamp of the second synchronous pulley assembly for transporting the vacant position goes from left to right to the front clamp transportation mechanism, and the clamp is moved to the first slide rail through the front clamp transportation mechanism; the first synchronous pulley assembly The clamp used for transporting the cable to be peeled passes through the laser cutting machine, the peeling mechanism to the rear clamp transport mechanism in turn, and is taken out by the automatic unloading mechanism, and then passes to the rear clamp transport mechanism to move the clamp to the second slide rail.

作为优选,所述前夹具运输机构和后夹具运输机构均包括“U”字形支撑架中的无杆气缸支撑块、设置在无杆气缸支撑块的无杆气缸、设置在无杆气缸的滑台上的无杆气缸连接块、设置在无杆气缸连接块上的辅助滑轨;所述辅助滑轨连同无杆气缸连接块为一体在滑台的滑动下而运动。Preferably, both the front clamp transport mechanism and the rear clamp transport mechanism include a rodless cylinder support block in a "U"-shaped support frame, a rodless cylinder arranged on the rodless cylinder support block, and a sliding table arranged on the rodless cylinder The rodless cylinder connecting block on the rodless cylinder and the auxiliary sliding rail arranged on the rodless cylinder connecting block; the auxiliary sliding rail and the rodless cylinder connecting block move as a whole under the sliding of the sliding table.

作为优选,所述“U”字形支撑架一侧还设置有第一左侧定位机构和第一右侧定位机构;所述第一左侧定位机构和第一右侧定位机构均包括定位用连接支撑角板、固定设置在定位用连接支撑角板的第二导向组件、固定在第二导向组件上的定位活动板、设置在定位活动板上的定位件、控制定位活动板活动的定位用气缸。Preferably, a first left positioning mechanism and a first right positioning mechanism are provided on one side of the "U"-shaped support frame; both the first left positioning mechanism and the first right positioning mechanism include positioning connections A support angle plate, a second guide assembly fixed on the positioning connection support angle plate, a positioning movable plate fixed on the second guide assembly, a positioning member arranged on the positioning movable plate, and a positioning cylinder for controlling the movement of the positioning movable plate .

作为优选,所述前夹具运输机构、后夹具运输机构上分别设置有用于限制夹具精确滑动用的前限位组件、后限位组件;所述前限位组件和后限位组件结构一致均包括第一限位支撑条、与第一限位支撑条保持平行的第二限位支撑条;所述第一限位支撑条、第二限位支撑条分别设置有第一限位板、第二限位板。Preferably, the front clamp transport mechanism and the rear clamp transport mechanism are respectively provided with a front limit assembly and a rear limit assembly for restricting the precise sliding of the clamp; the front limit assembly and the rear limit assembly have the same structure, including a first limit support bar and a second limit support bar that is kept parallel to the first limit support bar; the first limit support bar and the second limit support bar are respectively provided with a first limit plate and a second limit support bar. limit plate.

作为优选,所述夹具通过主滑块滑动连接在所述第一滑轨/第二滑轨处;Preferably, the clamp is slidably connected to the first slide rail/second slide rail through a main slider;

所述夹具包括主体、固定设置在主体正下方的主滑块、设置在主体两端侧的第一同步滑动块和第二同步滑动块,所述主体上设置有一组用于定位待去皮线缆的定位销;The fixture includes a main body, a main slider fixedly arranged directly below the main body, a first synchronous sliding block and a second synchronous sliding block arranged on both ends of the main body, and a set of locating lines to be peeled is provided on the main body. cable positioning pins;

其中,所述第一同步滑动块和第二同步滑动块结构一致均设置有用于与第一同步带轮组件/第二同步带轮组件配合的同步齿条;Wherein, the first synchronous sliding block and the second synchronous sliding block are both provided with a synchronous rack for cooperating with the first synchronous pulley assembly/second synchronous pulley assembly;

所述主体上设置有与定位件相定位的定位槽。The main body is provided with a positioning groove for positioning with the positioning member.

作为优选,所述剥皮机构包括设置在机架上的“工”字形支撑台、设置在“工”字形支撑台上的顶升机构、设置在顶升机构上的剥皮用支撑板、设置在剥皮用支撑板上的第三导向组件、设置在第三导向组件上的剥皮组件、设置在剥皮组件一侧用于收集剥落电源线皮的吸料组件;所述剥皮组件可以在上剥皮用气缸实现上下运动并在后剥皮用气缸实现前后运动。Preferably, the peeling mechanism includes an "I"-shaped support table arranged on the frame, a jacking mechanism arranged on the "I"-shaped support table, a peeling support plate arranged on the jacking mechanism, a peeling support plate arranged on the Use the third guide assembly on the support plate, the peeling assembly disposed on the third guide assembly, and the suction assembly disposed on one side of the peeling assembly for collecting and peeling off the skin of the power cord; the peeling assembly can be peeled on the upper side with an air cylinder. It moves up and down and uses a cylinder to achieve back and forth movement at the rear.

作为优选,所述顶升机构包括剥皮用顶升气缸、设置在剥皮用顶升气缸输出端的剥皮用支撑板;所述剥皮用支撑板的四周通过四个直线轴承与轴套实现上下线性移动。Preferably, the lifting mechanism includes a lifting cylinder for peeling and a supporting plate for peeling arranged at the output end of the lifting cylinder for peeling; the four linear bearings and bushings around the supporting plate for peeling realize up and down linear movement.

本发明的一种全自动去皮设备,其包括机架、传输机构,自动上料机构,激光切割机,剥皮机构,自动下料机构,所述传输机构内设置有用于控制夹具位置的若干止挡工位,所述止挡工位会根据实际需要切换成与激光切割机进行激光切割的切割用止挡工位,以及与剥皮机构进行废料移除的移除用止挡工位;自动化程度高,高效率,具有很好的推广价值。The fully automatic peeling equipment of the present invention includes a frame, a transmission mechanism, an automatic feeding mechanism, a laser cutting machine, a peeling mechanism, and an automatic unloading mechanism. The transmission mechanism is provided with several stoppers for controlling the position of the clamp. The stop station will be switched to the stop station for laser cutting with the laser cutting machine and the stop station for waste removal with the peeling mechanism according to the actual needs; the degree of automation High, high efficiency, with good promotion value.

附图说明Description of drawings

图1为本发明一种全自动去皮设备的俯视结构示意图;Fig. 1 is the top view structure schematic diagram of a kind of automatic peeling equipment of the present invention;

图2为本发明一种全自动去皮设备的主视结构示意图;Fig. 2 is the front view structure schematic diagram of a kind of automatic peeling equipment of the present invention;

图3为本发明一种全自动去皮设备的激光切割保护机构的立体结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of a laser cutting protection mechanism of a fully automatic peeling device of the present invention;

图4为本发明一种全自动去皮设备的激光切割保护机构的俯视结构示意图;Fig. 4 is a top-view structural schematic diagram of a laser cutting protection mechanism of a fully automatic peeling device of the present invention;

图5为图4的A部位结构放大图;Fig. 5 is the enlarged view of the structure of A part of Fig. 4;

图6为本发明一种全自动去皮设备的传输机构的俯视结构示意图;Fig. 6 is a top-view structural schematic diagram of a transmission mechanism of a fully automatic peeling device of the present invention;

图7位图6中B部位的结构放大图;Fig. 7 is an enlarged view of the structure of part B in Fig. 6;

图8为本发明一种全自动去皮设备的传输机构的立体结构示意图;FIG. 8 is a schematic three-dimensional structure diagram of a transmission mechanism of a fully automatic peeling device of the present invention;

图9为本发明一种全自动去皮设备的夹具的立体结构示意图;FIG. 9 is a schematic three-dimensional structure diagram of a clamp of a fully automatic peeling device of the present invention;

图10为本发明一种全自动去皮设备的夹具的剥皮机构的侧视结构示意图;10 is a schematic side view of the structure of a peeling mechanism of a clamp of a fully automatic peeling equipment according to the present invention;

图11为本发明一种全自动去皮设备的夹具的剥皮机构的立体结构示意图。11 is a schematic three-dimensional structural diagram of a peeling mechanism of a clamp of a fully automatic peeling device of the present invention.

具体实施方式Detailed ways

下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不能用来限制本发明的范围。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. The following examples are intended to illustrate the present invention, but not to limit the scope of the present invention.

如图1和图2所示,本发明的一种全自动去皮设备,其包括机架 1;传输机构2,其设置在机架1的主体位置上并且通过送料滑轨2 放置若干等距离分布的夹具8;自动上料机构3,其设置在机架1的一端并且通过上料机械手31抓取待去皮线缆放置在传输机构的夹具 8上;激光切割机5,其嵌入在机架1中且位于传输机构2的一侧并且与其保持垂直,其还可以对夹具8上的待去皮线缆进行激光切割;剥皮机构7,其设置在机架1中且位于传输机构2的一侧并且与其保持垂直,其可以对将激光切割机5切割后的待去皮线缆进行去皮操作;自动下料机构4,其设置在机架1的另一端且通过下料机械手41 抓取待去皮线缆放置出料的机构1上;其中,所述剥皮机构7和激光切割机5平行设置且相互靠近;As shown in Figures 1 and 2, a fully automatic peeling equipment of the present invention includes a frame 1; Distributed clamps 8; automatic feeding mechanism 3, which is arranged at one end of the frame 1 and grabs the cable to be peeled by the feeding manipulator 31 and places it on the clamp 8 of the transmission mechanism; laser cutting machine 5, which is embedded in the machine. In the rack 1 and located on one side of the transmission mechanism 2 and kept perpendicular to it, it can also perform laser cutting on the cable to be peeled on the clamp 8; One side and keeping it perpendicular to it, it can peel the cable to be peeled after cutting by the laser cutting machine 5; the automatic cutting mechanism 4 is arranged on the other end of the frame 1 and is grasped by the cutting manipulator 41. Take the cable to be peeled and place it on the mechanism 1 for discharging; wherein, the peeling mechanism 7 and the laser cutting machine 5 are arranged in parallel and close to each other;

所述传输机构2内设置有用于控制夹具8位置的若干止挡工位27,所述止挡工位27会根据实际需要切换成与激光切割机进行激光切割的切割用止挡工位,以及与剥皮机构进行废料移除的移除用止挡工位。The transmission mechanism 2 is provided with several stop stations 27 for controlling the position of the fixture 8, and the stop stations 27 can be switched to stop stations for laser cutting with the laser cutting machine according to actual needs, and Removal stop station for scrap removal with peeling mechanism.

如图1、图3和图4所示,在本实施例中,所述激光切割保护机构6包括设置在机架1上的第一支撑架61、设置在第一支撑架61上的第一连接板62、第二连接板64、设置在第二连接板64上的第一气缸65、设置在第一气缸65下方的第一导向组件66、固定设置在第一导向组件66上的夹紧气缸连接板67、与夹紧气缸连接板67固定连接的夹紧气缸68,所述第一气缸65的输出端通一个气缸连接件651 与第一导向组件66配合连接,所述第一导向组件66在第一气缸65 的向前或者向后实现上下活动,其中,所述第一导向组件66为一个滑块和滑轨的线性组合实现线性上下运动,控制夹紧气缸连接板67 上的夹紧气缸68实现其上下运动;As shown in FIG. 1 , FIG. 3 and FIG. 4 , in this embodiment, the laser cutting protection mechanism 6 includes a first support frame 61 arranged on the frame 1 , a first support frame 61 arranged on the first support frame 61 . The connecting plate 62 , the second connecting plate 64 , the first air cylinder 65 arranged on the second connecting plate 64 , the first guide assembly 66 arranged under the first air cylinder 65 , the clamp fixedly arranged on the first guide assembly 66 The cylinder connecting plate 67, the clamping cylinder 68 fixedly connected with the clamping cylinder connecting plate 67, the output end of the first cylinder 65 is connected with the first guide assembly 66 through a cylinder connecting piece 651, and the first guide assembly 66 moves up and down in the forward or backward direction of the first cylinder 65, wherein the first guide assembly 66 is a linear combination of a slider and a slide rail to achieve linear up and down movement, and controls the clamp on the connecting plate 67 of the clamping cylinder. The tight cylinder 68 realizes its up and down movement;

如图1、图3、图4和图5所示,在本实施例中,所述第一连接板62通过第一直角连板63与第二连接板64配合连接;所述夹紧气缸68的输出端分别设置有第一夹紧块69、第二夹紧块70;所述第一夹紧块69和第二夹紧块70互相啮合后形成一个激光穿设口60,其中,所述激光穿设口60整体呈一个矩形;矩形的激光穿设口60可以保证激光切割机5的激光从中穿过从而不伤害到其他位置,其主要主要是限制激光切割机5的正常切割起一定的保护作用。As shown in FIG. 1 , FIG. 3 , FIG. 4 and FIG. 5 , in this embodiment, the first connecting plate 62 is connected with the second connecting plate 64 through the first right-angle connecting plate 63 ; the clamping cylinder 68 The output end of the laser beam is respectively provided with a first clamping block 69 and a second clamping block 70; the first clamping block 69 and the second clamping block 70 are engaged with each other to form a laser penetration opening 60, wherein the The laser penetration opening 60 is in the shape of a rectangle as a whole; the rectangular laser penetration opening 60 can ensure that the laser of the laser cutting machine 5 passes through it so as not to damage other positions. It mainly limits the normal cutting of the laser cutting machine 5 from a certain amount. Protective effects.

如图1、图6、图7和图8所示,在本实施例中,所述传输机构 2包括“U”字形支撑架20、设置在“U”字形支撑架20两外侧的第一同步带轮组件21和第二同步带轮组件22、设置在“U”字形支撑架20上端两端面的送料滑轨(图中未标识)、设置在“U”字形支撑架20前后两端的前夹具运输机构25和后夹具运输机构26及用于定位夹具8位置的若干定位机构27;所述第一同步带轮组件21通过第一电机211作右至左的移动,所述第二同步带轮组件22通过第二电机331作左至右的移动,所述送料滑轨(图中未标识)包括第一滑轨 201和第二滑轨202,第一滑轨201和第二滑轨202都可以让夹具8 在上面滑动;As shown in FIG. 1 , FIG. 6 , FIG. 7 and FIG. 8 , in this embodiment, the transmission mechanism 2 includes a “U”-shaped support frame 20 , and a first synchronization frame disposed on both outer sides of the “U”-shaped support frame 20 The pulley assembly 21 and the second synchronous pulley assembly 22, the feeding slide rails (not marked in the figure) arranged on both ends of the upper end of the "U"-shaped support frame 20, and the front clamps arranged at the front and rear ends of the "U"-shaped support frame 20 The transport mechanism 25 and the rear clamp transport mechanism 26 and several positioning mechanisms 27 for positioning the position of the clamp 8; the first synchronous pulley assembly 21 is moved from right to left by the first motor 211, the second synchronous pulley The assembly 22 is moved from left to right by the second motor 331. The feeding slide rail (not marked in the figure) includes the first slide rail 201 and the second slide rail 202. The first slide rail 201 and the second slide rail 202 are both The clamp 8 can slide on it;

其中,所述第二同步带轮组件22用于运输空位的夹具8自左向右至前夹具运输机构25处且通过前夹具运输机构25将夹具8移动至第一滑轨201处;Wherein, the second synchronous pulley assembly 22 is used for transporting the vacant clamp 8 from left to right to the front clamp transport mechanism 25 and moves the clamp 8 to the first slide rail 201 through the front clamp transport mechanism 25;

如图1、图6、图7和图8所示,在本实施例中,所述第一同步带轮组件21用于运输装有待去皮线缆的夹具8依次通过激光切割机 5、剥皮机构7到后夹具运输机构26被自动下料机构4取出后通过到后夹具运输机构26将夹具8移动至第二滑轨202处;As shown in FIG. 1 , FIG. 6 , FIG. 7 and FIG. 8 , in this embodiment, the first synchronous pulley assembly 21 is used to transport the clamp 8 with the cable to be peeled through the laser cutting machine 5 , peeling After the mechanism 7 to the rear clamp transport mechanism 26 is taken out by the automatic unloading mechanism 4, the clamp 8 is moved to the second slide rail 202 through the rear clamp transport mechanism 26;

如图1、图6、图7和图8所示,在本实施例中,所述前夹具运输机构25和后夹具运输机构26均包括“U”字形支撑架20中的无杆气缸支撑块251、设置在无杆气缸支撑块251的无杆气缸253、设置在无杆气缸253的滑台252上的无杆气缸连接块254、设置在无杆气缸连接块254上的辅助滑轨255,所述辅助滑轨255在无杆气缸253 带动下与第一滑轨201/第二滑轨202相对接,使得夹具8可以从辅助滑轨255在第一同步带轮组件21/第二同步带轮组件22的带动下最终进入第一滑轨201/第二滑轨202中;As shown in FIG. 1 , FIG. 6 , FIG. 7 and FIG. 8 , in this embodiment, the front clamp transport mechanism 25 and the rear clamp transport mechanism 26 both include rodless cylinder support blocks in the “U”-shaped support frame 20 251. The rodless cylinder 253 arranged on the rodless cylinder support block 251, the rodless cylinder connecting block 254 arranged on the sliding table 252 of the rodless cylinder 253, the auxiliary sliding rail 255 arranged on the rodless cylinder connecting block 254, The auxiliary slide rail 255 is driven by the rodless air cylinder 253 to be in contact with the first slide rail 201/second slide rail 202, so that the clamp 8 can move from the auxiliary slide rail 255 to the first timing pulley assembly 21/second timing belt. Driven by the wheel assembly 22, it finally enters the first slide rail 201/second slide rail 202;

如图1、图6、图7和图8所示,在本实施例中,所述辅助滑轨 255连同无杆气缸连接块254为一体在滑台252的滑动下而运动,实现夹具8从第二滑轨202处移动至第一滑轨201。As shown in FIG. 1 , FIG. 6 , FIG. 7 and FIG. 8 , in this embodiment, the auxiliary slide rail 255 and the rodless cylinder connecting block 254 move together under the sliding of the slide table 252 , so that the clamp 8 can be moved from The second slide rail 202 moves to the first slide rail 201 .

如图1、图6、图7和图8所示,在本实施例中,所述“U”字形支撑架20一侧还设置有第一左侧定位机构23和第一右侧定位机构 24;所述第一左侧定位机构23和第一右侧定位机构24均包括定位用连接支撑角板(图中未标识)、固定设置在定位用连接支撑角板(图中未标识)的第二导向组件234、固定在第二导向组件234上的定位活动板232、设置在定位活动板232上的定位件231、控制定位活动板232活动的定位用气缸233,其中,第二导向组件234为一个滑块 (图中未标识)和滑轨(图中未标识)组成的线性组合实现线性上下运动,所述第二导向组件234通过螺栓与活动板232固定在一块,定位用气缸233工作实现活动板232在第二导向组件234做线性运动;As shown in FIG. 1 , FIG. 6 , FIG. 7 and FIG. 8 , in this embodiment, a first left positioning mechanism 23 and a first right positioning mechanism 24 are further provided on one side of the “U”-shaped support frame 20 ; Described first left side positioning mechanism 23 and first right side positioning mechanism 24 all comprise positioning with connecting support gusset (not marked in the figure), fixedly arranged on the first connecting support gusset (not marked in the figure) for positioning Two guide assemblies 234, a positioning movable plate 232 fixed on the second guide assembly 234, a positioning member 231 arranged on the positioning movable plate 232, a positioning cylinder 233 for controlling the movement of the positioning movable plate 232, wherein the second guide assembly 234 A linear combination of a slider (not marked in the figure) and a slide rail (not marked in the figure) realizes linear up and down movement, the second guide assembly 234 is fixed with the movable plate 232 by bolts, and the positioning cylinder 233 works realize the linear movement of the movable plate 232 on the second guide assembly 234;

如图1、图6、图7和图8所示,在本实施例中,所述前夹具运输机构25、后夹具运输机构26上分别设置有用于限制夹具8精确滑动用的前限位组件28、后限位组件29;所述前限位组件28和后限位组件29结构一致均包括第一限位支撑条281、与第一限位支撑条281 保持平行的第二限位支撑条283;所述第一限位支撑条281、第二限位支撑条283分别设置有第一限位板282、第二限位板284。As shown in FIG. 1 , FIG. 6 , FIG. 7 and FIG. 8 , in this embodiment, the front clamp transport mechanism 25 and the rear clamp transport mechanism 26 are respectively provided with front limit components for restricting the precise sliding of the clamp 8 28. The rear limit assembly 29; the front limit assembly 28 and the rear limit assembly 29 have the same structure and include a first limit support bar 281 and a second limit support bar that is parallel to the first limit support bar 281 283 ; the first limit support bar 281 and the second limit support bar 283 are respectively provided with a first limit plate 282 and a second limit plate 284 .

如图6和图9所示,所述夹具8通过主滑块82滑动连接在所述第一滑轨201/第二滑轨202处;As shown in FIG. 6 and FIG. 9 , the clamp 8 is slidably connected to the first slide rail 201/second slide rail 202 through the main slider 82;

所述夹具8包括主体81、固定设置在主体81正下方的主滑块82、设置在主体81两端侧的第一同步滑动块83和第二同步滑动块84,所述主体81上设置有一组用于定位待去皮线缆的定位销811;The fixture 8 includes a main body 81 , a main sliding block 82 fixedly disposed directly below the main body 81 , a first synchronizing sliding block 83 and a second synchronizing sliding block 84 disposed on both ends of the main body 81 . The main body 81 is provided with a Set of positioning pins 811 for positioning the cable to be peeled;

其中,所述第一同步滑动块83和第二同步滑动块84结构一致均设置有用于与第一同步带轮组件21/第二同步带轮组件22配合的同步齿条85;所述主体上设置有与定位件231相定位的定位槽812。Wherein, the first synchronous sliding block 83 and the second synchronous sliding block 84 are both provided with a synchronous rack 85 for cooperating with the first synchronous pulley assembly 21/second synchronous pulley assembly 22; A positioning groove 812 for positioning with the positioning member 231 is provided.

如图1、图10和图11所示,所述剥皮机构7包括设置在机架1上的“工”字形支撑台70、设置在“工”字形支撑台70上的顶升机构71、设置在顶升机构71上的剥皮用支撑板77、设置在剥皮用支撑板77上的第三导向组件74、设置在第三导向组件74上的剥皮组件72、设置在剥皮组件72一侧用于收集剥落电源线皮的吸料组件73;所述剥皮组件72 可以在上剥皮用气缸76实现上下运动并在后剥皮用气缸75实现前后运动,其中,所述第三导向组件74一个滑块(图中未标识)和滑轨(图中未标识)组成的线性组合实现线性水平运动,所述顶升机构71包括剥皮用顶升气缸711、设置在剥皮用顶升气缸711输出端的剥皮用支撑板714;所述剥皮用支撑板714的四周通过四个直线轴承713与轴套712 实现上下线性移动。As shown in Figure 1, Figure 10 and Figure 11, the peeling mechanism 7 includes an "I"-shaped support table 70 arranged on the frame 1, a jack-up mechanism 71 arranged on the "I"-shaped support table 70, and a A peeling support plate 77 on the jacking mechanism 71, a third guide assembly 74 provided on the peeling support plate 77, a peeling assembly 72 provided on the third guide assembly 74, a peeling assembly 72 provided on the side for Collect the suction assembly 73 for peeling off the skin of the power cord; the peeling assembly 72 can be moved up and down on the upper peeling cylinder 76 and back and forth with the rear peeling cylinder 75, wherein the third guide assembly 74 is a slider ( A linear combination consisting of a slide rail (not shown in the figure) and a slide rail (not shown in the figure) realizes linear horizontal movement, and the lifting mechanism 71 includes a lifting cylinder 711 for peeling and a support for peeling arranged at the output end of the lifting cylinder 711 for peeling. Plate 714 ; the four linear bearings 713 and the shaft sleeve 712 are used to realize the vertical linear movement around the support plate 714 for peeling.

本发明的一种全自动去皮设备,其包括机架、传输机构,自动上料机构,激光切割机,剥皮机构,自动下料机构,所述传输机构内设置有用于控制夹具位置的若干止挡工位,所述止挡工位会根据实际需要切换成与激光切割机进行激光切割的切割用止挡工位,以及与剥皮机构进行废料移除的移除用止挡工位;自动化程度高,高效率,具有很好的推广价值。The fully automatic peeling equipment of the present invention includes a frame, a transmission mechanism, an automatic feeding mechanism, a laser cutting machine, a peeling mechanism, and an automatic unloading mechanism. The transmission mechanism is provided with several stoppers for controlling the position of the clamp. The stop station will be switched to the stop station for laser cutting with the laser cutting machine and the stop station for waste removal with the peeling mechanism according to the actual needs; the degree of automation High, high efficiency, with good promotion value.

以上仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present invention, several improvements and modifications can also be made, and these improvements and modifications should also be It is regarded as the protection scope of the present invention.

Claims (10)

1. The utility model provides a full-automatic peeling apparatus which characterized in that: it comprises a frame;
the conveying mechanism is arranged on the main body position of the rack and is used for placing a plurality of clamps which are distributed at equal intervals through the feeding slide rail;
the automatic feeding mechanism is arranged at one end of the rack and grabs the cable to be peeled through the feeding manipulator and places the cable on the clamp of the transmission mechanism;
the laser cutting machine is embedded in the rack, is positioned at one side of the transmission mechanism and is vertical to the transmission mechanism, and can also perform laser cutting on the cable to be peeled on the clamp;
the peeling mechanism is arranged in the rack, is positioned on one side of the transmission mechanism and is vertical to the transmission mechanism, and can be used for peeling the cable to be peeled cut by the laser cutting machine;
the automatic blanking mechanism is arranged at the other end of the rack and is used for grabbing the cable to be peeled through a blanking manipulator and placing and discharging the cable;
the conveying mechanism is internally provided with a plurality of stopping stations for controlling the position of the clamp, and the stopping stations can be switched into a stopping station for cutting and a stopping station for removing waste materials, wherein the stopping station is used for carrying out laser cutting with the laser cutting machine, and the stopping station for removing the waste materials with the peeling mechanism according to actual needs.
2. The fully automated skinning apparatus of claim 1 wherein: the device also comprises a laser cutting protection mechanism; the laser cutting protection mechanism comprises a first support frame arranged on the rack, a first connecting plate arranged on the first support frame, a second connecting plate, a first air cylinder arranged on the second connecting plate, a first guide assembly arranged below the first air cylinder, a clamping air cylinder connecting plate fixedly arranged on the first guide assembly, and a clamping air cylinder fixedly connected with the clamping air cylinder connecting plate.
3. The fully automated skinning apparatus of claim 2 wherein: the first connecting plate is connected with the second connecting plate in a matching way through a first right-angle connecting plate; the output end of the clamping cylinder is respectively provided with a first clamping block and a second clamping block; the first clamping block and the second clamping block are meshed with each other to form a laser penetrating opening.
4. The fully automated skinning apparatus of claim 1 wherein: the conveying mechanism comprises a U-shaped support frame, a first synchronous pulley component and a second synchronous pulley component which are arranged at the two outer sides of the U-shaped support frame, feeding slide rails arranged at the two end faces of the upper end of the U-shaped support frame, a front clamp conveying mechanism and a rear clamp conveying mechanism which are arranged at the front end and the rear end of the U-shaped support frame, and a plurality of positioning mechanisms for positioning the positions of the clamps; the first synchronous pulley component moves from right to left through a first motor, the second synchronous pulley component moves from left to right through a second motor, and the feeding slide rail comprises a first slide rail and a second slide rail;
the second synchronous pulley assembly is used for conveying the vacant clamp from left to right to the front clamp conveying mechanism and moving the clamp to the first sliding rail through the front clamp conveying mechanism; the first synchronous pulley component is used for conveying the clamp provided with the cable to be peeled to pass through the laser cutting machine and the peeling mechanism, the rear clamp conveying mechanism is taken out by the automatic blanking mechanism, and then the clamp is moved to the second slide rail through the rear clamp conveying mechanism.
5. The fully automated skinning apparatus of claim 4 wherein: the front clamp conveying mechanism and the rear clamp conveying mechanism respectively comprise a rodless cylinder supporting block in a U-shaped supporting frame, a rodless cylinder arranged on the rodless cylinder supporting block, a rodless cylinder connecting block arranged on a sliding table of the rodless cylinder and an auxiliary sliding rail arranged on the rodless cylinder connecting block; the auxiliary slide rail and the rodless cylinder connecting block move under the sliding of the sliding table as a whole.
6. The fully automated skinning apparatus of claim 4 wherein: a first left side positioning mechanism and a first right side positioning mechanism are further arranged on one side of the U-shaped support frame; the first left side positioning mechanism and the first right side positioning mechanism respectively comprise a connecting supporting angle plate for positioning, a second guide assembly fixedly arranged on the connecting supporting angle plate for positioning, a positioning movable plate fixed on the second guide assembly, a positioning part arranged on the positioning movable plate, and a positioning cylinder for controlling the positioning movable plate to move.
7. The fully automated skinning apparatus of claim 5 wherein: the front clamp conveying mechanism and the rear clamp conveying mechanism are respectively provided with a front limiting component and a rear limiting component for limiting the accurate sliding of the clamps; the front limiting assembly and the rear limiting assembly are consistent in structure and respectively comprise a first limiting support bar and a second limiting support bar which is parallel to the first limiting support bar; the first limiting support bar and the second limiting support bar are respectively provided with a first limiting plate and a second limiting plate.
8. The fully automated skinning apparatus of claim 6 wherein: the clamp is connected to the first sliding rail/the second sliding rail in a sliding mode through the main sliding block;
the clamp comprises a main body, a main sliding block fixedly arranged right below the main body, a first synchronous sliding block and a second synchronous sliding block which are arranged at two end sides of the main body, wherein a group of positioning pins for positioning the cable to be peeled is arranged on the main body;
the first synchronous sliding block and the second synchronous sliding block are consistent in structure and are provided with synchronous racks used for being matched with the first synchronous pulley assembly/the second synchronous pulley assembly;
the main body is provided with a positioning groove positioned with the positioning piece.
9. The fully automated skinning apparatus of claim 1 wherein: the peeling mechanism comprises an I-shaped supporting platform arranged on the rack, a jacking mechanism arranged on the I-shaped supporting platform, a supporting plate for peeling arranged on the jacking mechanism, a third guide assembly arranged on the supporting plate for peeling, a peeling assembly arranged on the third guide assembly, and a material sucking assembly arranged on one side of the peeling assembly and used for collecting and peeling power cord skin; the peeling assembly can move up and down by the upper peeling cylinder and move back and forth by the rear peeling cylinder.
10. The fully automated skinning apparatus of claim 9 wherein: the jacking mechanism comprises a jacking cylinder for peeling and a supporting plate for peeling arranged at the output end of the jacking cylinder for peeling; the periphery of the supporting plate for peeling realizes up-and-down linear movement through four linear bearings and the shaft sleeve.
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CN113771114A (en) * 2021-08-27 2021-12-10 浙江广为电器工具有限公司 Automatic peeling sleeve device

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CN113771114B (en) * 2021-08-27 2023-02-14 浙江广为电器工具有限公司 Automatic peeling sleeve device

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