CN111659673A - Impurity removal and elutriation integrated equipment for sand-containing rice - Google Patents
Impurity removal and elutriation integrated equipment for sand-containing rice Download PDFInfo
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- CN111659673A CN111659673A CN202010508563.7A CN202010508563A CN111659673A CN 111659673 A CN111659673 A CN 111659673A CN 202010508563 A CN202010508563 A CN 202010508563A CN 111659673 A CN111659673 A CN 111659673A
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 90
- 235000009566 rice Nutrition 0.000 title claims abstract description 90
- 239000012535 impurity Substances 0.000 title claims abstract description 46
- 239000004576 sand Substances 0.000 title claims abstract description 17
- 240000007594 Oryza sativa Species 0.000 title 1
- 239000000428 dust Substances 0.000 claims abstract description 116
- 241000209094 Oryza Species 0.000 claims abstract description 89
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 230000001680 brushing effect Effects 0.000 claims abstract description 25
- 238000004140 cleaning Methods 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000005406 washing Methods 0.000 claims abstract description 11
- 239000013590 bulk material Substances 0.000 claims description 50
- 239000007788 liquid Substances 0.000 claims description 15
- 238000004091 panning Methods 0.000 claims description 8
- 238000001802 infusion Methods 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 2
- 239000004575 stone Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 4
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- 238000000034 method Methods 0.000 description 11
- 238000005457 optimization Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000011161 development Methods 0.000 description 5
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- 230000006872 improvement Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000011086 high cleaning Methods 0.000 description 2
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- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 1
- 235000021240 caseins Nutrition 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
Landscapes
- Adjustment And Processing Of Grains (AREA)
Abstract
本发明公布了一种含沙大米除杂淘洗一体化设备,涉及大米加工制造技术领域,它包括机箱体,机箱体上端设置散料机构,散料机构下方转动设置主动转筒和从动转筒,主动转筒和从动转筒外表面设置刷灰棒,主动转筒和从动转筒伸出机箱体的轴端部设置分别主动链轮和从动链轮,主动转筒伸出机箱体的轴端部设置从动皮带轮,从动皮带轮通过皮带与刷灰电机输出轴端的主动皮带轮传动连接,主动转筒下方设置凸台,凸台连接设置导料筒,导料筒下方设置除尘机构,除尘机构侧端设置淘洗机构。本发明能够将大米中石块、泥沙和灰尘杂质进行去除,将外表面粘附有泥沙的大米进行清洗干净,除杂效果好,满足企业大批量含有泥沙大米的清洗除杂需求。
The invention discloses an integrated device for removing impurities and washing of sand-containing rice, which relates to the technical field of rice processing and manufacturing. The outer surfaces of the driving drum and the driven drum are provided with ash brushing rods, and the shaft ends of the driving drum and the driven drum extending out of the chassis are provided with a driving sprocket and a driven sprocket respectively, and the driving drum extends out of the chassis. The shaft end of the body is provided with a driven pulley, and the driven pulley is connected to the driving pulley at the output shaft end of the brushing motor through a belt. A boss is set under the active drum, and the boss is connected to a material guide cylinder, and a dust removal mechanism is set below the guide cylinder. , The side end of the dust removal mechanism is provided with an elutriation mechanism. The invention can remove stones, silt and dust impurities in the rice, clean the rice with silt adhered on the outer surface, and has a good impurity removal effect, which meets the needs of enterprises for cleaning and removing impurities in large quantities of rice containing silt.
Description
技术领域technical field
本发明涉及大米加工制造技术领域,具体为一种含沙大米除杂淘洗一体化设备。The invention relates to the technical field of rice processing and manufacturing, in particular to an integrated device for removing impurities and elutriating sand-containing rice.
背景技术Background technique
大米是稻谷经清理、砻谷、碾米、成品整理等工序后制成的成品。大米传统加工,要进行清洗和除杂的操作,需要投入大量人力和时间来完成,工作量巨大,工作效率低下。大米是补充营养素的基础食物,除了富含碳水化合物外,还含有蛋白质、脂肪、维生素及11种矿物质,能为人体提供全面的营养,有益于婴儿的发育和健康,能刺激胃液的分泌,有助于消化,并对脂肪的吸收有促进作用,亦能促使奶粉中的酪蛋白形成疏松而又柔软的小凝块,使之容易消化吸收。Rice is a finished product made of rice after cleaning, hulling, milling, and finishing. Traditional rice processing requires a lot of manpower and time to clean and remove impurities. The workload is huge and the work efficiency is low. Rice is a basic food for supplementing nutrients. In addition to being rich in carbohydrates, it also contains protein, fat, vitamins and 11 kinds of minerals, which can provide comprehensive nutrition for the human body, benefit the development and health of infants, and stimulate the secretion of gastric juice. It helps digestion and promotes the absorption of fat. It can also promote the casein in milk powder to form loose and soft small clots, making it easy to digest and absorb.
目前,随着社会的快速发展,人口数量也越来越多,同时也意味着对粮食的需求也越来越多,现在随着粮食的改进,粮食的亩产量大大提高,现有的大米清洗装置存在以下技术问题:1、清洗效率低下,难以满足企业大批量的大米清洗加工的需求,此外,不具备清除杂质的功能,功能较为单一,清洗效果不理想;2、在大米的生产制造过程中,大米往往会混入一些石块、泥沙和灰尘等杂质,一些泥沙在运输的过程中甚至会顽固的附着于大米的表面,对于这些表面附着有泥沙的大米,现有的除杂装置难以将其祛除,而普通的清洗装置又无法将其清洗干净,这是企业在发展过程的面临的巨大难题,而人工清洗的方式又会存在劳动强度大,劳动效率低下的问题,且因为大米的体积较小,这些外表面粘附有泥沙的大米难以被员工清洗干净;3、大米中混入的灰尘难以被清洗干净,现有的做法是加入清洗液直接清洗,这种做法不但会造成大量水资源的浪费,而且在清洗过程中,灰尘会与清洗液相混合形成浊状液体,容易附着于大米外表面,形成二次污染,这也是现有清洗装置不能将混有泥沙杂质的原因之一;3、在大批量含有泥沙的大米的清洗过程中,现有的清洗装置结构和功能较为单一,亟需一种能够去除大米中的泥沙的清洗除杂装置。At present, with the rapid development of society, the population is also increasing, which also means that the demand for food is also increasing. Now with the improvement of food, the yield per mu of food is greatly increased, and the existing rice is cleaned. The device has the following technical problems: 1. The cleaning efficiency is low, and it is difficult to meet the needs of large-scale rice cleaning and processing of enterprises. In addition, it does not have the function of removing impurities, the function is relatively simple, and the cleaning effect is not ideal; 2. In the production process of rice In the process of transportation, rice is often mixed with some impurities such as stones, sediment and dust, and some sediment will even stubbornly adhere to the surface of the rice during transportation. It is difficult for the device to remove it, and the ordinary cleaning device cannot clean it. This is a huge problem faced by the enterprise in the development process, and the manual cleaning method will have the problems of high labor intensity and low labor efficiency, and because The volume of rice is small, and it is difficult for employees to clean the rice with the sediment on the outer surface; 3. The dust mixed in the rice is difficult to clean. It causes a lot of waste of water resources, and during the cleaning process, the dust will mix with the cleaning liquid to form a turbid liquid, which is easy to adhere to the outer surface of the rice, resulting in secondary pollution. One of the reasons; 3. In the process of cleaning a large batch of rice containing sediment, the structure and function of the existing cleaning device are relatively simple, and a cleaning and impurity removal device that can remove the sediment in the rice is urgently needed.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对以上问题,提供一种含沙大米除杂淘洗一体化设备,它设计科学,使用方便,机械化程度高,能够将大米中石块、泥沙和灰尘杂质进行去除,能够将外表面粘附有泥沙的大米进行清洗干净,除杂效果好,清洗效率高,节约水资源,满足企业大批量含有泥沙大米的清洗除杂需求,为企业发展奠定基础。The purpose of the present invention is to address the above problems and provide an integrated device for removing impurities and washing for sand-containing rice, which is scientifically designed, easy to use, and has a high degree of mechanization, which can remove stones, silt and dust impurities in the rice. Cleaning the rice with sediment adhered to the outer surface has good impurity removal effect, high cleaning efficiency, saving water resources, meeting the needs of enterprises for cleaning and removing impurities in large quantities of rice containing sediment, and laying a foundation for the development of the enterprise.
为实现以上目的,本发明采用的技术方案是:一种含沙大米除杂淘洗一体化设备,它包括机箱体,机箱体上端设置有用于大米分散送入的散料机构,散料机构下方且于机箱体内纵向平行转动设置主动转筒和从动转筒,主动转筒和从动转筒外表面均环形阵列设置刷灰棒,刷灰棒外表面套设硬质毛刷套,主动转筒和从动转筒伸出机箱体的轴端部设置分别主动链轮和从动链轮,主动链轮通过链条与从动链轮传动连接,主动转筒伸出机箱体的轴端部设置从动皮带轮,从动皮带轮通过皮带与刷灰电机输出轴端的主动皮带轮传动连接,刷灰电机设置于机箱体外侧壁的第一支撑架上,主动转筒下方且于机箱体内侧壁对称设置凸台,凸台下表面通过连接螺栓连接导料筒,导料筒下方设置有用于除去大米中灰尘的除尘机构,除尘机构侧端设置有用于清洗大米的淘洗机构。In order to achieve the above purpose, the technical scheme adopted in the present invention is: an integrated equipment for removing impurities and elutriation of sand-containing rice, which includes a case body, the upper end of the case body is provided with a bulk material mechanism for dispersing and feeding rice, and the lower part of the bulk material mechanism is provided. In addition, an active rotating drum and a driven rotating drum are arranged in longitudinal parallel rotation in the casing. The outer surfaces of the active rotating drum and the driven rotating drum are provided with dust brushing rods in a circular array. The shaft end of the drum and the driven drum extending out of the case body is provided with a driving sprocket and a driven sprocket respectively. The driving sprocket is connected with the driven chain wheel through a chain. Driven pulley, the driven pulley is connected to the driving pulley at the output shaft end of the brushing motor through a belt. The brushing motor is arranged on the first support frame on the outer side wall of the case, and the convexity is symmetrically arranged under the driving drum and on the inner side wall of the case. The lower surface of the boss is connected to the material guide cylinder through connecting bolts, a dust removal mechanism for removing dust in the rice is arranged under the material guide cylinder, and a panning mechanism for cleaning the rice is arranged at the side end of the dust removal mechanism.
作为本发明的进一步优化,散料机构包括固定设置于机箱体上端的进料斗,进料斗内对称转动设置有散料盘,散料盘之间环形阵列设置有多个散料杆体,散料盘远离散料杆体的侧壁上设置有散料转轴,散料转轴水平穿过进料斗与散料电机输出轴端连接。As a further optimization of the present invention, the bulking mechanism includes a feeding hopper that is fixedly arranged on the upper end of the case body, a feeding hopper is provided with a feeding hopper that rotates symmetrically, and a plurality of bulking rods are arranged in an annular array between the feeding hoppers. A bulk material rotating shaft is arranged on the side wall of the material tray away from the bulk material rod body, and the bulk material rotating shaft passes through the feeding hopper horizontally and is connected with the output shaft end of the bulk material motor.
作为本发明的进一步优化,散料杆体与散料盘螺纹连接,且远离散料盘的散料杆体直径以及互相之间的间隙越大,散料转轴与进料斗之间设置有第一轴承。As a further optimization of the present invention, the bulk material rod body and the bulk material disc are threadedly connected, and the diameter of the bulk material rod body far from the bulk material disc and the larger the gap between each other, a first bearing is provided between the bulk material rotating shaft and the feeding hopper .
作为本发明的进一步优化,除尘机构包括除尘壳体,除尘壳体内部转动设置有除尘转轴,除尘转轴上设置有螺旋叶片,除尘转轴上方且于除尘壳体上端部设置有风管,风管向上伸出机箱体并与风机输出端连接,除尘转轴下方且于除尘壳体下端部间距设置多个排尘孔,排尘孔下方且于除尘壳体下表面设置排尘漏斗,排尘漏斗通过连接组件连接有用于收集灰尘的集尘箱体。As a further optimization of the present invention, the dedusting mechanism includes a dedusting casing, a dedusting rotating shaft is arranged inside the dedusting casing, a spiral blade is arranged on the dedusting rotating shaft, an air duct is arranged above the dedusting rotating shaft and at the upper end of the dedusting casing, and the air duct is upward It extends out of the case and is connected with the output end of the fan. A plurality of dust discharge holes are arranged below the dust removal shaft and at the lower end of the dust removal casing. A dust discharge funnel is arranged below the dust discharge holes and on the lower surface of the dust removal casing. The dust discharge funnel is connected by The assembly is connected with a dust box for collecting dust.
作为本发明的进一步优化,除尘转轴的一端伸出除尘壳体并与除尘电机输出轴端连接,除尘电机设置于机箱体内侧壁的第二支撑架上。As a further optimization of the present invention, one end of the dust removal shaft extends out of the dust removal housing and is connected to the output shaft end of the dust removal motor, and the dust removal motor is arranged on the second support frame on the inner side wall of the case.
作为本发明的进一步优化,排尘漏斗下端部呈矩形开口的空腔结构状,连接组件包括固定设置于排尘漏斗外壁的支撑套,支撑套中部水平贯穿设置夹紧螺栓,且夹紧螺栓穿过集尘箱体上端部并与排尘漏斗外壁螺纹连接。As a further optimization of the present invention, the lower end of the dust discharge funnel is in the shape of a cavity with a rectangular opening, the connecting assembly includes a support sleeve fixed on the outer wall of the dust discharge funnel, the middle of the support sleeve is horizontally provided with clamping bolts, and the clamping bolts pass through It passes through the upper end of the dust collecting box and is threadedly connected to the outer wall of the dust discharge funnel.
作为本发明的进一步优化,淘洗机构包括淘洗壳体和送料斗,淘洗壳体内部竖直转动设置淘洗转轴,淘洗转轴上端伸出淘洗壳体与淘洗电机输出轴端连接,淘洗转轴外表面设置有多个淘洗棒,淘洗棒外表面套设有软质毛刷套,淘洗棒上方且与淘洗壳体内设置有喷头,喷头设置于输液管下端部,输液管一端部延伸连接至抽液泵输出端,抽液泵输入端与储液箱下端部连通,淘洗转轴下方倾斜固定设置有筛板,筛板上间距设置有用于大米通过的筛孔,筛板下方设置有大米收集箱体。As a further optimization of the present invention, the elutriation mechanism includes an elutriation housing and a feeding hopper, and an elutriation rotating shaft is vertically rotated inside the elutriating housing. , the outer surface of the elutriation shaft is provided with a plurality of elutriation rods, the outer surface of the elutriation rod is covered with a soft brush cover, a nozzle is arranged above the elutriation rod and in the elutriation shell, and the nozzle is arranged at the lower end of the infusion tube, One end of the infusion pipe is extended and connected to the output end of the suction pump, the input end of the suction pump is connected with the lower end of the liquid storage tank, a sieve plate is inclined and fixed under the elutriation shaft, and the sieve plate is spaced with sieve holes for the passage of rice. A rice collection box is arranged below the sieve plate.
作为本发明的进一步优化,筛板倾斜下侧端且于淘洗壳体侧壁上设置有用于杂质排出的排杂口,排杂口远离筛板的侧部倾斜固定设置有导向板,导向板下方设置有杂质收集箱体,淘洗壳体与淘洗转轴之间设置有第二轴承。As a further optimization of the present invention, the lower end of the sieve plate is inclined and an impurity discharge port is provided on the side wall of the elutriation shell for the discharge of impurities. An impurity collection box is arranged below, and a second bearing is arranged between the elutriation housing and the elutriation rotating shaft.
作为本发明的进一步优化,第二支撑架下方且于机箱体外侧壁位置处铰接设置有第一活动门。As a further optimization of the present invention, a first movable door is hingedly arranged below the second support frame and at the position of the outer side wall of the chassis.
作为本发明的进一步优化,筛板倾斜上侧端且于机箱体外侧壁位置处铰接设置有第二活动门。As a further optimization of the present invention, the upper end of the sieve plate is inclined and a second movable door is hingedly arranged at the position of the outer side wall of the case.
本发明的有益效果:本发明提供了一种含沙大米除杂淘洗一体化设备,设计科学,使用方便,机械化程度高,能够将大米中石块、泥沙和灰尘杂质进行去除,能够将外表面粘附有泥沙的大米进行清洗干净,除杂效果好,清洗效率高,节约水资源,满足企业大批量含有泥沙大米的清洗除杂需求,降低员工劳动强度,提高生产效率,为企业发展奠定基础。Beneficial effects of the present invention: The present invention provides an integrated device for removing impurities and washing for sand-containing rice, which is scientific in design, easy to use, and has a high degree of mechanization. The rice with sediment adhered to the outer surface is cleaned, with good impurity removal effect, high cleaning efficiency, saving water resources, meeting the needs of enterprises for cleaning and removing impurities in large quantities of rice containing sediment, reducing the labor intensity of employees and improving production efficiency. Lay the foundation for enterprise development.
1、本发明设置有散料机构,驱动散料电机,散料转轴带动散料盘和散料杆体做旋转运动,能够使含有泥沙、石块的大米从进料斗处分散进入机箱体内,为后续的刷灰棒对大米上附着的泥沙和灰尘刷除操作提供准备,还能有效防止大米在进料斗处聚集,一些较大的不规则石块会卡在散料杆体之间,而大米能够从散料杆体之间顺利通过。1. The present invention is provided with a bulking mechanism, which drives the bulking motor, and the bulking shaft drives the bulking disc and the bulking rod to rotate, so that the rice containing sediment and stones can be dispersed from the feeding hopper into the box body, It provides preparation for the subsequent operation of brushing the sand and dust attached to the rice, and also effectively prevents the rice from gathering at the feeding hopper, and some larger irregular stones will be stuck between the bulk rods. The rice can pass smoothly between the bulk rods.
2、本发明设置有刷灰电机、主动转筒、从动转筒、主动链轮、从动皮带轮、皮带、主动皮带轮、从动链轮、刷灰棒、硬质毛刷套,驱动刷灰电机,主动转筒和从动转筒做旋转运动,刷灰棒外表面的硬质毛刷套对大米进行刷灰操作,将大米外表面附着的泥沙和灰尘进行刷除,是泥沙和灰尘与大米外表最大程度的脱离,刷除效果好,刷灰效率高,为后续的风力除灰操作做准备。2. The present invention is provided with a brushing motor, a driving drum, a driven drum, a driving sprocket, a driven pulley, a belt, a driving pulley, a driven sprocket, a brushing rod, and a hard brush cover, which drives the brushing. The motor, the driving drum and the driven drum rotate, and the hard brush cover on the outer surface of the ash brushing rod brushes the rice and removes the sediment and dust attached to the outer surface of the rice. The dust is separated from the surface of the rice to the greatest extent, the brushing effect is good, and the dust brushing efficiency is high, so as to prepare for the subsequent wind dust removal operation.
3、本发明设置有除尘机构,驱动除尘电机和风机,除尘转轴在除尘壳体内做旋转运动,螺旋叶片将大米进行螺旋式的输送运动,风管中吹出风力,经过刷灰操作的大米在除尘壳体内进行除尘操作,灰尘从排尘孔位置处送入集尘箱体内进行集中收集,集尘箱体通过连接组件活动式连接于排尘漏斗下端,工作人员能够十分方便的将集尘箱体取下。3. The present invention is provided with a dust removal mechanism, which drives the dust removal motor and the fan, the dust removal shaft rotates in the dust removal housing, the spiral blades carry out the spiral conveying movement of the rice, and the wind blows out of the air duct, and the rice that has been brushed is removed in the dust removal operation. The dust removal operation is carried out in the shell, and the dust is sent into the dust collecting box from the position of the dust discharge hole for centralized collection. Remove.
4、本发明设置有淘洗机构,驱动淘洗电机,淘洗转轴和淘洗棒在淘洗壳体内做旋转运动,驱动抽液泵将储液箱内的清洗液抽取出来,并通过喷头喷洒至淘洗壳体内,软质毛刷套对经过除尘的大米进行淘洗操作,筛板对大米进行筛选操作,经过淘洗干净的大米通过筛板上的筛孔进入下方的大米收集箱体,而杂质从导向板位置处送入杂质收集箱体内。4. The present invention is provided with an elutriation mechanism, which drives the elutriation motor, the elutriation shaft and the elutriation rod rotate in the elutriation shell, and drives the liquid pump to extract the cleaning liquid in the liquid storage tank, and sprays it through the nozzle. In the panning shell, the soft brush cover performs panning operation on the dusted rice, the sieve plate performs the screening operation on the rice, and the cleaned rice enters the rice collection box below through the sieve holes on the sieve plate. The impurities are sent into the impurities collection box from the position of the guide plate.
附图说明Description of drawings
图1为本发明主视结构示意图。FIG. 1 is a schematic diagram of the front view structure of the present invention.
图2为图1中的A-A处剖视结构示意图。FIG. 2 is a schematic cross-sectional structural diagram at the point A-A in FIG. 1 .
图3为本发明中散料机构位置处结构示意图。FIG. 3 is a schematic structural diagram of the position of the bulk material mechanism in the present invention.
图4为本发明中散料盘侧视结构示意图。Figure 4 is a schematic side view of the structure of the bulk material tray in the present invention.
图5为本发明中除尘机构位置处结构示意图。FIG. 5 is a schematic structural diagram of the position of the dust removal mechanism in the present invention.
图6为图5中的B处局部放大示意图。FIG. 6 is a partial enlarged schematic diagram of B in FIG. 5 .
图7为本发明中淘洗机构位置处结构示意图。FIG. 7 is a schematic structural diagram of the location of the elutriation mechanism in the present invention.
图中所述文字标注表示为:1、散料机构;2、机箱体;3、主动转筒;4、刷灰电机;5、从动转筒;6、链条;7、刷灰棒;8、导料筒;9、除尘机构;10、淘洗机构;101、进料斗;102、散料电机;103、散料转轴;104、散料盘;105、散料杆体;106、第一轴承;201、第一支撑架;202、凸台;203、连接螺栓;204、第二支撑架;205、第一活动门;206、第二活动门;301、主动链轮;302、从动皮带轮;401、皮带;402、主动皮带轮;501、从动链轮;701、硬质毛刷套;901、除尘电机;902、除尘转轴;903、除尘壳体;904、螺旋叶片;905、排尘孔;906、排尘漏斗;907、连接组件;908、集尘箱体;909、风机;910、风管;1001、储液箱;1002、抽液泵;1003、输液管;1004、淘洗电机;1005、淘洗转轴;1006、第二轴承;1007、喷头;1008、送料斗;1009、淘洗壳体;1010、淘洗棒;1011、软质毛刷套;1012、筛板;1013、筛孔;1014、大米收集箱体;1015、杂质收集箱体;1016、导向板;1017、排杂口;9071、支撑套;9072、夹紧螺栓。The text in the figure is marked as follows: 1. Bulk material mechanism; 2. Chassis body; 3. Active drum; 4. Ash brushing motor; 5. Driven drum; 6. Chain; 7. Ash brushing rod; 8 , guide barrel; 9, dust removal mechanism; 10, elutriation mechanism; 101, feed hopper; 102, bulk material motor; 103, bulk material rotating shaft; 104, bulk material tray; 105, bulk material rod body; 106, first Bearing; 201, first support frame; 202, boss; 203, connecting bolt; 204, second support frame; 205, first movable door; 206, second movable door; 301, driving sprocket; 302, driven Pulley; 401, belt; 402, driving pulley; 501, driven sprocket; 701, hard brush cover; 901, dust removal motor; 902, dust removal shaft; 903, dust removal shell; 904, spiral blade; 905, row Dust hole; 906, dust funnel; 907, connecting components; 908, dust collecting box; 909, fan; 910, air duct; 1001, liquid storage tank; 1002, liquid pump; 1003, infusion pipe; 1004, Tao Washing motor; 1005, panning shaft; 1006, second bearing; 1007, nozzle; 1008, feeding hopper; 1009, panning shell; 1010, panning rod; 1011, soft brush cover; 1012, sieve plate; 1013, sieve hole; 1014, rice collection box; 1015, impurity collection box; 1016, guide plate; 1017, impurity outlet; 9071, support sleeve; 9072, clamping bolt.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案,下面结合附图对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .
如图1-图7所示,本发明的具体结构为:一种含沙大米除杂淘洗一体化设备,它包括机箱体2,机箱体2上端设置有用于大米分散送入的散料机构1,散料机构1下方且于机箱体2内纵向平行转动设置主动转筒3和从动转筒5,主动转筒3和从动转筒5外表面均环形阵列设置刷灰棒7,刷灰棒7外表面套设硬质毛刷套701,硬质毛刷套701外表面覆盖设置有用于扫刷大米外表面的硬质毛刷,主动转筒3和从动转筒5伸出机箱体2的轴端部设置分别主动链轮301和从动链轮501,主动链轮301通过链条6与从动链轮501传动连接,主动转筒3伸出机箱体2的轴端部设置从动皮带轮302,从动皮带轮302通过皮带401与刷灰电机4输出轴端的主动皮带轮402传动连接,刷灰电机4设置于机箱体2外侧壁的第一支撑架201上,驱动刷灰电机4,主动转筒3和从动转筒5做旋转运动,刷灰棒7和硬质毛刷套701对大米外表面粘附的灰尘进行刷扫操作,促使灰尘与大米外表面分离,主动转筒3下方且于机箱体2内侧壁对称设置凸台202,凸台202下表面通过连接螺栓203连接导料筒8,导料筒8下方设置有用于除去大米中灰尘的除尘机构9,除尘机构9侧端设置有用于清洗大米的淘洗机构10。As shown in Fig. 1-Fig. 7, the concrete structure of the present invention is: a kind of integrated equipment for removing impurities and washing of sand-containing rice, which comprises a
请参照图1和图3所示,为了有利于实现对含有泥沙的大米进行散料操作,散料机构1包括固定设置于机箱体2上端的进料斗101,进料斗101内对称转动设置有散料盘104,散料盘104之间环形阵列设置有多个散料杆体105,散料盘104远离散料杆体105的侧壁上设置有散料转轴103,散料转轴103水平穿过进料斗101与散料电机102输出轴端连接,驱动散料电机102,散料转轴103带动散料盘104和散料杆体105做旋转运动,能够使含有泥沙、石块的大米从进料斗101处分散进入机箱体2内,为后续的刷灰棒7对大米上附着的泥沙和灰尘刷除操作提供准备,能有效防止大米在进料斗101处聚集。Please refer to FIG. 1 and FIG. 3 , in order to facilitate the bulk operation of the rice containing silt, the bulk mechanism 1 includes a
请参照图1和图3所示,为了有利于实现对含有泥沙的大米进行散料操作,散料杆体105与散料盘104螺纹连接,且远离散料盘104的散料杆体105直径以及互相之间的间隙越大,散料转轴103与进料斗101之间设置有第一轴承106,一些较大的不规则石块会卡在散料杆体105之间,而大米能够从散料杆体105之间顺利通过。Please refer to FIG. 1 and FIG. 3 , in order to facilitate the bulk operation of rice containing sediment, the
请参照图5和图6所示,为了有利于实现对经过刷灰操作的大米进行除尘操作,除尘机构9包括除尘壳体903,除尘壳体903内部转动设置有除尘转轴902,除尘转轴902上设置有螺旋叶片904,除尘转轴902上方且于除尘壳体903上端部设置有风管910,风管910向上伸出机箱体2并与风机909输出端连接,除尘转轴902下方且于除尘壳体903下端部间距设置多个排尘孔905,排尘孔905下方且于除尘壳体903下表面设置排尘漏斗906,排尘漏斗906通过连接组件907连接有用于收集灰尘的集尘箱体908,驱动除尘电机901和风机909,除尘转轴902在除尘壳体903内做旋转运动,螺旋叶片904将大米进行螺旋式的输送运动,风管910中吹出风力,经过刷灰操作的大米在除尘壳体903内进行除尘操作,灰尘从排尘孔905位置处送入集尘箱体908内进行集中收集,集尘箱体908通过连接组件907活动式连接于排尘漏斗906下端,工作人员能够十分方便的将集尘箱体908取下。Referring to FIGS. 5 and 6 , in order to facilitate the dust-removing operation of the rice that has undergone the dust-brushing operation, the dust-removing
请参照图5和图6所示,为了有利于实现对经过刷灰操作的大米进行除尘操作,除尘转轴902的一端伸出除尘壳体903并与除尘电机901输出轴端连接,除尘电机901设置于机箱体2内侧壁的第二支撑架204上。Please refer to FIG. 5 and FIG. 6 , in order to facilitate the dust removal operation of the rice that has undergone the dust brushing operation, one end of the
请参照图5和图6所示,为了有利于实现将集尘箱体908从排尘漏斗906下端部取下,排尘漏斗906下端部呈矩形开口的空腔结构状,连接组件907包括固定设置于排尘漏斗906外壁的支撑套9071,支撑套9071中部水平贯穿设置夹紧螺栓9072,且夹紧螺栓9072穿过集尘箱体908上端部并与排尘漏斗906外壁螺纹连接,工作人员通过拧紧或者拧松就能够实现将集尘箱体908安装或者拆卸于排尘漏斗906下端部的操作。5 and 6, in order to facilitate the removal of the
请参照图7所示,为了有利于实现对经过除灰的大米进行淘洗操作,淘洗机构10包括淘洗壳体1009和送料斗1008,淘洗壳体1009内部竖直转动设置淘洗转轴1005,淘洗转轴1005上端伸出淘洗壳体1009与淘洗电机1004输出轴端连接,淘洗转轴1005外表面设置有多个淘洗棒1010,淘洗棒1010外表面套设有软质毛刷套1011,软质毛刷套1011外表面覆盖设置有用于淘洗大米的软质毛刷,淘洗棒1010上方且与淘洗壳体1009内设置有喷头1007,喷头1007设置于输液管1003下端部,输液管1003一端部延伸连接至抽液泵1002输出端,抽液泵1002输入端与储液箱1001下端部连通,淘洗转轴1005下方倾斜固定设置有筛板1012,筛板1012上间距设置有用于大米通过的筛孔1013,筛板1012下方设置有大米收集箱体1014,驱动淘洗电机1004,淘洗转轴1005和淘洗棒1010在淘洗壳体1009内做旋转运动,驱动抽液泵1002将储液箱1001内的清洗液抽取出来,并通过喷头1007喷洒至淘洗壳体1009内,软质毛刷套1011对经过除尘的大米进行淘洗操作,筛板1012对大米进行筛选操作,经过淘洗干净的大米通过筛板1012上的筛孔1013进入下方的大米收集箱体1014,而杂质从导向板1016位置处送入杂质收集箱体1015内。Referring to FIG. 7 , in order to facilitate the elutriation of the ash-removed rice, the
请参照图7所示,为了有利于实现对大米内的杂质进行收集,筛板1012倾斜下侧端且于淘洗壳体1009侧壁上设置有用于杂质排出的排杂口1017,排杂口1017远离筛板1012的侧部倾斜固定设置有导向板1016,导向板1016下方设置有杂质收集箱体1015,淘洗壳体1009与淘洗转轴1005之间设置有第二轴承1006。Referring to FIG. 7 , in order to facilitate the collection of impurities in the rice, the lower end of the
请参照图1所示,为了有利于实现设备内各组件的安装和调试操作,第二支撑架204下方且于机箱体2外侧壁位置处铰接设置有第一活动门205。Referring to FIG. 1 , in order to facilitate the installation and debugging of the components in the equipment, a first
请参照图1所示,为了有利于实现设备内各组件的安装和调试操作,筛板1012倾斜上侧端且于机箱体2外侧壁位置处铰接设置有第二活动门206。Referring to FIG. 1 , in order to facilitate the installation and debugging of the components in the equipment, the upper end of the
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, herein, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements, It also includes other elements not expressly listed or inherent to such a process, method, article or apparatus.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想。以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本发明的保护范围。Specific examples are used herein to illustrate the principles and implementations of the present invention, and the descriptions of the above examples are only used to help understand the method and the core idea of the present invention. The above are only the preferred embodiments of the present invention. It should be pointed out that due to the limited expression of words, there are objectively unlimited specific structures. For those of ordinary skill in the art, without departing from the principles of the present invention However, some improvements, modifications or changes can also be made, and the above-mentioned technical features can also be combined in an appropriate manner; these improvements, modifications, or combinations, or the concept and technical solutions of the invention are directly applied to other occasions without improvement. should be regarded as the protection scope of the present invention.
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