CN111678473A - Rapid inspection tool for rivet position of riveted parts - Google Patents
Rapid inspection tool for rivet position of riveted parts Download PDFInfo
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Abstract
本发明公开了一种铆接件铆钉位置快速检验检具,包括检具底座、检测块、和产品定位装置,所述产品定位装置能够将待检测的产品固定在指定位置,检测块能够沿指定路径滑动的安装于检具底座上,检测块上设有一仅供待检测产品上在公差范围内的铆钉插入的开口槽,本发明通过将待检测产品固定定位检具底座上,然后滑动检测块,如果产品上的铆钉位置在公差范围内,则产品上铆钉恰好可以插入检测块上的开口槽内,否则就无法滑入到检测块的开口槽内,该检测检具可以快速实现产品上铆钉位置的精确检测,确保铆钉在公差范围内,能够实现产品快速全检,能够提高产品检测效率,且对检测人员没有技术要求,节省人工和检测成本,能确保产品使用安全性。
The invention discloses a rapid inspection tool for checking the rivet position of a riveting piece, comprising a tool base, a detection block, and a product positioning device. The product positioning device can fix a product to be detected at a designated position, and the inspection block can follow a designated path. It is slidably installed on the base of the inspection tool, and the detection block is provided with an open slot for insertion of rivets within the tolerance range on the product to be inspected. If the position of the rivet on the product is within the tolerance range, the rivet on the product can just be inserted into the opening groove on the detection block, otherwise it cannot slide into the opening groove of the detection block. This inspection tool can quickly realize the position of the rivet on the product The precise detection of rivets ensures that the rivets are within the tolerance range, which can realize the rapid and full inspection of the product, and can improve the efficiency of product inspection, and there is no technical requirement for the inspection personnel, saving labor and inspection costs, and ensuring the safety of product use.
Description
技术领域technical field
本发明涉及一种检具,特别涉及一种铆接件铆钉位置快速检验检具。The invention relates to an inspection tool, in particular to a fast inspection tool for checking the rivet position of a riveting piece.
背景技术Background technique
产品上的铆钉需要采用冲压的方式进行铆接,由于冲压和铆接过程的尺寸波动,造成铆钉位置的波动。需要在生产过程中,对零件上的铆钉位置做快速的检测。目前,产品上铆钉位置采用三坐标测量的方式进行检测,由于三坐标测量的速度较慢,影响产品检测效率,难以实现全检,给产品使用埋下隐患。The rivets on the product need to be riveted by punching. Due to the size fluctuations in the punching and riveting process, the rivet position fluctuates. Rapid detection of rivet positions on parts is required during production. At present, the position of rivets on the product is detected by three-coordinate measurement. Because the speed of three-coordinate measurement is slow, it affects the efficiency of product inspection, and it is difficult to achieve full inspection, burying hidden dangers for product use.
发明内容SUMMARY OF THE INVENTION
为了克服上述缺陷,本发明提供了一种铆接件铆钉位置快速检验检具,通过该铆接件铆钉位置快速检验检具能够快速高效的对产品上铆钉位置进行检测。In order to overcome the above-mentioned defects, the present invention provides a rivet position rapid inspection tool for riveting parts, which can quickly and efficiently detect the rivet position on the product.
本发明为了解决其技术问题所采用的技术方案是:一种铆接件铆钉位置快速检验检具,包括检具底座、检测块、和产品定位装置,所述产品定位装置能够将待检测的产品固定在指定位置,检测块能够沿指定路径滑动的安装于检具底座上,检测块上设有一仅供待检测产品上在公差范围内的铆钉插入的开口槽。The technical solution adopted by the present invention in order to solve the technical problem is as follows: a rapid inspection tool for rivet position inspection of riveting parts, comprising a tool base, a detection block, and a product positioning device, and the product positioning device can fix the product to be detected. At a specified position, the detection block can be slidably installed on the base of the inspection tool along a specified path, and the detection block is provided with an open slot for insertion of rivets within the tolerance range on the product to be tested.
作为本发明的进一步改进,所述产品定位装置包括定位销和夹紧机构,至少两个定位销固定安装于检具底座上,待检测产品上的至少两个孔位恰能够一一对应的插设于定位销上,夹紧机构能够夹紧和松开待检测的产品。As a further improvement of the present invention, the product positioning device includes a positioning pin and a clamping mechanism, at least two positioning pins are fixedly installed on the base of the inspection tool, and at least two holes on the product to be inspected can be inserted in one-to-one correspondence. Set on the positioning pin, the clamping mechanism can clamp and release the product to be inspected.
作为本发明的进一步改进,所述定位销为下端直径大于上端直径的T形结构,产品上孔位恰能够套设于定位销上端外侧,且产品下侧表面止档于定位销两端之间的台阶面上。As a further improvement of the present invention, the locating pin is a T-shaped structure with a lower diameter larger than an upper end diameter, the upper hole of the product can be sleeved on the outer side of the upper end of the locating pin, and the lower surface of the product stops between the two ends of the locating pin on the stairs.
作为本发明的进一步改进,所述夹紧机构包括支撑块、夹紧块和夹紧驱动装置,支撑块固定安装于检具底座上,支撑块恰能够托持于待检测产品下侧表面上,压紧块能沿纵向升降运动的安装于支撑块正上方,夹紧驱动装置能够驱动夹紧块夹块升降运动。As a further improvement of the present invention, the clamping mechanism includes a supporting block, a clamping block and a clamping driving device, the supporting block is fixedly installed on the base of the inspection tool, and the supporting block can just be supported on the underside surface of the product to be inspected, The pressing block can be installed on the top of the supporting block so as to be able to move vertically up and down, and the clamping driving device can drive the clamping block to move up and down.
作为本发明的进一步改进,所述夹紧驱动装置为快夹、气缸和电机驱动丝杆螺母机构中的任意一种。As a further improvement of the present invention, the clamping drive device is any one of a quick clamp, an air cylinder and a motor-driven screw nut mechanism.
作为本发明的进一步改进,所述检测块能够沿指定路径滑动的安装于检具底座上的结构为:检具底座上间隔的固定设有至少两个检测限位件,检测块上平行间隔的设有至少两条沿开口槽开口方向延伸的滑槽,各个检测限位件能够相对滑动的插设于检测块的各个滑槽内。As a further improvement of the present invention, the structure that the detection block can slide along a specified path and is installed on the inspection tool base is as follows: at least two detection limit pieces are fixed at intervals on the inspection tool base, and parallel and spaced apart on the detection block There are at least two sliding grooves extending along the opening direction of the opening groove, and each detection limiter can be inserted into each sliding groove of the detection block in a relatively sliding manner.
作为本发明的进一步改进,还设有检测开关和检测结果输出装置,所述检测开关固定安装于检具底座上,检测结果输出装置能够感应检测块位置并传信于检测结果输出装置,检测结果输出装置能够根据检测开关信号发出合格信号或不良信号。As a further improvement of the present invention, a detection switch and a detection result output device are also provided, the detection switch is fixedly installed on the base of the inspection tool, and the detection result output device can sense the position of the detection block and transmit a signal to the detection result output device. The output device can send out a qualified signal or a bad signal according to the detection switch signal.
作为本发明的进一步改进,还设有检测块导正装置,所述检测块导正装置固定安装于检具底座上,检测块上设有与开口槽开口存在夹角的倾斜开口结构,检测块导正装置上设有与之匹配的倾斜凸块,所述倾斜凸块恰能够插设于检测块上的倾斜开口结构内。As a further improvement of the present invention, a detection block guiding device is also provided. The detection block guiding device is fixedly installed on the base of the inspection tool. The guiding device is provided with a matching inclined protrusion, and the inclined protrusion can be inserted into the inclined opening structure on the detection block.
作为本发明的进一步改进,所述检测底座上设有若干组检测块、检测限位件和产品定位装置,还设有联动机构,所述联动机构能够驱动各个检测块同步滑动。As a further improvement of the present invention, the detection base is provided with several sets of detection blocks, detection limiters and product positioning devices, and a linkage mechanism, which can drive each detection block to slide synchronously.
作为本发明的进一步改进,还设有控制系统、产品感应装置和检测驱动装置,所述产品感应装置能够感应产品定位装置上被固定定位的产品并传信于控制系统,检测驱动装置能够通过联动机构驱动各个检测块同步滑动,控制系统控制检测驱动装置启停。As a further improvement of the present invention, a control system, a product sensing device and a detection driving device are also provided. The product sensing device can sense the product fixedly positioned on the product positioning device and transmit a signal to the control system, and the detection driving device can be linked by linkage The mechanism drives each detection block to slide synchronously, and the control system controls the detection drive to start and stop.
本发明的有益效果是:本发明通过将待检测产品固定定位检具底座上,然后滑动检测块,如果产品上的铆钉位置在公差范围内,则产品上铆钉恰好可以插入检测块上的开口槽内,否则就会被检测块侧壁挡住,无法滑入到检测块的开口槽内,该检测检具可以快速实现产品上铆钉位置的精确检测,确保铆钉在公差范围内,能够实现产品快速全检,能够提高产品检测效率,且对检测人员没有技术要求,节省人工和检测成本,能确保产品使用安全性。The beneficial effects of the present invention are: the present invention fixes the product to be detected on the base of the inspection tool, and then slides the inspection block. If the position of the rivet on the product is within the tolerance range, the rivet on the product can just be inserted into the opening groove on the inspection block. Otherwise, it will be blocked by the side wall of the detection block and cannot slide into the opening groove of the detection block. The detection tool can quickly realize the accurate detection of the position of the rivet on the product, ensure that the rivet is within the tolerance range, and can realize the rapid and complete inspection of the product. Inspection can improve product inspection efficiency, and there is no technical requirement for inspectors, saving labor and inspection costs, and ensuring product safety.
附图说明Description of drawings
图1为本发明的立体图;Fig. 1 is the perspective view of the present invention;
图2为本发明的主视图;Fig. 2 is the front view of the present invention;
图3为本发明的俯视图。Figure 3 is a top view of the present invention.
具体实施方式Detailed ways
实施例:一种铆接件铆钉位置快速检验检具,包括检具底座1、检测块2和产品定位装置,所述产品定位装置能够将待检测的产品4固定在指定位置,检测块2能够沿指定路径滑动的安装于检具底座1上,检测块2上设有一仅供待检测产品4上在公差范围内的铆钉插入的开口槽5。检测时,将待检测产品4通过产品定位装置固定定位在检具底座1指定位置,然后滑动检测块2,当检测块2滑动到预设检测位置时,此时检测块2上的开口槽5恰位于合格产品4铆钉位置,如果待检测产品4上的铆钉位置在公差范围内则恰好可以插入检测块2上的开口槽5内,如果待检测产品4上的铆钉位置超出公差范围,则铆钉会挡在检测块2侧壁上,无法插入检测块2开口槽5内,该检验检具能够对待检测产品4上铆钉位置进行快速检测,无需使用测量仪器,检测效率高,对检测人员要求低,能够在线进行检测。Example: A rapid inspection tool for rivet position inspection of riveting parts, including a tool base 1, a
所述产品定位装置包括定位销6和夹紧机构,至少两个定位销6固定安装于检具底座1上,待检测产品4上的至少两个孔位恰能够一一对应的插设于定位销6上,夹紧机构能够夹紧和松开待检测的产品4。产品4定位时,只需将产品4上既有的两个或多个孔孔套设于定位销6上,即可实现产品4在水平方向的定位,然后通过夹紧机构对产品4进行夹紧即可实现产品4的固定定位,定位精确、快速,此外也可以在检具底座1上设置与产品4外形匹配的卡槽或挡壁实现对产品4的定位,此为本领域技术人员根据本专利很容易想到的等同替换结构,属于本专利保护范围。The product positioning device includes a
所述定位销6为下端直径大于上端直径的T形结构,产品4上孔位恰能够套设于定位销6上端外侧,且产品4下侧表面止档于定位销6两端之间的台阶面上。定位销6的台阶面上可以对待检测产品4下侧表面进行支撑,避免产品4在检测时发生变形。The
所述夹紧机构包括支撑块7、夹紧块8和夹紧驱动装置9,支撑块7固定安装于检具底座1上,支撑块7恰能够托持于待检测产品4下侧表面上,压紧块能沿纵向升降运动的安装于支撑块7正上方,夹紧驱动装置9能够驱动夹紧块8夹块升降运动。通过支撑块7托持产品4下侧表面,然后通过夹紧块8下压夹住产品4。The clamping mechanism includes a support block 7, a
所述夹紧驱动装置9为快夹、气缸和电机驱动丝杆螺母机构中的任意一种。The
所述检测块2能够沿指定路径滑动的安装于检具底座1上的结构为:检具底座1上间隔的固定设有至少两个检测限位件3,检测块2上平行间隔的设有至少两条沿开口槽5开口方向延伸的滑槽10,各个检测限位件3能够相对滑动的插设于检测块2的各个滑槽10内。通过两个以上的检测限位件3对检测块2滑动方向和滑动距离进行限位,实现检测块2在要求范围内沿规定的轨迹进行滑动,实现对产品4上铆钉位置进行检测,同时,受到检测限位件3限位,检测块2滑动到检测位置后无法继续向前滑动,避免检测块2撞击产品4上合格的铆钉,避免损伤铆钉。The structure of the
还设有检测开关11和检测结果输出装置,所述检测开关11固定安装于检具底座1上,检测结果输出装置能够感应检测块2位置并传信于检测结果输出装置,检测结果输出装置能够根据检测开关11信号发出合格信号或不良信号。当产品4上铆钉位置合格时,检测块2能够滑动到最终的检测位置,此时恰好触发检测开关11,检测开关11将信号传送给检测结果输出装置,由检测结果输出装置输出检测结果,方便检测人员快速判定,其中检测开关11可以是微动开关,也可以是光电开关等等,检测结果输出装置可以是发声器,如警报器、蜂鸣器等,也可以是灯光,如合格则绿灯亮,不合格则红灯亮等等。There is also a
还设有检测块导正装置12,所述检测块导正装置12固定安装于检具底座1上,检测块2上设有与开口槽5开口存在夹角的倾斜开口结构,检测块导正装置12上设有与之匹配的倾斜凸块,所述倾斜凸块恰能够插设于检测块2上的倾斜开口结构内。该装置能够确保检测块2滑动到检测位置时其开口槽5的位置恰为合格产品4上铆钉公差范围内,避免出现开口槽5位置误差,确保检测精度,检测块2上的倾斜开口结构的开口最佳设有倒角,实现对检测块导正装置12上倾斜凸块的导向,避免发生碰撞。There is also a detection
所述检测底座上设有若干组检测块2、检测限位件3和产品定位装置,还设有联动机构,所述联动机构能够驱动各个检测块2同步滑动。该结构可以实现多个产品4同步检测,大大提高检测效率,多个产品4可以为同一规格产品4或者相似规格产品4。The detection base is provided with several groups of
还设有控制系统、产品4感应装置和检测驱动装置,所述产品4感应装置能够感应产品定位装置上被固定定位的产品4并传信于控制系统,检测驱动装置能够通过联动机构驱动各个检测块2同步滑动,控制系统控制检测驱动装置启停。通过产品4感应装置感应产品4已经被固定定位,实现自动检测,控制系统还可以控制夹紧装置自动对产品4进行夹紧,实现全自动夹紧固定和检测,提高检测智能化,节省人工,提高检测效率。There is also a control system, a product 4 sensing device and a detection driving device, the product 4 sensing device can sense the product 4 fixedly positioned on the product positioning device and transmit a signal to the control system, and the detection driving device can drive each detection through a linkage mechanism.
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| CN102914229A (en) * | 2011-07-31 | 2013-02-06 | 长城汽车股份有限公司 | Position detector for mounting holes of shock absorber of car knuckle |
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| WO2018041014A1 (en) * | 2016-08-29 | 2018-03-08 | 广州敏瑞汽车零部件有限公司 | Detection apparatus for measuring aperture quickly |
| CN207717006U (en) * | 2018-01-09 | 2018-08-10 | 东莞市基准精密设备工业有限公司 | A quick inspection tool for auto parts |
| CN212363140U (en) * | 2020-06-19 | 2021-01-15 | 江苏博俊工业科技股份有限公司 | Quick inspection gauge for rivet position of riveting piece |
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