CN111673696B - A vertical stainless steel chemical storage tank guide installation fixture - Google Patents
A vertical stainless steel chemical storage tank guide installation fixture Download PDFInfo
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- CN111673696B CN111673696B CN202010598141.3A CN202010598141A CN111673696B CN 111673696 B CN111673696 B CN 111673696B CN 202010598141 A CN202010598141 A CN 202010598141A CN 111673696 B CN111673696 B CN 111673696B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/10—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting holders for tool or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/12—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with storage compartments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/14—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top
- B25H1/16—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top in height
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Abstract
本发明属于化工设备技术领域,具体涉及一种立式不锈钢化工储罐导向安装夹具,包括安装有定位机构的底板;底板顶面安装有三个升降机构,升降机构顶部安装升降台;升降台的内侧壁安装有三个导向套,导向套滑动安装有滑动板,滑动板内端安装有承托板;导向套顶面通过支架固定安装有螺纹筒,螺纹筒内转动安装有螺纹柱;螺纹柱外端固定安装有齿轮柱;导向套顶面转动安装有安装轴;安装轴内端固定安装有第一齿轮,安装轴外端固定安装有锥齿轮;升降台顶面水平转动安装有锥齿圈。本发明确保储罐放置在支撑座上时处于竖直状态,且将储罐调整到与支撑座同轴的状态,提高了储罐安装的稳定性。
The invention belongs to the technical field of chemical equipment, and specifically relates to a vertical stainless steel chemical storage tank guide installation fixture, which includes a bottom plate installed with a positioning mechanism; three lifting mechanisms are installed on the top surface of the bottom plate, and a lifting platform is installed on the top of the lifting mechanism; the inner side of the lifting platform There are three guide sleeves installed on the wall, the guide sleeve is slidably installed with a sliding plate, and the inner end of the sliding plate is installed with a support plate; the top surface of the guide sleeve is fixed with a threaded cylinder through a bracket, and a threaded column is installed in the threaded cylinder; the outer end of the threaded column A gear column is fixedly installed; an installation shaft is installed on the top surface of the guide sleeve to rotate; a first gear is fixedly installed on the inner end of the installation shaft, and a bevel gear is fixedly installed on the outer end of the installation shaft; a bevel gear ring is installed on the horizontal rotation of the top surface of the lifting table. The invention ensures that the storage tank is in a vertical state when placed on the support base, and adjusts the storage tank to a coaxial state with the support base, thereby improving the installation stability of the storage tank.
Description
技术领域technical field
本发明属于化工设备技术领域,具体涉及一种立式不锈钢化工储罐导向安装夹具。The invention belongs to the technical field of chemical equipment, and in particular relates to a guide installation fixture for a vertical stainless steel chemical storage tank.
背景技术Background technique
化工储罐是用作存储化工产品的罐体,按照安装方式可分为卧式储罐和立式储罐;按照材质可分为金属储罐、非金属储罐以及金属非金属复合储罐三种,其中立式不锈钢储罐是较为常见的一种。立式不锈钢储罐使用过程中通过与其底面相互配合的支撑座进行固定,目前对于立式不锈钢储罐的安装通常是由吊机将其吊起,然后在施工人员的手扶辅助下在放置在支撑座上,施工人员在手扶过程中对储罐进行导向和角度调整。但是在实际施工过程中,通过人工手扶对储罐进行导向和角度调整安装会存在以下的问题:(1)人工无法对储罐的角度进行精确调整,无法保证储罐安装在支撑座上时处于竖直状态,容易导致储罐安装不稳;(2)人工很难将储罐调整到与支撑座同轴的状态,导致储罐放置到支撑座上时位置有偏移,同样会导致储罐安装不稳。Chemical storage tanks are tanks used to store chemical products. According to the installation method, they can be divided into horizontal storage tanks and vertical storage tanks; according to their materials, they can be divided into metal storage tanks, non-metal storage tanks and metal-non-metal composite storage tanks. Among them, the vertical stainless steel storage tank is the more common one. The vertical stainless steel storage tank is fixed by the supporting seat that cooperates with its bottom surface during use. At present, the installation of the vertical stainless steel storage tank is usually lifted by a crane, and then placed on the ground with the help of the construction personnel. On the support seat, the construction personnel guide and adjust the angle of the storage tank during the hand-holding process. However, in the actual construction process, there will be the following problems in guiding and adjusting the angle of the storage tank through manual hand support: (1) The angle of the storage tank cannot be adjusted manually, and it is impossible to ensure that the storage tank is installed on the support base. In the vertical state, it is easy to cause the installation of the storage tank to be unstable; (2) It is difficult to manually adjust the storage tank to the coaxial state with the support base, which will cause the position of the storage tank to be shifted when placed on the support base, which will also lead to The tank is not installed securely.
发明内容Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
本发明提供了一种立式不锈钢化工储罐导向安装夹具,目的在于解决目前用吊机对立式不锈钢化工储罐进行安装时存在的以下问题:(1)吊机无法对储罐角度进行精确调整,无法保证储罐放置在支撑座上时处于竖直状态,易导致储罐安装不稳;(2)人工很难将储罐调整到与支撑座同轴的状态,导致储罐放置到支撑座上时位置有偏移,同样会导致储罐安装不稳。The invention provides a guide installation fixture for vertical stainless steel chemical storage tanks, the purpose of which is to solve the following problems in the current installation of vertical stainless steel chemical storage tanks with a crane: (1) The crane cannot accurately adjust the angle of the storage tank Adjustment cannot ensure that the storage tank is in a vertical state when placed on the support base, which may easily lead to unstable installation of the storage tank; (2) It is difficult to manually adjust the storage tank to the coaxial state with the support base, causing the storage tank to be placed on the support The position of the seat is offset, which will also cause the installation of the storage tank to be unstable.
(二)技术方案(2) Technical solution
为解决上述技术问题,本发明采用如下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种立式不锈钢化工储罐导向安装夹具,包括环形的底板,底板的顶面和底面为水平状态。底板上安装有定位机构。底板的顶面沿其周向均匀安装有三个升降机构,升降机构顶部固定安装有环形的升降台,升降台与底板处于同轴状态。通过吊机将立式不锈钢化工储罐导向安装夹具整体吊放至地面上后,通过定位机构对底板进行定位调整,使得底板与储罐的支撑座处于同轴状态,然后通过升降机构带动升降台上升,直至升降台底部到达与储罐底部平齐的位置。A vertical stainless steel chemical storage tank guide installation fixture includes an annular bottom plate, the top and bottom surfaces of which are in a horizontal state. A positioning mechanism is installed on the bottom plate. The top surface of the bottom plate is evenly equipped with three lifting mechanisms along its circumference, and the top of the lifting mechanism is fixedly equipped with an annular lifting platform, and the lifting platform and the bottom plate are in a coaxial state. After hoisting the vertical stainless steel chemical storage tank guide installation fixture on the ground as a whole by a crane, the positioning mechanism is used to adjust the bottom plate so that the bottom plate and the support seat of the storage tank are in the coaxial state, and then the lifting mechanism is used to drive the lifting table Raise until the bottom of the lift table is level with the bottom of the tank.
升降台的内侧壁沿其周向均匀固定安装有三个导向套,每个导向套内沿升降台径向滑动安装有滑动板,滑动板内端固定安装有与立式不锈钢化工储罐外侧壁和底面相互配合的承托板。每个导向套顶面通过支架固定安装有螺纹筒,螺纹筒内沿升降台径向转动安装有螺纹柱。螺纹柱的内端与承托板的外侧壁转动配合在一起,螺纹柱外端固定安装有与其同轴的齿轮柱。每个导向套顶面通过支架转动安装有平行于螺纹柱的安装轴。安装轴内端固定安装有与齿轮柱相互啮合的第一齿轮,安装轴外端固定安装有锥齿轮。升降台顶面水平转动安装有与其同轴且与锥齿轮相互啮合的锥齿圈。通过转动锥齿圈带动锥齿轮、安装轴和第一齿轮转动,通过第一齿轮带动齿轮柱和螺纹柱转动。螺纹柱转动过程中沿着螺纹筒向内侧移动,承托板和滑动板在导向套的限位作用下被螺纹柱推动向内侧移动。三个承托板在螺纹柱的推动下同步移动,直至三个承托板完全贴合到储罐的外侧壁和底面,三个承托板移动过程中,如果储罐存在倾斜或位置偏移的情况,承托板会对储罐进行角度和位置的调整。The inner wall of the lifting platform is fixed and fixed with three guide sleeves evenly along its circumference, and a sliding plate is installed in each guiding sleeve along the radial direction of the lifting platform, and the inner end of the sliding plate is fixedly installed with the outer wall and Supporting plates with mating bottom surfaces. The top surface of each guide sleeve is fixedly installed with a threaded cylinder through a bracket, and a threaded column is installed in the threaded cylinder to rotate radially along the lifting platform. The inner end of the threaded column is rotatably matched with the outer side wall of the support plate, and the outer end of the threaded column is fixedly mounted with a coaxial gear column. The top surface of each guide sleeve is rotatably installed with a mounting shaft parallel to the threaded post through the support. The inner end of the installation shaft is fixedly installed with a first gear meshing with the gear column, and the outer end of the installation shaft is fixedly installed with a bevel gear. A bevel gear coaxial with the bevel gear and intermeshed with the bevel gear is installed on the top surface of the lifting table to rotate horizontally. The bevel gear, the installation shaft and the first gear are driven to rotate by rotating the bevel gear ring, and the gear column and the threaded column are driven to rotate by the first gear. During the rotation of the threaded column, it moves inwardly along the threaded barrel, and the supporting plate and the sliding plate are pushed to move inwardly by the threaded column under the limit action of the guide sleeve. The three support plates move synchronously under the push of the threaded column until the three support plates are completely attached to the outer wall and bottom of the storage tank. During the movement of the three support plates, if the storage tank is inclined or shifted In some cases, the support plate will adjust the angle and position of the storage tank.
作为本发明的一种优选技术方案,所述定位机构包括三个门型架、弧形板和三个丝杠。三个门型架沿底板周向均匀分布。门型架沿底板径向水平贯穿底板并与底板滑动配合。每个门型架的内端固定安装有与立式不锈钢化工储罐支撑座外侧壁相互配合的弧形板。每个丝杠沿底板径向水平贯穿一个门型架且丝杠与门型架通过螺纹转动配合。丝杠内端与底板外侧壁转动配合。将底板放置到地面上后,通过转动丝杠带动门型架和弧形板向内侧移动,直至弧形板贴合到储罐支撑座外侧壁上,当三个弧形板都与储罐支撑座外侧壁贴合时,完成对底板的定位,在储罐进行调整导向过程中,底板与储罐支撑座以及储罐始终处于同轴状态。As a preferred technical solution of the present invention, the positioning mechanism includes three gantry frames, arc plates and three lead screws. The three gantry frames are evenly distributed along the circumference of the bottom plate. The gantry horizontally penetrates the bottom plate along the radial direction of the bottom plate and is slidably matched with the bottom plate. The inner end of each gantry is fixedly equipped with an arc-shaped plate that cooperates with the outer wall of the support seat of the vertical stainless steel chemical storage tank. Each lead screw runs through a gantry frame radially and horizontally along the bottom plate, and the lead screw and the gantry frame are rotatably matched by threads. The inner end of the leading screw is rotatably matched with the outer wall of the bottom plate. After placing the bottom plate on the ground, turn the lead screw to drive the gantry and the arc-shaped plate to move inward until the arc-shaped plate fits on the outer wall of the storage tank support seat. When the outer wall of the seat is attached, the positioning of the bottom plate is completed. During the adjustment and guidance process of the storage tank, the bottom plate, the support seat of the storage tank and the storage tank are always in a coaxial state.
作为本发明的一种优选技术方案,所述升降机构包括导向筒、升降柱、复位弹簧、活塞筒、活塞杆、第一油槽和第二油槽。导向筒竖直固定安装在底板顶面,导向筒内竖直滑动配合有升降柱,升降柱底端竖直固定安装有复位弹簧。导向筒外侧壁上固定安装有活塞筒,活塞筒内滑动配合有活塞杆。导向筒侧壁上开设第一油槽,活塞筒端部开设连通第一油槽的第二油槽。导向筒和活塞筒的内部腔体通过第一油槽和第二油槽连通。第一油槽、第二油槽以及导向筒和活塞筒的内部腔体内填充有液压油。承托板对储罐进行调整和支撑完成后,吊机将储罐向下吊放过程中,储罐向承托板施加向下的压力,承托板受到的压力最终传递给升降台,升降台将升降柱向下推动,升降柱压缩复位弹簧,并将导向筒腔体内的液压油通过第一油槽和第二油槽压入活塞筒的腔体内,活塞杆被液压油推动向外侧滑动。通过升降机构保证了储罐在下降过程中速度稳定,不会因速度不稳而出现偏移或倾斜的情况。安装完成后,承托板向外侧滑动离开储罐后,升降柱在复位弹簧的弹力作用下上升恢复至初始高度,活塞筒腔体内的液压油通过第二油槽和第一油槽回到导向筒腔体内。As a preferred technical solution of the present invention, the lifting mechanism includes a guide cylinder, a lifting column, a return spring, a piston cylinder, a piston rod, a first oil tank and a second oil tank. The guide cylinder is vertically and fixedly installed on the top surface of the base plate, and the vertical sliding in the guide cylinder is matched with a lifting column, and the bottom of the lifting column is vertically and fixedly installed with a return spring. A piston cylinder is fixedly installed on the outer wall of the guide cylinder, and a piston rod is slidingly fitted in the piston cylinder. A first oil groove is provided on the side wall of the guide cylinder, and a second oil groove connected with the first oil groove is provided at the end of the piston cylinder. The inner cavities of the guide cylinder and the piston cylinder communicate through the first oil groove and the second oil groove. Hydraulic oil is filled in the inner cavities of the first oil groove, the second oil groove, the guide cylinder and the piston cylinder. After the supporting plate adjusts and supports the storage tank, when the crane lowers the storage tank, the storage tank exerts downward pressure on the supporting plate, and the pressure on the supporting plate is finally transmitted to the lifting platform, lifting The platform pushes the lifting column downward, the lifting column compresses the return spring, and presses the hydraulic oil in the cavity of the guide cylinder into the cavity of the piston cylinder through the first oil groove and the second oil groove, and the piston rod is pushed to slide outward by the hydraulic oil. The lifting mechanism ensures that the speed of the storage tank is stable during the descent process, and there will be no deviation or inclination due to unstable speed. After the installation is completed, after the supporting plate slides outwards to leave the storage tank, the lifting column rises and returns to the original height under the elastic force of the return spring, and the hydraulic oil in the piston cylinder cavity returns to the guide cylinder cavity through the second oil groove and the first oil groove in vivo.
作为本发明的一种优选技术方案,所述第一油槽和第二油槽为水平的圆锥结构,以减小液压油的流速,保证储罐能够缓慢下落。As a preferred technical solution of the present invention, the first oil tank and the second oil tank are horizontal conical structures to reduce the flow rate of hydraulic oil and ensure that the storage tank can fall slowly.
作为本发明的一种优选技术方案,所述承托板包括竖直段和弧形段,竖直段与立式不锈钢化工储罐外侧壁相互配合,弧形段与立式不锈钢化工储罐底面相互配合。竖直段的内侧壁上均匀固定安装有若干个竖直的橡胶条,以增大竖直段内侧壁与储罐外侧壁之间的摩擦力,避免储罐发生转动。弧形段的内侧壁上均匀安装有滚珠,以减小弧形段内侧壁与储罐底面之间的摩擦力,以确保安装完成后承托板离开储罐过程中不会改变储罐的位置。As a preferred technical solution of the present invention, the supporting plate includes a vertical section and an arc section, the vertical section cooperates with the outer side wall of the vertical stainless steel chemical storage tank, and the arc section cooperates with the bottom surface of the vertical stainless steel chemical storage tank co-operate. Several vertical rubber strips are uniformly and fixedly installed on the inner wall of the vertical section to increase the friction between the inner wall of the vertical section and the outer wall of the storage tank and prevent the storage tank from rotating. Balls are evenly installed on the inner wall of the arc section to reduce the friction between the inner wall of the arc section and the bottom surface of the storage tank, so as to ensure that the position of the storage tank will not be changed when the support plate leaves the storage tank after installation .
作为本发明的一种优选技术方案,所述锥齿圈的外侧壁水平固定安装有与其同轴的外齿圈,升降台顶面水平转动安装有与外齿圈相互啮合的第二齿轮。升降台顶面水平滑动安装有与第二齿轮的传动齿相互配合的卡块,卡块的端部安装有弹性伸缩杆。转动锥齿圈过程中,先水平推动卡块压缩弹性伸缩杆,使得卡块与第二齿轮的传动齿分离。转动锥齿圈完成后松开卡块,卡块在弹性伸缩杆的弹力作用下卡在第二齿轮的传动齿上,对第二齿轮、外齿圈和锥齿圈进行限位,从而保证了承托板对储罐进行竖直方向导向过程中不会发生水平方向移动。As a preferred technical solution of the present invention, the outer wall of the bevel gear is fixed horizontally with an outer gear coaxial with it, and the top surface of the lifting platform is horizontally rotatably installed with a second gear meshing with the outer gear. The top surface of the lifting platform is horizontally slidably provided with a clamping block cooperating with the transmission teeth of the second gear, and an elastic telescopic rod is installed at the end of the clamping block. In the process of rotating the bevel ring gear, first push the block horizontally to compress the elastic telescopic rod, so that the block is separated from the transmission teeth of the second gear. After the bevel ring gear is rotated, release the clamping block, and the clamping block is stuck on the transmission teeth of the second gear under the elastic force of the elastic telescopic rod, and the second gear, the outer gear ring and the bevel gear ring are limited, thereby ensuring the bearing There will be no horizontal movement during the vertical direction guidance of the storage tank by the pallet.
(三)有益效果(3) Beneficial effects
本发明至少具有如下有益效果:The present invention has at least the following beneficial effects:
(1)本发明的立式不锈钢化工储罐导向安装夹具解决了目前用吊机对立式不锈钢化工储罐进行安装时存在的以下问题:吊机无法对储罐角度进行精确调整,无法保证储罐放置在支撑座上时处于竖直状态,易导致储罐安装不稳;人工很难将储罐调整到与支撑座同轴的状态,导致储罐放置到支撑座上时位置有偏移,同样会导致储罐安装不稳。(1) The guide mounting fixture for vertical stainless steel chemical storage tanks of the present invention solves the following problems in the current installation of vertical stainless steel chemical storage tanks with a crane: the crane cannot accurately adjust the angle of the storage tank, and cannot guarantee the storage capacity. When the tank is placed on the support base, it is in a vertical state, which can easily lead to unstable installation of the storage tank; it is difficult to manually adjust the storage tank to the coaxial state with the support base, resulting in a position deviation when the storage tank is placed on the support base. It will also lead to unstable installation of the storage tank.
(2)本发明通过三个承托板对立式不锈钢化工储罐进行调节和支撑,并通过升降机构对储罐进行竖直方向的导向,确保储罐放置在支撑座上时处于竖直状态;三个承托板在螺纹柱的推动下同步移动,从而确保了能将储罐调整到竖直状态,提高了储罐安装的稳定性。(2) The present invention adjusts and supports the vertical stainless steel chemical storage tank through three support plates, and guides the storage tank in the vertical direction through the lifting mechanism to ensure that the storage tank is in a vertical state when placed on the support seat ; The three support plates move synchronously under the push of the threaded column, thus ensuring that the storage tank can be adjusted to a vertical state and improving the stability of the storage tank installation.
(3)本发明的底板和升降台处于同轴状态,且能够通过定位机构对底板进行定位,保证承托板对储罐进行调节和导向时底板和升降台与储罐的支撑座处于同轴的状态,从而确保了储罐放置到支撑座上时位置不会发生偏移,进一步提高了储罐安装的稳定性。(3) The base plate and the lifting platform of the present invention are in a coaxial state, and the positioning mechanism can be used to position the base plate to ensure that the base plate and the lifting platform are coaxial with the support seat of the storage tank when the supporting plate is adjusted and guided to the storage tank state, thus ensuring that the position of the storage tank will not shift when it is placed on the support base, and further improving the stability of the installation of the storage tank.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1为本发明实施例中立式不锈钢化工储罐及其支撑座的立体结构示意图;Fig. 1 is the schematic diagram of the three-dimensional structure of a vertical stainless steel chemical storage tank and its support seat in the embodiment of the present invention;
图2为本发明实施例中立式不锈钢化工储罐导向安装夹具工作状态的立体结构示意图;Fig. 2 is a three-dimensional structural schematic view of the working state of the vertical stainless steel chemical storage tank guide installation fixture in the embodiment of the present invention;
图3为本发明实施例中立式不锈钢化工储罐导向安装夹具工作状态的俯视图;Fig. 3 is a top view of the working state of the vertical stainless steel chemical storage tank guide installation fixture in the embodiment of the present invention;
图4为本发明实施例中立式不锈钢化工储罐导向安装夹具工作状态的仰视图;Fig. 4 is a bottom view of the working state of the vertical stainless steel chemical storage tank guide installation fixture in the embodiment of the present invention;
图5为本发明实施例中立式不锈钢化工储罐导向安装夹具承托板的剖视图;Fig. 5 is a cross-sectional view of a support plate of a guide mounting fixture for a vertical stainless steel chemical storage tank in an embodiment of the present invention;
图6为本发明实施例中立式不锈钢化工储罐导向安装夹具升降机构的内部结构示意图。Fig. 6 is a schematic diagram of the internal structure of the vertical stainless steel chemical storage tank guide installation jig lifting mechanism in the embodiment of the present invention.
图中:1-底板、2-定位机构、21-门型架、22-弧形板、23-丝杠、3-升降机构、31-导向筒、32-升降柱、33-复位弹簧、34-活塞筒、35-活塞杆、36-第一油槽、37-第二油槽、4-升降台、5-导向套、6-滑动板、7-承托板、71-竖直段、72-弧形段、73-橡胶条、74-滚珠、8-螺纹筒、9-螺纹柱、10-齿轮柱、11-安装轴、12-第一齿轮、13-锥齿轮、14-锥齿圈、15-外齿圈、16-第二齿轮、17-卡块、18-弹性伸缩杆。In the figure: 1-base plate, 2-positioning mechanism, 21-gantry frame, 22-curved plate, 23-lead screw, 3-lifting mechanism, 31-guiding cylinder, 32-lifting column, 33-return spring, 34 -piston barrel, 35-piston rod, 36-first oil tank, 37-second oil tank, 4-lifting table, 5-guiding sleeve, 6-sliding plate, 7-supporting plate, 71-vertical section, 72- Arc section, 73-rubber strip, 74-ball, 8-thread barrel, 9-thread column, 10-gear column, 11-installation shaft, 12-first gear, 13-bevel gear, 14-bevel gear, 15-outer ring gear, 16-second gear, 17-block, 18-elastic expansion rod.
具体实施方式detailed description
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways defined and covered by the claims.
如图2至图6所示,本实施例提供了一种立式不锈钢化工储罐导向安装夹具,将图1所示的立式不锈钢化工储罐辅助安装到其支撑座,所述立式不锈钢化工储罐导向安装夹具包括环形的底板1,底板1的顶面和底面为水平状态。底板1上安装有定位机构2。底板1的顶面沿其周向均匀安装有三个升降机构3,升降机构3顶部固定安装有环形的升降台4,升降台4与底板1处于同轴状态。通过吊机将立式不锈钢化工储罐导向安装夹具整体吊放至地面上后,通过定位机构2对底板1进行定位调整,使得底板1与储罐的支撑座处于同轴状态,然后通过升降机构3带动升降台4上升,直至升降台4底部到达与储罐底部平齐的位置。As shown in Figure 2 to Figure 6, this embodiment provides a vertical stainless steel chemical storage tank guide installation fixture, the vertical stainless steel chemical storage tank shown in Figure 1 is auxiliary installed on its support seat, the vertical stainless steel chemical storage tank The chemical storage tank guide installation fixture includes an
升降台4的内侧壁沿其周向均匀固定安装有三个导向套5,每个导向套5内沿升降台4径向滑动安装有滑动板6,滑动板6内端固定安装有与立式不锈钢化工储罐外侧壁和底面相互配合的承托板7。每个导向套5顶面通过支架固定安装有螺纹筒8,螺纹筒8内沿升降台4径向转动安装有螺纹柱9。螺纹柱9的内端与承托板7的外侧壁转动配合在一起,螺纹柱9外端固定安装有与其同轴的齿轮柱10。每个导向套5顶面通过支架转动安装有平行于螺纹柱9的安装轴11。安装轴11内端固定安装有与齿轮柱10相互啮合的第一齿轮12,安装轴11外端固定安装有锥齿轮13。升降台4顶面水平转动安装有与其同轴且与锥齿轮13相互啮合的锥齿圈14。通过转动锥齿圈14带动锥齿轮13、安装轴11和第一齿轮12转动,通过第一齿轮12带动齿轮柱10和螺纹柱9转动。螺纹柱9转动过程中沿着螺纹筒8向内侧移动,承托板7和滑动板6在导向套5的限位作用下被螺纹柱9推动向内侧移动。三个承托板7在螺纹柱9的推动下同步移动,直至三个承托板7完全贴合到储罐的外侧壁和底面,三个承托板7移动过程中,如果储罐存在倾斜或位置偏移的情况,承托板7会对储罐进行角度和位置的调整。The inner wall of the
在本实施例中,所述定位机构2包括三个门型架21、弧形板22和三个丝杠23。三个门型架21沿底板1周向均匀分布。门型架21沿底板1径向水平贯穿底板1并与底板1滑动配合。每个门型架21的内端固定安装有与立式不锈钢化工储罐支撑座外侧壁相互配合的弧形板22。每个丝杠23沿底板1径向水平贯穿一个门型架21且丝杠23与门型架21通过螺纹转动配合。丝杠23内端与底板1外侧壁转动配合。将底板1放置到地面上后,通过转动丝杠23带动门型架21和弧形板22向内侧移动,直至弧形板22贴合到储罐支撑座外侧壁上,当三个弧形板22都与储罐支撑座外侧壁贴合时,完成对底板1的定位,在储罐进行调整导向过程中,底板1与储罐支撑座以及储罐始终处于同轴状态。In this embodiment, the
在本实施例中,所述升降机构3包括导向筒31、升降柱32、复位弹簧33、活塞筒34、活塞杆35、第一油槽36和第二油槽37。导向筒31竖直固定安装在底板1顶面,导向筒31内竖直滑动配合有升降柱32,升降柱32底端竖直固定安装有复位弹簧33。导向筒31外侧壁上固定安装有活塞筒34,活塞筒34内滑动配合有活塞杆35。导向筒31侧壁上开设第一油槽36,活塞筒34端部开设连通第一油槽36的第二油槽37。导向筒31和活塞筒34的内部腔体通过第一油槽36和第二油槽37连通。第一油槽36、第二油槽37以及导向筒31和活塞筒34的内部腔体内填充有液压油。承托板7对储罐进行调整和支撑完成后,吊机将储罐向下吊放过程中,储罐向承托板7施加向下的压力,承托板7受到的压力最终传递给升降台4,升降台4将升降柱32向下推动,升降柱32压缩复位弹簧33,并将导向筒31腔体内的液压油通过第一油槽36和第二油槽37压入活塞筒34的腔体内,活塞杆35被液压油推动向外侧滑动。通过升降机构3保证了储罐在下降过程中速度稳定,不会因速度不稳而出现偏移或倾斜的情况。安装完成后,承托板7向外侧滑动离开储罐后,升降柱32在复位弹簧33的弹力作用下上升恢复至初始高度,活塞筒34腔体内的液压油通过第二油槽37和第一油槽36回到导向筒31腔体内。第一油槽36和第二油槽37为水平的圆锥结构,以减小液压油的流速,保证储罐能够缓慢下落。In this embodiment, the lifting mechanism 3 includes a
在本实施例中,所述承托板7包括竖直段71和弧形段72,竖直段71与立式不锈钢化工储罐外侧壁相互配合,弧形段72与立式不锈钢化工储罐底面相互配合。竖直段71的内侧壁上均匀固定安装有若干个竖直的橡胶条73,以增大竖直段71内侧壁与储罐外侧壁之间的摩擦力,避免储罐发生转动。弧形段72的内侧壁上均匀安装有滚珠74,以减小弧形段72内侧壁与储罐底面之间的摩擦力,确保安装完成后承托板7离开储罐过程中不会改变储罐的位置。In this embodiment, the supporting
在本实施例中,所述锥齿圈14的外侧壁水平固定安装有与其同轴的外齿圈15,升降台4顶面水平转动安装有与外齿圈15相互啮合的第二齿轮16。升降台4顶面水平滑动安装有与第二齿轮16的传动齿相互配合的卡块17,卡块17的端部安装有弹性伸缩杆18。转动锥齿圈14过程中,先水平推动卡块17压缩弹性伸缩杆18,使得卡块17与第二齿轮16的传动齿分离。转动锥齿圈14完成后松开卡块17,卡块17在弹性伸缩杆18的弹力作用下卡在第二齿轮16的传动齿上,对第二齿轮16、外齿圈15和锥齿圈14进行限位,从而保证了承托板7对储罐进行竖直方向导向过程中不会发生水平方向的移动。In this embodiment, the outer wall of the
本实施例中立式不锈钢化工储罐导向安装夹具的过程如下:通过吊机将立式不锈钢化工储罐导向安装夹具整体吊放至地面上后,将底板1放置到地面上后,通过转动丝杠23带动门型架21和弧形板22向内侧移动,直至弧形板22贴合到储罐支撑座外侧壁上,当三个弧形板22都与储罐支撑座外侧壁贴合时,完成对底板1的定位,底板1与储罐的支撑座处于同轴状态,然后通过升降机构3带动升降台4上升,直至升降台4底部到达与储罐底部平齐的位置。通过吊机对储罐进行吊放至悬空位置,水平推动卡块17压缩弹性伸缩杆18,使得卡块17与第二齿轮16的传动齿分离。通过转动锥齿圈14带动锥齿轮13、安装轴11和第一齿轮12转动,通过第一齿轮12带动齿轮柱10和螺纹柱9转动。螺纹柱9转动过程中沿着螺纹筒8向内侧移动,承托板7和滑动板6在导向套5的限位作用下被螺纹柱9推动向内侧移动。三个承托板7在螺纹柱9的推动下同步移动,直至三个承托板7完全贴合到储罐的外侧壁和底面,三个承托板7移动过程中,如果储罐存在倾斜或位置偏移的情况,承托板7会对储罐进行角度和位置的调整。转动锥齿圈14完成后松开卡块17,卡块17在弹性伸缩杆18的弹力作用下卡在第二齿轮16的传动齿上,对第二齿轮16、外齿圈15和锥齿圈14进行限位。继续通过吊机将储罐向下吊放,承托板7对储罐进行承托,升降机构3对储罐进行竖直方向的导向,直至储罐完全安放在其支撑座上。反向转动锥齿圈14,解除承托板7对储罐的承托作用,反向转动丝杠23解除弧形板22对储罐支撑座侧壁的支撑作用,最后通过吊机将立式不锈钢化工储罐导向安装夹具整体向上吊起后移出即可。The process of the vertical stainless steel chemical storage tank guide installation fixture in this embodiment is as follows: After the vertical stainless steel chemical storage tank guide installation fixture is hoisted on the ground by a crane, after the
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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