CN111646418A - Production line is loaded to bacterin - Google Patents
Production line is loaded to bacterin Download PDFInfo
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- CN111646418A CN111646418A CN202010515003.4A CN202010515003A CN111646418A CN 111646418 A CN111646418 A CN 111646418A CN 202010515003 A CN202010515003 A CN 202010515003A CN 111646418 A CN111646418 A CN 111646418A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C7/0026—Conveying; Synchronising the containers travelling along a linear path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/16—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using suction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0073—Sterilising, aseptic filling and closing
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- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
本发明公开了一种疫苗填装生产线,它包括工作台,所述工作台上设置有纵向设置的丝杆螺母副,丝杆螺母副的螺母上设置有瓶体转运机构,瓶体转运机构包括旋转气缸、垂向气缸、旋转板和吸瓶机构,吸瓶机构包括摆动气缸、活动板和吸盘,活动板固设于垂向气缸活塞杆的作用端上,吸盘设置于活动板的下方,吸盘的左端部经铰链座铰接于活动板上,摆动气缸固设于活动板的顶部,摆动气缸活塞杆贯穿活动板设置,且延伸端上铰接有连杆,连杆的另一端铰接于吸盘的右端部,吸盘的底部开设有多个沿水平方向间隔设置的吸头。本发明的有益效果是:结构紧凑、提高瓶体杀菌效率、减轻工人劳动强度、避免疫苗浪费、自动化程度高的。
The invention discloses a vaccine filling production line, which comprises a worktable, a longitudinally arranged screw nut pair is arranged on the worktable, a bottle transfer mechanism is arranged on the nut of the screw nut pair, and the bottle transfer mechanism includes A rotating cylinder, a vertical cylinder, a rotating plate and a bottle suction mechanism. The bottle suction mechanism includes a swing cylinder, a movable plate and a suction cup. The movable plate is fixed on the action end of the piston rod of the vertical cylinder. The suction cup is arranged below the movable plate. The left end of the swinging cylinder is hinged on the movable plate through the hinge seat, the swinging cylinder is fixed on the top of the movable plate, the piston rod of the swinging cylinder is arranged through the movable plate, and the extension end is hinged with a connecting rod, and the other end of the connecting rod is hinged to the right end of the suction cup The bottom of the suction cup is provided with a plurality of suction heads spaced apart in the horizontal direction. The beneficial effects of the invention are as follows: the structure is compact, the sterilization efficiency of the bottle body is improved, the labor intensity of workers is reduced, vaccine waste is avoided, and the degree of automation is high.
Description
技术领域technical field
本发明涉及疫苗装罐的技术领域,特别是一种疫苗填装生产线。The invention relates to the technical field of vaccine filling, in particular to a vaccine filling production line.
背景技术Background technique
人用结核疫苗在我国被称之为卡介疫苗,卡介疫苗是一种无毒牛型结核分枝杆菌活菌疫苗,用来预防结核病的疫苗。卡介苗接种后可使儿童产生对结核病的特殊抵抗力,可以降低儿童结核病的发病率及其严重性,特别是结核性脑膜炎等严重结核病减少,并可减少此后内源性恶化的可能性。疫苗生产后需要填装到瓶体内,以便于后期输送或使用。Tuberculosis vaccine for human use is called BCG vaccine in my country. BCG vaccine is a live vaccine against Mycobacterium bovis, which is used to prevent tuberculosis. After BCG vaccination, children can develop special resistance to tuberculosis, which can reduce the incidence and severity of tuberculosis in children, especially severe tuberculosis such as tuberculous meningitis, and reduce the possibility of endogenous deterioration thereafter. Vaccines need to be filled into vials after production for later delivery or use.
目前采用疫苗填装装置将储存在暂存罐内的疫苗定量填装到空瓶内,在填装前需要将瓶体进行清洗消毒处理,以避免瓶体内的细菌污染装入到其内的疫苗。现有的疫苗填装线的工作步骤是工人将空瓶体开口朝上直立的放置于工作台上,然后向空瓶体内注入消毒液,待静止一段时间后,消毒液杀死瓶体内附着的细菌,随后工人将空瓶体的消毒液倾倒出,然后用纯化水将空瓶体内的残余消毒液清洗干净,清洗干净后工人将空瓶体运输到分装装置的填装工位中,最后填装工序的填装头将暂存罐内的疫苗注入到空瓶体内,从而实现了疫苗的填装操作。At present, the vaccine filling device is used to quantitatively fill the vaccine stored in the temporary storage tank into the empty bottle. . The working steps of the existing vaccine filling line are that the worker places the empty bottle body upright on the workbench with the opening upright, and then injects the disinfectant into the empty bottle body. bacteria, then the worker dumps the disinfectant in the empty bottle, and then cleans the residual disinfectant in the empty bottle with purified water. After cleaning, the worker transports the empty bottle to the filling station of the sub-packing device, and finally The filling head of the filling process injects the vaccine in the temporary storage tank into the empty bottle, thereby realizing the filling operation of the vaccine.
然而,这种填装线存在以下缺陷:1、消毒时,工人要将注入到瓶体内的消毒液倾倒出,而瓶体的数量多,这无疑是增大的工人的劳动强度,同时还降低了填装效率。2、由于消毒液使静止的,因此需要等待很长时间才能彻底杀灭掉瓶体内的细菌,降低了杀菌效率。3、在向瓶体内填装疫苗过程中,疫苗落到瓶体内后产生气泡,气泡破裂后,导致疫苗从瓶口内飞溅出,不仅浪费了疫苗而且还污染周围环境。However, this kind of filling line has the following defects: 1. During disinfection, the workers have to pour out the disinfectant injected into the bottle body, and the number of bottle bodies is large, which undoubtedly increases the labor intensity of the workers and reduces the filling efficiency. 2. Because the disinfectant is still, it takes a long time to completely kill the bacteria in the bottle, which reduces the sterilization efficiency. 3. In the process of filling the bottle with vaccine, bubbles will be generated after the vaccine falls into the bottle. After the bubbles burst, the vaccine will splash out from the bottle mouth, which not only wastes the vaccine but also pollutes the surrounding environment.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的缺点,提供一种结构紧凑、提高瓶体杀菌效率、减轻工人劳动强度、避免疫苗浪费、自动化程度高的疫苗填装生产线。The purpose of the present invention is to overcome the shortcomings of the prior art, and to provide a vaccine filling production line with a compact structure, improving the sterilization efficiency of the bottle body, reducing the labor intensity of workers, avoiding vaccine waste, and having a high degree of automation.
本发明的目的通过以下技术方案来实现:一种疫苗填装生产线,它包括工作台,所述工作台上设置有纵向设置的丝杆螺母副,丝杆螺母副的螺母上设置有瓶体转运机构,瓶体转运机构包括旋转气缸、垂向气缸、旋转板和吸瓶机构,旋转气缸垂向设置且固设于螺母的顶部,旋转板固设于旋转气缸的旋转轴上,垂向气缸固设于旋转板的顶部,垂向气缸活塞杆贯穿旋转板设置,且延伸端上设置有吸瓶机构,吸瓶机构包括摆动气缸、活动板和吸盘,活动板固设于垂向气缸活塞杆的作用端上,吸盘设置于活动板的下方,吸盘的左端部经铰链座铰接于活动板上,摆动气缸固设于活动板的顶部,摆动气缸活塞杆贯穿活动板设置,且延伸端上铰接有连杆,连杆的另一端铰接于吸盘的右端部,吸盘的底部开设有多个沿水平方向间隔设置的吸头,吸盘与抽真空装置连接;所述工作台的顶表面上设置有位于丝杆螺母副一侧的皮带输送装置I、消毒槽、清洗槽和烘干箱,皮带输送装置I、消毒槽、清洗槽和烘干箱由前往后依次设置,皮带输送装置I的机架的左端部上固设有限位板,所述工作台的顶表面上还设置有位于丝杆螺母副另一侧的皮带输送装置II,皮带输送装置II与烘干箱左右相对立设置,皮带输送装置II的机架上固设有纵向设置的挡料气缸,挡料气缸的活塞杆上固设有挡板,挡板设置于皮带输送装置II的皮带上方,所述工作台的顶表面上设置有位于皮带输送装置II 上方的疫苗分装装置。The object of the present invention is achieved through the following technical solutions: a vaccine filling production line, which includes a workbench, on which a longitudinally arranged screw nut pair is provided, and a bottle body transfer is arranged on the nut of the screw nut pair The bottle transfer mechanism includes a rotating cylinder, a vertical cylinder, a rotating plate and a bottle suction mechanism. The rotating cylinder is vertically arranged and fixed on the top of the nut. The rotating plate is fixed on the rotating shaft of the rotating cylinder. Set on the top of the rotating plate, the vertical cylinder piston rod is arranged through the rotating plate, and the extension end is provided with a bottle suction mechanism. The bottle suction mechanism includes a swing cylinder, a movable plate and a suction cup, and the movable plate is fixed on the vertical cylinder piston rod On the action end, the suction cup is arranged below the movable plate, the left end of the suction cup is hinged on the movable plate through the hinge seat, the swing cylinder is fixed on the top of the movable plate, the piston rod of the swing cylinder is arranged through the movable plate, and the extension end is hinged with a connecting rod, the other end of the connecting rod is hinged to the right end of the suction cup, the bottom of the suction cup is provided with a plurality of suction heads arranged at intervals along the horizontal direction, and the suction cup is connected with the vacuuming device; The belt conveyor I, the sterilization tank, the cleaning tank and the drying box on the side of the rod nut pair, the belt conveyor I, the disinfection tank, the cleaning tank and the drying box are set sequentially from front to back, and the left end of the frame of the belt conveyor I A limit plate is fixed on the top surface of the working table, and a belt conveyor II located on the other side of the screw nut pair is also provided on the top surface of the workbench. A longitudinally arranged material stopper cylinder is fixed on the frame of the material stopper, a baffle plate is fixed on the piston rod of the material stopper cylinder, and the baffle plate is arranged above the belt of the belt conveying device II. Vaccine dispensing unit above belt conveyor II.
所述吸头包括开设于吸盘底部的通孔,通孔与吸盘内的密闭腔连通,通孔的底部固设有橡胶垫,橡胶垫上开设有多个连通通孔的小孔。The suction head includes a through hole opened at the bottom of the suction cup, the through hole communicates with a closed cavity in the suction cup, a rubber pad is fixed at the bottom of the through hole, and a plurality of small holes communicating with the through holes are opened on the rubber pad.
所述吸盘的顶部设置有接头,接头与吸盘的密闭腔连通,接头的另一端经软管与抽真空装置的工作端口连接,抽真空装置固设于旋转板的顶表面上,所述抽真空装置为真空泵。The top of the suction cup is provided with a joint, the joint is communicated with the closed cavity of the suction cup, and the other end of the joint is connected with the working port of the vacuum pumping device through a hose, and the vacuum pumping device is fixed on the top surface of the rotating plate, and the vacuum pumping device is The device is a vacuum pump.
所述丝杆螺母副包括固设于工作台上的机座和伺服电机,机座纵向设置且固设于工作台上,机座内旋转安装有丝杆,丝杆上螺纹连接有螺母,伺服电机的输出轴与丝杆的一端经联轴器连接,机座上还固设有光杆,光杆贯穿螺母设置。The screw nut pair includes a machine base and a servo motor fixed on the worktable, the machine base is longitudinally arranged and fixed on the worktable, a screw rod is rotatably installed in the base, and a nut is threaded on the screw rod, and the servo motor The output shaft of the motor is connected with one end of the screw rod through a coupling, and a polished rod is also fixed on the machine base, and the polished rod is arranged through the nut.
所述烘干箱的内壁上设置有多圈发热电缆,烘干箱的底部固设有水平设置的出风管,出风管的一端贯穿烘干箱的侧壁上,且延伸端与空气加热器的出口端经管道连接,空气加热器的入口端与引风机的出风口经管道连接,出风管的顶部且延其长度方向设置有多个与吸头相对应的出气嘴。The inner wall of the drying box is provided with a plurality of loops of heating cables, the bottom of the drying box is fixed with a horizontally arranged air outlet pipe, one end of the air outlet pipe runs through the side wall of the drying box, and the extension end is connected to the air heating The outlet end of the air heater is connected by a pipe, the inlet end of the air heater is connected with the air outlet of the induced draft fan by a pipe, and a plurality of air outlets corresponding to the suction heads are arranged on the top of the air outlet pipe and along its length direction.
所述皮带输送装置I和皮带输送装置II的结构相同,皮带输送装置I包括电机、机架、主动辊筒、皮带和从动辊筒,机架水平设置且固设于工作台上,从动辊筒和主动辊筒分别旋转安装于机架的左右端,电机的输出轴与主动辊筒的一端经联轴器连接,皮带安装于主动辊筒和从动辊筒之间。The belt conveying device I and the belt conveying device II have the same structure. The belt conveying device I includes a motor, a frame, a driving roller, a belt and a driven roller. The frame is horizontally arranged and fixed on the workbench. The roller and the driving roller are respectively installed on the left and right ends of the frame, the output shaft of the motor is connected with one end of the driving roller through a coupling, and the belt is installed between the driving roller and the driven roller.
所述疫苗分装装置包括龙门架,龙门架架设于工作台上,且位于皮带输送装置II的皮带上方,龙门架横梁上固设有升降气缸,升降气缸活塞杆贯穿横梁设置,且延伸端上固设有出液管,出液管的一端封闭,另一端设置有开口,开口端与疫苗储罐的出液口之间连接有泵,所述出液管的底部且沿其长度方向设置有多个出液嘴,出液嘴间隔设置。The vaccine dispensing device includes a gantry, the gantry is erected on the worktable, and is located above the belt of the belt conveying device II, a lifting cylinder is fixed on the beam of the gantry, and the piston rod of the lifting cylinder is arranged through the beam, and the extension end is on the A liquid outlet pipe is fixed, one end of the liquid outlet pipe is closed, the other end is provided with an opening, and a pump is connected between the open end and the liquid outlet of the vaccine storage tank, and the bottom of the liquid outlet pipe is arranged along its length direction with a pump. Multiple liquid outlet nozzles, and the liquid outlet nozzles are arranged at intervals.
所述疫苗储罐设置于工作台上。The vaccine storage tank is arranged on the workbench.
所述出液管水平设置。The liquid outlet pipe is set horizontally.
该生产线还包括控制器,所述控制器与伺服电机、电机、垂向气缸的电磁阀、摆动气缸的电磁阀、旋转气缸的电磁阀、升降气缸的电磁阀电连接。The production line also includes a controller electrically connected with the servo motor, the motor, the solenoid valve of the vertical cylinder, the solenoid valve of the swing cylinder, the solenoid valve of the rotary cylinder, and the solenoid valve of the lift cylinder.
本发明具有以下优点:The present invention has the following advantages:
1、本发明的吸盘的左端部经铰链座铰接于活动板上,摆动气缸固设于活动板的顶部,摆动气缸活塞杆贯穿活动板设置,且延伸端上铰接有连杆,连杆的另一端铰接于吸盘的右端部,吸盘的底部开设有多个沿水平方向间隔设置的吸头,吸盘与抽真空装置连接;控制摆动气缸的活塞杆做往复的伸出和缩回运动,活塞杆驱动连杆运动,连杆驱动吸盘绕着铰链座做上下的摆动,进而使瓶体在消毒液内做上下摆动,经一段时间处理后,关闭摆动气缸,并控制垂向气缸的活塞杆缩回,从而最终实现了瓶体的消毒;由于瓶体在摆动气缸的驱动下做上下摆动,使进入到瓶体内的消毒液更加高效彻底的杀灭掉附着于瓶体内壁上的细菌,同时使瓶体外的消毒液更加高效彻底的杀灭附着于瓶体外表面上细菌,因此极大的缩短了杀灭细菌所用的时间,提高了瓶体的杀菌效率。1. The left end of the suction cup of the present invention is hinged on the movable plate through the hinge seat, the swinging cylinder is fixed on the top of the movable plate, the piston rod of the swinging cylinder is arranged through the movable plate, and the extension end is hinged with a connecting rod, and the other side of the connecting rod is connected. One end is hinged to the right end of the suction cup, the bottom of the suction cup is provided with a plurality of suction heads arranged at intervals along the horizontal direction, and the suction cup is connected with the vacuuming device; the piston rod of the swing cylinder is controlled to reciprocally extend and retract, and the piston rod drives The connecting rod moves, and the connecting rod drives the suction cup to swing up and down around the hinge seat, so that the bottle body swings up and down in the disinfectant. After a period of treatment, the swing cylinder is closed and the piston rod of the vertical cylinder is controlled to retract. Therefore, the disinfection of the bottle body is finally realized; because the bottle body swings up and down under the drive of the swinging cylinder, the disinfectant entering the bottle body can kill the bacteria attached to the inner wall of the bottle more efficiently and completely, and at the same time make the body outside the bottle more efficient. The disinfectant is more efficient and thorough in killing bacteria attached to the outer surface of the bottle, thus greatly shortening the time for killing bacteria and improving the sterilization efficiency of the bottle.
2、由于瓶体是倒立放置的,因此当瓶体被垂向气缸向上提升后,其内的消毒液在重力下全部被倾倒出,无需人工倾倒,极大的减轻了工人的劳动强度。2. Since the bottle body is placed upside down, when the bottle body is lifted vertically upward by the cylinder, all the disinfectant in it will be dumped out under gravity, without manual dumping, which greatly reduces the labor intensity of workers.
3、本发明的龙门架横梁上固设有升降气缸,升降气缸活塞杆贯穿横梁设置,且延伸端上固设有出液管,出液管水平设置,出液管的一端封闭,另一端设置有开口,开口端与疫苗储罐的出液口之间连接有泵,疫苗储罐设置于工作台上,所述出液管的底部且沿其长度方向设置有多个出液嘴,出液嘴间隔设置,打开泵,泵将疫苗储罐内的疫苗泵入到出液管内,在泵压下疫苗从出液嘴流出并进入到瓶体内,在填装同时工人控制升降气缸活塞杆向上运动,进而带动出液嘴向上运动,当填装一定量后关闭泵,从而实现了向瓶体内填装疫苗;由于在填装过程中,出液嘴向上运动,从而避免了疫苗填装过程中进入到瓶体内的疫苗产生气泡,从而避免了气泡破裂而导致飞溅到瓶体外部,保护了周围的工作环境。3. A lifting cylinder is fixed on the beam of the gantry of the present invention, the piston rod of the lifting cylinder is arranged through the beam, and a liquid outlet pipe is fixed on the extension end. The liquid outlet pipe is arranged horizontally, one end of the liquid outlet pipe is closed, and the other end is set There is an opening, and a pump is connected between the open end and the liquid outlet of the vaccine storage tank. The vaccine storage tank is arranged on the worktable. The bottom of the liquid outlet pipe is provided with a plurality of liquid outlet nozzles along its length direction. The nozzles are set at intervals, and the pump is turned on. The pump pumps the vaccine in the vaccine storage tank into the liquid outlet pipe. Under the pressure of the pump, the vaccine flows out from the liquid outlet nozzle and enters the bottle body. While filling, the worker controls the piston rod of the lifting cylinder to move upward. , and then drive the liquid outlet to move upward. When a certain amount is filled, the pump is turned off, so that the vaccine can be filled into the bottle; since the liquid outlet moves upward during the filling process, it avoids entering the vaccine during the filling process. The vaccine in the bottle produces air bubbles, which prevents the bubbles from bursting and splashes outside the bottle and protects the surrounding working environment.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为图1的A-A剖视图;Fig. 2 is the A-A sectional view of Fig. 1;
图3为图1的B-B剖视图;Fig. 3 is the B-B sectional view of Fig. 1;
图4为图2的I部局部放大视图;Fig. 4 is a partial enlarged view of part I of Fig. 2;
图5为图1的C-C剖视图;Fig. 5 is the C-C sectional view of Fig. 1;
图6为拦截皮带输送装置I上倒立瓶体的示意图;Fig. 6 is the schematic diagram of the inverted bottle body on the intercepting
图7为拦截皮带输送装置II上瓶体的示意图;Fig. 7 is the schematic diagram of intercepting the bottle body on the belt conveyor II;
图8为摆正皮带输送装置II上瓶体的示意图;Fig. 8 is the schematic diagram of aligning the bottle body on the belt conveyor II;
图9为向瓶体内分装疫苗的示意图;Fig. 9 is the schematic diagram of subpackaging vaccine into the bottle;
图中,1-工作台,2-丝杆螺母副,3-旋转气缸,4-垂向气缸,5-旋转板,6- 摆动气缸,7-活动板,8-吸盘,9-铰链座,10-连杆,11-抽真空装置,12-皮带输送装置I,13-消毒槽,14-清洗槽,15-烘干箱,16-限位板,17-皮带输送装置II, 18-挡料气缸,19-挡板,20-疫苗分装装置,21-通孔,22-橡胶垫,23-小孔,24- 接头,25-机座,26-伺服电机,27-丝杆,28-螺母,29-发热电缆,30-出风管,31- 空气加热器,32-引风机,33-出气嘴,34-电机,35-机架,36-主动辊筒,37-皮带, 38-从动辊筒,39-龙门架,40-升降气缸,41-出液管,42-疫苗储罐,43-出液嘴, 44-泵,45-瓶体。In the figure, 1- worktable, 2- screw nut pair, 3- rotating cylinder, 4- vertical cylinder, 5- rotating plate, 6- swing cylinder, 7- movable plate, 8- suction cup, 9- hinge seat, 10- connecting rod, 11- vacuum device, 12- belt conveyor I, 13- sterilization tank, 14- cleaning tank, 15- drying box, 16- limit plate, 17- belt conveyor II, 18- block Material cylinder, 19-baffle plate, 20-vaccine dispensing device, 21-through hole, 22-rubber pad, 23-small hole, 24-joint, 25-machine base, 26-servo motor, 27-screw rod, 28 - Nut, 29- Heating Cable, 30- Air Outlet, 31- Air Heater, 32- Induced Fan, 33- Air Nozzle, 34- Motor, 35- Frame, 36- Driving Roller, 37- Belt, 38 -Driven roller, 39-gantry, 40-lifting cylinder, 41-liquid outlet pipe, 42-vaccine storage tank, 43-liquid outlet nozzle, 44-pump, 45-bottle body.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的描述,本发明的保护范围不局限于以下所述:The present invention will be further described below in conjunction with the accompanying drawings, and the protection scope of the present invention is not limited to the following:
如图1~5所示,一种疫苗填装生产线,它包括工作台1,所述工作台1上设置有纵向设置的丝杆螺母副2,丝杆螺母副2的螺母28上设置有瓶体转运机构,所述丝杆螺母副2包括固设于工作台1上的机座25和伺服电机26,机座25纵向设置且固设于工作台1上,机座25内旋转安装有丝杆27,丝杆27上螺纹连接有螺母28,伺服电机26的输出轴与丝杆27的一端经联轴器连接,机座25上还固设有光杆,光杆贯穿螺母28设置,瓶体转运机构包括旋转气缸3、垂向气缸4、旋转板5和吸瓶机构,旋转气缸3垂向设置且固设于螺母28的顶部,旋转板5固设于旋转气缸3的旋转轴上,垂向气缸4固设于旋转板5的顶部,垂向气缸4活塞杆贯穿旋转板5设置,且延伸端上设置有吸瓶机构。As shown in Figures 1 to 5, a vaccine filling production line includes a
吸瓶机构包括摆动气缸6、活动板7和吸盘8,活动板7固设于垂向气缸4 活塞杆的作用端上,吸盘8设置于活动板7的下方,吸盘8的左端部经铰链座9 铰接于活动板7上,摆动气缸6固设于活动板7的顶部,摆动气缸6活塞杆贯穿活动板7设置,且延伸端上铰接有连杆10,连杆10的另一端铰接于吸盘8的右端部,吸盘8的底部开设有多个沿水平方向间隔设置的吸头,吸盘8与抽真空装置11连接;所述工作台1的顶表面上设置有位于丝杆螺母副2一侧的皮带输送装置I12、消毒槽13、清洗槽14和烘干箱15,皮带输送装置I12、消毒槽13、清洗槽14和烘干箱15由前往后依次设置。The bottle suction mechanism includes a swinging
所述烘干箱15的内壁上设置有多圈发热电缆29,烘干箱15的底部固设有水平设置的出风管30,出风管30的一端贯穿烘干箱15的侧壁上,且延伸端与空气加热器31的出口端经管道连接,空气加热器31的入口端与引风机32的出风口经管道连接,出风管30的顶部且延其长度方向设置有多个与吸头相对应的出气嘴33,皮带输送装置I12的机架35的左端部上固设有限位板16,所述工作台1的顶表面上还设置有位于丝杆螺母副2另一侧的皮带输送装置II17,皮带输送装置II17与烘干箱15左右相对立设置,皮带输送装置II17的机架35上固设有纵向设置的挡料气缸18,挡料气缸18的活塞杆上固设有挡板19,挡板19设置于皮带输送装置II17的皮带37上方,所述工作台1的顶表面上设置有位于皮带输送装置II17上方的疫苗分装装置20,所述疫苗分装装置20包括龙门架39,龙门架39架设于工作台1上,且位于皮带输送装置II17的皮带37上方,龙门架39横梁上固设有升降气缸40,升降气缸40活塞杆贯穿横梁设置,且延伸端上固设有出液管41,出液管41水平设置,出液管41的一端封闭,另一端设置有开口,开口端与疫苗储罐42的出液口之间连接有泵44,疫苗储罐42设置于工作台1上,所述出液管41的底部且沿其长度方向设置有多个出液嘴43,出液嘴43间隔设置。The inner wall of the
所述吸头包括开设于吸盘8底部的通孔21,通孔21与吸盘8内的密闭腔连通,通孔21的底部固设有橡胶垫22,橡胶垫22上开设有多个连通通孔21的小孔23。所述吸盘8的顶部设置有接头24,接头24与吸盘8的密闭腔连通,接头 24的另一端经软管与抽真空装置的工作端口连接,抽真空装置11固设于旋转板 5的顶表面上,所述抽真空装置11为真空泵。The suction head includes a through
所述皮带输送装置I12和皮带输送装置II17的结构相同,皮带输送装置I12 包括电机34、机架35、主动辊筒36、皮带37和从动辊筒38,机架35水平设置且固设于工作台1上,从动辊筒38和主动辊筒36分别旋转安装于机架35的左右端,电机34的输出轴与主动辊筒36的一端经联轴器连接,皮带37安装于主动辊筒36和从动辊筒38之间。The belt conveying device I12 and the belt conveying device II17 have the same structure. The belt conveying device I12 includes a
该生产线还包括控制器,所述控制器与伺服电机26、电机34、垂向气缸4 的电磁阀、摆动气缸6的电磁阀、旋转气缸3的电磁阀、升降气缸40的电磁阀电连接。The production line also includes a controller electrically connected to the
本发明的工作过程如下:The working process of the present invention is as follows:
S1、工人打开皮带输送装置I12和皮带输送装置II17的电机34,电机34 带动主动辊筒36转动,主动辊筒36带动皮带37做逆时针转动;工人向发热电缆29内接入电流,发热电缆29通电后加热烘干箱15内的空气;S1. The worker turns on the
S2、瓶体的吸取,工人将瓶体45一个接一个倒立的放置于皮带输送装置I12 的皮带37上,皮带37将倒立的瓶体45由右往左输送;当瓶体45首端的瓶体 45被限位板16挡住后,工人经控制器控制垂向气缸4使其活塞杆向下伸出,活塞杆带动吸瓶机构向下运动,当各橡胶垫22分别压在其下方的瓶体45时如图6 所示,工人经控制器控制抽真空装置11启动,抽真空装置11对吸盘8内的密闭腔抽真空,瓶体45对应的吸附在橡胶垫22上,从而实现了瓶体吸取;S2, the suction of the bottle body, the worker places the
S3、当瓶体被吸住后,工人控制垂向气缸4的活塞杆缩回,垂向气缸4带动吸瓶机构向上运动,进而带动瓶体向上运动,当复位后控制垂向气缸4关闭;S3. When the bottle body is sucked, the worker controls the piston rod of the vertical cylinder 4 to retract, and the vertical cylinder 4 drives the suction bottle mechanism to move upward, thereby driving the bottle body to move upward, and controls the vertical cylinder 4 to close after reset;
S4、瓶体的消毒,工人先经控制器控制伺服电机26启动,伺服电机26带动丝杆27转动,螺母28沿着丝杆27向后运动,螺母28带动旋转气缸3和被吸附瓶体向后运动,当瓶体运动到消毒槽13的正上方后关闭伺服电机26,随后工人控制垂向气缸4的活塞杆向下伸出,活塞杆带动被吸附的瓶体向下运动并进入到消毒槽13内盛装的消毒液中,随后工人经控制器控制摆动气缸6的活塞杆做往复的伸出和缩回运动,活塞杆驱动连杆10运动,连杆10驱动吸盘8绕着铰链座 9做上下的摆动,进而使瓶体在消毒液内做上下摆动,经一段时间处理后,关闭摆动气缸6,并控制垂向气缸4的活塞杆缩回,从而最终实现了瓶体的消毒;由于瓶体在摆动气缸6的驱动下做上下摆动,使进入到瓶体内的消毒液更加高效彻底的杀灭掉附着于瓶体内壁上的细菌,同时使瓶体外的消毒液更加高效彻底的杀灭附着于瓶体外表面上细菌,因此极大的缩短了杀灭细菌所用的时间,提高了瓶体的杀菌效率;此外,由于瓶体是倒立放置的,因此当瓶体被垂向气缸向上提升后,其内的消毒液在重力下全部被倾倒出,无需人工倾倒,极大的减轻了工人的劳动强度。S4. For the disinfection of the bottle body, the worker first controls the
S5、瓶体的清洗,工人先经控制器控制伺服电机26启动,伺服电机26带动丝杆27转动,螺母28沿着丝杆27向后运动,螺母28带动旋转气缸3和被吸附瓶体向后运动,当瓶体运动到清洗槽14的正上方后关闭伺服电机26,随后工人控制垂向气缸4的活塞杆向下伸出,活塞杆带动被吸附的瓶体向下运动并进入到清洗槽14内盛装的纯水中,随后工人经控制器控制摆动气缸6的活塞杆做往复的伸出和缩回运动,活塞杆驱动连杆10运动,连杆10驱动吸盘8绕着铰链座9 做上下的摆动,进而使瓶体在纯水内做上下摆动,经一段时间处理后,关闭摆动气缸6,并控制垂向气缸4的活塞杆缩回,从而最终实现了瓶体的清洗;由于瓶体在摆动气缸6的驱动下做上下摆动,使进入到瓶体内的纯水更加高效彻底的清洗掉附着于瓶体内壁上的消毒液,同时使瓶体外的纯水更加高效彻底的清洗掉附着于瓶体外表面上的消毒液,因此极大的缩短了瓶体的清洗时间,提高了瓶体的清洗效率。S5, the cleaning of the bottle body, the worker first controls the
S6、疫苗的烘干,工人经控制器控制伺服电机26启动,伺服电机26带动丝杆27转动,螺母28沿着丝杆27向后运动,螺母28带动旋转气缸3和被吸附瓶体向后运动,当瓶体运动到烘干箱15的正上方后关闭伺服电机26,随后工人控制垂向气缸4的活塞杆向下伸出,活塞杆带动被吸附的瓶体向下运动并进入到烘干箱15内,当各瓶体的瓶口分别套在出气嘴33上后工人关闭垂向气缸4,同时工人打开空气加热器31和引风机32,引风机32将外界的空气引入到空气加热器31内,空气加热器31将空气加热,加热后的空气顺次通过出风管30、出气嘴33进入到瓶体内,从而烘干瓶体内表面上的水分,而发热电缆29发出的热量对瓶体外表面上的水分进行烘干;S6, the drying of the vaccine, the worker controls the
S7、当烘干一段时间后,工人控制器垂向气缸4的活塞杆缩回,复位后,工人经控制器控制旋转气缸3的旋转轴转动180°,旋转轴带动旋转板5转动180°,进而使烘干后的瓶体转动到皮带输送装置II17的皮带37的正上方;到位后控制垂向气缸4的活塞杆向下伸出,当观察到瓶体的瓶口接触到皮带37的顶表面时,关闭抽真空装置11,皮带37将倒立的瓶体从右往左输送;随后控制垂向气缸4 和螺母28复位,以使吸瓶机构处于吸瓶工位上;S7. After drying for a period of time, the worker's controller retracts the piston rod of the vertical cylinder 4. After reset, the worker controls the rotating shaft of the
S8、疫苗的填装,当首端的瓶体45被挡板19挡住后如图7所示,工人将该皮带37上的倒立瓶体45摆正,即使瓶口朝上,摆正后如图8所示;随后工人经控制器控制升降气缸40的活塞杆向下伸出,活塞杆带动出液管41向下运动,当各个出液嘴43分别进入到瓶口后关闭升降气缸40如图9所示;打开泵44,泵 44将疫苗储罐42内的疫苗泵入到出液管41内,在泵压下疫苗从出液嘴43流出并进入到瓶体45内,在填装同时工人控制升降气缸40活塞杆向上运动,进而带动出液嘴43向上运动,当填装一定量后关闭泵44,从而实现了向瓶体内填装疫苗;由于在填装过程中,出液嘴43向上运动,从而避免了疫苗填装过程中进入到瓶体内的疫苗产生气泡,从而避免了气泡破裂而导致飞溅到瓶体外部,保护了周围的工作环境。S8. Filling of the vaccine. When the
S9、经控制器控制升降气缸40活塞杆复位;随后经控制器控制挡料气缸18 的活塞杆缩回,在皮带输送装置II17的皮带带动下,填装有疫苗的瓶体输送到下一道封盖工序。S9. The controller controls the piston rod of the lifting
以上所述仅是本发明的优选实施方式,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The foregoing are only preferred embodiments of the present invention, and it should be understood that the present invention is not limited to the forms disclosed herein, and should not be construed as an exclusion of other embodiments, but may be used in various other combinations, modifications, and environments, and Modifications can be made within the scope of the concepts described herein, from the above teachings or from skill or knowledge in the relevant field. However, modifications and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all fall within the protection scope of the appended claims of the present invention.
Claims (10)
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