Pneumatic piston type stop valve
Technical Field
The invention belongs to the field of valves, and particularly relates to a piston type stop valve. The invention is suitable for the working conditions of toxic and harmful dangerous media.
Background
The structure of the pneumatic stop valve generally comprises a valve body, a valve seat, a valve core, a valve rod, a valve cover, a support and a pneumatic actuator, wherein the valve core is connected to the lower end of the valve rod, the upper end of the valve rod penetrates through the upper end face of the valve cover to be connected with a valve rod nut fixedly arranged on the support, the pneumatic actuator drives the valve rod nut to rotate, and the valve rod is driven to move up and down so as to realize the opening and closing operation of the valve core. The valve cover has the advantages that the upper end of the valve cover is provided with the support and the pneumatic actuator, the size is large, the cost is high, and the sealing filler between the valve rod and the valve cover is easy to leak due to abrasion of the valve rod, so that the sealing reliability is poor.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention provides the pneumatic piston type stop valve which is small in size, low in cost and reliable in sealing performance.
The technical scheme includes that a horizontal valve seat is arranged in a valve cavity between an inlet channel and an outlet channel of the valve body, the horizontal valve seat is characterized in that an upper piston cylinder and a lower piston cylinder which are concentric with the valve seat are respectively arranged on the upper side and the lower side of the valve cavity, the valve core adopts an upper piston and a lower piston to form a double-piston structure, the outer circular surface of the upper piston is in movable sealing fit with the inner wall of the upper piston cylinder, the outer circular surface of the lower piston is in movable sealing fit with the inner wall of the lower piston cylinder, the center of the lower end surface of the upper piston is fixedly connected with the center of the upper end surface of the lower piston through a connecting rod, the annular area between the lower end surface of the upper piston and the connecting rod is larger than the annular area between the upper end surface of the lower piston and the connecting rod, an upper cover is arranged at the upper end of the upper piston cylinder, an air pressure joint is arranged at the center of the plane of the upper cover and is communicated with a piston cavity of the lower end surface of the upper cover, a sealing ring is embedded on the outer circular surface of the lower piston, the sealing ring is tightly pressed and arranged on an annular step of the upper piston through hole of the upper piston through, the sealing ring is in movable sealing fit with the inner wall of the valve seat, the sealing ring diameter is larger than the diameter of the sealing ring, the sealing ring is formed in the inner plane of the sealing ring and the sealing ring is mutually matched with the sealing surface on the side of the outlet side of the sealing surface of the upper piston.
Preferably, the outer circumferential surface of the upper piston is provided with a first sealing ring and a second sealing ring which are in dynamic sealing fit with the upper piston cylinder, and the outer circumferential surface of the lower piston is provided with a third sealing ring and a fourth sealing ring which are in dynamic sealing fit with the lower piston cylinder.
Preferably, a spring is arranged between the lower end surface of the lower piston and the bottom surface of the lower piston cylinder.
Preferably, a plurality of inverted U-shaped windows are uniformly formed on the circumference of the lower ring surface of the guide ring.
Compared with the prior art, the invention has the advantages that the valve core is directly driven to be closed by adopting air pressure and automatically pushed to be opened by medium pressure, so that the product has small volume, low manufacturing cost and reliable sealing performance.
Drawings
Fig. 1 is a schematic view of the structure of the present invention in a closed state.
Fig. 2 is a schematic view of the structure of the present invention in the fully opened state.
The valve comprises a valve body 1, a lower piston 2, a connecting rod 3, a guide ring 4, a sealing ring 5, a first sealing ring 6, an upper piston 7, a second sealing ring 8, an upper cover 9, a pneumatic joint 10, a third sealing ring 11, a third sealing ring 12, a fourth sealing ring 12, a spring 13 and a lower piston cylinder 14.
Detailed Description
The pneumatic piston type stop valve shown in fig. 1 and 2 comprises a valve body 1 and a valve core, wherein a horizontal valve seat is arranged in a valve cavity between an inlet channel and an outlet channel of the valve body 1; the valve is characterized in that an upper piston cylinder and a lower piston cylinder 14 which are concentric with a valve seat are respectively arranged on the upper side and the lower side of a valve cavity, a valve core adopts an upper piston 7 and a lower piston 2 to form a double-piston structure, the outer circular surface of the upper piston 7 is in dynamic sealing fit with the inner wall of the upper piston cylinder, the outer circular surface of the lower piston 2 is in dynamic sealing fit with the inner wall of the lower piston cylinder 14, the center of the lower end surface of the upper piston 7 is fixedly connected with the center of the upper end surface of the lower piston 2 through a connecting rod 3, the upper piston 7, the upper piston cylinder, the lower piston 2 and the lower piston cylinder 14 form a double-guide and double-positioning structure, the matching concentricity between the valve core and the valve seat is ensured, the sealing performance is improved, the annular area between the lower end surface of the upper piston 7 and the connecting rod 3 is larger than the annular area between the upper end surface of the lower piston 2 and the connecting rod 3, and the upward thrust generated by a medium in an inlet channel of the valve body 1 is larger than the downward thrust generated by the upper piston 2, and the medium is pushed to move upwards when no external force is generated; the upper end of the upper piston cylinder is provided with an upper cover 9, the center of the plane of the upper cover 9 is provided with an air pressure joint 10, the air pressure joint 10 is communicated with a piston cavity at the lower end face of the upper cover 9, when air pressure is injected into the piston cavity, the valve core is pushed to move downwards to be matched with the valve seat in a sealing way, the lower outer circular surface of the upper piston 7 is embedded with a sealing ring 5, the sealing ring 5 is tightly pressed and installed on an annular step of the upper piston 7 by a guide ring 4, the outer circular surface of the guide ring 4 is matched with the inner wall of a valve seat through hole in a dynamic sealing way to form a first sealing pair, the diameter of the sealing ring 5 is larger than that of the guide ring 4, an annular sealing surface matched with the sealing surface at the outlet side of the valve seat is arranged in the lower plane of the sealing ring 5 at the outer side of the guide ring 4, the second sealing pair is formed, secondary sealing is realized on the medium leaked from the first sealing pair, the second sealing pair is easy to completely block the medium leaked from the first sealing pair and realize zero leakage, the annular sealing surface of the sealing ring 5 is positioned on the upper side of the lower end surface of the upper piston 7, when the valve core is opened, the lower end surface of the upper piston 7 blocks flushing of the medium on the sealing ring 5, sealing performance is improved, an annular pressure cavity with a downward opening is formed between the inner wall of the guide ring 4 and the lower end surface of the upper piston 7, the opening height of the valve core is increased, and the valve core is ensured to be fully opened in place. The bottom of the lower piston cylinder 14 is provided with breathing holes.
The outer circular surface of the upper piston 7 is provided with a first sealing ring 6 and a second sealing ring 8 which are in dynamic sealing fit with the upper piston cylinder, the first sealing ring 6, the second sealing ring 8 and the upper piston cylinder form a double sealing pair in a valve element full-open state to realize zero leakage of a middle cavity, and the outer circular surface of the lower piston 2 is provided with a third sealing ring 11 and a fourth sealing ring 12 which are in dynamic sealing fit with the lower piston cylinder 14 to realize zero leakage of a lower cavity of the valve body 1.
A spring 13 is arranged between the lower end surface of the lower piston 2 and the bottom surface of the lower piston cylinder 14, and the spring 13 and the medium pressure of the inlet channel of the valve body 1 push the valve core to move upwards together so as to reduce the valve opening pressure.
The circumference direction of the lower ring surface of the guide ring 4 is uniformly provided with a plurality of inverted U-shaped windows, when the flow rate is low, a medium passes through the inverted U-shaped windows and the valve seat, the outer circular surface of the lower part of the guide ring 4 is in guide fit with the inner wall of the through hole of the valve seat, and the stability of the valve core in the process of micro opening is improved.