CN111644685A - A low-speed cutting device for a round tube - Google Patents

A low-speed cutting device for a round tube Download PDF

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Publication number
CN111644685A
CN111644685A CN202010673240.3A CN202010673240A CN111644685A CN 111644685 A CN111644685 A CN 111644685A CN 202010673240 A CN202010673240 A CN 202010673240A CN 111644685 A CN111644685 A CN 111644685A
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horizontal guide
guide rail
clamping blocks
low
cutting device
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高国奔
周州
杨建国
郑文健
冯道臣
陈刚强
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Zhejiang University of Technology
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Zhejiang University of Technology
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D21/00—Machines or devices for shearing or cutting tubes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25—Movable or adjustable work or tool supports
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06—Work-clamping means
    • B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
    • B23Q3/064—Work-clamping means adapted for holding workpieces having a special form or being made from a special material for holding elongated workpieces, e.g. pipes, bars or profiles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)

Abstract

本发明涉及圆管切割技术领域,尤其涉及一种圆管低速切割装置,包括切割机构以及定位机构;切割机构包括机座、旋转主轴以及切割片,旋转主轴安装于机座上,旋转主轴用于带动切割片转动;定位机构包括纵向水平导轨、横向水平导轨、滑块以及紧固机构,纵向水平导轨固定安装于机座上,滑块可在纵向水平导轨上滑动,横向水平导轨固定安装于滑块上;紧固机构包括两个夹块,两个夹块可在横向水平导轨上滑动,圆管设于两个夹块之间,两个夹块之间的距离可随圆管的尺寸任意调节。该装置可对不同尺寸的圆管进行固定,并且还可以调节切割圆管的纵横位置,实现了圆管的双方向定位。

Figure 202010673240

The invention relates to the technical field of circular pipe cutting, in particular to a low-speed circular pipe cutting device, comprising a cutting mechanism and a positioning mechanism; the cutting mechanism comprises a machine base, a rotating spindle and a cutting blade, the rotating spindle is mounted on the machine base, and the rotating spindle is used for Drive the cutting blade to rotate; the positioning mechanism includes vertical horizontal guide rail, horizontal horizontal guide rail, slider and fastening mechanism, the vertical horizontal guide rail is fixedly installed on the machine base, the slider can slide on the vertical horizontal guide rail, and the horizontal horizontal guide rail is fixedly installed on the slide The fastening mechanism includes two clamping blocks, the two clamping blocks can slide on the horizontal horizontal guide rails, the round tube is set between the two clamping blocks, and the distance between the two clamping blocks can be arbitrary according to the size of the round pipe adjust. The device can fix round pipes of different sizes, and can also adjust the vertical and horizontal positions of the cutting round pipes, thereby realizing the bidirectional positioning of the round pipes.

Figure 202010673240

Description

一种圆管低速切割装置A low-speed cutting device for a round tube

技术领域technical field

本发明涉及圆管切割技术领域,尤其涉及一种圆管低速切割装置。The invention relates to the technical field of circular pipe cutting, in particular to a low-speed circular pipe cutting device.

背景技术Background technique

切割装置广泛应用于金属和非金属行业,在不同的行业中切割机的用途和分类也不尽相同,有自动、手动、半自动等等,此外,切割机的切割材料也是多种多样,根据不同的种类,对于切割机的需求也是不同的。Cutting devices are widely used in metal and non-metal industries. In different industries, the use and classification of cutting machines are also different, such as automatic, manual, semi-automatic, etc. In addition, the cutting materials of cutting machines are also various, according to different The types of cutting machines are also different.

而在进行圆管形状材料的切割时,由于圆管形状的特殊性,在切割时容易滑动,从而导致切割效果不佳,因此在切割时必须对不同尺寸的圆管进行很好的固定,而且不同尺寸的圆管在切割机上进行固定之后与切割片的相对位置也不同,如果不能进行圆管位置的调整,也无法进行正常的切割。因而需要对不同尺寸的圆管设计专门的切割装置,大大增加了切割圆管的成本。However, when cutting the material of circular tube shape, due to the particularity of the shape of the circular tube, it is easy to slide during cutting, resulting in poor cutting effect. Therefore, the circular tubes of different sizes must be well fixed when cutting, and The relative positions of different sizes of round tubes and the cutting sheet are also different after being fixed on the cutting machine. If the position of the round tube cannot be adjusted, normal cutting cannot be performed. Therefore, it is necessary to design special cutting devices for round pipes of different sizes, which greatly increases the cost of cutting round pipes.

因此,需要一种切割装置以解决上述问题。Therefore, there is a need for a cutting device to solve the above problems.

发明内容SUMMARY OF THE INVENTION

本发明针对现有技术存在的问题,提出了一种圆管低速切割装置。Aiming at the problems existing in the prior art, the present invention proposes a low-speed cutting device for round pipes.

本发明是通过以下技术方案得以实现的:包括包括切割机构以及定位机构;切割机构包括机座、旋转主轴以及切割片,旋转主轴安装于机座上,旋转主轴用于带动切割片转动;定位机构包括纵向水平导轨、横向水平导轨、滑块以及紧固机构,纵向水平导轨固定安装于机座上,滑块可在纵向水平导轨上滑动,横向水平导轨固定安装于滑块上;紧固机构包括两个夹块,两个夹块可在横向水平导轨上滑动,圆管设于两个夹块之间,两个夹块之间的距离可随圆管的尺寸任意调节,两夹块与圆管接触的面均为弧形。The present invention is realized through the following technical solutions: including a cutting mechanism and a positioning mechanism; the cutting mechanism includes a machine base, a rotating main shaft and a cutting blade, the rotating main shaft is mounted on the base, and the rotating main shaft is used to drive the cutting blade to rotate; the positioning mechanism It includes vertical horizontal guide rail, horizontal horizontal guide rail, slider and fastening mechanism. The vertical horizontal guide rail is fixedly installed on the machine base, the slider can slide on the vertical horizontal guide rail, and the horizontal horizontal guide rail is fixedly installed on the slider. The fastening mechanism includes Two clamping blocks, the two clamping blocks can slide on the horizontal horizontal guide rail, the round tube is set between the two clamping blocks, the distance between the two clamping blocks can be adjusted arbitrarily with the size of the round pipe, the two clamping blocks are connected to the circular tube. The surfaces that the tubes contact are arc-shaped.

优选地,紧固机构还包括若干根螺杆以及与若干根螺杆相对应的螺母,螺杆一端固定在其中一块夹块上,螺杆另一端穿过另一块夹块并与螺母连接,通过紧固螺母调节两个夹块之间的距离。Preferably, the tightening mechanism further includes several screws and nuts corresponding to the several screws, one end of the screws is fixed on one of the clamping blocks, and the other end of the screws passes through the other clamping block and is connected with the nut, and is adjusted by tightening the nut. The distance between the two clamping blocks.

优选地,机座上设有废水流出孔,废水流出孔用于排出切割过程中产生的废水。Preferably, the machine base is provided with a waste water outflow hole, and the waste water outflow hole is used to discharge the waste water generated in the cutting process.

优选地,机座还包括电机,电机与旋转主轴连接用于驱动旋转主轴转动。Preferably, the machine base further includes a motor, which is connected to the rotating spindle for driving the rotating spindle to rotate.

优选地,机座上设有控制面板,用于控制电机转动。Preferably, the base is provided with a control panel for controlling the rotation of the motor.

优选地,两夹块与圆管接触的面均经过粗糙化处理。Preferably, the surfaces of the two clamping blocks in contact with the round pipe are roughened.

优选地,横向水平导轨和两夹块之间经过润滑处理。Preferably, the lateral horizontal guide rail and the two clamping blocks are lubricated.

优选地,纵向水平导轨与滑块之间经过润滑处理。Preferably, the longitudinal horizontal guide rail and the slider are lubricated.

优选地,横向水平导轨、纵向水平导轨均为工字型导轨。Preferably, the horizontal horizontal guide rail and the vertical horizontal guide rail are both I-shaped guide rails.

本发明的有益效果是:对于尺寸相差不大的圆管,可通过紧固螺母调节两夹块之间的距离来达到圆管的固定,对于尺寸相差较大的圆管,该装置的紧固机构可以非常方便的进行拆卸,因此只需更换紧固机构中两夹块的型号,便可实现圆管的固定,并且装置还可以调节切割圆管的纵横位置,即实现了圆管的双方向定位,使得定位更加准确、切割精度更高,该装置易于操作,结构简单,并且不需要专门进行施工人员的培训,节约了成本。The beneficial effects of the present invention are: for the round pipes with similar sizes, the fixing of the round pipes can be achieved by adjusting the distance between the two clamping blocks by tightening the nuts; The mechanism can be easily disassembled, so the fixing of the round pipe can be realized only by changing the model of the two clamping blocks in the fastening mechanism, and the device can also adjust the vertical and horizontal positions of the cutting round pipe, that is, the two directions of the round pipe can be realized. The positioning makes the positioning more accurate and the cutting precision higher. The device is easy to operate, has a simple structure, and does not require special training for construction personnel, thereby saving costs.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.

图1为一种圆管低速切割装置的结构示意图;Fig. 1 is the structural representation of a kind of circular tube low-speed cutting device;

图2为定位机构的结构示意图;Fig. 2 is the structural representation of the positioning mechanism;

图中的编码分别为:1-机座;2-控制面板;3-旋转主轴;4-切割片;5-横向水平导轨;6-螺杆;7-螺母;8-夹块;9-废水流出孔;10-滑块;11-纵向水平导轨。The codes in the picture are: 1-machine base; 2-control panel; 3-rotating spindle; 4-cutting blade; 5-horizontal guide rail; 6-screw; 7-nut; 8-clamp; 9-wastewater outflow hole; 10-slider; 11-longitudinal horizontal rail.

具体实施方式Detailed ways

为使本发明装置的目的、技术方案和优点更加清楚明了,下面通过附图中示出的具体实施例来描述本装置。但是应该理解,这些描述只是示例性的,而并非要限制本发明装置的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本发明装置的概念。In order to make the objectives, technical solutions and advantages of the device of the present invention clearer, the device will be described below through the specific embodiments shown in the accompanying drawings. It should be understood, however, that these descriptions are exemplary only, and are not intended to limit the scope of the apparatus of the present invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concepts of the apparatus of the present invention.

参照图1、图2,本实施例所述的一种圆管低速切割装置,包括切割机构以及定位机构;切割机构包括机座1、旋转主轴3以及切割片4,旋转主轴3安装于机座1上,旋转主轴3用于带动切割片4转动;定位机构包括纵向水平导轨11、横向水平导轨5、滑块10以及紧固机构,纵向水平导轨11固定安装于机座1上,滑块10可在纵向水平导轨11上滑动,横向水平导轨5固定安装于滑块10上;紧固机构包括两个夹块8,两个夹块8可在横向水平导轨5上滑动,圆管设于两个夹块8之间,两个夹块8之间的距离可随圆管的尺寸任意调节,所述圆管的定位通过横向水平导轨5和纵向水平导轨11共同实现。Referring to FIGS. 1 and 2 , a low-speed cutting device for a round tube described in this embodiment includes a cutting mechanism and a positioning mechanism; the cutting mechanism includes a machine base 1, a rotating spindle 3 and a cutting blade 4, and the rotating spindle 3 is installed on the machine base. 1, the rotating spindle 3 is used to drive the cutting blade 4 to rotate; the positioning mechanism includes a vertical horizontal guide rail 11, a horizontal horizontal guide rail 5, a slider 10 and a fastening mechanism. The vertical horizontal guide rail 11 is fixedly installed on the machine base 1, and the slider 10 It can slide on the vertical horizontal guide rail 11, and the horizontal horizontal guide rail 5 is fixedly installed on the slider 10; the fastening mechanism includes two clamping blocks 8, and the two clamping blocks 8 can slide on the horizontal horizontal guide rail 5. Between the two clamping blocks 8, the distance between the two clamping blocks 8 can be adjusted arbitrarily according to the size of the circular tube, and the positioning of the circular tube is realized by the lateral horizontal guide rail 5 and the longitudinal horizontal guide rail 11 jointly.

紧固机构还包括若干根螺杆6以及与若干根螺杆6相对应的螺母7,螺杆6一端固定在其中一块夹块8上,螺杆6另一端穿过另一块夹块8并与螺母7连接,通过紧固螺母7调节两个夹块8之间的距离,两夹块8与圆管接触的面均为弧形。The fastening mechanism also includes several screws 6 and nuts 7 corresponding to the several screws 6, one end of the screw 6 is fixed on one of the clamping blocks 8, and the other end of the screw 6 passes through another clamping block 8 and is connected with the nut 7, The distance between the two clamping blocks 8 is adjusted by tightening the nut 7, and the surfaces of the two clamping blocks 8 in contact with the round pipe are arc-shaped.

可知,对于尺寸相差不大的圆管,可通过紧固螺母7调节两夹块8之间的距离来达到圆管的固定,对于尺寸相差较大的圆管,该装置的紧固机构可以非常方便的进行拆卸,因此只需更换紧固机构中两夹块8的型号,便可实现圆管的固定,并且装置还可以调节切割圆管的纵横位置,即实现了圆管的双方向定位,使得定位更加准确、切割精度更高,该装置易于操作,结构简单,并且不需要专门进行施工人员的培训,节约了成本。It can be seen that, for round pipes with similar sizes, the fixing of the round pipes can be achieved by adjusting the distance between the two clamping blocks 8 by tightening the nut 7. For round pipes with large differences in size, the fastening mechanism of the device can be very It is easy to disassemble, so only need to replace the model of the two clamping blocks 8 in the fastening mechanism, the round pipe can be fixed, and the device can also adjust the vertical and horizontal positions of the cutting round pipe, that is, the two-direction positioning of the round pipe can be realized. The positioning is more accurate and the cutting precision is higher. The device is easy to operate, has a simple structure, and does not require special training for construction personnel, thereby saving costs.

机座1上设有废水流出孔9,废水流出孔9用于排出切割过程中产生的废水,另外切割片3在工作时需要外部施加冷却水。机座1还包括电机,电机与旋转主轴3连接用于驱动旋转主轴3转动,机座1上设有控制面板2,用于控制电机转动。The machine base 1 is provided with a waste water outflow hole 9, and the waste water outflow hole 9 is used to discharge the waste water generated during the cutting process. In addition, the cutting blade 3 needs to be externally applied with cooling water during operation. The machine base 1 also includes a motor, which is connected to the rotating spindle 3 for driving the rotating spindle 3 to rotate. A control panel 2 is provided on the machine base 1 for controlling the rotation of the motor.

两夹块8与圆管接触的面均经过粗糙化处理,横向水平导轨5和两夹块8之间经过润滑处理,纵向水平导轨11与滑块10之间经过润滑处理,横向水平导轨5、纵向水平导轨11均为工字型导轨。The surfaces of the two clamping blocks 8 in contact with the round tube are roughened, the horizontal rail 5 and the two clamping blocks 8 are lubricated, the longitudinal horizontal rail 11 and the slider 10 are lubricated, and the horizontal rail 5, The longitudinal horizontal guide rails 11 are all I-shaped guide rails.

本发明装置其使用方法如下:The method of using the device of the present invention is as follows:

步骤一、先将所需切割的圆管通过螺杆6和螺母7固定在两夹块8上;Step 1. First, fix the round pipe to be cut on the two clamping blocks 8 through the screw 6 and the nut 7;

步骤二、启动切割机,并同时打开外部冷却水;Step 2. Start the cutting machine and turn on the external cooling water at the same time;

步骤三、通过两夹块8在横向水平导轨5上的移动和横向水平导轨5在纵向水平导轨11上的移动实现圆管的切割走向。Step 3: The cutting direction of the round tube is realized by the movement of the two clamping blocks 8 on the horizontal horizontal guide rail 5 and the movement of the horizontal horizontal guide rail 5 on the vertical horizontal guide rail 11 .

以上所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明的保护范围内。The above-mentioned embodiments merely describe the preferred embodiments of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, those of ordinary skill in the art can make various modifications to the technical solutions of the present invention. Deformations and improvements should all fall within the protection scope of the present invention.

Claims (9)

1. A low-speed cutting device for round tubes is characterized by comprising a cutting mechanism and a positioning mechanism; the cutting mechanism comprises a base (1), a rotating main shaft (3) and a cutting blade (4), the rotating main shaft (3) is arranged on the base (1), and the rotating main shaft (3) is used for driving the cutting blade (4) to rotate; the positioning mechanism comprises a longitudinal horizontal guide rail (11), a transverse horizontal guide rail (5), a sliding block (10) and a fastening mechanism, wherein the longitudinal horizontal guide rail (11) is fixedly arranged on the machine base (1), the sliding block (10) can slide on the longitudinal horizontal guide rail (11), and the transverse horizontal guide rail (5) is fixedly arranged on the sliding block (10);
the fastening mechanism comprises two clamping blocks (8), the two clamping blocks (8) can slide on the transverse horizontal guide rail (5), the circular tube is arranged between the two clamping blocks (8), the distance between the two clamping blocks (8) can be adjusted randomly along with the size of the circular tube, and the surfaces of the two clamping blocks (8) in contact with the circular tube are arc-shaped.
2. The low-speed cutting device for round tubes as claimed in claim 1, wherein the fastening mechanism further comprises a plurality of screw rods (6) and nuts (7) corresponding to the plurality of screw rods (6), one end of each screw rod (6) is fixed on one clamping block (8), the other end of each screw rod (6) penetrates through the other clamping block (8) and is connected with the nut (7), and the distance between the two clamping blocks (8) is adjusted by fastening the nuts (7).
3. A low-speed cutting device for round tubes as claimed in claim 1, characterized in that the machine base (1) is provided with a waste water outlet hole (9), and the waste water outlet hole (9) is used for discharging waste water generated in the cutting process.
4. A low-speed cutting device for round tubes as claimed in claim 1, wherein the base (1) further comprises a motor connected with the rotary spindle (3) for driving the rotary spindle (3) to rotate.
5. A low-speed cutting device for round tubes as claimed in claim 4, wherein the base (1) is provided with a control panel (2) for controlling the rotation of the motor.
6. A low-speed cutting device for round tubes as claimed in claim 1, wherein the surfaces of the two clamping blocks (8) which contact the round tube are roughened.
7. A device for the low-speed cutting of round tubes according to claim 1, characterized in that the horizontal transverse guide (5) and the two clamping blocks (8) are lubricated.
8. A low-speed cutting device for round tubes as claimed in claim 1, characterized in that the longitudinal horizontal guide rail (11) and the slide (10) are lubricated.
9. The low-speed cutting device for round pipes as claimed in claim 1, wherein the transverse horizontal guide rails (5) and the longitudinal horizontal guide rails (11) are I-shaped guide rails.
CN202010673240.3A 2020-07-14 2020-07-14 A low-speed cutting device for a round tube Pending CN111644685A (en)

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CN202010673240.3A Pending CN111644685A (en) 2020-07-14 2020-07-14 A low-speed cutting device for a round tube

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113275649A (en) * 2021-04-22 2021-08-20 巩玉仓 Mechanical cutting auxiliary positioning device
CN115415604A (en) * 2022-09-21 2022-12-02 瑞安市中凯自动化科技有限公司 Automatic Round Steel Cutting Machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101704128A (en) * 2009-10-30 2010-05-12 烟台鲁宝钢管有限责任公司 Rotary pipe cutter
LT2015070A (en) * 2015-08-05 2016-03-10 Pujiang Jianfeng Environmental Science And Technology Co., Ltd A round pipe cutting auxiliary device with tool cabinet
CN206123401U (en) * 2016-11-07 2017-04-26 福建惠丰电机有限公司 Cutting device for round tube
CN207309469U (en) * 2017-10-20 2018-05-04 台州屹捷数控机床有限公司 A kind of pipe cuts Auxiliary support fixture
CN212264695U (en) * 2020-07-14 2021-01-01 浙江工业大学 Low-speed cutting device for round pipe

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101704128A (en) * 2009-10-30 2010-05-12 烟台鲁宝钢管有限责任公司 Rotary pipe cutter
LT2015070A (en) * 2015-08-05 2016-03-10 Pujiang Jianfeng Environmental Science And Technology Co., Ltd A round pipe cutting auxiliary device with tool cabinet
CN206123401U (en) * 2016-11-07 2017-04-26 福建惠丰电机有限公司 Cutting device for round tube
CN207309469U (en) * 2017-10-20 2018-05-04 台州屹捷数控机床有限公司 A kind of pipe cuts Auxiliary support fixture
CN212264695U (en) * 2020-07-14 2021-01-01 浙江工业大学 Low-speed cutting device for round pipe

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113275649A (en) * 2021-04-22 2021-08-20 巩玉仓 Mechanical cutting auxiliary positioning device
CN115415604A (en) * 2022-09-21 2022-12-02 瑞安市中凯自动化科技有限公司 Automatic Round Steel Cutting Machine

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Application publication date: 20200911