CN111663693A - Hydraulic prefabricated floor slab supporting device and supporting construction method - Google Patents
Hydraulic prefabricated floor slab supporting device and supporting construction method Download PDFInfo
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- CN111663693A CN111663693A CN202010662941.7A CN202010662941A CN111663693A CN 111663693 A CN111663693 A CN 111663693A CN 202010662941 A CN202010662941 A CN 202010662941A CN 111663693 A CN111663693 A CN 111663693A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
- E04B5/023—Separate connecting devices for prefabricated floor-slabs
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/142—Means in or on the elements for connecting same to handling apparatus
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Abstract
本发明公开了一种液压式预制楼板支撑装置以及支撑施工方法,液压式预制楼板支撑装置包括安装部、液压伸缩机构以及顶持部,所述安装部用于安装在墙体或者房梁上,所述液压伸缩机构设置于所述安装部上,所述顶持部设置于所述液压伸缩机构远离所述安装部的一端,所述顶持部用于顶持预制楼板。根据本发明实施例的液压式预制楼板支撑装置以及支撑施工方法,安装预制楼板时施工更加方便,施工效率更高,同时施工质量更好。
The invention discloses a hydraulic prefabricated floor support device and a support construction method. The hydraulic prefabricated floor support device comprises an installation part, a hydraulic expansion and contraction mechanism and a top holding part, and the installation part is used to be installed on a wall or a beam, The hydraulic telescopic mechanism is arranged on the installation portion, the jacking portion is arranged at an end of the hydraulic extension mechanism away from the installation portion, and the jacking portion is used for jacking up the prefabricated floor slab. According to the hydraulic prefabricated floor support device and the support construction method according to the embodiments of the present invention, the construction is more convenient when the prefabricated floor is installed, the construction efficiency is higher, and the construction quality is better.
Description
技术领域technical field
本发明涉及一种预制楼板施工技术,特别涉及一种液压式预制楼板支撑装置以及支撑施工方法。The invention relates to a prefabricated floor construction technology, in particular to a hydraulic prefabricated floor support device and a support construction method.
背景技术Background technique
在装配式建筑工程施工领域,预制墙体、预制柱、预制叠合楼板以及全预制楼板是常见的预制构件,而安全有效的预制构件支撑结构是保证其能够正常施工的前提。In the field of prefabricated construction engineering, prefabricated walls, prefabricated columns, prefabricated laminated floors and fully prefabricated floors are common prefabricated components, and a safe and effective prefabricated component support structure is the premise to ensure its normal construction.
现有的施工工艺是建造好墙体或者房梁后,再在墙体上或者房梁上安装预制叠合楼板或全预制楼板等预制楼板,在安装预制楼板的过程中,一般在预制楼板下方的地面上设置支撑架,支撑架用于支撑该预制楼板,以便于施工更加安全和方便。The existing construction process is to install prefabricated floor slabs such as prefabricated laminated floor slabs or fully prefabricated floor slabs on the walls or beams after the walls or beams are built. A support frame is arranged on the ground of the floor, and the support frame is used to support the prefabricated floor slab, so that the construction is safer and more convenient.
但是,现有的支撑架设置在预制楼板下方的地面上,不仅占据预制楼板下方的施工空间,造成施工困难,影响施工效率。此外,现有的支撑架不能够调节预制楼板的标高,进而影响施工质量。However, the existing support frame is arranged on the ground below the prefabricated floor slab, which not only occupies the construction space below the prefabricated floor slab, but also causes construction difficulties and affects construction efficiency. In addition, the existing support frame cannot adjust the elevation of the prefabricated floor, thereby affecting the construction quality.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明第一方面实施例提出一种液压式预制楼板支撑装置,安装预制楼板时施工更加方便,施工效率更高,同时施工质量更好。The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the embodiment of the first aspect of the present invention proposes a hydraulic prefabricated floor support device, which is more convenient for construction, higher in construction efficiency and better in construction quality when installing the prefabricated floor.
此外,本发明第二方面实施例提出一种基于本发明第一方面实施例的液压式预制楼板支撑装置的预制楼板支撑施工方法In addition, an embodiment of the second aspect of the present invention provides a prefabricated floor support construction method based on the hydraulic prefabricated floor support device of the first aspect of the present invention
根据本发明第一方面实施例的液压式预制楼板支撑装置,包括;The hydraulic prefabricated floor support device according to the embodiment of the first aspect of the present invention includes;
安装部,安装在墙体或者房梁上;The installation part is installed on the wall or beam;
液压伸缩机构,设置于所述安装部上;a hydraulic telescopic mechanism, arranged on the mounting part;
顶持部,设置于所述液压伸缩机构远离所述安装部的一端,所述顶持部用于顶持预制楼板。The top holding part is arranged at one end of the hydraulic telescopic mechanism away from the installation part, and the top holding part is used for holding the prefabricated floor slab.
根据发明第一方面实施例的的液压式预制楼板支撑装置,至少具有如下技术效果:当需要对预制楼板进行支撑时,将安装部固定安装在预制楼板下方的墙体上或者房梁上,并使顶持部位于安装部上方,然后操作液压伸缩机构,液压伸缩机构通过自身的伸缩带动顶持部相对安装部来回移动,当顶持部移动至设定位置时,能够顶持预制楼板的底端,从而对预制楼板起到支撑作用。由于安装部固定安装在预制楼板下方的墙体上或者房梁上,进而本发明实施例的液压式预制楼板支撑装置不容易占据预制楼板下方的施工空间,进而工人在安装预制楼板时施工方便,施工效率高。其次,液压伸缩机构的伸缩能够带动顶持部相对安装部来回移动,进而能够调整预制楼板的标高和相对于水平面的倾斜角度,从而能够提高施工质量。此外,本发明实施例的顶持部直接顶持预制楼板,而不需要与预制楼板连接,进而不会破坏预制楼板的本体结构,同时施工时更加方便,施工效率更高。最后,操作液压伸缩机构即可控制顶持部顶持预制楼板并能够调整预制楼板的标高和相对于水平面的倾斜角度,操作简单,省时省力。The hydraulic prefabricated floor support device according to the embodiment of the first aspect of the invention has at least the following technical effects: when the prefabricated floor needs to be supported, the installation part is fixedly installed on the wall or on the beam below the prefabricated floor, and The top holding part is located above the installation part, and then the hydraulic telescopic mechanism is operated. The hydraulic telescopic mechanism drives the top holding part to move back and forth relative to the mounting part through its own expansion and contraction. When the top holding part moves to the set position, it can hold the bottom of the prefabricated floor slab. end, so as to support the prefabricated floor. Since the installation part is fixedly installed on the wall body or the beam below the prefabricated floor slab, the hydraulic prefabricated floor slab support device according to the embodiment of the present invention is not easy to occupy the construction space under the prefabricated floor slab, and the construction is convenient when the worker installs the prefabricated floor slab. High construction efficiency. Secondly, the expansion and contraction of the hydraulic telescopic mechanism can drive the top holding part to move back and forth relative to the installation part, thereby adjusting the elevation of the prefabricated floor and the inclination angle relative to the horizontal plane, thereby improving the construction quality. In addition, the top holding part of the embodiment of the present invention directly supports the prefabricated floor slab without being connected with the prefabricated floor slab, thereby not destroying the body structure of the prefabricated floor slab, and at the same time, the construction is more convenient and the construction efficiency is higher. Finally, the hydraulic telescopic mechanism can be operated to control the top holding part to hold the prefabricated floor slab, and can adjust the elevation of the prefabricated floor slab and the inclination angle relative to the horizontal plane, which is easy to operate and saves time and effort.
根据本发明的一些实施例,所述安装部设置有竖直安装板,所述液压伸缩机构的外侧壁与所述竖直安装板贴合并连接。According to some embodiments of the present invention, the mounting part is provided with a vertical mounting plate, and the outer side wall of the hydraulic expansion mechanism is attached and connected to the vertical mounting plate.
根据本发明的一些实施例,所述竖直安装板于所述液压伸缩机构远离所述顶持部的一侧设置有承载部,所述承载部用于承载所述液压伸缩机构。According to some embodiments of the present invention, a bearing portion is provided on the vertical mounting plate on a side of the hydraulic telescopic mechanism away from the top-holding portion, and the bearing portion is used for supporting the hydraulic expansion and contraction mechanism.
根据本发明的一些实施例,所述承载部与所述竖直安装板之间设置有若干个第一加强部。According to some embodiments of the present invention, several first reinforcing parts are disposed between the bearing part and the vertical mounting plate.
根据本发明的一些实施例,所述液压伸缩机构包括缸体和活动设置于所述缸体内的柱塞,所述缸体与所述安装部连接,所述柱塞远离所述缸体的一端与所述顶持部连接。According to some embodiments of the present invention, the hydraulic telescopic mechanism includes a cylinder body and a plunger movably arranged in the cylinder body, the cylinder body is connected with the mounting portion, and the plunger is far from the cylinder body. One end is connected with the top holding part.
根据本发明的一些实施例,所述顶持部上设置有套筒,所述套筒套设于所述柱塞外,所述缸体于所述液压伸缩机构处于收缩状态时伸入所述套筒内。According to some embodiments of the present invention, a sleeve is disposed on the top-holding portion, the sleeve is sleeved outside the plunger, and the cylinder extends into the sleeve when the hydraulic telescopic mechanism is in a retracted state inside the barrel.
根据本发明的一些实施例,所述顶持部上设置有套筒,所述套筒套设于所述柱塞外,所述缸体于所述液压伸缩机构处于收缩状态时顶持所述套筒的末端。According to some embodiments of the present invention, a sleeve is disposed on the holding part, the sleeve is sleeved outside the plunger, and the cylinder supports the sleeve when the hydraulic telescopic mechanism is in a retracted state end of the barrel.
根据本发明的一些实施例,所述顶持部与所述套筒之间设置有若干个第二加强部。According to some embodiments of the present invention, several second reinforcing parts are disposed between the top holding part and the sleeve.
根据本发明的一些实施例,所述顶持部背离所述液压伸缩机构的一端设置有与预制楼板的底面相适配的顶持面。According to some embodiments of the present invention, an end of the top-holding portion facing away from the hydraulic telescopic mechanism is provided with a top-holding surface adapted to the bottom surface of the prefabricated floor slab.
根据本发明的一些实施例,所述液压伸缩机构为两个,两个所述液压伸缩机构并排设置于所述安装部上。According to some embodiments of the present invention, there are two hydraulic expansion and contraction mechanisms, and the two hydraulic expansion and contraction mechanisms are arranged side by side on the mounting portion.
根据本发明第二方面实施例的液压式预制楼板支撑施工方法,基于本发明第一方面实施例的液压式预制楼板支撑装置进行预制楼板的支撑施工,首先在施工现场进行施工准备,其次吊装预制墙体或者预制梁,然后在所述预制墙体或者所述预制梁上安装安装部,所述安装部安装完成后,调节液压伸缩机构,以使顶持部的标高满足设计要求,之后吊装预制楼板,当所述预制楼板、所述预制墙体之间的结构强度或所述预制楼板、所述预制梁之间的结构强度达到设计要求后拆除所述安装部。According to the hydraulic prefabricated floor support construction method of the embodiment of the second aspect of the present invention, the support construction of the prefabricated floor is carried out based on the hydraulic prefabricated floor support device of the first aspect of the present invention, firstly, construction preparation is performed on the construction site, and secondly, the prefabricated floor is hoisted. Wall body or prefabricated beam, and then install the installation part on the prefabricated wall body or the prefabricated beam. After the installation part is installed, adjust the hydraulic telescopic mechanism to make the elevation of the top holding part meet the design requirements, and then hoist the prefabricated part. For the floor slab, when the structural strength between the prefabricated floor slab and the prefabricated wall or the structural strength between the prefabricated floor slab and the prefabricated beam reaches the design requirements, the installation portion is removed.
根据本发明第二方面实施例的液压式预制楼板支撑施工方法,至少具有如下技术效果:安装预制楼板时施工更加方便,施工效率更高,同时施工质量更好。The hydraulic prefabricated floor support construction method according to the embodiment of the second aspect of the present invention has at least the following technical effects: when installing the prefabricated floor, the construction is more convenient, the construction efficiency is higher, and the construction quality is better.
根据本发明的一些实施例,在加工所述预制墙体或者所述预制梁时预埋若干个用于安装所述安装部的定位螺栓。According to some embodiments of the present invention, when processing the prefabricated wall or the prefabricated beam, a plurality of positioning bolts for installing the mounting portion are pre-embedded.
根据本发明的一些实施例,在加工所述预制墙体或者所述预制梁后,再在所述预制墙体或者所述预制梁上安装若干个用于安装所述安装部的膨胀螺栓。According to some embodiments of the present invention, after the prefabricated wall body or the prefabricated beam is processed, a plurality of expansion bolts for installing the mounting portion are installed on the prefabricated wall body or the prefabricated beam.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1为本发明第一方面实施例的整体结构示意图;1 is a schematic diagram of the overall structure of an embodiment of the first aspect of the present invention;
图2为本发明第一方面实施例处于第一种状态时的结构示意图;FIG. 2 is a schematic structural diagram of the embodiment of the first aspect of the present invention when it is in the first state;
图3为本发明第一方面实施例处于第二种状态时的结构示意图;3 is a schematic structural diagram of the embodiment of the first aspect of the present invention when it is in a second state;
图4为缸体伸入套筒时的结构示意图;Fig. 4 is the structural schematic diagram when the cylinder body extends into the sleeve;
图5为缸体顶持套筒时的结构示意图;Fig. 5 is the structural schematic diagram when the cylinder body holds the sleeve;
附图标记:Reference number:
安装部100、竖直安装板101、承载部102、第一加强部103、定位螺栓104;液压伸缩机构200、缸体201、柱塞202;顶持部300、套筒301、第二加强部302。
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Axial, Radial, Circumferential The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, with a specific orientation. The orientation configuration and operation are therefore not to be construed as limitations of the present invention. Furthermore, features delimited with "first", "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
下面参考图1至图5描述根据本发明实施例的液压式预制楼板支撑装置以及支撑施工方法。The following describes a hydraulic prefabricated floor support device and a support construction method according to embodiments of the present invention with reference to FIGS. 1 to 5 .
根据本发明第一方面实施例的液压式预制楼板支撑装置,如图1至图5所示,包括安装部100、液压伸缩机构200以及顶持部300,安装部100安装在墙体上或者房梁上,液压伸缩机构200设置于安装部100上,顶持部300设置于液压伸缩机构200远离安装部100的一端,顶持部300用于顶持预制楼板。The hydraulic prefabricated floor support device according to the embodiment of the first aspect of the present invention, as shown in FIG. 1 to FIG. 5 , includes an
本实施例中,当需要对预制楼板进行支撑时,将安装部100固定安装在预制楼板下方的墙体上或者房梁上,并使顶持部300位于安装部100上方,然后操作液压伸缩机构200,液压伸缩机构200通过自身的伸缩带动顶持部300相对安装部100来回移动,当顶持部300移动至设定位置时,能够顶持预制楼板的底端,从而对预制楼板起到支撑作用。由于安装部100固定安装在预制楼板下方的墙体上或者房梁上,进而本发明实施例的液压式预制楼板支撑装置不会占据预制楼板下方的施工空间,进而工人在安装预制楼板时施工方便,施工效率高。其次,液压伸缩机构200通过自身伸缩能够带动顶持部300相对安装部100来回移动,进而能够调整预制楼板的标高和相对于水平面的倾斜角度,从而能够提高施工质量。此外,本发明实施例的顶持部300直接顶持预制楼板,而不需要与预制楼板连接,进而不会破坏预制楼板的本体结构,同时施工时更加方便,施工效率更高。最后,操作液压伸缩机构200即可控制顶持部300支撑预制楼板并能够调整预制楼板的标高和相对于水平面的倾斜角度,操作简单,省时省力。In this embodiment, when the prefabricated floor slab needs to be supported, the
需要说明的是,预制楼板可以是预制叠合楼板或全预制楼板。本发明实施例的液压式预制楼板支撑装置可以安装在墙体上或者房梁上,墙体可以是预制墙体或者现浇墙体,房梁可以是预制梁或者现浇梁。以安装部100安装在预制墙体上时为例,其施工方式有多种,第一种施工方式:首先在预制墙体中预埋定位螺栓104,在安装部100上对应设置安装孔,将安装部100上的安装孔套设于对应的定位螺栓104上后,在定位螺栓104上套设并拧紧螺母,然后将预制墙体与本发明实施例的液压式预制楼板支撑装置一起吊装施工,待预制墙体施工完成后,吊装预制楼板即可。第二种施工方式:首先在预制墙体中预埋定位螺栓104,在安装部100上对应设置安装孔,然后在施工现场吊装施工预制墙体,待预制墙体施工完成后,将安装部100上的安装孔套设于对应的定位螺栓104上,在定位螺栓104上套设并拧紧螺母,最后吊装预制楼板即可。第三种施工方式:首选在施工现场吊装施工预制墙体,待预制墙体施工完成后,在预制墙体上安装定位膨胀螺栓,在安装部100上对应设置安装孔,将安装部100上的安装孔套设于对应的定位膨胀螺栓上后,在定位膨胀螺栓上套设并拧紧螺母,最后吊装预制楼板即可。液压伸缩机构200可以是普通的液压缸,也可以是液压千斤顶,当液压伸缩机构200为普通的液压缸时,可以在施工现场对应设置液压泵,通过液压泵驱动液压缸;当液压伸缩机构200为液压千斤顶时,直接人工操作液压千斤顶上的操作手柄即可。It should be noted that the prefabricated floor slab can be a prefabricated laminated floor slab or a fully prefabricated floor slab. The hydraulic prefabricated floor support device of the embodiment of the present invention can be installed on a wall or a beam, the wall can be a prefabricated wall or a cast-in-place wall, and the beam can be a prefabricated beam or a cast-in-place beam. Taking the
可以理解的是,液压伸缩机构200可以是焊接在安装部100上或者通过螺栓连接在安装座100上,由于顶持部300是直接顶持预制楼板,进而液压伸缩机构200不需要与安装部100铰接。当安装部100安装在预制墙体上,且预制墙体施工完成后,液压伸缩机构200可以竖直设置,也就是液压伸缩机构200的伸缩方向可以是竖直方向,此外,液压伸缩机构200也可以倾斜设置,也就是液压伸缩机构200的伸缩方向可以是倾斜方向,当然,液压伸缩机构200不管是竖直设置还是倾斜设置,顶持部300均位于安装部100的顶端。It can be understood that the hydraulic
在本发明的一些实施例中,如图1至图3所示,安装部100设置有竖直安装板101,液压伸缩机构200的外侧壁与竖直安装板101其中的一个端面贴合并连接。以安装部100安装在预制墙体上时为例,预制墙体中可以预埋有定位螺栓104,竖直安装板101上可以对应设置有安装孔,安装本发明实施例的液压式预制楼板支撑装置时,将安装孔套设于对应的定位螺栓104上,并使竖直安装板101背离液压伸缩机构200的端面与预制墙体的外侧壁相贴合,然后在定位螺栓104上套设并拧紧螺母即可。液压伸缩机构200的外侧壁与竖直安装板101背离预制墙体的端面贴合并连接,进而液压伸缩机构200与竖直安装板101的连接面积大,进一步提高了结构强度,从而不仅提高了使用寿命,而且能够减少安全事故。需要说明的是,当安装竖直安装板101时,需要注意液压伸缩机构200的倾斜度,以液压伸缩机构200的长度方向为竖直方向时最佳。In some embodiments of the present invention, as shown in FIG. 1 to FIG. 3 , the mounting
在本发明的一些实施例中,如图1至图3所示,竖直安装板101于液压伸缩机构200远离顶持部300的一侧设置有承载部102,承载部102用于承载液压伸缩机构200。承载部102设置于竖直安装板101上并位于液压伸缩机构200背离顶持部300的一侧,承载部102可以直接与液压伸缩机构200连接,承载部102也可以顶持液压伸缩机构200。当顶持部300顶持预制楼板时,承载部102刚好位于液压伸缩机构200的正下方,预制楼板对顶持部300施加压力,顶持部300进而对液压伸缩机构200施加压力,液压伸缩机构200进而对承载部102施加压力。设置承载部102,能够提高液压伸缩机构200的结构强度,防止因为液压伸缩机构200受到的压力过大而出现向下变形或者液压伸缩机构200与竖直安装板101的连接处出现断裂的情况,不仅提高了使用寿命,而且能够减少安全事故。In some embodiments of the present invention, as shown in FIG. 1 to FIG. 3 , the vertical mounting
在本发明的一些实施例中,如图1至图3所示,承载部102与竖直安装板101之间设置有若干个第一加强部103。第一加强部103可以设置在承载部102背离液压伸缩机构200的一侧,第一加强部103可以是肋板结构并呈类三角形,第一加强部103的两个直角边可以分别与承载部102、竖直安装板101连接,当顶持部300顶持预制楼板时,第一加强部103刚好位于承载部102的正下方,第一加强部103上方的承载部102、液压伸缩机构200、顶持部300和预制楼板共同对第一加强部103施加压力。设置第一加强部103,能够提高承载部102的结构强度,防止因为承载部102受到的压力过大而出现向下变形或者承载部102与竖直安装板101的连接处出现断裂的情况,不仅提高了使用寿命,而且能够减少安全事故。需要说明的是,本实施例中,第一加强部103的个数为三个,当然,第一加强部103的个数也可以是一个、两个、四个或其它个数。In some embodiments of the present invention, as shown in FIG. 1 to FIG. 3 , several first reinforcing
在本发明的一些实施例中,如图1至图5所示,液压伸缩机构200包括缸体201和活动设置于缸体201内的柱塞202,缸体201与安装部100连接,柱塞202远离缸体201的一端与顶持部300连接。液压伸缩机构200可以是普通的液压缸,也可以是液压千斤顶,普通的液压缸通过液压泵泵出的液压油驱动缸体201内的柱塞202来回移动,进而带动顶持部300相对安装部100来回移动;液压千斤顶通过人工操作液压千斤顶上的操作手柄来控制缸体201内的柱塞202来回移动,进而带动顶持部300相对安装部100来回移动,操作简单,省时省力。In some embodiments of the present invention, as shown in FIGS. 1 to 5 , the hydraulic
在本发明的一些实施例中,如图4所示,顶持部300上设置有套筒301,套筒301套设于柱塞202外,缸体201于液压伸缩机构200处于收缩状态时伸入套筒301内。液压伸缩机构200处于收缩状态即液压伸缩机构200处于非工作状态,此种状态下,柱塞202只留有很少的一分部显露于缸体201外。当液压伸缩机构200长时间处于非工作状态时,柱塞202的外侧壁与缸体201的端面之间容易积聚灰尘,不仅容易弄脏柱塞202的外侧壁,而且还会增加柱塞202与缸体201之间的摩擦力,进而容易磨损液压伸缩机构200。本实施例中,缸体201于液压伸缩机构200处于收缩状态时伸入套筒301内,进而灰尘不容易积聚在柱塞202的外侧壁与缸体201的端面之间,从而不会弄脏柱塞202的外侧壁,也不会磨损液压伸缩机构200,使液压伸缩机构200使用寿命更长。In some embodiments of the present invention, as shown in FIG. 4 , a
在本发明的一些实施例中,如图5所示,顶持部300上设置有套筒301,套筒301套设于柱塞202外,缸体201于液压伸缩机构200处于收缩状态时顶持套筒301的末端。液压伸缩机构200处于收缩状态即液压伸缩机构200处于非工作状态,此种状态下,柱塞202只留有很少的一分部显露于缸体201外。当液压伸缩机构200长时间处于非工作状态时,柱塞202的外侧壁与缸体201的端面之间容易积聚灰尘,不仅容易弄脏柱塞202的外侧壁,而且还会增加柱塞202与缸体201之间的摩擦力,进而容易磨损液压伸缩机构200。本实施例中,缸体201于液压伸缩机构200处于收缩状态时顶持套筒301的末端,进而灰尘不容易积聚在柱塞202的外侧壁与缸体201的端面之间,从而不会弄脏柱塞202的外侧壁,也不会磨损液压伸缩机构200,使液压伸缩机构200使用寿命更长。In some embodiments of the present invention, as shown in FIG. 5 , a
在本发明的一些实施例中,如图5所示,顶持部300与套筒301之间设置有若干个第二加强部302。设置第二加强部302,能够提高套筒301的结构强度,避免缸体201顶持套筒301的末端时,套筒301出现变形或者断裂的情况,使套筒301的使用寿命更长。本实施中,每个套筒301对应设置一个第二加强部302,当然,第二加强部302的个数也可以是两个、三个或三个以上。In some embodiments of the present invention, as shown in FIG. 5 , several second reinforcing
在本发明的一些实施例中,顶持部300背离液压伸缩机构200的一端设置有与预制楼板的底面相适配的顶持面。预制楼板的底面一般为平面,进而顶持面可以对应设置为平面。顶持部300通过顶持面顶持预制楼板的底面,顶持面与预制楼板的底面为面与面接触,进而能够避免顶持部300顶持预制楼板时出现应力集中的现象,从而不容易损坏顶持部300和预制楼板。In some embodiments of the present invention, the end of the
在本发明的一些实施例中,如图1至图3所示,液压伸缩机构200为两个,两个液压伸缩机构200并排设置于安装部100上。两个液压伸缩机构200远离安装部100的一端均与顶持部300连接,液压伸缩机构200设置为两个,不仅能够支撑更重的预制楼板,而且支撑时更加平稳。In some embodiments of the present invention, as shown in FIG. 1 to FIG. 3 , there are two hydraulic expansion and
根据本发明第二方面实施例的液压式预制楼板支撑施工方法,基于本发明第一方面实施例的液压式预制楼板支撑装置进行预制楼板的支撑施工,首先在施工现场进行施工准备,其次吊装预制墙体或者预制梁,然后在预制墙体或者预制梁上安装安装部100,安装部100安装完成后,调节液压伸缩机构200,以使顶持部300的标高满足设计要求,之后吊装预制楼板,当预制楼板、预制墙体之间的结构强度或预制楼板、预制梁之间的结构强度达到设计要求后拆除安装部100。According to the hydraulic prefabricated floor support construction method of the embodiment of the second aspect of the present invention, the support construction of the prefabricated floor is carried out based on the hydraulic prefabricated floor support device of the first aspect of the present invention, firstly, construction preparation is performed on the construction site, and secondly, the prefabricated floor is hoisted. Wall body or prefabricated beam, and then install the
需要说明的是,根据本发明第二方面实施例的液压式预制楼板支撑施工方法的具体实施步骤如下:首先,在施工现场进行施工准备,例如需要测量放线以及现场检查等,测量放线是指在楼地面上弹出预制墙体、预制梁的定位线,并复核无误。现场检查是指对现场消防、安全、文明施工等进行检查,以确保符合规范要求,对现场工人进行技术和安全作业交底,与施工无关人员禁止进入施工现场等。其次,吊装预制墙体或者预制梁,即用吊车等将预制墙体或者预制梁吊至需要安装的位置然后安装预制墙体或者预制梁,吊装后再次进行测量,以保证预制墙体或预制梁的平面位置和垂直度满足设计要求,测量无误后使用灌浆材料对接缝进行灌浆,养护至强度满足设计要求。然后,在预制墙体或者预制梁上安装安装部100,具体的,可以在预制墙体或者预制梁上预埋定位螺栓104,再将安装部100安装在定位螺栓104上即可。安装安装部100之前,需要复核预埋螺栓104的平面位置是否正确。安装安装部100时,可以使液压伸缩机构200竖直设置,且顶持部300位于液压伸缩机构200的顶端。之后,调节液压伸缩机构200,进而能够调节顶持部300的高度,调节顶持部300的高度后使用水准仪或者全站仪等测量仪器对顶持部300的标高进行复核,以使顶持部300的标高满足设计要求。最后,吊装预制楼板,即用吊车等将预制楼板吊至预制墙体以及顶持部300上方或者预制梁以及顶持部300上方,并使预制楼板承载于顶持部300后安装预制楼板。当预制楼板、预制墙体之间的结构强度或预制楼板、预制梁之间的结构强度达到设计要求后拆除安装部100,以便于循环使用。可以理解的是,吊装预制楼板前需要核对图纸与预制楼板型号,防止错误吊装,同时要检查起重设备,不得超重吊装,在预制墙体或预制梁上画出板的位置后再进行吊装。吊装后使用测量仪器复核预制楼板的平面位置和标高,复核平面位置和标高无误后再对接缝进行连接。It should be noted that the specific implementation steps of the hydraulic prefabricated floor support construction method according to the embodiment of the second aspect of the present invention are as follows: First, make construction preparations at the construction site, for example, it is necessary to measure and set out lines and on-site inspections. Refers to pop up the prefabricated wall and prefabricated beam positioning line on the floor, and check that it is correct. On-site inspection refers to the inspection of on-site fire protection, safety, civilized construction, etc., to ensure compliance with the requirements of the regulations, to make technical and safety work disclosures to on-site workers, and to prohibit personnel unrelated to the construction from entering the construction site. Secondly, hoist the prefabricated wall or prefabricated beam, that is, use a crane to hoist the prefabricated wall or prefabricated beam to the position to be installed, then install the prefabricated wall or prefabricated beam, and measure again after hoisting to ensure the prefabricated wall or prefabricated beam. The plane position and verticality of the joints meet the design requirements. After the measurement is correct, the joints are grouted with grouting materials and maintained until the strength meets the design requirements. Then, the
本实施例中,由于安装部100固定安装在预制楼板下方的墙体上或者房梁上,进而本发明实施例的液压式预制楼板支撑装置不会占据预制楼板下方的施工空间,进而工人在安装预制楼板时施工方便,施工效率高。其次,液压伸缩机构200通过自身伸缩能够带动顶持部300相对安装部100来回移动,进而能够调整预制楼板的标高和相对于水平面的倾斜角度,从而能够提高施工质量。此外,本发明实施例的顶持部300直接顶持预制楼板,而不需要与预制楼板连接,进而不会破坏预制楼板的本体结构,同时施工时更加方便,施工效率更高。最后,操作液压伸缩机构200即可控制顶持部300支撑预制楼板并能够调整预制楼板的标高和相对于水平面的倾斜角度,操作简单,省时省力。In this embodiment, since the
需要说明的是,也可以在未吊装预制墙体或者预制梁之前将安装座100安装于预制墙体或者预制梁上,之后将本发明第一方面实施例的液压式预制楼板支撑装置和预制墙体或者预制梁一起吊装即可。具体的,有两种方式,第一种是在预制构件工厂内将安装座100安装于预制墙体或者预制梁上,第二种是在施工现场将安装座100安装于预制墙体或者预制梁上。It should be noted that the mounting
在本发明的一些实施例中,在加工预制墙体或者预制梁时预埋若干个用于安装安装部100的定位螺栓104。安装座100可以通过定位螺栓104进行安装,具体的,在加工预制墙体或者预制梁时预埋若干个用于安装安装部100的定位螺栓104,之后在安装部100上对应设置安装孔,之后在预制构件工厂、施工现场或者预制墙体、预制梁的吊装完成后将安装部100上的安装孔套设于对应的定位螺栓104上,之后套设并拧紧螺母即可,操作简单,省时省力。In some embodiments of the present invention, several positioning
在本发明的一些实施例中,在加工预制墙体或者预制梁后,再在预制墙体或者预制梁上安装若干个用于安装安装部100的膨胀螺栓。安装部100可以通过膨胀螺栓进行安装,具体的,在加工预制墙体或者预制梁后,再在预制墙体或者预制梁上安装若干个用于安装安装部100的膨胀螺栓,之后在安装部100上对应设置安装孔,之后在预制构件工厂、施工现场或者预制墙体、预制梁的吊装完成后将安装部100上的安装孔套设于对应的膨胀螺栓上,之后套设并拧紧螺母即可,操作简单,省时省力。In some embodiments of the present invention, after the prefabricated wall body or the prefabricated beam is processed, several expansion bolts for installing the
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment," "some embodiments," "exemplary embodiment," "example," "specific example," or "some examples", etc., is meant to incorporate the embodiments A particular feature, structure, material, or characteristic described by an example or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, The scope of the invention is defined by the claims and their equivalents.
Claims (10)
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