CN111673532A - A kind of machine tool waste sorting, cleaning and recycling equipment - Google Patents
A kind of machine tool waste sorting, cleaning and recycling equipment Download PDFInfo
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- CN111673532A CN111673532A CN202010583516.9A CN202010583516A CN111673532A CN 111673532 A CN111673532 A CN 111673532A CN 202010583516 A CN202010583516 A CN 202010583516A CN 111673532 A CN111673532 A CN 111673532A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/08—Protective coverings for parts of machine tools; Splash guards
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1069—Filtration systems specially adapted for cutting liquids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
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- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
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Abstract
一种机床废料分类清洁回收设备,包括机床主体、清扫刷、收集分类单元、木屑收集单元、金属屑处理单元;收集分类单元固定安装在机床主体下,清扫刷安装在收集分类单元上,通过清扫刷清扫材料上的碎屑,通过步进电机带动滑块滑动从而带动清扫刷滑动清扫材料;当切削木质材料时,通过手动转动旋转钮使挡板将分隔片的金属收集口一侧挡住,通过风机工作将木屑吸到木屑箱中;当切削金属材料时,废料屑掉到清洗筐中,通过伸缩推杆带动清洗筐下移泡到水中,通过超声波发声器发送超声波清洗废料,通过污水抽水泵将污水抽到净化装置中净化,通过抽水水泵将净化后的水从喷水头喷出为切削头降温并将净水重新注入清洗箱中,实现了水的循环利用。
A machine tool waste sorting, cleaning and recycling equipment includes a machine tool body, a cleaning brush, a collection and classification unit, a wood chip collection unit, and a metal chip processing unit; the collection and classification unit is fixedly installed under the machine tool body, and the cleaning brush is installed on the collection and classification unit. Brush to clean the debris on the material, and the stepper motor drives the slider to slide to drive the cleaning brush to slide and clean the material; when cutting wood materials, manually turn the rotary knob to make the baffle block the side of the metal collection port of the separator, and pass The fan works to suck the wood chips into the wood chip box; when cutting metal materials, the waste chips fall into the cleaning basket, and the cleaning basket is moved down by the telescopic push rod to be soaked into the water, and the ultrasonic cleaning waste is sent by the ultrasonic sounder, and the waste water is pumped through the sewage pump. The sewage is pumped into the purification device for purification, and the purified water is sprayed from the water nozzle by the water pump to cool the cutting head, and the purified water is re-injected into the cleaning tank to realize the recycling of water.
Description
技术领域technical field
本发明涉及机床设备技术领域,特别涉及一种机床废料分类清洁回收设备。The invention relates to the technical field of machine tool equipment, in particular to a machine tool waste sorting, cleaning and recycling equipment.
背景技术Background technique
机床在进行生产加工时会产生大量的废弃材料,一般情况下这些废料被清扫后会被丢弃,尤其是对于较小的废料无法得到有效的回收,目前大多数回收装置只能进行简单的收集,而且机床切削不同的材料时都只使用同一种回收方式,很难直接将废料再次利用。同时目前的回收装置大多需要在机床工作台上设置回收机构,使得回收机构安装布局较为困难,且会对机床正常加工造成一定影响,无法大量推广使用,而且回收的金属废料被污染不能直接使用,例如专利号为:201810543115 .3的中国发明专利,本发明公开了一种机床加工废料清理装置,属于机床加工技术领域,包括箱体,所述箱体内设有清洗室和筛分室,所述清洗室设有出水口、水 阀、过滤板、齿轮杆、喷头、齿轮轴和推板,所述筛分室上部设有滚筒、磁铁、第一挡板、红外加热器、第一收集盒、第二收集盒和第二挡板。本发明可以将被污染的废料清洗干净,有利于回收使用,节约资源,而且可以对混合废料进行分离,使金属和非金属分开回收,还可以对分离除的金属进行干燥,避免金属腐蚀,处理简单,省时省力,节能环保。Machine tools will generate a large amount of waste materials during production and processing. Generally, these wastes will be discarded after being cleaned, especially for smaller wastes that cannot be effectively recycled. At present, most recycling devices can only perform simple collection. Moreover, the machine tool only uses the same recycling method when cutting different materials, and it is difficult to directly reuse the waste. At the same time, most of the current recycling devices need to set up a recycling mechanism on the machine table, which makes the installation and layout of the recycling mechanism difficult, and will have a certain impact on the normal processing of the machine tool, so it cannot be widely used, and the recycled metal waste is polluted and cannot be used directly. For example, the patent number is: 201810543115.3 Chinese invention patent, the invention discloses a machine tool processing waste cleaning device, belonging to the technical field of machine tool processing, including a box body, the box body is provided with a cleaning chamber and a screening chamber, the The cleaning chamber is provided with a water outlet, a water valve, a filter plate, a gear rod, a spray head, a gear shaft and a push plate, and the upper part of the screening chamber is provided with a drum, a magnet, a first baffle, an infrared heater, a first collection box, a first Two collection boxes and a second baffle. The invention can clean the polluted waste, is beneficial to recycling and use, saves resources, and can separate the mixed waste so that the metal and the non-metal can be recycled separately, and can also dry the separated metal, avoid metal corrosion, and treat the Simple, time-saving, energy-saving and environmentally friendly.
通过研究上述发明发现其只能对于废料进行简单的冲洗,而且通过磁铁吸附进行分类只能分离铁屑并不能将其他金属进行吸附,所以不能很好的对于废料进行分离,因此急需发明一种可以代替人工清理机床废料并且将废料分离和清洁方便回收利用的设备。By studying the above invention, it is found that it can only simply wash the waste, and the classification by magnet adsorption can only separate the iron filings and cannot adsorb other metals, so it cannot separate the waste very well. Therefore, it is urgent to invent a method that can Equipment that replaces manual cleaning of machine tool waste and separates and cleans waste for easy recycling.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明提供一种机床废料分类清洁回收设备,通过清扫刷清扫材料上的碎屑,通过步进电机带动滑块滑动从而带动清扫刷滑动清扫材料;当切削木质材料时,通过手动转动旋转钮使挡板将分隔片的金属收集口一侧挡住,通过风机工作将木屑吸到木屑箱中;当切削金属材料时,废料屑掉到清洗筐中,通过伸缩推杆带动清洗筐下移泡到水中,通过超声波发声器发送超声波清洗废料,通过污水抽水泵将污水抽到净化装置中净化,通过抽水水泵将净化后的水从喷水头喷出为切削头降温并将净水重新注入清洗箱中,实现了水的循环利用,方便了继续回收利用废料,解决了机床废料不能分类回收的问题。In view of the above problems, the present invention provides a machine tool waste sorting, cleaning and recycling equipment, which cleans the debris on the material by cleaning the brush, and drives the sliding block to slide through the stepping motor to drive the cleaning brush to slide and clean the material; when cutting wood materials, manually Turn the rotary knob to make the baffle block the side of the metal collection port of the separator, and suck the wood chips into the wood chip box through the operation of the fan; when cutting metal materials, the waste chips fall into the cleaning basket, and the cleaning basket is driven down by the telescopic push rod. Transfer the bubbles into the water, send ultrasonic cleaning waste through the ultrasonic sounder, pump the sewage to the purification device through the sewage pump for purification, and spray the purified water from the spray head through the pump to cool the cutting head and regenerate the purified water. Injecting it into the cleaning box realizes the recycling of water, facilitates the continued recycling of waste materials, and solves the problem that machine tool waste cannot be sorted and recycled.
本发明所使用的技术方案是:一种机床废料分类清洁回收设备,包括:机床主体、清扫刷、收集分类单元、木屑收集单元、金属屑处理单元;The technical scheme used in the present invention is: a machine tool waste sorting, cleaning and recycling equipment, comprising: a machine tool body, a cleaning brush, a collection and classification unit, a wood chip collection unit, and a metal chip processing unit;
所述的收集分类单元包括:漏斗、分类口、分隔片、滑动机构;The collection and classification unit includes: a funnel, a classification port, a separator, and a sliding mechanism;
所述的金属屑处理单元包括:金属屑处理箱、金属屑入口、清洗箱、净化箱、出料箱、废料抽屉、抽水水泵、抽水管、喷水头、移动废料机构、污水抽水泵、净化装置;The metal scrap processing unit includes: metal scrap processing box, metal scrap inlet, cleaning box, purification box, discharge box, waste drawer, water pump, water pump, water spray head, mobile waste mechanism, sewage pump, purification device;
所述的机床主体的工作台底板上设有矩形口;所述的清扫刷安装在收集分类单元的滑动机构上;所述的漏斗的上端面固定安装在机床主体的矩形口中,漏斗的下端设有分类口,分类口内设置有分隔片将分类口分为两个口;滑动机构安装在漏斗的上部口中;所述的木屑收集单元固定安装在分类口的一侧,木屑收集单元的木屑入口对准分类口的一侧口;所述的金属屑处理箱安装在分类口的另一侧,金属屑入口对准分类口的另一侧口,金属屑处理箱内设有清洗箱、净化箱和出料箱;废料抽屉放置在出料箱内;抽水水泵放置在净化箱中,抽水管的下端与抽水水泵连接,抽水管上端安装有喷水头;移动废料机构固定安装在金属屑处理箱中;污水抽水泵放置在清洗箱中,污水抽水泵通过水管与净化装置连接,净化装置放置在净化箱中;The bottom plate of the machine tool main body is provided with a rectangular opening; the cleaning brush is installed on the sliding mechanism of the collection and classification unit; the upper end face of the funnel is fixedly installed in the rectangular opening of the machine tool main body, and the lower end of the funnel is provided with a rectangular opening. There is a sorting port, and a separator is arranged in the sorting port to divide the sorting port into two ports; the sliding mechanism is installed in the upper port of the funnel; One side port of the quasi-classification port; the metal chip treatment box is installed on the other side of the classification port, the metal chip inlet is aligned with the other side port of the classification port, and the metal chip treatment box is provided with a cleaning box, a purification box and The discharge box; the waste drawer is placed in the discharge box; the water pump is placed in the purification box, the lower end of the water pipe is connected with the water pump, and the upper end of the water pipe is equipped with a water spray head; the mobile waste mechanism is fixedly installed in the metal scrap processing box ; The sewage pump is placed in the cleaning box, the sewage pump is connected to the purification device through the water pipe, and the purification device is placed in the purification box;
当机床工作时,通过清扫电缸推动固定块使清扫带接触材料,通过清扫电机带动清扫带转动清扫材料上的碎屑,通过步进电机带动螺纹轴转动从而带动滑块滑动,进而带动清扫刷滑动清扫,当切削木质材料时,通过手动转动旋转钮使挡板将分隔片的金属收集口一侧挡住,通过风机工作将木屑吸到木屑箱中,完成木屑的收集;When the machine tool is working, the cleaning electric cylinder pushes the fixed block to make the cleaning belt contact the material, the cleaning motor drives the cleaning belt to rotate to clean the debris on the material, and the stepping motor drives the threaded shaft to rotate to drive the slider to slide, thereby driving the cleaning brush. Sliding cleaning, when cutting wood materials, manually turn the rotary knob to make the baffle block the metal collection port side of the separator, and suck the wood chips into the wood chip box through the operation of the fan to complete the collection of wood chips;
当切削金属材料时,通过手动转动旋转钮使挡板将分隔片的木屑收集口一侧挡住,废料屑掉到清洗筐中,通过伸缩推杆带动清洗筐下移泡到水中,通过超声波发声器发送超声波清洗废料,清洗结束后,通过伸缩推杆带动清洗筐升起,通过滑轨电机带动清洗滑块滑动从而带动放有废料的清洗筐移动到出料箱上方,通过舵机带动清洗筐翻转将清洗完的废料倒入废料抽屉中,通过污水抽水泵将清洗箱内的污水抽到净化装置中净化排到净化箱中,通过抽水水泵将净化后的水从喷水头喷出为切削头降温并将净水重新注入清洗箱中,实现了水的循环利用。When cutting metal materials, manually rotate the rotary knob to make the baffle block the side of the wood chip collection port of the separator, and the waste chips fall into the cleaning basket. The cleaning basket is moved down by the telescopic push rod and soaked into the water, and the ultrasonic sounder Send ultrasonic cleaning waste, after cleaning, the cleaning basket is raised by the telescopic push rod, and the sliding rail motor drives the cleaning slider to slide, so as to drive the cleaning basket with the waste to move to the top of the discharge box, and the cleaning basket is turned over by the steering gear. Pour the cleaned waste into the waste drawer, pump the sewage in the cleaning tank to the purification device through the sewage pump, purify and discharge it into the purification box, and spray the purified water from the spray head to the cutting head through the pump. Cooling down and re-injecting clean water into the cleaning tank realizes the recycling of water.
进一步地,所述的清扫刷包括:清扫电缸、固定块、固定架、清扫电机、清扫带、限位块;Further, the cleaning brush includes: a cleaning electric cylinder, a fixing block, a fixing frame, a cleaning motor, a cleaning belt, and a limit block;
所述的清扫电缸的缸体底端固定安装在滑块,清扫电缸的活塞杆端与固定块固定连接;固定块的上端与固定架固定连接;清扫电机固定安装在固定架端部侧面,清扫电机的电机轴与清扫带内部转轴固定连接;清扫带转动安装在固定架内;限位块固定安装在固定架上,通过限位块限制清扫带的角度。The bottom end of the cylinder body of the cleaning electric cylinder is fixedly installed on the slider, the piston rod end of the cleaning electric cylinder is fixedly connected with the fixing block; the upper end of the fixing block is fixedly connected with the fixing frame; the cleaning motor is fixedly installed on the side of the end of the fixing frame , The motor shaft of the cleaning motor is fixedly connected with the internal rotating shaft of the cleaning belt; the cleaning belt is rotatably installed in the fixing frame; the limit block is fixedly installed on the fixing frame, and the angle of the cleaning belt is limited by the limit block.
进一步地,所述的收集分类单元还包括:旋转钮、挡板;Further, the described collection and classification unit also includes: a rotary knob, a baffle plate;
所述的旋转钮转动安装在分类口的侧面,旋转钮的转轴与挡板的下端面固定连接,转动旋转钮使挡板左右转动遮挡分隔片的一侧。The rotating knob is rotatably installed on the side of the classification port, the rotating shaft of the rotating knob is fixedly connected with the lower end surface of the baffle, and the rotating knob makes the baffle rotate left and right to block one side of the separator.
进一步地,所述的收集分类单元的滑动机构包括:滑动轴、步进电机、螺纹轴、滑块;Further, the sliding mechanism of the collection and classification unit includes: a sliding shaft, a stepping motor, a threaded shaft, and a slider;
所述的滑动轴固定安装在漏斗的上部内侧;步进电机固定安装在漏斗口部外侧,步进电机的电机轴与螺纹轴固定连接;滑块的内部设有螺纹孔和通孔,螺纹孔与螺纹轴通过螺纹连接,通孔与滑动轴滑动连接。The sliding shaft is fixedly installed on the inner side of the upper part of the funnel; the stepping motor is fixedly installed on the outside of the mouth of the funnel, and the motor shaft of the stepping motor is fixedly connected with the threaded shaft; the interior of the slider is provided with threaded holes and through holes, and the threaded holes It is connected with the threaded shaft through threads, and the through hole is slidably connected with the sliding shaft.
进一步地,所述的木屑收集单元包括:木屑箱、木屑入口、转动盖、风机;Further, the wood chip collection unit includes: a wood chip box, a wood chip inlet, a rotating cover, and a fan;
所述的木屑箱下端面固定安装在机床主体的机床下底板,木屑箱的上端面设有木屑入口;转动盖转动安装在木屑箱的前端面;风机安装在木屑箱上端面。The lower end surface of the wood chip box is fixedly installed on the lower bottom plate of the machine tool, the upper end surface of the wood chip box is provided with a wood chip inlet; the rotating cover is rotatably installed on the front end surface of the wood chip box;
进一步地,所述的金属屑处理单元还包括:盖板、开关、控制器、超声波发声器;Further, the metal scrap processing unit also includes: a cover plate, a switch, a controller, and an ultrasonic sounder;
所述的盖板转动安装在金属屑处理箱上,盖板上设有金属屑入口;控制器固定安装在盖板上端面;超声波发声器安装在清洗箱中。The cover plate is rotatably installed on the metal chip processing box, and the cover plate is provided with a metal chip inlet; the controller is fixedly installed on the upper surface of the cover plate; the ultrasonic sounder is installed in the cleaning box.
进一步地,所述的金属屑处理单元的移动废料机构包括:滑轨、滑轨电机、清洗滑块、伸缩推杆、舵机、清洗筐;Further, the moving waste mechanism of the metal scrap processing unit includes: a slide rail, a slide rail motor, a cleaning slider, a telescopic push rod, a steering gear, and a cleaning basket;
所述的滑轨固定安装在金属屑处理箱内侧靠上位置;滑轨电机安装在滑轨端部,滑轨电机的电机轴与滑轨的转轴固定连接;清洗滑块滑动安装在滑轨上,清洗滑块的外端设有螺纹孔,螺纹孔与滑轨的转轴通过螺纹连接;伸缩推杆的上端与清洗滑块的内端下面固定连接,伸缩推杆的推杆端与舵机的固定壳固定连接;舵机的舵机轴与清洗筐侧面固定连接。The slide rail is fixedly installed on the inner side of the metal scrap processing box; the slide rail motor is installed at the end of the slide rail, and the motor shaft of the slide rail motor is fixedly connected with the rotating shaft of the slide rail; the cleaning slider is slidably installed on the slide rail The outer end of the cleaning slider is provided with a threaded hole, which is connected with the rotating shaft of the slide rail through a thread; the upper end of the telescopic push rod is fixedly connected with the inner end of the cleaning slider, and the push rod end of the telescopic push rod is connected with the steering gear. The fixed shell is fixedly connected; the steering gear shaft of the steering gear is fixedly connected to the side of the cleaning basket.
所述的清洗筐是由聚乙烯塑料制造而成,清洗筐上设有若干的通水孔。The cleaning basket is made of polyethylene plastic, and a plurality of water holes are arranged on the cleaning basket.
由于本发明采用了上述技术方案,本发明具有以下优点:Because the present invention adopts the above-mentioned technical scheme, the present invention has the following advantages:
(1)当机床工作时,通过清扫电缸推动固定块使清扫带接触材料,通过清扫电机带动清扫带转动清扫材料上的碎屑,通过步进电机带动螺纹轴转动从而带动滑块滑动,进而带动清扫刷滑动清扫材料方便了机床工作。(1) When the machine tool is working, the cleaning electric cylinder is used to push the fixed block to make the cleaning belt contact the material, the cleaning motor is used to drive the cleaning belt to rotate and clean the debris on the material, and the stepper motor is used to drive the threaded shaft to rotate to drive the slider to slide, and then Driving the cleaning brush to slide the cleaning material facilitates the work of the machine tool.
(2)当切削木质材料时,通过手动转动旋转钮使挡板将分隔片的金属收集口一侧挡住,通过风机工作将木屑吸到木屑箱中,完成木屑的收集,最后通过手动打开将木屑取出。(2) When cutting wood materials, manually turn the rotary knob to make the baffle block the side of the metal collection port of the separator, and suck the wood chips into the wood chip box through the operation of the fan to complete the collection of wood chips, and finally open the wood chips manually. take out.
(3)当切削金属材料时,废料屑掉到清洗筐中,通过伸缩推杆带动清洗筐下移泡到水中,通过超声波发声器发送超声波清洗废料,清洁更加干净有利于废料的再次利用。(3) When cutting metal materials, the waste chips fall into the cleaning basket, and the cleaning basket is moved down by the telescopic push rod to soak in the water, and the ultrasonic wave is sent through the ultrasonic sounder to clean the waste, which is cleaner and conducive to the reuse of the waste.
(4)通过污水抽水泵将清洗箱内的污水抽到净化装置中净化然后排到净化箱中,通过抽水水泵将净化后的水从喷水头喷出为切削头降温并将净水重新注入清洗箱中,实现了水的循环利用。(4) The sewage in the cleaning tank is pumped to the purification device for purification by the sewage pump, and then discharged into the purification tank. The purified water is ejected from the water nozzle by the water pump to cool the cutting head and re-injected the purified water. In the cleaning box, the recycling of water is realized.
附图说明Description of drawings
图1为本发明的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2、图3为本发明的清扫刷、收集分类单元、木屑收集单元和金属屑处理单元的配合结构示意图。FIG. 2 and FIG. 3 are schematic diagrams of the matching structure of the cleaning brush, the collection and classification unit, the wood chip collection unit and the metal chip processing unit of the present invention.
图4为本发明的清扫刷结构示意图。FIG. 4 is a schematic structural diagram of the cleaning brush of the present invention.
图5、图6为本发明的收集分类单元结构示意图。FIG. 5 and FIG. 6 are schematic diagrams of the structure of the collection and classification unit of the present invention.
图7为本发明的木屑收集单元结构示意图。FIG. 7 is a schematic diagram of the structure of the sawdust collecting unit of the present invention.
图8、图9、图11为本发明的金属屑处理单元结构示意图。8 , 9 and 11 are schematic diagrams of the structure of the metal scrap processing unit of the present invention.
图10为本发明的金属屑处理单元的局部放大结构示意图。FIG. 10 is a partial enlarged structural schematic diagram of the metal scrap processing unit of the present invention.
附图标号:1-机床主体;2-清扫刷;3-收集分类单元;4-木屑收集单元;5-金属屑处理单元;201-清扫电缸;202-固定块;203-固定架;204-清扫电机;205-清扫带;206-限位块;301-漏斗;302-分类口;303-旋转钮;304-分隔片;305-挡板;306-滑动轴;307-步进电机;308-螺纹轴;309-滑块;401-木屑箱;402-木屑入口;403-转动盖;404-风机;501-金属屑处理箱;502-盖板;503-开关;504-控制器;505-金属屑入口;506-清洗箱;507-净化箱;508-出料箱;509-废料抽屉;510-抽水水泵;511-抽水管;512-喷水头;513-滑轨;514-滑轨电机;515-清洗滑块;516-伸缩推杆;517-舵机;518-清洗筐;519-超声波发声器;520-污水抽水泵;521-净化装置。Reference number: 1-machine main body; 2-cleaning brush; 3-collection and classification unit; 4-sawdust collection unit; 5-metal chip processing unit; 201-cleaning electric cylinder; 202-fixed block; 203-fixed frame; 204 - cleaning motor; 205- cleaning belt; 206- limit block; 301- funnel; 302- classification port; 303- rotary knob; 308-threaded shaft; 309-slider; 401-sawdust box; 402-sawdust inlet; 403-rotating cover; 404-fan; 501-metal filing box; 502-cover plate; 503-switch; 505-metal scrap inlet; 506-cleaning box; 507-purification box; 508-outlet box; 509-waste drawer; 510-water pump; 511-water pipe; 512-spray head; 513-slide rail; Slide rail motor; 515-cleaning slider; 516-retractable push rod; 517-steering gear; 518-cleaning basket; 519-ultrasonic sounder; 520-sewage pump; 521-purification device.
具体实施方式Detailed ways
下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员能够在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。The technical solutions of the present invention will be further described in detail below through embodiments and in conjunction with the accompanying drawings. Many specific details are set forth in the following description to facilitate a full understanding of the present invention, but the present invention can be implemented in many other ways than those described herein, and those skilled in the art can make similar Improvements, therefore, the present invention is not limited by the specific examples disclosed below.
在本发明的描述中,需要说明的是,术语“上”、“下”、 “前”、“后”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. are based on those shown in the accompanying drawings. The orientation or positional relationship, or the orientation or positional relationship that the product of the invention is usually placed in use, is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, in order to simplify the description. The specific orientation configuration and operation are therefore not to be construed as limitations of the present invention.
实施例,如图1-11所示,一种机床废料分类清洁回收设备,包括:机床主体1、清扫刷2、收集分类单元3、木屑收集单元4、金属屑处理单元5;1-11, a machine tool waste sorting, cleaning and recycling equipment includes: a machine tool body 1, a cleaning
收集分类单元3包括:漏斗301、分类口302、分隔片304、滑动机构;具体地,通过收集分类单元3将废屑收集并且分别排放到不同箱子中;The collection and
金属屑处理单元5包括:金属屑处理箱501、金属屑入口505、清洗箱506、净化箱507、出料箱508、废料抽屉509、抽水水泵510、抽水管511、喷水头512、移动废料机构、污水抽水泵520、净化装置521;具体地,通过金属屑处理单元5处理金属屑;The metal
机床主体1的工作台底板上设有矩形口;所述的清扫刷2安装在收集分类单元3的滑动机构上,通过清扫刷2清扫废料;所述的漏斗301的上端面固定安装在机床主体1的矩形口中,漏斗301的下端设有分类口302,分类口302内设置有分隔片304将分类口302分为两个口,具体地,通过漏斗301手机废料并从分类口302漏出;滑动机构安装在漏斗301的上部口中,通过滑动机构带动清扫刷2移动;所述的木屑收集单元4固定安装在分类口302的一侧,木屑收集单元4的木屑入口402对准分类口302的一侧口;所述的金属屑处理箱501安装在分类口302的另一侧,金属屑入口505对准分类口302的另一侧口,金属屑处理箱501内设有清洗箱506、净化箱507和出料箱508;废料抽屉509放置在出料箱508内,通过废料抽屉509收集清洗后的废料;抽水水泵510放置在净化箱507中,抽水管511的下端与抽水水泵510连接,抽水管511上端安装有喷水头512,通过抽水水泵510将干净的水抽到抽水管511中然后从喷水头512中喷出为切削头降温并将净水重新注入清洗箱506中;移动废料机构固定安装在金属屑处理箱501中,通过移动废料机构带动废料移动清洗;污水抽水泵520放置在清洗箱506中,污水抽水泵520通过水管与净化装置521连接,净化装置521放置在净化箱507中,具体地,通过污水抽水泵520将清洗箱506中的污水抽到净化装置521中,经过净化后排出到净化箱507中;The bottom plate of the machine tool main body 1 is provided with a rectangular opening; the cleaning
当机床工作时,通过控制器504控制设备各个部分工作,通过清扫电缸201推动固定块202使清扫带205接触材料,通过清扫电机204带动清扫带205转动清扫材料上的碎屑,通过步进电机307带动螺纹轴308转动从而带动滑块309滑动,进而带动清扫刷2滑动清扫,当切削木质材料时,通过手动转动旋转钮303使挡板305将分隔片304的金属收集口一侧挡住,通过风机404工作将木屑吸到木屑箱401中,完成木屑的收集,收集完成后,通过手动打开403将木屑取出;When the machine tool is working, the
当切削金属材料时,通过手动转动旋转钮303使挡板305将分隔片304的木屑收集口一侧挡住,废料屑掉到清洗筐518中,通过伸缩推杆516带动清洗筐518下移泡到水中,通过超声波发声器519发送超声波清洗废料,清洗结束后,通过伸缩推杆516带动清洗筐518升起,通过滑轨电机514带动清洗滑块515滑动从而带动放有废料的清洗筐518移动到出料箱508上方,通过舵机517带动清洗筐518翻转将清洗完的废料倒入废料抽屉509中,之后通过滑轨电机514带动清洗滑块515滑动从而带动空的清洗筐518移动到初始位置重新接取废料,通过污水抽水泵520将清洗箱506内的污水抽到净化装置521中净化然后排到净化箱507中,通过抽水水泵510将净化后的水从喷水头512喷出为切削头降温并将净水重新注入清洗箱506中,实现了水的循环利用。When cutting metal materials, manually rotate the
本发明实施例的一个可选实施方式中,如图4,清扫刷2包括:清扫电缸201、固定块202、固定架203、清扫电机204、清扫带205、限位块206;In an optional implementation manner of the embodiment of the present invention, as shown in FIG. 4 , the cleaning
清扫电缸201的缸体底端固定安装在滑块309,清扫电缸201的活塞杆端与固定块202固定连接;固定块202的上端与固定架203固定连接;清扫电机204固定安装在固定架203端部侧面,清扫电机204的电机轴与清扫带205内部转轴固定连接;清扫带205转动安装在固定架203内;限位块206固定安装在固定架203上,通过限位块206限制清扫带205的角度。The bottom end of the cleaning
本发明实施例的一个可选实施方式中,如图5、图6,收集分类单元3还包括:旋转钮303、挡板305;In an optional implementation of the embodiment of the present invention, as shown in FIG. 5 and FIG. 6 , the collection and
旋转钮303转动安装在分类口302的侧面,旋转钮303的转轴与挡板305的下端面固定连接,手动转动旋转钮303使挡板305左右转动遮挡分隔片304的一侧从而使另一侧保持畅通方便收集废料。The
收集分类单元3的滑动机构包括:滑动轴306、步进电机307、螺纹轴308、滑块309;The sliding mechanism of the collection and
滑动轴306固定安装在漏斗301的上部内侧;步进电机307固定安装在漏斗301口部外侧,步进电机307的电机轴与螺纹轴308固定连接,具体地,通过步进电机307带动螺纹轴308转动从而带动滑块309滑动,进而带动清扫刷2滑动清扫;滑块309的内部设有螺纹孔和通孔,螺纹孔与螺纹轴308通过螺纹连接,通孔与滑动轴306滑动连接。The sliding
本发明实施例的一个可选实施方式中,如图7,木屑收集单元4包括:木屑箱401、木屑入口402、转动盖403、风机404;In an optional implementation manner of the embodiment of the present invention, as shown in FIG. 7 , the wood chip collection unit 4 includes: a
木屑箱401下端面固定安装在机床主体1的机床下底板,木屑箱401的上端面设有木屑入口402;转动盖403转动安装在木屑箱401的前端面;风机404安装在木屑箱401上端面,通过风机404将木屑吸到木屑箱401中。The lower end surface of the
本发明实施例的一个可选实施方式中,如图8-11,金属屑处理单元5还包括:盖板502、开关503、控制器504、超声波发声器519;In an optional implementation of the embodiment of the present invention, as shown in FIGS. 8-11 , the metal
盖板502转动安装在金属屑处理箱501上,盖板502上设有金属屑入口505;开关503安装在金属屑处理箱501的前端面,通过开关503控制设备工作;控制器504固定安装在盖板502上端面,具体地,通过控制器504控制设备的各部分零件协调工作;超声波发声器519安装在清洗箱506中,通过超声波发声器519发送超声波进行震荡清洗清洗筐518内的废料。The
金属屑处理单元5的移动废料机构包括:滑轨513、滑轨电机514、清洗滑块515、伸缩推杆516、舵机517、清洗筐518;The scrap moving mechanism of the metal
滑轨513固定安装在金属屑处理箱501内侧靠上位置;滑轨电机514安装在滑轨513端部,滑轨电机514的电机轴与滑轨513的转轴固定连接,通过滑轨电机514带动清洗滑块515滑动从而带动清洗筐518移动;清洗滑块515滑动安装在滑轨513上,清洗滑块515的外端设有螺纹孔,螺纹孔与滑轨513的转轴通过螺纹连接;伸缩推杆516的上端与清洗滑块515的内端下面固定连接,伸缩推杆516的推杆端与舵机517的固定壳固定连接,通过伸缩推杆516带动舵机517上下移动;舵机517的舵机轴与清洗筐518侧面固定连接,通过舵机517带动清洗筐518转动。The
清洗筐518是由聚乙烯塑料制造而成,清洗筐518上设有若干的通水孔,通过通水孔进水或漏水。The
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| CN115056026A (en) * | 2022-06-23 | 2022-09-16 | 广东海迪五金实业有限公司 | A type numerical control lathe can be collected to piece for five metals production |
| CN115056026B (en) * | 2022-06-23 | 2024-04-12 | 广东海迪五金实业有限公司 | A piece collectable numerical control lathe for hardware production |
| CN115383604A (en) * | 2022-09-02 | 2022-11-25 | 昆山利东精密工业有限公司 | A rotary shaft processing equipment with automatic waste discharge |
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| CN111673532B (en) | 2021-07-13 |
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