Ceramic grouting production line
Technical Field
The invention relates to the technical field of ceramic grouting, in particular to a ceramic grouting production line.
Background
The slip casting is a molding method of pouring slurry into a gypsum mold to form a product, the product with complex shapes such as a vase, a product pot, a teapot, a sugar jar, a milk level, love adjusting and the like is molded by a multipurpose slip casting method, the slip casting molding method is simpler, namely, the slurry prepared by blank is poured into the gypsum mold, and the gypsum chess has water absorption, so that the moisture in the slurry near the inner wall of the mold is sucked by porous gypsum to form a slurry layer with the same shape as the inner wall of the mold on the inner wall of Dan Fen mold, the slurry layer is thickened along with the increase of time, after a period of time, the surplus slurry is poured out, the slurry layer near the inner wall of the Dan Fen mold is remained in the mold, and after a period of time, the slurry layer naturally contracts and is separated from the mold, and the formed rough blank can be taken out.
The invention discloses a ceramic grouting assembly line with the publication number of CN208557869U, which comprises a frame and a conveying belt, wherein a carrying table which is in an inverted-angle triangle shape is arranged on the frame, the carrying table comprises an upper platform, a left inclined table and a right inclined table, the conveying belt is arranged on the carrying table and is in transmission connection with a transmission shaft with gears, one transmission shaft with gears is in transmission connection with a motor I, a grouting opening is arranged above the conveying belt, a plurality of uniformly distributed circular trays are arranged on the conveying belt, the centers of the circular trays are rotatably connected with the conveying belt through circular shafts, gear teeth are arranged at the outer edges of the circular trays, a gear I capable of being in transmission engagement with the gear teeth is arranged beside the grouting opening of the upper platform, the gear I is in transmission connection with a motor II, a plurality of gears II capable of being in transmission engagement with the length direction of the right inclined table are arranged beside the right inclined table, the gears II positioned at the uppermost edge are in transmission connection with the motor III, the gears II can be in transmission engagement with the gear teeth, air bubbles can be effectively eliminated, the surface of the manufactured product is smooth, and the production efficiency and the product quality can be effectively improved.
However, when the ceramic mold is actually used, chain type transmission is adopted, vibration generated in the transmission process is large, the ceramic mold is easily influenced, and continuous circular processing cannot be realized.
Disclosure of Invention
In order to overcome the defects in the prior art, the embodiment of the invention provides a ceramic grouting production line, the traditional chain type transmission is replaced by the abutting type transmission, the transmission process is more stable, the generated vibration has less influence on a ceramic die, and meanwhile, the circulating work of the ceramic die is realized, so that the problems in the background art are solved.
The ceramic grouting production line comprises a first pipeline, wherein a first longitudinal concave guide rail is arranged at the top of the first pipeline, a plurality of movable frames are connected above the first longitudinal concave guide rail, a ceramic die is arranged above the movable frames, the top ends of the movable frames are connected with clamping and pressing pieces outside the ceramic die, a grouting section is arranged at the outer side of the starting end of the first pipeline, a lifting plate is arranged at the outer side of the end of the first pipeline, a lifting cylinder is connected at the bottom end of the lifting plate, a first telescopic cylinder is arranged at one side of the lifting plate, which is positioned at the horizontal side of the first pipeline, a first grouting windmill is arranged at the outer side of the first pipeline, which is far away from the first telescopic cylinder, a second grouting windmill is arranged at the inner side of the bottom of the first grouting windmill, a third telescopic cylinder is arranged at the outer side of the bottom of the first grouting windmill, a second telescopic cylinder is arranged at the outer side of the middle of the first grouting windmill, a second telescopic cylinder is arranged at the outer side of the top of the first pipeline, a first telescopic pipeline is arranged at the first side of the first pipeline, and a first operation box is arranged at the outer side of the first pipeline;
The first pulp turning windmill is of a cross structure formed by four first pulp turning frames, the end part of each first pulp turning frame is provided with a third longitudinal concave guide rail, the second pulp turning windmill is of a cross structure formed by four second pulp turning frames, and the end part of each second pulp turning frame is provided with a fourth longitudinal concave guide rail;
The movable frame comprises a placing plate connected to the bottom of the ceramic die, the bottom of the placing plate is connected with a fixing frame, the bottom end of the buckle pressing piece is fixedly connected to the edge of the top end of the fixing frame, the bottom end of the fixing frame is connected with a first fixing column, rollers are mounted on two sides of the bottom of the first fixing column, hollow columns are fixedly connected to two outer side walls of the first fixing column, a telescopic rod is connected to the inner side of the hollow column, and one end of the telescopic rod is connected with a baffle plate;
The buckle compresses tightly the piece including connecting the second fixed column on mount top, the external connection of second fixed column has first movable block, the outer wall of first movable block is located the top rotation of mount and is connected with the clamp plate, the outside of second fixed column is located the top position department of first movable block and is connected with the second movable block, the outer wall of second movable block is located the top of clamp plate and is connected with the dead lever, the end connection of dead lever has cylinder spring, through fixed axle swing joint between the top of cylinder spring and the outer wall of dead lever, the bottom position department that the top of clamp plate corresponds cylinder spring is provided with movable draw-in groove along the horizontal direction.
In a preferred embodiment, the outer walls of the middle parts of the first and second pulp-turning windmills are provided with servo motors, and the servo motors are supported and fixed through an external frame body.
In a preferred embodiment, the outside of lift cylinder, first flexible cylinder, second flexible cylinder and third flexible cylinder all is connected with the mounting bracket, and mounting bracket fixed mounting is on the face of placing.
In a preferred embodiment, the first, second, third and fourth longitudinal concave rails have the same vertical cross-sectional structure size.
In a preferred embodiment, a fifth longitudinal concave guide rail is arranged at a position corresponding to one side of the first longitudinal concave guide rail and the second longitudinal concave guide rail at the top of the lifting plate, and the output end of the lifting cylinder is fixedly connected to the bottom of the lifting plate.
In a preferred embodiment, the outer wall of the end part of the hollow column, which is close to the outer side of the telescopic rod, is connected with a fastening bolt, the baffle plate and the telescopic rod are welded in a connecting mode, and the outer surface of the telescopic rod is provided with scale marks.
In a preferred embodiment, through holes are formed in the first movable block and the second movable block, the inner portions of the first movable block and the second movable block correspond to the outer portions of the second fixed columns, the inner diameter of the cross section of each through hole is larger than the outer diameter of the cross section of each second fixed column, adjusting bolts are connected to the outer walls of the first movable block and the second movable block, and screw holes, where screw rods of the adjusting bolts are located, of the first movable block and the second movable block are communicated with the through holes.
In a preferred embodiment, the length of the first pipeline is greater than the length of a second pipeline mounted inside the support frame body of the first pipeline.
Compared with the prior art, the ceramic mold fixing device has the technical effects and advantages that the fixing treatment of the ceramic molds is realized by adopting the buckle pressing pieces of the two embodiments, meanwhile, the work of the whole production line adopts the cylinder pushing type, the outer walls of the bottoms of any two movable frames are provided with the telescopic rods, the distance between the two ceramic molds is conveniently adjusted according to the ceramic molds with different specifications, the first fixed column at the bottom of the movable frame is inserted into the guide rail, the rollers roll in the guide rail, the movable frame for installing the ceramic molds replaces the traditional chain type transmission by the interference type transmission, the transmission process is more stable, the generated vibration has less influence on the ceramic molds, the ceramic molds continue to adopt the interference type transmission after grouting is finished in the grouting section, the grouting and the grouting process of the ceramic molds are realized by the aid of the first grouting windmill and the second grouting windmill, the ceramic molds are finally transferred onto the second pipeline from the first pipeline, the interference type transmission is carried out on the second pipeline again, and the circulation work is realized on the first pipeline again.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of a first pitch mill according to the present invention.
Fig. 3 is a schematic view of a second pitch mill according to the present invention.
Fig. 4 is a schematic structural diagram of a buckle pressing member in embodiment 1 of the present invention.
Fig. 5 is a schematic structural diagram of a buckle pressing member in embodiment 2 of the present invention.
Fig. 6 is a schematic structural view of a movable frame in the present invention.
Fig. 7 is a schematic structural view of a lifter plate according to the present invention.
The device comprises a first assembly line, a first longitudinal concave guide rail, a movable frame 3, a ceramic mold 4, a buckle compacting piece 5, a grouting section 6, a lifting plate 7, a lifting cylinder 8, a first telescopic cylinder 9, a first grouting windmill 10, a second grouting windmill 11, a second operation box 12, a second telescopic cylinder 13, a third telescopic cylinder 131, a second assembly line 14, a second longitudinal concave guide rail 15, a first 101 grouting frame, a third 102 longitudinal concave guide rail, a second 111 grouting frame, a fourth 112 longitudinal concave guide rail, a 301 placing plate, a 302 fixing frame, a first 303 fixing column, a 304 roller, a 305 hollow column, a 306 telescopic rod, a 307 baffle plate, a second 51 fixing column, a first 52 movable block, a 53 pressing plate, a second 54 movable block, a 55 fixing rod, a 56 cylinder spring, a 57 fixing shaft, a 58 movable clamping groove, a first 501 fixing cylinder, a first 502 telescopic inner cylinder, a 503 overturning frame, a second 504 fixing cylinder and a second 505 telescopic inner cylinder.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The ceramic grouting production line as shown in fig. 1-4 and fig. 6-7 comprises a first assembly line 1, wherein a first longitudinal concave guide rail 2 is arranged at the top of the first assembly line 1, a plurality of movable frames 3 are connected above the first longitudinal concave guide rail 2, a ceramic mold 4 is arranged above the movable frames 3, the top ends of the movable frames 3 are connected with a buckle pressing piece 5 on the outer side of the ceramic mold 4, a grouting section 6 is arranged on the outer side of the starting end of the first assembly line 1, a lifting plate 7 is arranged on the outer side of the end of the first assembly line 1, a lifting cylinder 8 is connected to the bottom end of the lifting plate 7, a first telescopic cylinder 9 is arranged on one side of the lifting plate 7, a first grouting windmill 10 is arranged on the side, where the outer side of one end of the first assembly line 1 is far away from the first telescopic cylinder 9, a second grouting windmill 11 is arranged on the inner side of the bottom of the first grouting windmill 10, a third telescopic cylinder 131 is arranged on the outer side of the bottom of the first grouting windmill 10, a first telescopic windmill 11 is arranged on the outer side of the first pipeline 11, a first telescopic windmill 11 is arranged on the outer side of the first assembly line 1, a first telescopic windmill 11 is arranged on the side of the first telescopic windmill 10, and a first telescopic windmill 11 is arranged on the side of the first telescopic windmill 10;
the first pulp-turning windmill 10 is a cross structure formed by four first pulp-turning frames 101 as a whole, a third longitudinal concave guide rail 102 is arranged at the end part of each first pulp-turning frame 101, the second pulp-turning windmill 11 is a cross structure formed by four second pulp-turning frames 111 as a whole, and a fourth longitudinal concave guide rail 112 is arranged at the end part of each second pulp-turning frame 111;
The movable frame 3 comprises a placing plate 301 connected to the bottom of the ceramic mold 4, the bottom of the placing plate 301 is connected with a fixing frame 302, the bottom end of the buckle pressing piece 5 is fixedly connected to the top end edge of the fixing frame 302, the bottom end of the fixing frame 302 is connected with a first fixing column 303, rollers 304 are installed on two sides of the bottom of the first fixing column 303, hollow columns 305 are fixedly connected to two outer side walls of the first fixing column 303, a telescopic rod 306 is connected to the inner side of the hollow columns 305, and one end of the telescopic rod 306 is connected with a baffle 307;
The buckle compresses tightly piece 5 including connecting the second fixed column 51 on mount 302 top, the external connection of second fixed column 51 has first movable block 52, the outer wall of first movable block 52 is located the top rotation of mount 302 and is connected with clamp plate 53, the outside of second fixed column 51 is located the top position department of first movable block 52 and is connected with second movable block 54, the outer wall of second movable block 54 is located the top of clamp plate 53 and is connected with dead lever 55, the end connection of dead lever 55 has cylinder spring 56, through fixed axle 57 swing joint between the top of cylinder spring 56 and the outer wall of dead lever 55, the bottom position department that the top of clamp plate 53 corresponds cylinder spring 56 is provided with movable draw-in groove 58 along the horizontal direction.
Further, servo motors are mounted on the outer walls of the middle parts of the first and second pulp turning windmills 10 and 11, and are supported and fixed through an outer frame body, so that the first and second pulp turning windmills 10 and 11 can stably rotate;
Furthermore, the outer parts of the lifting cylinder 8, the first telescopic cylinder 9, the second telescopic cylinder 13 and the third telescopic cylinder 131 are connected with a mounting frame, and the mounting frame is fixedly arranged on the placing surface, so that the lifting cylinder 8, the first telescopic cylinder 9, the second telescopic cylinder 13 and the third telescopic cylinder 131 are conveniently and fixedly arranged;
Further, the vertical cross-section structures of the first longitudinal concave guide rail 2, the second longitudinal concave guide rail 15, the third longitudinal concave guide rail 102 and the fourth longitudinal concave guide rail 112 are the same in size, so that in the use process, the movable frame 3 can drive the ceramic mold 4 to move on the first assembly line 1 and the second assembly line 14;
Further, a fifth longitudinal concave guide rail 71 is disposed at a position corresponding to one side of the first longitudinal concave guide rail 2 and the second longitudinal concave guide rail 15 at the top of the lifting plate 7, and an output end of the lifting cylinder 8 is fixedly connected to the bottom of the lifting plate 7, so that in a use process, after the movable frame 3 moves above the lifting plate 7, the lifting plate 7 is driven to lift to one side of the first pipeline 1 by the lifting cylinder 8, and then the movable frame 3 on the lifting plate 17 is pushed to the first longitudinal concave guide rail 2 at the top of the first pipeline 1 by the first telescopic cylinder 9;
Further, a fastening bolt is connected to the outer side of the outer wall of the end portion of the hollow column 305, which is close to the telescopic rod 306, the baffle 307 is welded to the telescopic rod 306, and graduation marks are arranged on the outer surface of the telescopic rod 306, so that the telescopic rod 306 can stably stretch out and draw back in the hollow column 305, and the stretching length of the telescopic rod 306 can be controlled conveniently;
Further, through holes are formed in the first movable block 52 and the second movable block 54, the inner parts of the through holes correspond to the outer parts of the second fixed columns 51, the inner diameters of the cross sections of the through holes are larger than the outer diameters of the cross sections of the second fixed columns 51, adjusting bolts are connected to the outer walls of the first movable block 52 and the second movable block 54, and screw holes in which screw rods of the adjusting bolts correspond to the inner parts of the first movable block 52 and the second movable block 54 are communicated with the through holes, so that the fixing positions of the first movable block 52 and the second movable block 54 can be adjusted conveniently;
Further, the length of the first pipeline 1 is greater than that of the second pipeline 14, and the second pipeline 14 is installed inside the supporting frame body of the first pipeline 1;
Furthermore, the telescopic cylinder structure related to the invention can be replaced by a hydraulic cylinder, an electric telescopic transmission mechanism or other device structure schemes with telescopic properties when the telescopic cylinder structure is specifically used.
Example 2
1-2 And 5-7, compare embodiment 1, buckle spare 5 that compresses tightly that this embodiment adopted comprises first fixed cylinder 501, first flexible inner tube 502, roll-over stand 503, second fixed cylinder 504 and the flexible inner tube 505 of second, the bottom fixed connection of first fixed cylinder 501 is on the top of mount 302, and the top inboard of first fixed cylinder 501 is connected with first flexible inner tube 502 through adjusting bolt, the top outer wall of first flexible inner tube 502 is located the top swing joint of mount 302 has roll-over stand 503, the tip below of roll-over stand 503 is kept away from one side of first fixed cylinder 501 and is connected with second fixed cylinder 504, the bottom inboard of second fixed cylinder 504 is connected with the flexible inner tube 505 of second through adjusting bolt.
The working principle of the invention is as follows:
referring to fig. 1-7 of the specification, in the present technology, the fixing treatment of the ceramic mold 4 on the movable frame 3 is implemented by using the fastener pressing member 5 of two embodiments, in example 1, after the fixing positions of the first movable block 52 and the second movable block 54 are adjusted, the pressing plate 53 is attached to the ceramic mold 4, and the pressing effect is implemented at the position of the movable clamping groove 58 through the bottom of the air cylinder spring 56, when the air cylinder spring 56 is placed vertically, the pressing effect is implemented, and when the air cylinder spring 56 is in an inclined state, the air cylinder spring 56 is also in a loose state; in embodiment 2, the extension length of the first telescopic inner cylinder 502 is adjusted according to the size of the ceramic mold 4 until the turnover frame 503 can be attached to the top of the ceramic mold 4, then the second telescopic inner cylinder 505 at the other end is pulled out downwards to contact with the top of the fixing frame 302 and then screwed down for fixing, thus the fixing treatment of the ceramic mold 4 can be realized, further, the operation of the whole production line adopts the cylinder pushing type, the outer walls of the bottoms of any two movable frames 3 are provided with telescopic rods 306, the distance between the two ceramic molds 4 is conveniently adjusted according to the ceramic molds 4 with different specifications, the first fixed column 303 at the bottom of the movable frame 3 is inserted into the inside of the guide rail, the roller 304 rolls in the inside of the guide rail, in the use process, the first telescopic cylinder 9 is started to push the movable frame 3 to move at the top of the first longitudinal concave guide rail 2, the movable frame 3 on the first longitudinal concave guide rail 2 is enabled to generate the abutting type transmission, namely the ceramic mold 4 is driven to transmit, compared with the traditional chain type transmission, the generated vibration has less influence on the ceramic mold 4, the ceramic mold 4 is continuously adopted after the grouting section 6 completes the transmission, and the forefront movable frame 3 is moved into the third longitudinal concave guide rail 102 at the top of the first pulp turning windmill 10, after the first pulp turning windmill 10 finishes pulp pouring and pulp turning by 180 degrees through a servo motor, the third longitudinal concave guide rail 102 with the movable frame 3 and the fourth longitudinal concave guide rail 112 at the bottom of the second pulp turning windmill 11 are positioned at the same opening direction of the same height, at the moment, the movable frame 3 is pushed to the fourth longitudinal concave guide rail 112 from the third longitudinal concave guide rail 102 through the third telescopic cylinder 131 to realize the transfer of the ceramic mould 4 on the movable frame 3, wherein when the first pulp turning windmill 10 turns 90 degrees, the ceramic movable frame 3 on the upper first pipeline 1 is pushed to the third longitudinal concave guide rail 102 at the top again, thereby being convenient for improving the working efficiency in the use process, then the second pulp-turning windmill 11 is controlled by a servo motor to rotate 180 degrees (the same is in butt joint with the first pulp-turning windmill 10 again when rotating 90 degrees to improve the efficiency of the transfer of the movable frame 3), the fourth longitudinal concave guide rail 112 provided with the movable frame 3 and the second longitudinal concave guide rail 15 on the second production line 14 are positioned at the same opening direction on the same height, at the moment, the second telescopic cylinder 13 is started to push the movable frame 3 onto the second longitudinal concave guide rail 15 on the second production line 14, the ceramic mould 4 is transferred from the first production line 1 onto the second production line 14, the abutting transmission is carried out again on the second production line 14, after the ceramic mould is transferred onto the fifth longitudinal concave guide rail on the lifting plate 7, the lifting cylinder 8 is started to lift the lifting plate 7 onto the same height as the first longitudinal concave guide rail 2 on the first production line 1, at the moment, the first telescopic cylinder 9 is started to push the movable frame 3 onto the first longitudinal concave guide rail 2 on the top of the first production line 1, the circulating work is realized, and after the movable frame 3 moves onto the first production line 1, the lifting cylinder 8 drives the lifting plate 7 to descend for the next circulation.
Finally, the foregoing description of the preferred embodiment of the invention is provided for the purpose of illustration only, and is not intended to limit the invention to the particular form disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.