CN111660082A - Adaptive flexible support mechanism - Google Patents
Adaptive flexible support mechanism Download PDFInfo
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- CN111660082A CN111660082A CN202010535852.6A CN202010535852A CN111660082A CN 111660082 A CN111660082 A CN 111660082A CN 202010535852 A CN202010535852 A CN 202010535852A CN 111660082 A CN111660082 A CN 111660082A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING, OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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Abstract
本发明揭示了一种自适应柔性支撑机构,包括自上而下同轴设置的伺服压机、压头和固定座,所述压头设置于所述压机的压杆的底部并可随其同步相对于所述固定座上下移动,所述压头的内部设置有可相对其壳体上下滑动的中心支撑杆,所述伺服压机与所述压头之间设置有可相对所述压头横向移动的固定机构,所述固定机构与所述中心支撑杆的顶部相抵接以固定所述中心支撑杆的位置。本发明结构简单精巧,中心支撑杆可相对壳体上下滑动,以适应不同高度差的转子轴,同时利用楔形块固定中心支撑杆的位置,使得中心支撑杆可与水泵的转子轴相抵接,消除水泵装配的转子轴之间的尺寸公差,提高设备的适配性。
The invention discloses an adaptive flexible support mechanism, comprising a servo press, a press head and a fixing seat coaxially arranged from top to bottom, wherein the press head is arranged at the bottom of a press rod of the press and can follow Synchronously move up and down relative to the fixed seat, the inside of the press head is provided with a central support rod that can slide up and down relative to its casing, and a center support rod is arranged between the servo press and the press head that can be opposed to the press head A laterally movable fixing mechanism, the fixing mechanism abuts with the top of the central support rod to fix the position of the central support rod. The present invention has a simple and delicate structure, the central support rod can slide up and down relative to the casing to adapt to the rotor shafts of different heights, and at the same time, the position of the central support rod is fixed by the wedge block, so that the central support rod can abut with the rotor shaft of the water pump, eliminating the need for The dimensional tolerance between the rotor shafts of the pump assembly improves the adaptability of the equipment.
Description
技术领域technical field
本发明涉及水泵加工技术领域,具体地涉及一种自适应柔性支撑机构。The invention relates to the technical field of water pump processing, in particular to an adaptive flexible support mechanism.
背景技术Background technique
水泵是输送液体或使液体增压的机械,它将原动机的机械能或其他外部能量传送给液体,使液体能量增加,主要用来输送液体包括水、油、酸碱液、乳化液、悬乳液和液态金属等,也可输送液体、气体混合物以及含悬浮固体物的液体。水泵性能的技术参数有流量、吸程、扬程、轴功率、水功率、效率等;根据不同的工作原理可分为容积水泵、叶片泵等类型。容积泵是利用其工作室容积的变化来传递能量;叶片泵是利用回转叶片与水的相互作用来传递能量,有离心泵、轴流泵和混流泵等类型。The water pump is a machine that transports liquid or pressurizes the liquid. It transfers the mechanical energy of the prime mover or other external energy to the liquid to increase the liquid energy. It is mainly used to transport liquids including water, oil, acid-base liquid, emulsion, and suspension emulsion. It can also transport liquids, gas mixtures and liquids containing suspended solids. The technical parameters of pump performance include flow, suction, head, shaft power, water power, efficiency, etc.; according to different working principles, it can be divided into volumetric pumps, vane pumps and other types. Positive displacement pump uses the change of its working chamber volume to transfer energy; vane pump uses the interaction between rotating blades and water to transfer energy, including centrifugal pump, axial flow pump and mixed flow pump.
在水泵的装配过程中,需要在水泵内部的转子轴上装配密封零件,但在加工过程中,由于加工工艺的差异,转子轴的长度之间存在一定的公差,而转子轴装配在水泵内部具有固定的装配尺寸关系,此时需要将密封零件压入水泵内部的同时保持水泵已装配完成的部件之间的尺寸关系稳定不变,而目前的压入机构是固定无法调节的,难以适配已有的装配尺寸公差。所以如何压入密封件的同时保证已有的装配尺寸关系不变是目前急需解决的问题。In the assembly process of the water pump, it is necessary to assemble the sealing parts on the rotor shaft inside the water pump, but during the processing, due to the difference in the processing technology, there is a certain tolerance between the lengths of the rotor shaft, and the rotor shaft is assembled inside the water pump. Fixed assembly dimensional relationship. At this time, it is necessary to press the sealing parts into the inside of the water pump while keeping the dimensional relationship between the assembled components of the water pump stable and unchanged. However, the current pressing mechanism is fixed and cannot be adjusted, and it is difficult to adapt to the existing water pump. Some assembly dimensional tolerances. Therefore, how to press in the seal while keeping the existing assembly dimensional relationship unchanged is a problem that needs to be solved urgently at present.
发明内容SUMMARY OF THE INVENTION
本发明的目的是克服现有技术存在的不足,提供一种自适应柔性支撑机构。The purpose of the present invention is to overcome the shortcomings of the prior art and provide an adaptive flexible support mechanism.
本发明的目的通过以下技术方案来实现:The object of the present invention is achieved through the following technical solutions:
自适应柔性支撑机构,包括自上而下同轴设置的伺服压机、压头和固定座,所述压头设置于所述压机的压杆的底部并可随其同步相对于所述固定座上下移动,所述压头的内部设置有可相对其壳体上下滑动的中心支撑杆,所述伺服压机与所述压头之间设置有可相对所述压头横向移动的固定机构,所述固定机构与所述中心支撑杆的顶部相抵接以固定所述中心支撑杆的位置。An adaptive flexible support mechanism, including a servo press, a press head and a fixing seat coaxially arranged from top to bottom, the press head is arranged at the bottom of the pressing rod of the press machine and can be synchronous with it relative to the fixed seat The seat moves up and down, the interior of the press head is provided with a central support rod that can slide up and down relative to its casing, and a fixing mechanism that can move laterally relative to the press head is arranged between the servo press and the press head, The fixing mechanism abuts the top of the central support rod to fix the position of the central support rod.
优选的,所述固定机构包括第一气缸、滑槽和一楔形块,所述滑槽横向设置于所述伺服压机和所述压头之间,所述楔形块与所述第一气缸的气缸头固接并由所述第一气缸驱动在所述滑槽内移动。Preferably, the fixing mechanism includes a first cylinder, a chute and a wedge block, the chute is laterally arranged between the servo press and the press head, and the wedge block is connected to the first cylinder. The cylinder head is fixedly connected and driven by the first cylinder to move in the chute.
优选的,所述中心支撑杆的顶部伸入所述滑槽内,所述楔形块的下表面具有斜度,所述中心支撑杆的顶部具有与所述下表面相匹配的斜面并与之相抵接。Preferably, the top of the central support rod protrudes into the chute, the lower surface of the wedge-shaped block has a slope, and the top of the central support rod has a slope that matches the lower surface and abuts against it. catch.
优选的,所述中心支撑杆为T字形,其顶部的宽度大于其杆部的直径且凸出于所述壳体,所述杆部滑动设置于所述壳体内。Preferably, the central support rod is T-shaped, the top of which is wider than the diameter of the rod portion and protrudes out of the housing, and the rod portion is slidably arranged in the housing.
优选的,所述中心支撑杆的内部横向设置有一固定杆,所述壳体的侧壁上设置有两个位置相对的通孔,所述固定杆的两端分别伸入所述通孔内且可跟随所述中心支撑杆在所述通孔内同步上下移动。Preferably, a fixing rod is laterally arranged inside the central support rod, two through holes opposite to each other are provided on the side wall of the housing, and both ends of the fixing rod respectively extend into the through holes and The center support rod can move up and down in the through hole synchronously.
优选的,所述壳体与所述滑槽固接且其部分嵌于所述滑槽内,所述壳体的顶部中央具有容置槽,所述容置槽内设置有复位弹簧,所述复位弹簧套设于所述中心支撑杆的杆部上,其一端与所述顶部的底面抵接,另一端与所述容置槽的底面抵接。Preferably, the housing is fixedly connected to the chute and partially embedded in the chute, the top center of the housing has an accommodating groove, the accommodating groove is provided with a return spring, and the The return spring is sleeved on the rod portion of the central support rod, one end of which is in contact with the bottom surface of the top, and the other end is in contact with the bottom surface of the accommodating groove.
优选的,所述壳体的底部设置有一连接头,所述连接头的内部中空,且具有八字形的开口。Preferably, the bottom of the housing is provided with a connecting head, and the interior of the connecting head is hollow and has a figure-eight opening.
优选的,所述固定座包括水平设置的安装板,所述安装板通过其底部设置的弹性柱可相对所述压头上下浮动。Preferably, the fixing base includes a horizontally arranged mounting plate, and the mounting plate can float up and down relative to the pressure head through an elastic column arranged at the bottom of the mounting plate.
优选的,所述固定座还包括夹具,所述夹具的内部设置有与所述中心支撑杆共轴的叉爪,所述叉爪的底部连接有第二气缸并由其驱动在所述夹具内上下移动。Preferably, the fixing seat further includes a clamp, the interior of the clamp is provided with a fork claw coaxial with the central support rod, and the bottom of the fork claw is connected with a second air cylinder and is driven by it in the clamp Moving up and down.
优选的,所述叉爪为端部具有弹性的瓣式叉爪,在初始状态下,所述叉爪从所述夹具内的通槽伸出;在第二状态下,所述叉爪收缩于所述夹具内的通槽中。Preferably, the fork claw is a petal-type fork claw with elastic ends. In the initial state, the fork claw protrudes from the through groove in the clamp; in the second state, the fork claw shrinks to the in the through groove in the clamp.
本发明的有益效果主要体现在:The beneficial effects of the present invention are mainly reflected in:
1、中心支撑杆可相对壳体上下滑动,以适应不同高度差的转子轴,同时利用楔形块固定中心支撑杆的位置,使得中心支撑杆可与水泵的转子轴相抵接,消除水泵装配的转子轴之间的尺寸公差,提高设备的适配性;1. The central support rod can slide up and down relative to the housing to adapt to the rotor shafts with different height differences. At the same time, the position of the central support rod is fixed by the wedge block, so that the central support rod can abut with the rotor shaft of the water pump, eliminating the need for the rotor of the pump assembly. The dimensional tolerance between the shafts improves the adaptability of the equipment;
2、中心支撑杆的内部设置有固定杆,可以防止中心支撑杆在上下移动的过程中产生转动,影响其与转子轴之间抵接的稳定性;2. There is a fixed rod inside the center support rod, which can prevent the center support rod from rotating during the up and down movement, affecting the stability of the abutment between it and the rotor shaft;
3、压头的体积小巧,可以伸入水泵的内部,并与夹具配合将密封件与转子轴压接在一起,同时不会破坏其他已有部件与水泵之间的装配尺寸关系;3. The compact size of the pressure head can extend into the inside of the water pump, and cooperate with the clamp to press the seal and the rotor shaft together, and at the same time, it will not destroy the assembly size relationship between other existing components and the water pump;
4、壳体的底部连接的连接头具有的八字形开口可以方便转子轴伸入所述压头的内部,同时连接头适应质地较软的材质制成,可以避免与水泵加工件之间硬接触,避免对加工件造成不必要的磨损;4. The figure-eight opening of the connecting head connected to the bottom of the casing can facilitate the rotor shaft to extend into the inside of the pressure head. At the same time, the connecting head is made of softer material, which can avoid hard contact with the water pump processing parts. , to avoid unnecessary wear on the workpiece;
5、固定座上设置的安装板可上下浮动,以适应不同高度的水泵,以消除水泵加工差异造成的尺寸公差。5. The mounting plate set on the fixed seat can float up and down to adapt to water pumps of different heights, so as to eliminate the dimensional tolerance caused by the difference of water pump processing.
附图说明Description of drawings
下面结合附图对本发明技术方案作进一步说明:The technical scheme of the present invention will be further described below in conjunction with the accompanying drawings:
图1:本发明实施例的示意图;Fig. 1: the schematic diagram of the embodiment of the present invention;
图2:本发明实施例的部分剖视图;Figure 2: a partial cross-sectional view of an embodiment of the present invention;
图3:图2中A部分的放大图;Figure 3: Enlarged view of part A in Figure 2;
图4:本发明实施例在工作状态下的示意图;Figure 4: a schematic diagram of an embodiment of the present invention in a working state;
图5:图4中B部分的放大图。Figure 5: Enlarged view of part B in Figure 4.
具体实施方式Detailed ways
以下将结合附图所示的具体实施方式对本发明进行详细描述。但这些实施方式并不限于本发明,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本发明的保护范围内。The present invention will be described in detail below with reference to the specific embodiments shown in the accompanying drawings. However, these embodiments are not limited to the present invention, and structural, method, or functional transformations made by those of ordinary skill in the art based on these embodiments are all included in the protection scope of the present invention.
在方案的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。并且,在方案的描述中,以操作人员为参照,靠近操作者的方向为近端,远离操作者的方向为远端。In the description of the scheme, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", " The orientation or positional relationship indicated by "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, which is only for convenience and simplification of description, rather than indicating or implying that the indicated device or element must have a specific orientation , constructed and operated in a specific orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance. In addition, in the description of the solution, with reference to the operator, the direction close to the operator is the proximal end, and the direction away from the operator is the distal end.
如图1至图5所示,本发明揭示了一种自适应柔性支撑机构,包括自上而下同轴设置的伺服压机1、压头2和固定座3,所述压头2设置于所述压机1的压杆101的底部并可随其同步相对于所述固定座3上下移动,所述压头2的内部设置有可相对其壳体201上下滑动的中心支撑杆202,所述伺服压机1与所述压头2之间设置有可相对所述压头2横向移动的固定机构4,所述固定机构4与所述中心支撑杆202的顶部2021相抵接以固定所述中心支撑杆202的位置。As shown in Figures 1 to 5, the present invention discloses an adaptive flexible support mechanism, comprising a
具体的如图3所示,所述固定机构4包括第一气缸401、滑槽402和一楔形块403,所述滑槽402固设于所述伺服压机1和所述压头2之间,所述楔形块403与所述第一气缸401的气缸头4011固接并由所述第一气缸401驱动在所述滑槽402内做横向移动。在本优选实施例中,所述楔形块403的上表面4032为平直的表面,其可与所述滑槽402的内壁相贴并在所述第一气缸401的驱动下沿着所述滑槽402的内壁移动;所述楔形块403的下表面4031为具有斜度的斜面,所述斜面使得所述楔形块403可以通过移动来改变所述中心支撑杆202相对所述壳体201的位置。Specifically, as shown in FIG. 3 , the
本发明中的所述中心支撑杆202为T字形,其顶部2021的宽度大于其杆部2022的直径且凸出于所述壳体201,所述杆部2022滑动设置于所述壳体201内。所述中心支撑杆202T字形的结构,使得所述所述中心支撑杆202不会从所述壳体201中滑出。In the present invention, the
进一步的,所述中心支撑杆202的顶部2021伸入所述滑槽402内,所述中心支撑杆202的顶部2021具有与所述楔形块403的下表面4031相匹配的斜面,所述中心支撑杆202的顶部2021与所述下表面4031相抵接。这样的结构可以方便所述楔形块403的移动,提高其与所述中心支撑杆202的顶部2021抵接的稳定性。Further, the top 2021 of the
如图3所示,所述中心支撑杆202的内部横向设置有一固定杆2023,所述壳体201的侧壁上设置有两个位置相对的通孔2011,所述固定杆2023的两端分别伸入所述通孔2011内且可跟随所述中心支撑杆202在所述通孔2011内同步上下移动。所述通孔2011的长度不小于所述中心支撑杆202的可移动距离,以防止阻碍所述中心支撑杆202的上下移动。所述固定杆2023的设置可以防止所述中心支撑杆202在所述壳体201内发生转动,以影响其与水泵5内的转子轴501之间的抵接。As shown in FIG. 3 , a fixing
所述壳体201与所述滑槽402固接且其部分嵌于所述滑槽402内,在本优选实施例中,所述壳体201的顶部与所述滑槽402的底部螺接,在其他实施例中,所述壳体201可采用其他合适的方式与所述滑槽402连接。所述壳体201的顶部中央具有容置槽2012,所述容置槽2012内设置有复位弹簧203,所述复位弹簧203套设于所述杆部2021上,其一端与所述顶部2021的底面抵接,另一端与所述容置槽2012的底面抵接。在所述复位弹簧203的弹力作用下,所述中心支撑杆202顶部2021始终保持与楔形块403的下表面4031相抵接的状态。The
如图1和图3所示,所述壳体201的底部设置有一连接头204,所述连接头204的内部中空,且具有八字形的开口2041。在本优选实施例中,所述连接头204由硅胶材质制成,避免所述连接头204与所述转子轴501硬接触,对所述水泵5和所述转子轴501造成不必要的磨损,当然,在其他可行的实施例中,所述连接头204可由其他合适的材料制成。所述八字形的开口2041对所述转子轴501具有导向作用,使得所述转子轴501可以更方便地伸入所述连接头204内部,从而与所述中心支撑杆202相抵接。As shown in FIG. 1 and FIG. 3 , a
在本发明中,所述固定座3包括水平设置的安装板301,所述安装板301通过其底部设置的弹性柱302可相对所述压头2上下浮动。可浮动的所述安装板301可以进一步消除水泵之间的加工公差,提高所述固定座3的适配性。在其他可行的实施例中,所述安装板301还可进行上下、左右、前后三个方向上的移动,以进一步强化所述固定座3的适配性。In the present invention, the fixing
如图2和图4所示,所述固定座3还包括夹具303,所述夹具303的内部设置有与所述中心支撑杆202共轴的叉爪3031,所述叉爪3031的底部连接有第二气缸304并由其驱动在所述夹具303内上下移动。所述夹具303的顶部通过所述叉爪3031叉取密封件6。As shown in FIG. 2 and FIG. 4 , the fixing
其中如图4-图5所述,所述叉爪3031为具有弹性的瓣式叉爪,在初始状态下,所述叉爪3031从所述夹具303内的通槽3032伸出,其端部直径大于所述密封件6的内孔直径,以叉取所述密封件6;在第二状态下,所述叉爪3031与所述转子轴501抵接并收缩于所述夹具303内的通槽3032中,以与所述密封件6相分离。As shown in FIGS. 4-5 , the
本发明的工作原理为:The working principle of the present invention is:
首先,将待加工的水泵5放置于固定座3的安装板301上,夹具303内的叉爪3031叉取密封件6;First, place the
其次,伺服压机1带动压头2相对所述固定座3下压,连接头204伸入所述水泵5内,此时,所述水泵5内的转子轴501伸入所述连接头204的内部;Next, the
然后,所述转子轴501与中心支撑杆202的底部相抵接,此时所述固定机构4内的楔形块403由第一气缸401驱动前移,其下表面4031与所述中心支撑杆202的顶部抵接,所述楔形块403将所述中心支撑杆202与所述转子轴501之间顶紧;Then, the
最后,所述伺服压机1继续带动所述压头2下压,所述中心支撑杆202带动所述转子轴501同步下压,此时第二气缸304驱动所述叉爪3031下移,使得所述转子轴501压入密封件6内。Finally, the
本发明结构简单精巧,所述中心支撑杆202可相对壳体201上下滑动,以适应不同高度差的转子轴501,同时利用楔形块403固定中心支撑杆202的位置,使得中心支撑杆202可与水泵5的转子轴501相抵接,消除水泵5装配的转子轴501之间的尺寸公差,提高设备的适配性。所述压头2的体积小巧,可以伸入水泵5的内部,并与夹具303配合将密封件6与转子轴501压接在一起,同时不会破坏其他已有部件与水泵5之间的装配尺寸关系。The structure of the present invention is simple and exquisite, the
应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施方式中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be understood that although this specification is described in terms of embodiments, not every embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole, and each The technical solutions in the embodiments can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方式或变更均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions for the feasible embodiments of the present invention, and they are not used to limit the protection scope of the present invention. Changes should all be included within the protection scope of the present invention.
Claims (10)
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| CN112838725A (en) * | 2021-02-26 | 2021-05-25 | 捷云智能装备(苏州)有限公司 | Motor rotor expansion positioning device |
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