CN111664211A - Left and right asymmetric front shock absorbers for motorcycles - Google Patents

Left and right asymmetric front shock absorbers for motorcycles Download PDF

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Publication number
CN111664211A
CN111664211A CN202010689502.5A CN202010689502A CN111664211A CN 111664211 A CN111664211 A CN 111664211A CN 202010689502 A CN202010689502 A CN 202010689502A CN 111664211 A CN111664211 A CN 111664211A
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end cover
tube
main
shock absorber
rear end
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杨开勤
文绍荣
杨旭
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Zhongshan Qingxiang Technology Co ltd
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Zhongshan Qingxiang Technology Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F9/00Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
    • F16F9/06Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium using both gas and liquid
    • F16F9/062Bi-tubular units
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F9/00Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
    • F16F9/32Details
    • F16F9/3207Constructional features
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F9/00Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
    • F16F9/32Details
    • F16F9/3207Constructional features
    • F16F9/3214Constructional features of pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F9/00Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
    • F16F9/32Details
    • F16F9/34Special valve constructions; Shape or construction of throttling passages

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Fluid-Damping Devices (AREA)

Abstract

The invention discloses a left-right asymmetric front shock absorption assembly for a motorcycle, which comprises a first front shock absorption body and a second front shock absorption body, wherein the first front shock absorption body comprises a first outer pipe, a first inner pipe, a first main body pipe, a first main mandrel, a first front end cover, a first rear end cover and a first oil seal seat; the second front shock absorber comprises a second outer tube, a second inner tube, a second main body tube, a second main mandrel, a second front end cover, a second rear end cover, a second oil seal seat, a compression piston, a return piston and a third main mandrel, and the floating piston divides a second inner cavity into a front buffer cavity and a rear damping oil cavity; the front buffer cavity is a closed air chamber, a second air nozzle is arranged on the second front end cover through a hole, or a buffer spring is sleeved on the shaft section of the third spindle core, which is located in the front buffer cavity. The supporting shock absorption and the damping shock absorption are respectively arranged on different front shock absorption, so that the structure is simplified, the internal arrangement is convenient, and the weight is reduced.

Description

摩托车用左右非对称式前减震组件Left and right asymmetric front shock absorbers for motorcycles

技术领域technical field

本发明涉及车用减震器技术领域,具体涉及一种摩托车用的左右非对称式前减震器组件结构。The invention relates to the technical field of shock absorbers for vehicles, in particular to a left-right asymmetric front shock absorber assembly structure for motorcycles.

背景技术Background technique

现有的摩托车前减震,分左右两个成对使用。如图1所示,两个前减震器的内部结构完全相同。前减震主要由外管1、内管2、主体管3、缓冲弹簧4、前端盖5、后端盖6、压缩活塞7、回复活塞8、压缩主轴芯9、回复主轴芯10、浮动活塞11、油封座12、主弹簧13组成。Existing motorcycle front shock absorbers are used in pairs, left and right. As shown in Figure 1, the internal structure of the two front shock absorbers is identical. The front shock absorber is mainly composed of outer tube 1, inner tube 2, main body tube 3, buffer spring 4, front end cover 5, rear end cover 6, compression piston 7, return piston 8, compression spindle core 9, return spindle core 10, floating piston 11. The oil seal seat 12 and the main spring 13 are composed.

前端盖5安装在外管1的前端,后端盖6安装在主体管3的后端,外管1与主体管3一前一后套装在一起。内管2置于外管1内,内管2的前端、外管1的前端均与前端盖5固定相连。压缩主轴芯9的前端与前端盖5固定相连,压缩活塞7套装在压缩主轴芯9的后端。回复主轴芯10的后端与后端盖6相连,回复主轴芯10的前端伸入内管2中,并在回复主轴芯10与内管2之间安装有油封座12。回复主轴芯10上还套装有回复活塞8。主弹簧13安装在外腔中,外腔由外管1、内管2、主体管3、内管2、前端盖5围成,外腔为油气混合腔。压缩活塞7、回复活塞8安装在内腔中。内腔的前端通过设置的浮动活塞11进行浮动密封,内腔的后端通过油封座12进行密封。浮动活塞11将内腔分割成前缓冲室G和后阻尼油腔H。在浮动活塞11与前端盖5之间的压缩主轴芯9上套装有缓冲弹簧4作为缓冲及辅助复原装置。主弹簧13起支撑减震,缓冲弹簧4起阻尼减震,即缓冲及辅助支撑。The front end cover 5 is installed at the front end of the outer tube 1 , the rear end cover 6 is installed at the rear end of the main body tube 3 , and the outer tube 1 and the main body tube 3 are assembled together in tandem. The inner tube 2 is placed in the outer tube 1 , and the front end of the inner tube 2 and the front end of the outer tube 1 are fixedly connected to the front end cover 5 . The front end of the compression main shaft core 9 is fixedly connected with the front end cover 5 , and the compression piston 7 is sleeved on the rear end of the compression main shaft core 9 . The rear end of the return main shaft 10 is connected to the rear end cover 6 , the front end of the return main shaft 10 extends into the inner tube 2 , and an oil seal seat 12 is installed between the return main shaft 10 and the inner tube 2 . A return piston 8 is also sleeved on the return main shaft core 10 . The main spring 13 is installed in an outer cavity, the outer cavity is surrounded by an outer tube 1, an inner tube 2, a main body tube 3, an inner tube 2, and a front end cover 5, and the outer cavity is an oil-gas mixing chamber. The compression piston 7 and the return piston 8 are installed in the inner cavity. The front end of the inner cavity is floating and sealed by the floating piston 11 , and the rear end of the inner cavity is sealed by the oil seal seat 12 . The floating piston 11 divides the inner cavity into a front buffer chamber G and a rear damping oil chamber H. A buffer spring 4 is sheathed on the compression spindle core 9 between the floating piston 11 and the front end cover 5 as a buffer and an auxiliary recovery device. The main spring 13 acts as a support and shock absorber, and the buffer spring 4 acts as a damper and shock absorber, that is, a buffer and an auxiliary support.

该结构存在的主要问题是:每个前减震需要配备两根弹簧(主弹簧和缓冲弹簧),集支撑减震和阻尼减震于一体,造成内部结构复杂,不便于布置,整体重量偏大;同时主弹簧的簧力固定,只能通过更换主弹簧来调节初始状态的支撑力,且主弹簧在使用过程中容易疲劳失效。The main problems of this structure are: each front shock absorber needs to be equipped with two springs (main spring and buffer spring), which integrates support shock absorption and damping shock absorption, resulting in complex internal structure, inconvenient layout, and overall heavy weight At the same time, the spring force of the main spring is fixed, and the supporting force in the initial state can only be adjusted by replacing the main spring, and the main spring is prone to fatigue failure during use.

发明内容SUMMARY OF THE INVENTION

本发明针旨在将支撑减震和阻尼减震分别布置在不同的前减震上,从而简化结构,方便内部布置,减轻重量。The needle of the invention aims to arrange the support shock absorber and the damper shock absorber on different front shock absorbers respectively, thereby simplifying the structure, facilitating the internal arrangement and reducing the weight.

为此,本发明所采用的技术方案为:一种摩托车用左右非对称式前减震组件,包括第一前减震和第二前减震,所述第一前减震包括第一外管、第一内管、第一主体管、第一主芯轴、第一前端盖、第一后端盖、第一油封座、气压活塞,所述第一前端盖安装在第一外管的前端,第一后端盖安装在第一主体管的后端,第一外管与第一主体管一前一后套装在一起,第一内管置于第一外管内,第一内管的前端与第一前端盖固定相连,第一主芯轴的后端与第一后端盖固定相连,第一主芯轴的前端伸入第一内管中,并在第一主芯轴与第一内管之间安装所述第一油封座,所述第一外管、第一主体管、第一后端盖、第一主芯轴、第一油封座、第一内管、第一前端盖围成第一外腔,所述第一内管、第一前端盖、第一油封座围成第一内腔,所述气压活塞套装在第一主芯轴的前端,将第一内腔分割成前气室和后气室,在所述第一前端盖上开有与前气室相通的第一气嘴安装孔,所述第一气嘴安装孔内安装有第一气嘴;To this end, the technical solution adopted in the present invention is: a left-right asymmetric front shock absorber assembly for motorcycles, comprising a first front shock absorber and a second front shock absorber, wherein the first front shock absorber includes a first outer shock absorber tube, the first inner tube, the first main body tube, the first main mandrel, the first front end cover, the first rear end cover, the first oil seal seat, the air pressure piston, the first front end cover is installed on the first outer tube The front end, the first rear end cover is installed at the rear end of the first main body tube, the first outer tube and the first main body tube are sleeved together one after the other, the first inner tube is placed in the first outer tube, and the first inner tube is placed in the first outer tube. The front end is fixedly connected with the first front end cover, the rear end of the first main mandrel is fixedly connected with the first rear end cover, the front end of the first main mandrel extends into the first inner tube, and is connected with the first main mandrel at the first main mandrel. The first oil seal seat is installed between an inner tube, the first outer tube, the first main body tube, the first rear end cover, the first main mandrel, the first oil seal seat, the first inner tube, the first front end The cover encloses a first outer cavity, the first inner tube, the first front end cover, and the first oil seal seat enclose a first inner cavity, the air pressure piston is sleeved on the front end of the first main mandrel, and the first inner cavity is enclosed by the cover. It is divided into a front air chamber and a rear air chamber, a first air nozzle installation hole communicated with the front air chamber is opened on the first front end cover, and a first air nozzle is installed in the first air nozzle installation hole;

所述第二前减震包括第二外管、第二内管、第二主体管、第二主芯轴、第二前端盖、第二后端盖、第二油封座、压缩活塞、回复活塞、第三主轴芯和浮动活塞,所述第二前端盖安装在第二外管的前端,第二后端盖安装在第二主体管的后端,第二外管与第二主体管一前一后套装在一起,第二内管置于第二外管内,第二内管的前端与第二前端盖固定相连,第二主芯轴的后端与第二后端盖固定相连,第二主芯轴的前端伸入第二内管中,并在第二主芯轴与第二内管之间安装所述第二油封座,所述第二外管、第二主体管、第二后端盖、第二主芯轴、第二油封座、第二内管、第二前端盖围成第二外腔,所述第二内管、第二前端盖、第二油封座围成第二内腔,所述第三主轴芯的前端固定在第二前端盖上,第三主轴芯的后端前后间隔套装有所述浮动活塞和压缩活塞,所述回复活塞套装在第二主芯轴的前端,所述浮动活塞将第二内腔分割成前缓冲腔和后阻尼油腔;所述前缓冲腔为密闭气室,并在所述第二前端盖上开有与前缓冲腔相通的第二气嘴安装孔,所述第二气嘴安装孔内安装有第二气嘴,或者第三主轴芯位于前缓冲腔的轴段上套装有缓冲弹簧。The second front shock absorber includes a second outer tube, a second inner tube, a second main body tube, a second main mandrel, a second front end cover, a second rear end cover, a second oil seal seat, a compression piston, and a return piston , the third main shaft core and the floating piston, the second front end cover is installed at the front end of the second outer tube, the second rear end cap is installed at the rear end of the second main body tube, and the second outer tube is in front of the second main body tube The second inner tube is placed in the second outer tube, the front end of the second inner tube is fixedly connected to the second front end cover, the rear end of the second main mandrel is fixedly connected to the second rear end cover, and the second The front end of the main mandrel extends into the second inner tube, and the second oil seal seat is installed between the second main mandrel and the second inner tube, the second outer tube, the second main body tube, the second rear The end cover, the second main mandrel, the second oil seal seat, the second inner tube, and the second front end cover form a second outer cavity, and the second inner tube, the second front end cover, and the second oil seal seat form a second outer cavity. In the inner cavity, the front end of the third main shaft is fixed on the second front end cover, the rear end of the third main shaft is sleeved with the floating piston and the compression piston at intervals, and the return piston is sleeved on the second main shaft. At the front end, the floating piston divides the second inner cavity into a front buffer cavity and a rear damping oil cavity; the front buffer cavity is an airtight air chamber, and the second front end cover is provided with a first buffer cavity that communicates with the front buffer cavity. Two air nozzle installation holes, the second air nozzle is installed in the second air nozzle installation hole, or a buffer spring is sleeved on the shaft section of the third main shaft core located in the front buffer cavity.

作为上述方案的优选,所述第一主芯轴为空心管,在气压活塞上开有径向孔,用于将第一主芯轴的内腔与后气室连通,在第一主芯轴的后端设置有气门芯总成用于向后气室充气或放气。第一前减震初始状态时,前气室的气压与后气室的气压的设定相同,当需要调节初始状态的支撑力时或骑行过程中前、后气室出现气体渗透造成减震缩短时,通常通过气嘴向前气室内注入气体,但由于前气室本身压力较大,加压费时费力,采用在第一主芯轴的后端增设气门芯总成,并借助气压活塞上开设的径向孔为后气室充气或放气,可快速达到前、后气室的气压相同并保持平衡,非常方便快捷。As a preferred option of the above solution, the first main mandrel is a hollow tube, and a radial hole is opened on the pneumatic piston for connecting the inner cavity of the first main mandrel with the rear air chamber. The rear end is provided with a valve core assembly for inflating or deflating the rear air chamber. In the initial state of the first front shock absorber, the air pressure of the front air chamber is the same as the air pressure of the rear air chamber. When it is necessary to adjust the support force in the initial state or gas infiltration occurs in the front and rear air chambers during the riding process, the shock absorption is caused When shortening, gas is usually injected into the front air chamber through the air nozzle. However, due to the high pressure of the front air chamber itself, the pressure is time-consuming and laborious. The opened radial holes are used to inflate or deflate the rear air chamber, which can quickly achieve the same air pressure in the front and rear air chambers and maintain a balance, which is very convenient and fast.

进一步优选为,所述第一前端盖还开设有第一外腔相通的放气孔,所述放气孔内安装有放气螺丝。增设放气孔,并通过放气螺丝进行封堵,需要的时候打开放气螺丝对第一外腔进行放气。Further preferably, the first front end cover is further provided with a vent hole communicating with the first outer cavity, and a vent screw is installed in the vent hole. A vent hole is added and blocked by a vent screw, and the vent screw is opened to vent the first outer cavity when necessary.

进一步优选为,所述浮动活塞采用铝合金,包括内环、外环,且内环与外环通过连接筋连为一体,外环上设置有两道密封环和一个尼龙滑套,且尼龙滑套介于两道密封环之间;内环上设置有一道密封环。占用空间小,且密封效果好;采用间隙安装+尼龙滑套+双密封环的组合结构,以避免金属与金属之间摩擦产生异响及损伤。Further preferably, the floating piston is made of aluminum alloy, including an inner ring and an outer ring, and the inner ring and the outer ring are connected together by connecting ribs, and the outer ring is provided with two sealing rings and a nylon sliding sleeve, and the nylon sliding The sleeve is between the two sealing rings; a sealing ring is arranged on the inner ring. It occupies a small space and has a good sealing effect; the combined structure of gap installation + nylon sliding sleeve + double sealing ring is adopted to avoid abnormal noise and damage caused by friction between metal and metal.

进一步优选为,所述第一气嘴、第二气嘴采用隐形气嘴。Further preferably, the first air nozzle and the second air nozzle are invisible air nozzles.

进一步优选为,所述第一内管内壁上设置有凹槽,当初始状态时,气压活塞上所装配的油封位置正对凹槽,从而将前气室与后气室连通;初始状态通过第一气嘴能同时向前、后气室加气,而使用过程中,气压活塞向前挪移错开凹槽,不影响前、后气室的气密性;行驶过程中,前轮悬空状态时,减震恢复到初始状态,前、后气室相通达到两个气室压力相同。Further preferably, a groove is provided on the inner wall of the first inner tube, and in the initial state, the position of the oil seal assembled on the air pressure piston is facing the groove, so that the front air chamber is communicated with the rear air chamber; An air nozzle can add air to the front and rear air chambers at the same time, and during use, the air pressure piston moves forward to stagger the groove, which does not affect the air tightness of the front and rear air chambers; during driving, when the front wheel is in the air, The shock absorption returns to the initial state, and the front and rear air chambers are connected to the same pressure in the two air chambers.

本发明的有益效果:将传统的支撑减震和阻尼减震合一的一对左右对称的前减震组件,分成一个起支撑减震、一个起阻尼减震的非对称的一对前减震组件,相比传统的前减震,减少了两根主弹簧以及一组缓冲及辅助支撑的零部件,减轻了重量,简化了结构,提升了空间利用率,更便于内部布置;由于省去了主弹簧,采用气压进行支撑减震,方便根据需要进行初始状态的支撑力调节,不需要更换主弹簧,也没有弹簧疲劳失效带来的问题。The beneficial effects of the present invention are as follows: a pair of left-right symmetrical front shock absorbers that combine traditional support shock absorption and damping shock absorption are divided into a pair of asymmetric front shock absorbers for supporting shock absorption and another for damping shock absorption. Compared with the traditional front shock absorber, the component reduces two main springs and a set of buffer and auxiliary support components, reduces the weight, simplifies the structure, improves the space utilization, and is more convenient for internal layout; The main spring is supported and damped by air pressure, which is convenient to adjust the supporting force in the initial state according to the needs. There is no need to replace the main spring, and there is no problem caused by spring fatigue failure.

附图说明Description of drawings

图1为改进前的结构示意图。Figure 1 is a schematic view of the structure before improvement.

图2为改进后的第一前震器的结构示意图(左侧安装)。Figure 2 is a schematic structural diagram of the improved first front shock (installed on the left side).

图3为改进后的第二前减震的结构形式之一(右侧安装)。Figure 3 is one of the structural forms of the improved second front shock absorber (installed on the right side).

图4为改进后的第二前减震的结构形式之二(右侧安装)。Figure 4 shows the second structure of the improved second front shock absorber (installed on the right side).

图5为图2中的第一前端盖的结构示意图。FIG. 5 is a schematic structural diagram of the first front end cover in FIG. 2 .

具体实施方式Detailed ways

下面通过实施例并结合附图,对本发明作进一步说明:Below by embodiment and in conjunction with accompanying drawing, the present invention is further described:

一种摩托车用左右非对称式前减震组件,主要由图2所示的第一前减震、图3或图4所示的第二前减震组成。第一、第二前减震成对安装,最好是,第一前减震作为左管安装在摩托车左侧,第二前减震作为右管安装在摩托车右侧;当然也可以,第一前减震作为右管安装在摩托车右侧,第二前减震作为左管安装在摩托车左侧。第一前减震主要起到支撑减震的作用,第二前减震主要起到阻尼减震的作用,将支撑减震和阻尼减震进行分体设计,由不同的减震来完成。A left-right asymmetrical front shock absorber assembly for motorcycles is mainly composed of a first front shock absorber shown in FIG. 2 and a second front shock absorber shown in FIG. 3 or FIG. 4 . The first and second front shock absorbers are installed in pairs, preferably, the first front shock absorber is installed as a left tube on the left side of the motorcycle, and the second front shock absorber is installed as a right tube on the right side of the motorcycle; of course, it is also possible, The first front shock absorber is installed on the right side of the motorcycle as a right tube, and the second front shock absorber is installed on the left side of the motorcycle as a left tube. The first front shock absorber mainly plays the role of support shock absorption, and the second front shock absorber mainly plays the role of damping shock absorber.

结合图2、图5所示,第一前减震主要由第一外管A-1、第一内管A-2、第一主体管A-3、第一主芯轴A-4、第一前端盖A-5、第一后端盖A-6、第一油封座A-7、气压活塞A-8、第一气嘴A-9组成。第一前端盖A-5安装在第一外管A-1的前端,第一后端盖A-6安装在第一主体管A-3的后端,第一外管A-1与第一主体管A-3一前一后套装在一起,第一内管A-2置于第一外管A-1内,第一内管A-2的前端与第一前端盖A-5固定相连,第一主芯轴A-4的后端与第一后端盖A-6固定相连,第一主芯轴A-4的前端伸入第一内管A-2中,并在第一主芯轴A-4与第一内管A-2之间安装第一油封座A-7。2 and 5, the first front shock absorber is mainly composed of the first outer tube A-1, the first inner tube A-2, the first main body tube A-3, the first main mandrel A-4, the first A front end cover A-5, a first rear end cover A-6, a first oil seal seat A-7, a pneumatic piston A-8, and a first air nozzle A-9 are composed. The first front end cap A-5 is installed at the front end of the first outer tube A-1, the first rear end cap A-6 is installed at the rear end of the first main body tube A-3, and the first outer tube A-1 and the first The main body tubes A-3 are assembled together one after the other, the first inner tube A-2 is placed in the first outer tube A-1, and the front end of the first inner tube A-2 is fixedly connected with the first front end cover A-5 , the rear end of the first main mandrel A-4 is fixedly connected with the first rear end cover A-6, the front end of the first main mandrel A-4 extends into the first inner tube A-2, and is in the first main shaft A-2. A first oil seal seat A-7 is installed between the mandrel A-4 and the first inner tube A-2.

第一外管A-1、第一主体管A-3、第一后端盖A-6、第一主芯轴A-4、第一油封座A-7、第一内管A-2、第一前端盖A-5围成第一外腔。第一内管A-2、第一前端盖A-5、第一油封座A-7围成第一内腔。以上所述的第一前减震,与传统的前减震结构一致,在此不再赘述。The first outer tube A-1, the first main body tube A-3, the first rear end cover A-6, the first main mandrel A-4, the first oil seal seat A-7, the first inner tube A-2, The first front end cover A-5 encloses a first outer cavity. The first inner tube A-2, the first front end cover A-5, and the first oil seal seat A-7 enclose a first inner cavity. The above-mentioned first front shock absorber is consistent with the traditional front shock absorber structure, and will not be repeated here.

区别在于:气压活塞A-8套装在第一主芯轴A-4的前端,将第一内腔分割成前气室C和后气室D,在第一前端盖A-5上开有与前气室C相通的第一气嘴安装孔,第一气嘴安装孔内安装有第一气嘴A-9。The difference is: the air piston A-8 is fitted on the front end of the first main mandrel A-4, and the first inner cavity is divided into a front air chamber C and a rear air chamber D, and the first front end cover A-5 is opened with a The first air nozzle installation hole communicated with the front air chamber C, and the first air nozzle A-9 is installed in the first air nozzle installation hole.

相比传统的支撑减震和阻尼减震合一的前减震,减少了主弹簧和内腔中用于缓冲及辅助支撑的零部件。Compared with the traditional front shock absorber that combines support shock absorber and damper shock absorber, the main spring and the parts used for buffering and auxiliary support in the inner cavity are reduced.

最好是,第一主芯轴A-4为空心管,在气压活塞A-8上开有径向孔A-10,用于将第一主芯轴A-4的内腔与后气室D连通,在第一主芯轴A-4的后端设置有气门芯总成A-11用于向后气室D充气或放气。Preferably, the first main mandrel A-4 is a hollow tube, and a radial hole A-10 is opened on the pneumatic piston A-8 for connecting the inner cavity of the first main mandrel A-4 with the rear air chamber D is connected, and a valve core assembly A-11 is provided at the rear end of the first main mandrel A-4 for inflating or deflating the rear air chamber D.

另外,第一前端盖A-5还开设有第一外腔相通的放气孔,放气孔内安装有放气螺丝A-12。In addition, the first front end cover A-5 is also provided with a vent hole communicating with the first outer cavity, and a vent screw A-12 is installed in the vent hole.

图3所示为一种结构形式的第二前减震,主要由第二外管B-1、第二内管B-2、第二主体管B-3、第二主芯轴B-4、第二前端盖B-5、第二后端盖B-6、第二油封座B-7、压缩活塞B-8、回复活塞B-9、第三主轴芯B-10和浮动活塞B-11组成。Figure 3 shows a second front shock absorber in a structural form, which is mainly composed of a second outer tube B-1, a second inner tube B-2, a second main body tube B-3, and a second main mandrel B-4 , the second front end cover B-5, the second rear end cover B-6, the second oil seal seat B-7, the compression piston B-8, the return piston B-9, the third main shaft core B-10 and the floating piston B- 11 compositions.

第二前端盖B-5安装在第二外管B-1的前端,第二后端盖B-6安装在第二主体管B-3的后端,第二外管B-1与第二主体管B-3一前一后套装在一起,第二内管B-2置于第二外管B-1内,第二内管B-2的前端与第二前端盖B-5固定相连,第二主芯轴B-4的后端与第二后端盖B-6固定相连,第二主芯轴B-4的前端伸入第二内管B-2中,并在第二主芯轴B-4与第二内管B-2之间安装第二油封座B-7。The second front end cover B-5 is installed at the front end of the second outer pipe B-1, the second rear end cover B-6 is installed at the rear end of the second main body pipe B-3, and the second outer pipe B-1 is connected to the second outer pipe B-1. The main body tubes B-3 are assembled together one after the other, the second inner tube B-2 is placed in the second outer tube B-1, and the front end of the second inner tube B-2 is fixedly connected with the second front end cover B-5 , the rear end of the second main mandrel B-4 is fixedly connected with the second rear end cover B-6, the front end of the second main mandrel B-4 extends into the second inner tube B-2, and is in the second main mandrel B-2. A second oil seal seat B-7 is installed between the mandrel B-4 and the second inner tube B-2.

第二外管B-1、第二主体管B-3、第二后端盖B-6、第二主芯轴B-4、第二油封座B-7、第二内管B-2、第二前端盖B-5围成第二外腔,第二内管B-2、第二前端盖B-5、第二油封座B-7围成第二内腔,第三主轴芯B-10的前端固定在第二前端盖B-5上,第三主轴芯B-10的后端前后间隔套装有浮动活塞B-11和压缩活塞B-8,回复活塞B-9套装在第二主芯轴B-4的前端,浮动活塞B-11将第二内腔分割成前缓冲腔E和后阻尼油腔F,第三主轴芯B-10位于前缓冲腔E的轴段上套装有缓冲弹簧B-13。以上所述的第二前减震,与传统的前减震结构一致,在此不再赘述。The second outer tube B-1, the second main body tube B-3, the second rear end cover B-6, the second main mandrel B-4, the second oil seal seat B-7, the second inner tube B-2, The second front end cover B-5 encloses a second outer cavity, the second inner tube B-2, the second front end cover B-5, and the second oil seal seat B-7 enclose a second inner cavity, and the third spindle core B- The front end of 10 is fixed on the second front end cover B-5, the rear end of the third main shaft core B-10 is fitted with a floating piston B-11 and a compression piston B-8, and the return piston B-9 is fitted on the second main shaft. At the front end of the mandrel B-4, the floating piston B-11 divides the second inner chamber into a front buffer chamber E and a rear damping oil chamber F, and the third main shaft core B-10 is located on the shaft section of the front buffer chamber E. Spring B-13. The above-mentioned second front shock absorber is consistent with the traditional front shock absorber structure, and will not be repeated here.

相比传统的支撑减震和阻尼减震合一的前减震,减少了主弹簧,仅起到阻尼减震的作用,即缓冲及辅助支撑,将主弹簧所起的支撑减震的功能转移到第一前减震上。Compared with the traditional front shock absorber that combines support shock absorption and damping shock absorption, the main spring is reduced, and it only plays the role of damping shock absorption, that is, buffering and auxiliary support, and the function of supporting shock absorption played by the main spring is transferred. to the first front shock.

图4所示为另一种结构形式的第二前减震,主要由第二外管B-1、第二内管B-2、第二主体管B-3、第二主芯轴B-4、第二前端盖B-5、第二后端盖B-6、第二油封座B-7、压缩活塞B-8、回复活塞B-9、第三主轴芯B-10和浮动活塞B-11组成。Figure 4 shows another structural form of the second front shock absorber, which is mainly composed of a second outer tube B-1, a second inner tube B-2, a second main body tube B-3, and a second main mandrel B- 4. The second front end cover B-5, the second rear end cover B-6, the second oil seal seat B-7, the compression piston B-8, the return piston B-9, the third main shaft core B-10 and the floating piston B -11 composition.

第二前端盖B-5安装在第二外管B-1的前端,第二后端盖B-6安装在第二主体管B-3的后端,第二外管B-1与第二主体管B-3一前一后套装在一起,第二内管B-2置于第二外管B-1内,第二内管B-2的前端与第二前端盖B-5固定相连,第二主芯轴B-4的后端与第二后端盖B-6固定相连,第二主芯轴B-4的前端伸入第二内管B-2中,并在第二主芯轴B-4与第二内管B-2之间安装第二油封座B-7。The second front end cover B-5 is installed at the front end of the second outer pipe B-1, the second rear end cover B-6 is installed at the rear end of the second main body pipe B-3, and the second outer pipe B-1 is connected to the second outer pipe B-1. The main body tubes B-3 are assembled together one after the other, the second inner tube B-2 is placed in the second outer tube B-1, and the front end of the second inner tube B-2 is fixedly connected with the second front end cover B-5 , the rear end of the second main mandrel B-4 is fixedly connected with the second rear end cover B-6, the front end of the second main mandrel B-4 extends into the second inner tube B-2, and is in the second main mandrel B-2. A second oil seal seat B-7 is installed between the mandrel B-4 and the second inner tube B-2.

第二外管B-1、第二主体管B-3、第二后端盖B-6、第二主芯轴B-4、第二油封座B-7、第二内管B-2、第二前端盖B-5围成第二外腔,第二内管B-2、第二前端盖B-5、第二油封座B-7围成第二内腔,第三主轴芯B-10的前端固定在第二前端盖B-5上,第三主轴芯B-10的后端前后间隔套装有浮动活塞B-11和压缩活塞B-8,回复活塞B-9套装在第二主芯轴B-4的前端,浮动活塞B-11将第二内腔分割成前缓冲腔E和后阻尼油腔F。以上所述与图3所示的第二前减震结构一致。The second outer tube B-1, the second main body tube B-3, the second rear end cover B-6, the second main mandrel B-4, the second oil seal seat B-7, the second inner tube B-2, The second front end cover B-5 encloses a second outer cavity, the second inner tube B-2, the second front end cover B-5, and the second oil seal seat B-7 enclose a second inner cavity, and the third spindle core B- The front end of 10 is fixed on the second front end cover B-5, the rear end of the third main shaft core B-10 is fitted with a floating piston B-11 and a compression piston B-8, and the return piston B-9 is fitted on the second main shaft. At the front end of the mandrel B-4, the floating piston B-11 divides the second inner cavity into a front buffer cavity E and a rear damping oil cavity F. The above is consistent with the second front shock absorbing structure shown in FIG. 3 .

区别在于:前缓冲腔E为密闭气室,并在第二前端盖B-5上开有与前缓冲腔E相通的第二气嘴安装孔,第二气嘴安装孔内安装有第二气嘴A-12,通过第二气嘴A-12能向密闭气室内充气。The difference is: the front buffer chamber E is a closed air chamber, and the second front end cover B-5 is provided with a second air nozzle installation hole that communicates with the front buffer chamber E, and a second air nozzle is installed in the second air nozzle installation hole. The nozzle A-12 can be inflated into the airtight air chamber through the second air nozzle A-12.

最好是,浮动活塞B-11采用铝合金,包括内环、外环,且内环与外环通过连接筋连为一体,外环上设置有两道密封环和一个尼龙滑套,且尼龙滑套介于两道密封环之间;内环上设置有一道密封环。Preferably, the floating piston B-11 is made of aluminum alloy, including an inner ring and an outer ring, and the inner ring and the outer ring are connected together by connecting ribs, and the outer ring is provided with two sealing rings and a nylon sliding sleeve, and the nylon The sliding sleeve is between the two sealing rings; a sealing ring is arranged on the inner ring.

另外,第一气嘴A-9、第二气嘴A-12采用隐形气嘴,也可以采用刚性气嘴。In addition, the first air nozzle A-9 and the second air nozzle A-12 use invisible air nozzles, and can also use rigid air nozzles.

最好是,第一内管A-2内壁上设置有凹槽A-13,当初始状态时,气压活塞A-8正对凹槽A-13,从而将前气室C与后气室D连通。Preferably, a groove A-13 is provided on the inner wall of the first inner tube A-2. In the initial state, the air pressure piston A-8 is facing the groove A-13, thereby connecting the front air chamber C and the rear air chamber D Connected.

Claims (7)

1.一种摩托车用左右非对称式前减震组件,包括第一前减震和第二前减震,所述第一前减震包括第一外管(A-1)、第一内管(A-2)、第一主体管(A-3)、第一主芯轴(A-4)、第一前端盖(A-5)、第一后端盖(A-6)、第一油封座(A-7)、气压活塞(A-8),所述第一前端盖(A-5)安装在第一外管(A-1)的前端,第一后端盖(A-6)安装在第一主体管(A-3)的后端,第一外管(A-1)与第一主体管(A-3)一前一后套装在一起,第一内管(A-2)置于第一外管(A-1)内,第一内管(A-2)的前端与第一前端盖(A-5)固定相连,第一主芯轴(A-4)的后端与第一后端盖(A-6)固定相连,第一主芯轴(A-4)的前端伸入第一内管(A-2)中,并在第一主芯轴(A-4)与第一内管(A-2)之间安装所述第一油封座(A-7),所述第一外管(A-1)、第一主体管(A-3)、第一后端盖(A-6)、第一主芯轴(A-4)、第一油封座(A-7)、第一内管(A-2)、第一前端盖(A-5)围成第一外腔,所述第一内管(A-2)、第一前端盖(A-5)、第一油封座(A-7)围成第一内腔,所述气压活塞(A-8)套装在第一主芯轴(A-4)的前端,将第一内腔分割成前气室(C)和后气室(D),在所述第一前端盖(A-5)上开有与前气室(C)相通的第一气嘴安装孔,所述第一气嘴安装孔内安装有第一气嘴(A-9);1. A left-right asymmetrical front shock absorber assembly for motorcycles, comprising a first front shock absorber and a second front shock absorber, the first front shock absorber comprising a first outer tube (A-1), a first inner Tube (A-2), first main body tube (A-3), first main mandrel (A-4), first front end cap (A-5), first rear end cap (A-6), first An oil seal seat (A-7), pneumatic piston (A-8), the first front end cover (A-5) is installed on the front end of the first outer tube (A-1), the first rear end cover (A- 6) Installed at the rear end of the first main body tube (A-3), the first outer tube (A-1) and the first main body tube (A-3) are set together one after the other, the first inner tube (A-1) -2) Placed in the first outer tube (A-1), the front end of the first inner tube (A-2) is fixedly connected with the first front end cover (A-5), and the first main mandrel (A-4) The rear end is fixedly connected to the first rear end cover (A-6), the front end of the first main mandrel (A-4) extends into the first inner tube (A-2), and is connected to the first main mandrel (A-2). A-4) Install the first oil seal seat (A-7) between the first inner pipe (A-2), the first outer pipe (A-1), the first main body pipe (A-3) , the first rear end cover (A-6), the first main spindle (A-4), the first oil seal seat (A-7), the first inner tube (A-2), the first front end cover (A- 5) Enclosing a first outer cavity, the first inner tube (A-2), the first front end cover (A-5), and the first oil seal seat (A-7) enclosing a first inner cavity, the air pressure The piston (A-8) is sleeved on the front end of the first main mandrel (A-4), and the first inner cavity is divided into a front air chamber (C) and a rear air chamber (D), and the first front end cover ( A-5) is provided with a first air nozzle installation hole communicating with the front air chamber (C), and a first air nozzle (A-9) is installed in the first air nozzle installation hole; 所述第二前减震包括第二外管(B-1)、第二内管(B-2)、第二主体管(B-3)、第二主芯轴(B-4)、第二前端盖(B-5)、第二后端盖(B-6)、第二油封座(B-7)、压缩活塞(B-8)、回复活塞(B-9)、第三主轴芯(B-10)和浮动活塞(B-11),所述第二前端盖(B-5)安装在第二外管(B-1)的前端,第二后端盖(B-6)安装在第二主体管(B-3)的后端,第二外管(B-1)与第二主体管(B-3)一前一后套装在一起,第二内管(B-2)置于第二外管(B-1)内,第二内管(B-2)的前端与第二前端盖(B-5)固定相连,第二主芯轴(B-4)的后端与第二后端盖(B-6)固定相连,第二主芯轴(B-4)的前端伸入第二内管(B-2)中,并在第二主芯轴(B-4)与第二内管(B-2)之间安装所述第二油封座(B-7),所述第二外管(B-1)、第二主体管(B-3)、第二后端盖(B-6)、第二主芯轴(B-4)、第二油封座(B-7)、第二内管(B-2)、第二前端盖(B-5)围成第二外腔,所述第二内管(B-2)、第二前端盖(B-5)、第二油封座(B-7)围成第二内腔,所述第三主轴芯(B-10)的前端固定在第二前端盖(B-5)上,第三主轴芯(B-10)的后端前后间隔套装有所述浮动活塞(B-11)和压缩活塞(B-8),所述回复活塞(B-9)套装在第二主芯轴(B-4)的前端,所述浮动活塞(B-11)将第二内腔分割成前缓冲腔(E)和后阻尼油腔(F);所述前缓冲腔(E)为密闭气室,并在所述第二前端盖(B-5)上开有与前缓冲腔(E)相通的第二气嘴安装孔,所述第二气嘴安装孔内安装有第二气嘴(B-12),或者第三主轴芯(B-10)位于前缓冲腔(E)的轴段上套装有缓冲弹簧(B-13)。The second front shock absorber includes a second outer tube (B-1), a second inner tube (B-2), a second main body tube (B-3), a second main mandrel (B-4), a first Two front end caps (B-5), second rear end caps (B-6), second oil seal seat (B-7), compression piston (B-8), return piston (B-9), third spindle core (B-10) and floating piston (B-11), the second front end cover (B-5) is installed on the front end of the second outer tube (B-1), and the second rear end cover (B-6) is installed At the rear end of the second main body tube (B-3), the second outer tube (B-1) and the second main body tube (B-3) are fitted together in tandem, and the second inner tube (B-2) Placed in the second outer tube (B-1), the front end of the second inner tube (B-2) is fixedly connected with the second front end cover (B-5), and the rear end of the second main mandrel (B-4) It is fixedly connected with the second rear end cover (B-6), the front end of the second main mandrel (B-4) extends into the second inner tube (B-2), and is connected to the second main mandrel (B-4) ) and the second inner pipe (B-2) to install the second oil seal seat (B-7), the second outer pipe (B-1), the second main body pipe (B-3), the second Rear end cover (B-6), second main spindle (B-4), second oil seal seat (B-7), second inner pipe (B-2), second front end cover (B-5) into a second outer cavity, the second inner tube (B-2), the second front end cover (B-5), and the second oil seal seat (B-7) enclose a second inner cavity, and the third main shaft core The front end of (B-10) is fixed on the second front end cover (B-5), and the rear end of the third spindle core (B-10) is fitted with the floating piston (B-11) and the compression piston (B-11) -8), the return piston (B-9) is sleeved on the front end of the second main mandrel (B-4), and the floating piston (B-11) divides the second inner cavity into a front buffer cavity (E) and rear damping oil chamber (F); the front buffer chamber (E) is a closed air chamber, and the second front end cover (B-5) is opened with a second air chamber that communicates with the front buffer chamber (E). Nozzle installation hole, the second air nozzle (B-12) is installed in the second air nozzle installation hole, or a buffer spring is sleeved on the shaft section of the third main shaft core (B-10) located in the front buffer cavity (E) (B-13). 2.按照权利要求1所述的摩托车用左右非对称式前减震组件,其特征在于:所述第一主芯轴(A-4)为空心管,在气压活塞(A-8)上开有径向孔(A-10),用于将第一主芯轴(A-4)的内腔与后气室(D)连通,在第一主芯轴(A-4)的后端设置有气门芯总成(A-11)用于向后气室(D)充气或放气。2. The left-right asymmetrical front shock absorber assembly for motorcycles according to claim 1, wherein the first main mandrel (A-4) is a hollow tube, which is located on the pneumatic piston (A-8) A radial hole (A-10) is opened to communicate the inner cavity of the first main mandrel (A-4) with the rear air chamber (D), at the rear end of the first main mandrel (A-4) A valve core assembly (A-11) is provided for inflating or deflating the rear air chamber (D). 3.按照权利要求1或2所述的摩托车用左右非对称式前减震组件,其特征在于:所述第一前端盖(A-5)还开设有第一外腔相通的第一放气孔,所述第一放气孔内安装有放气螺丝(A-12)。3. The left-right asymmetrical front shock absorber assembly for motorcycles according to claim 1 or 2, characterized in that: the first front end cover (A-5) is further provided with a first discharge chamber communicating with the first outer cavity Air holes, and the air release screws (A-12) are installed in the first air release holes. 4.按照权利要求1中所述的摩托车用左右非对称式前减震组件,其特征在于:所述浮动活塞(B-11)采用铝合金,包括内环、外环,且内环与外环通过连接筋连为一体,外环上设置有两道密封环和一个尼龙滑套,且尼龙滑套介于两道密封环之间;内环上设置有一道密封环。4. The left-right asymmetrical front shock absorber assembly for motorcycles according to claim 1, wherein the floating piston (B-11) is made of aluminum alloy, comprising an inner ring and an outer ring, and the inner ring and the The outer ring is integrated by connecting ribs, two sealing rings and a nylon sliding sleeve are arranged on the outer ring, and the nylon sliding sleeve is interposed between the two sealing rings; a sealing ring is arranged on the inner ring. 5.按照权利要求1所述的摩托车用左右非对称式前减震组件,其特征在于:所述第一气嘴(A-9)、第二气嘴(B-12)采用隐形气嘴。5. The left-right asymmetrical front shock absorber assembly for motorcycles according to claim 1, wherein the first air nozzle (A-9) and the second air nozzle (B-12) adopt invisible air nozzles . 6.按照权利要求1所述的摩托车用左右非对称式前减震组件,其特征在于:所述第一前减震安装在左侧,第二前减震安装在右侧。6 . The left-right asymmetric front shock absorber assembly for motorcycles according to claim 1 , wherein the first front shock absorber is installed on the left side, and the second front shock absorber is installed on the right side. 7 . 7.按照权利要求1所述的摩托车用左右非对称式前减震组件,其特征在于:所述第一内管(A-2)内壁上设置有凹槽(A-13),当初始状态时,气压活塞(A-8)上所装配的油封位置正对凹槽(A-13),从而将前气室(C)与后气室(D)连通。7. The left-right asymmetrical front shock absorber assembly for motorcycles according to claim 1, wherein a groove (A-13) is provided on the inner wall of the first inner tube (A-2), and when the initial In the state, the position of the oil seal assembled on the air piston (A-8) is facing the groove (A-13), so that the front air chamber (C) is communicated with the rear air chamber (D).
CN202010689502.5A 2020-07-17 2020-07-17 Left and right asymmetric front shock absorbers for motorcycles Pending CN111664211A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2808716Y (en) * 2005-07-25 2006-08-23 重庆渝安创新科技(集团)有限公司 Inversion type front damping device for motorcycle
JP2013177105A (en) * 2012-02-29 2013-09-09 Showa Corp Front fork for motorcycle
CN103523142A (en) * 2013-11-04 2014-01-22 四川川南减震器集团有限公司 Upside-down motorcycle front shock absorber
CN106704457A (en) * 2016-12-27 2017-05-24 胡满航 Automobile shock absorber assembly
CN109058353A (en) * 2016-12-27 2018-12-21 长泰县爱菲社机械科技有限公司 A kind of automobile absorber assembly
CN208503339U (en) * 2018-07-21 2019-02-15 华东交通大学 A high-sealing double-barrel hydraulic shock absorber for automobiles
CN212509320U (en) * 2020-07-17 2021-02-09 中山市清相科技有限公司 Left-right asymmetric front shock absorption assembly for motorcycle

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2808716Y (en) * 2005-07-25 2006-08-23 重庆渝安创新科技(集团)有限公司 Inversion type front damping device for motorcycle
JP2013177105A (en) * 2012-02-29 2013-09-09 Showa Corp Front fork for motorcycle
CN103523142A (en) * 2013-11-04 2014-01-22 四川川南减震器集团有限公司 Upside-down motorcycle front shock absorber
CN106704457A (en) * 2016-12-27 2017-05-24 胡满航 Automobile shock absorber assembly
CN109058353A (en) * 2016-12-27 2018-12-21 长泰县爱菲社机械科技有限公司 A kind of automobile absorber assembly
CN208503339U (en) * 2018-07-21 2019-02-15 华东交通大学 A high-sealing double-barrel hydraulic shock absorber for automobiles
CN212509320U (en) * 2020-07-17 2021-02-09 中山市清相科技有限公司 Left-right asymmetric front shock absorption assembly for motorcycle

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Application publication date: 20200915