CN111638454A - Electric drive assembly offline test bench compatible with speed reducer test and test method thereof - Google Patents

Electric drive assembly offline test bench compatible with speed reducer test and test method thereof Download PDF

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CN111638454A
CN111638454A CN202010550975.7A CN202010550975A CN111638454A CN 111638454 A CN111638454 A CN 111638454A CN 202010550975 A CN202010550975 A CN 202010550975A CN 111638454 A CN111638454 A CN 111638454A
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assembly
tray
drive assembly
electric drive
test
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李晨浩
王平
张帅
冯欣
陈果
李维虎
谢守祥
康超
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Zhixin Technology Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/34Testing dynamo-electric machines
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/16Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring distance of clearance between spaced objects
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L3/00Measuring torque, work, mechanical power, or mechanical efficiency, in general
    • G01L3/24Devices for determining the value of power, e.g. by measuring and simultaneously multiplying the values of torque and revolutions per unit of time, by multiplying the values of tractive or propulsive force and velocity
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • G01M13/025Test-benches with rotational drive means and loading means; Load or drive simulation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • G01M13/028Acoustic or vibration analysis
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/005Testing of electric installations on transport means
    • G01R31/006Testing of electric installations on transport means on road vehicles, e.g. automobiles or trucks

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Abstract

本发明涉及电驱动总成测试领域,公开了一种兼容减速器测试的电驱动总成下线测试台架,包括台架底座,台架底座上设有测试位,测试位下方设置有总成托盘,台架底座上还设有两个载测功机,测试位的一侧设有固定电驱动总成的台架支撑板,还包括安装在减速器上的陪测动力电机,陪测动力电机与减速器组合成待检测总成,待检测总成可以固定在台架支撑板上,待检测总成检测时,两个载测功机均通过导轨快速对接装置与测试位上的待检测总成对接。本发明还公开了一种兼容减速器测试的电驱动总成下线测试台架的测试方法。本发明兼容减速器测试的电驱动总成下线测试台架及其测试方法,兼容性强,可以用来进行减速器的下线测试,大幅度降低了生产成本。

Figure 202010550975

The invention relates to the field of electric drive assembly testing, and discloses an electric drive assembly offline test bench compatible with reducer testing, comprising a bench base, a test position on the bench base, and an assembly under the test position There are also two load dynamometers on the tray, the base of the bench, the bench support plate for fixing the electric drive assembly on one side of the test position, and the accompanying test power motor installed on the reducer, the accompanying test power The motor and the reducer are combined into an assembly to be tested. The assembly to be tested can be fixed on the support plate of the bench. When the assembly to be tested is tested, the two load dynamometers pass through the guide rail to quickly connect with the to-be-tested device on the test position. Assembly docking. The invention also discloses a test method of the electric drive assembly off-line test bench compatible with the reducer test. The electric drive assembly off-line test bench and the test method thereof compatible with the reducer test of the present invention have strong compatibility, can be used for the off-line test of the reducer, and greatly reduce the production cost.

Figure 202010550975

Description

兼容减速器测试的电驱动总成下线测试台架及其测试方法Electric drive assembly end-of-line test bench compatible with reducer test and its test method

技术领域technical field

本发明涉及电驱动总成测试领域,具体涉及一种兼容减速器测试的电驱动总成下线测试台架及其测试方法。The invention relates to the field of electric drive assembly testing, in particular to an electric drive assembly offline test bench compatible with reducer testing and a testing method thereof.

背景技术Background technique

目前国内新能源汽车公司在生产三合一纯电驱动总成领域,普遍采用的是电机和减速器下线测试分开的方式,即电机装配线下线采用对拖台架测试电机的电参数与机械性能,减速器装配线下线采用三测功机台架测试减速比及NVH性能。但由于两种产品测试方式不一致,所以这样的生产方式也存在比较明显的问题:At present, in the field of three-in-one pure electric drive assembly production, domestic new energy vehicle companies generally adopt the method of separating the off-line test of the motor and the reducer, that is, the off-line test of the motor assembly line adopts the towing bench to test the electrical parameters and mechanical parameters of the motor. Performance, the reducer assembly line is off-line using a three-dynamometer bench to test the reduction ratio and NVH performance. However, due to the inconsistent testing methods of the two products, such a production method also has obvious problems:

1、前期投资大,驱动电机需要电机对拖台架,减速器则需要搭建三测功机台架,三合一电驱动总成装配后则需要二测功机台架,这些台架测试内容单一,兼容性差,大大增加了生产成本;1. The initial investment is large. The drive motor needs the motor to drag the bench, the reducer needs to build a triple dynamometer bench, and after the three-in-one electric drive assembly is assembled, a second dynamometer bench is required. The test content of these benches Single, poor compatibility, greatly increasing the production cost;

2、电驱动总成测试因包含电机测试,与减速器测试节拍相比明显更长,这就造成电驱动总成的测试台架的测试节拍与单减速器和单电机的测试不匹配,造成严重的产能浪费。2. The electric drive assembly test includes the motor test, which is significantly longer than the reducer test cycle, which causes the test rhythm of the electric drive assembly test bench to not match the test of a single reducer and a single motor, resulting in Serious waste of capacity.

发明内容SUMMARY OF THE INVENTION

本发明的目的就是针对上述技术的不足,提供一种兼容减速器测试的电驱动总成下线测试台架及其测试方法,兼容性强,可以用来进行减速器的下线测试,大幅度降低了生产成本。The purpose of the present invention is to aim at the deficiencies of the above-mentioned technologies, and to provide an electric drive assembly off-line test bench and a test method thereof that is compatible with the reducer test. Reduced production costs.

为实现上述目的,本发明所设计的兼容减速器测试的电驱动总成下线测试台架,包括台架底座,所述台架底座上设有放置电驱动总成的测试位,所述测试位下方设置有总成托盘,所述台架底座上还设有分别位于所述测试位两侧的左负载测功机和右负载测功机,所述左负载测功机和右负载测功机均通过导轨快速对接装置与所述测试位上的电驱动总成对接,所述测试位的一侧设有固定所述电驱动总成的台架支撑板,还包括安装在减速器上的陪测动力电机,所述陪测动力电机与所述减速器组合成待检测总成,所述待检测总成可以固定在所述台架支撑板上,所述待检测总成检测时,所述左负载测功机和右负载测功机均通过所述导轨快速对接装置与所述测试位上的待检测总成对接。In order to achieve the above purpose, the electric drive assembly offline test bench compatible with the reducer test designed by the present invention includes a bench base, and a test position for placing the electric drive assembly is arranged on the bench base. An assembly tray is arranged below the test position, and the bench base is also provided with a left load dynamometer and a right load dynamometer respectively located on both sides of the test position. The left load dynamometer and the right load dynamometer are The machines are all butted with the electric drive assembly on the test position through the guide rail quick docking device. One side of the test position is provided with a bench support plate for fixing the electric drive assembly, and also includes a reducer installed on the reducer. Accompanying test power motor, the accompanying test power motor and the reducer are combined into a to-be-tested assembly, and the to-be-tested assembly can be fixed on the bench support plate. When the to-be-tested assembly is detected, the Both the left load dynamometer and the right load dynamometer are docked with the assembly to be tested on the test position through the guide rail quick docking device.

优选地,所述总成托盘上设有若干个高度和位置可调整的支撑定位销。Preferably, the assembly tray is provided with a plurality of support and positioning pins whose height and position can be adjusted.

优选地,所述测试位的两侧设有与所述台架底座垂直的第一水平导轨,所述总成托盘位于所述第一水平导轨上,所述总成托盘为三层机构,所述总成托盘由下至上包括第一层托盘、设在所述第一层托盘上的第二层托盘和设在所述第二层托盘上的第三层托盘,所述第一层托盘位于所述第一水平导轨上,所述第一层托盘底部设有推动所述第一层托盘在所述第一水平导轨上运动的第一推进装置,所述第一层托盘和第二层托盘之间设有与所述第一水平导轨垂直的第二水平导轨,所述第二层托盘底部设有推动所述第二层托盘在所述第二水平导轨上运动的第二推进装置,所述第三层托盘上设有将所述第三层托盘从所述第二层托盘上顶升的第三推进装置。Preferably, two sides of the test position are provided with first horizontal guide rails perpendicular to the base of the bench, the assembly tray is located on the first horizontal guide rail, and the assembly tray is a three-layer mechanism, so From bottom to top, the assembled tray includes a first layer of trays, a second layer of trays arranged on the first layer of trays, and a third layer of trays arranged on the second layer of trays, the first layer of trays is located at On the first horizontal guide rail, the bottom of the first layer tray is provided with a first pushing device that pushes the first layer tray to move on the first horizontal guide rail, the first layer tray and the second layer tray There is a second horizontal guide rail perpendicular to the first horizontal guide rail, and the bottom of the second layer tray is provided with a second pushing device that pushes the second layer tray to move on the second horizontal guide rail, so The third layer tray is provided with a third pushing device for lifting the third layer tray from the second layer tray.

优选地,所述台架支撑板靠近所述测试位的一侧设有与所述电驱动总成及待检测总成配合的适配板,所述台架支撑板上还设有检测所述适配板与所述电驱动总成或待检测总成之间间隙的气隙检测传感器,所述台架支撑板上设有至少三个将所述电驱动总成或待检测总成夹紧的夹紧工装。Preferably, a side of the bench support plate close to the test position is provided with an adapter plate that cooperates with the electric drive assembly and the assembly to be tested, and the bench support plate is also provided with the test an air gap detection sensor for the gap between the adapter plate and the electric drive assembly or the assembly to be inspected, and at least three clamps are arranged on the stand support plate to clamp the electric drive assembly or the assembly to be inspected clamping tooling.

优选地,所述台架支撑板靠近所述测试位的一侧还设有与所述电驱动总成及待检测总成上加放油油嘴配合的自动加油工装。Preferably, the side of the bench support plate close to the test position is further provided with an automatic refueling tool that cooperates with the oil filling and draining nozzles on the electric drive assembly and the assembly to be tested.

优选地,所述左负载测功机和右负载测功机的输出轴上均设有扭矩传感器。Preferably, torque sensors are provided on the output shafts of the left load dynamometer and the right load dynamometer.

优选地,所述导轨快速对接装置上设有膜片联轴器,提高稳定性。Preferably, a diaphragm coupling is provided on the guide rail quick docking device to improve stability.

优选地,所述台架底座上通过支架安装有NVH测试工装,所述NVH测试工装位于所述测试位上方。Preferably, an NVH test tool is installed on the bench base through a bracket, and the NVH test tool is located above the test position.

一种兼容减速器测试的电驱动总成下线测试台架的测试方法,包括如下步骤:A test method for an off-line test bench of an electric drive assembly compatible with reducer testing, comprising the following steps:

A)转移至总成托盘:测试电驱动总成时,直接将电驱动总成转移至所述总成托盘,测试减速器时,将陪测动力电机安装在减速器上组合成待检测总成,将待检测总成转移至所述总成托盘,将强电和水路由作业人员用快速对接头手动连接;A) Transfer to the assembly tray: When testing the electric drive assembly, directly transfer the electric drive assembly to the assembly tray. When testing the reducer, install the accompanying power motor on the reducer to form the assembly to be tested , transfer the assembly to be inspected to the assembly tray, and manually connect the strong electricity and water routes with quick butt joints;

B)固定:通过所述台架支撑板固定所述电驱动总成或待检测总成,再将所述总成托盘下降,使所述电驱动总成或待检测总成与所述总成托盘脱离;B) Fixing: fix the electric drive assembly or the assembly to be inspected by the stand support plate, and then lower the assembly tray to make the electric drive assembly or assembly to be inspected and the assembly The tray is disengaged;

C)负载半轴对接:所述左负载测功机和右负载测功机均通过所述导轨快速对接装置与所述测试位上的所述电驱动总成或待检测总成对接;C) Load half-shaft docking: Both the left load dynamometer and the right load dynamometer are docked with the electric drive assembly or the assembly to be tested on the test position through the guide rail quick docking device;

D)测试:对所述电驱动总成或待检测总成在台架设定的自动程序下自动进行各项测试;D) Test: automatically carry out various tests on the electric drive assembly or the assembly to be tested under the automatic program set by the bench;

E)测试结束:作业人员抽拔强电和水路,所述左负载测功机和右负载测功机均通过所述导轨快速对接装置与所述测试位上的所述电驱动总成或待检测总成分离,所述总成托盘上升与所述电驱动总成或待检测总成贴合后,所述台架支撑板松开所述电驱动总成或待检测总成,所述总成托盘回位,将所述电驱动总成下线转移至其他工位,或将所述待检测总成上的减速器拆下转移至其他工位。E) The end of the test: the operator pulls out the strong electricity and the waterway, the left load dynamometer and the right load dynamometer are connected to the electric drive assembly or the waiting device on the test position through the guide rail quick docking device The detection assembly is separated, and after the assembly tray rises and is attached to the electric drive assembly or the assembly to be inspected, the stand support plate releases the electric drive assembly or the assembly to be inspected, and the assembly Return to position in a pallet, transfer the electric drive assembly off-line to other stations, or remove the reducer on the assembly to be inspected and transfer to other stations.

优选地,所述总成托盘上设有若干个高度和位置可调整的支撑定位销,所述步骤A)中,所述电驱动总成或待检测总成移至所述总成托盘时,通过调整所述支撑定位销,使所述总成托盘与所述电驱动总成或待检测总成适配。Preferably, the assembly tray is provided with a plurality of support and positioning pins whose height and position can be adjusted. In step A), when the electric drive assembly or the assembly to be detected is moved to the assembly tray, By adjusting the support and positioning pins, the assembly tray is adapted to the electric drive assembly or the assembly to be inspected.

优选地,所述测试位的两侧设有与所述台架底座垂直的第一水平导轨,所述总成托盘位于所述第一水平导轨上,所述总成托盘为三层机构,所述总成托盘由下至上包括第一层托盘、设在所述第一层托盘上的第二层托盘和设在所述第二层托盘上的第三层托盘,所述第一层托盘位于所述第一水平导轨上,所述第一层托盘底部设有推动所述第一层托盘在所述第一水平导轨上运动的第一推进装置,所述第一层托盘和第二层托盘之间设有与所述第一水平导轨垂直的第二水平导轨,所述第二层托盘底部设有推动所述第二层托盘在所述第二水平导轨上运动的第二推进装置,所述第三层托盘上设有将所述第三层托盘从所述第二层托盘上顶升的第三推进装置,所述步骤A)中,所述总成托盘的初始位置位于所述台架底座的外侧,将所述电驱动总成或待检测总成移至所述总成托盘后,所述总成托盘通过所述第一推进装置在所述第一水平导轨上运动至所述测试位,然后通过所述第三推进装置将所述第三层托盘顶升,与所述台架支撑板对准,再通过所述第二推进装置推动所述第二层托盘沿所述第二水平导轨向所述台架支撑板运动。Preferably, two sides of the test position are provided with first horizontal guide rails perpendicular to the base of the bench, the assembly tray is located on the first horizontal guide rail, and the assembly tray is a three-layer mechanism, so From bottom to top, the assembled tray includes a first layer of trays, a second layer of trays arranged on the first layer of trays, and a third layer of trays arranged on the second layer of trays, the first layer of trays is located at On the first horizontal guide rail, the bottom of the first layer tray is provided with a first pushing device that pushes the first layer tray to move on the first horizontal guide rail, the first layer tray and the second layer tray There is a second horizontal guide rail perpendicular to the first horizontal guide rail, and the bottom of the second layer tray is provided with a second pushing device that pushes the second layer tray to move on the second horizontal guide rail, so The third layer tray is provided with a third pushing device for lifting the third layer tray from the second layer tray. In step A), the initial position of the assembly tray is located on the table After moving the electric drive assembly or the assembly to be tested to the assembly tray, the assembly tray moves on the first horizontal guide rail to the assembly tray through the first pushing device test position, and then the third layer of trays are lifted by the third push device to align with the bench support plate, and then the second layer of trays are pushed along the first layer by the second push device. Two horizontal guide rails move toward the gantry support plate.

优选地,所述台架支撑板靠近所述测试位的一侧设有与所述电驱动总成及待检测总成配合的适配板,所述台架支撑板上还设有检测所述适配板与所述电驱动总成或待检测总成之间间隙的气隙检测传感器,所述台架支撑板上设有至少三个将所述电驱动总成或待检测总成夹紧的夹紧工装,所述步骤B)中,所述台架支撑板上的适配板与所述电驱动总成或待检测总成配合好后,通过所述气隙检测传感器检测所述适配板与所述电驱动总成或待检测总成之间间隙,达到要求后,通过所述夹紧工装将所述电驱动总成或待检测总成夹紧。Preferably, a side of the bench support plate close to the test position is provided with an adapter plate that cooperates with the electric drive assembly and the assembly to be tested, and the bench support plate is also provided with the test an air gap detection sensor for the gap between the adapter plate and the electric drive assembly or the assembly to be inspected, and at least three clamps are arranged on the stand support plate to clamp the electric drive assembly or the assembly to be inspected In the step B), after the adapter plate on the gantry support plate is matched with the electric drive assembly or the assembly to be detected, the air gap detection sensor detects the adapter plate. The electric drive assembly or the to-be-tested assembly is clamped by the clamping tool after the clearance between the matching plate and the electric drive assembly or the assembly to be inspected meets the requirements.

优选地,所述台架支撑板靠近所述测试位的一侧还设有与所述电驱动总成及待检测总成上加放油油嘴配合的自动加油工装,所述步骤B)中通过所述台架支撑板将所述电驱动总成或待检测总成固定后,所述自动加油工装与所述电驱动总成或待检测总成上的加放油油嘴对接,加入定量润滑预跑油。Preferably, the side of the bench support plate close to the test position is further provided with an automatic oiling tool that cooperates with the electric drive assembly and the oiling and draining nozzle on the assembly to be tested. In the step B), pass the After the electric drive assembly or the assembly to be inspected is fixed by the bench support plate, the automatic oiling tool is docked with the oil filling and draining nozzle on the electric drive assembly or the assembly to be inspected, and quantitative lubrication is added. Run oil.

优选地,所述台架底座上通过支架安装有NVH测试工装,所述NVH测试工装位于所述测试位上方,所述步骤B)中通过所述台架支撑板将所述电驱动总成或待检测总成固定后,所述NVH测试工装下降,抵住所述电驱动总成或待检测总成。Preferably, an NVH test tool is installed on the bench base through a bracket, and the NVH test tool is located above the test position. In the step B), the electric drive assembly or the electric drive assembly or the After the to-be-tested assembly is fixed, the NVH test tool is lowered and pressed against the electric drive assembly or the to-be-tested assembly.

本发明与现有技术相比,具有以下优点:Compared with the prior art, the present invention has the following advantages:

1、通过电驱动总成下线测试台架进行减速器测试,只需要一个台架即可进行电驱动总成和减速器的测试,大幅度减少了资源的浪费,降低了生产成本;1. The reducer test is carried out through the electric drive assembly off-line test bench. Only one bench is needed to test the electric drive assembly and the reducer, which greatly reduces the waste of resources and reduces the production cost;

2、通过总成托盘上高度可调整的支撑定位销,能够适配不同的电驱动总成和减速器,兼容性强,且通过调整支撑定位销提高了支撑的稳定性;2. The height-adjustable support locating pin on the assembly tray can be adapted to different electric drive assemblies and reducers, with strong compatibility, and the stability of the support is improved by adjusting the support locating pin;

3、可以根据排产自由实现电驱动总成和减速器的测试安排,针对不同的测试产品从而实现不同的测试功能,能满足特定工况下的测试要求。3. The test arrangement of the electric drive assembly and the reducer can be freely realized according to the production schedule, and different test functions can be realized for different test products, which can meet the test requirements under specific working conditions.

附图说明Description of drawings

图1为本发明兼容减速器测试的电驱动总成下线测试台架的俯视结构示意图;Fig. 1 is the top-view structural schematic diagram of the electric drive assembly off-line test bench compatible with the reducer test of the present invention;

图2为图1中总成托盘的结构示意图;Fig. 2 is the structural representation of the assembly tray in Fig. 1;

图3为图1中台架支撑板侧面的结构示意图。FIG. 3 is a schematic structural diagram of the side surface of the gantry support plate in FIG. 1 .

图中各部件标号如下:The parts in the figure are labeled as follows:

台架底座1、测试位2、总成托盘3、左负载测功机4、右负载测功机5、导轨快速对接装置6、台架支撑板7、支撑定位销8、第一水平导轨9、第一层托盘10、第二层托盘11、第三层托盘12、第一推进装置13、第二水平导轨14、第二推进装置15、第三推进装置16、适配板17、气隙检测传感器18、夹紧工装19、自动加油工装20、扭矩传感器21、膜片联轴器22、NVH测试工装23。Bench base 1, test position 2, assembly tray 3, left load dynamometer 4, right load dynamometer 5, guide rail quick docking device 6, bench support plate 7, support positioning pin 8, first horizontal guide rail 9 , the first tray 10, the second tray 11, the third tray 12, the first pusher 13, the second horizontal guide 14, the second pusher 15, the third pusher 16, the adapter plate 17, the air gap Detection sensor 18 , clamping tool 19 , automatic oiling tool 20 , torque sensor 21 , diaphragm coupling 22 , NVH test tool 23 .

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明作进一步的详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

如图1、图2及图3所示,本发明兼容减速器测试的电驱动总成下线测试台架,包括台架底座1,台架底座1上设有放置电驱动总成的测试位2,测试位2下方设置有总成托盘3,台架底座1上还设有分别位于测试位2两侧的左负载测功机4和右负载测功机5,左负载测功机4和右负载测功机5均通过导轨快速对接装置6与测试位2上的电驱动总成对接,测试位2的一侧设有固定电驱动总成的台架支撑板7,还包括安装在减速器上的陪测动力电机,陪测动力电机与减速器组合成待检测总成,待检测总成可以固定在台架支撑板7上,待检测总成检测时,左负载测功机4和右负载测功机5均通过导轨快速对接装置6与测试位上2的待检测总成对接。As shown in Figure 1, Figure 2 and Figure 3, the electric drive assembly offline test bench compatible with the reducer test of the present invention includes a bench base 1, and the bench base 1 is provided with a test position for placing the electric drive assembly 2. An assembly tray 3 is arranged below the test position 2, and the bench base 1 is also provided with a left load dynamometer 4 and a right load dynamometer 5 on both sides of the test position 2. The left load dynamometer 4 and The right load dynamometer 5 is connected to the electric drive assembly on the test position 2 through the guide rail quick docking device 6. One side of the test position 2 is provided with a bench support plate 7 for fixing the electric drive assembly. The accompanying test power motor on the tester, the accompanying test power motor and the reducer are combined to form a to-be-tested assembly, and the to-be-tested assembly can be fixed on the bench support plate 7. When the to-be-tested assembly is detected, the left load dynamometer 4 and the The right load dynamometer 5 is docked with the assembly to be tested on the test position 2 through the guide rail quick docking device 6 .

其中,如图2所示,总成托盘3上设有若干个高度和位置可调整的支撑定位销8,结合图1及图2所示,测试位2的两侧设有与台架底座1垂直的第一水平导轨9,总成托盘3位于第一水平导轨9上,总成托盘3为三层机构,总成托盘3由下至上包括第一层托盘10、设在第一层托盘10上的第二层托盘11和设在第二层托盘11上的第三层托盘12,第一层托盘10位于第一水平导轨9上,第一层托盘10底部设有推动第一层托盘10在第一水平导轨9上运动的第一推进装置13,第一层托盘10和第二层托盘11之间设有与第一水平导轨9垂直的第二水平导轨14,第二层托盘11底部设有推动第二层托盘11在第二水平导轨14上运动的第二推进装置15,第三层托盘12上设有将第三层托盘12从第二层托盘11上顶升的第三推进装置16。Among them, as shown in FIG. 2 , the assembly tray 3 is provided with a number of support positioning pins 8 whose height and position can be adjusted. Combined with FIG. 1 and FIG. 2 , both sides of the test position 2 are provided with the bench base 1 The vertical first horizontal guide rail 9, the assembly tray 3 is located on the first horizontal guide rail 9, the assembly tray 3 is a three-layer mechanism, and the assembly tray 3 includes a first layer of trays 10 from bottom to top, and is located on the first layer of trays 10. The second layer of tray 11 and the third layer of tray 12 located on the second layer of tray 11, the first layer of tray 10 is located on the first horizontal guide rail 9, the bottom of the first layer of tray 10 The first propulsion device 13 moves on the first horizontal guide rail 9, a second horizontal guide rail 14 perpendicular to the first horizontal guide rail 9 is provided between the first layer tray 10 and the second layer tray 11, and the bottom of the second layer tray 11 is provided There is a second pusher 15 for pushing the second layer tray 11 to move on the second horizontal guide rail 14, and the third layer tray 12 is provided with a third pusher for lifting the third layer tray 12 from the second layer tray 11 device 16.

结合图1及图3所示,台架支撑板7靠近测试位2的一侧设有与电驱动总成及待检测总成配合的适配板17,台架支撑板7上还设有检测适配板17与电驱动总成或待检测总成之间间隙的气隙检测传感器18,台架支撑板7上设有三个将电驱动总成或待检测总成夹紧的夹紧工装19,台架支撑板7靠近测试位2的一侧还设有与电驱动总成及待检测总成上加放油油嘴配合的自动加油工装20。1 and 3, the side of the bench support plate 7 close to the test position 2 is provided with an adapter plate 17 that cooperates with the electric drive assembly and the assembly to be detected, and the bench support plate 7 is also provided with a detection plate 17. An air gap detection sensor 18 for the gap between the adapter plate 17 and the electric drive assembly or the assembly to be inspected, and three clamping toolings 19 for clamping the electric drive assembly or the assembly to be inspected are provided on the stand support plate 7 , the side of the bench support plate 7 close to the test position 2 is also provided with an automatic refueling tooling 20 that cooperates with the electric drive assembly and the oil filling nozzle on the to-be-tested assembly.

本实施例中,如图1所示,左负载测功机4和右负载测功机5的输出轴上均设有扭矩传感器21,导轨快速对接装置6上设有膜片联轴器22,台架底座1上通过支架安装有NVH测试工装23,NVH测试工装23位于测试位2上方。In this embodiment, as shown in FIG. 1 , the output shafts of the left load dynamometer 4 and the right load dynamometer 5 are provided with torque sensors 21 , and the guide rail quick docking device 6 is provided with a diaphragm coupling 22 , An NVH test tool 23 is installed on the bench base 1 through a bracket, and the NVH test tool 23 is located above the test position 2 .

本实施例兼容减速器测试的电驱动总成下线测试台架的测试方法,包括如下步骤:The test method of the electric drive assembly offline test bench compatible with the reducer test in this embodiment includes the following steps:

A)转移至总成托盘3:测试电驱动总成时,直接将电驱动总成转移至总成托盘3,测试减速器时,将陪测动力电机安装在减速器上组合成待检测总成,将待检测总成转移至总成托盘3,将强电和水路由作业人员用快速对接头手动连接,其中,通过调整支撑定位销8,使总成托盘3与电驱动总成或待检测总成适配,另外,总成托盘3的初始位置位于台架底座1的外侧,将电驱动总成或待检测总成移至总成托盘3后,总成托盘3通过第一推进装置13在第一水平导轨9上运动至测试位2,然后通过第三推进装置16将第三层托盘12顶升,与台架支撑板7对准,再通过第二推进装置15推动第二层托盘11沿第二水平导轨14向台架支撑板7运动;A) Transfer to the assembly tray 3: When testing the electric drive assembly, directly transfer the electric drive assembly to the assembly tray 3. When testing the reducer, install the accompanying power motor on the reducer to form the assembly to be tested , transfer the assembly to be inspected to the assembly tray 3, and manually connect the strong electricity and water routes with quick butt joints, wherein, by adjusting the support and positioning pins 8, the assembly tray 3 is connected to the electric drive assembly or the to-be-detected The assembly is adapted. In addition, the initial position of the assembly tray 3 is located on the outside of the bench base 1. After the electric drive assembly or the assembly to be tested is moved to the assembly tray 3, the assembly tray 3 passes through the first pushing device 13. Move to the test position 2 on the first horizontal guide rail 9 , and then lift the third layer of trays 12 through the third pusher 16 to align with the bench support plate 7 , and then push the second layer of trays through the second pusher 15 . 11 moves to the gantry support plate 7 along the second horizontal guide rail 14;

B)固定:通过台架支撑板7固定电驱动总成或待检测总成,具体而言,台架支撑板7上的适配板17与电驱动总成或待检测总成配合好后,通过气隙检测传感器18检测适配板17与电驱动总成或待检测总成之间间隙,达到要求后,通过夹紧工装19将电驱动总成或待检测总成夹紧,然后自动加油工装20与电驱动总成或待检测总成上的加放油油嘴对接,加入定量润滑预跑油,同时,NVH测试工装23下降,抵住电驱动总成或待检测总成,再将总成托盘3下降,使电驱动总成或待检测总成与总成托盘3脱离;B) Fixing: fix the electric drive assembly or the assembly to be detected by the stand support plate 7, specifically, after the adapter plate 17 on the stand support plate 7 is matched with the electric drive assembly or the assembly to be inspected, The gap between the adapter plate 17 and the electric drive assembly or the assembly to be inspected is detected by the air gap detection sensor 18. After meeting the requirements, the electric drive assembly or the assembly to be inspected is clamped by the clamping tool 19, and then oil is automatically added. The tooling 20 is docked with the oil filling and draining nozzle on the electric drive assembly or the assembly to be tested, and the quantitative lubrication and pre-running oil are added. The complete tray 3 is lowered, so that the electric drive assembly or the assembly to be tested is separated from the assembly tray 3;

C)负载半轴对接:左负载测功机4和右负载测功机5均通过导轨快速对接装置6与测试位2上的电驱动总成或待检测总成对接;C) docking of the load half shaft: the left load dynamometer 4 and the right load dynamometer 5 are connected to the electric drive assembly or the assembly to be detected on the test position 2 through the guide rail quick docking device 6;

D)测试:对电驱动总成或待检测总成在台架设定的自动程序下自动进行各项测试,在本实施例中,测试项目按照《电动汽车一体化电驱动总成系统测评规范》的相关测试要求,用户也可设设定其他客户要求的自动循环工况;D) Test: The electric drive assembly or the assembly to be tested is automatically tested under the automatic program set by the bench. In this embodiment, the test items are in accordance with the "Evaluation Specification for Electric Vehicle Integrated Electric Drive Assembly System" 》, the user can also set the automatic cycle conditions required by other customers;

E)测试结束:作业人员抽拔强电和水路,左负载测功机4和右负载测功机5均通过导轨快速对接装置6与测试位2上的电驱动总成或待检测总成分离,总成托盘3上升与电驱动总成或待检测总成贴合后,台架支撑板7松开电驱动总成或待检测总成,总成托盘3回位,将电驱动总成下线转移至其他工位,或将待检测总成上的减速器拆下转移至其他工位。E) The end of the test: the operator pulls out the strong electricity and the waterway, the left load dynamometer 4 and the right load dynamometer 5 are separated from the electric drive assembly or the assembly to be tested on the test position 2 through the guide rail quick docking device 6 , after the assembly tray 3 is lifted up and attached to the electric drive assembly or the assembly to be inspected, the stand support plate 7 releases the electric drive assembly or the assembly to be inspected, the assembly tray 3 returns, and the electric drive assembly is lowered Transfer the line to another station, or remove the reducer on the assembly to be tested and transfer it to another station.

本发明兼容减速器测试的电驱动总成下线测试台架及其测试方法,通过电驱动总成下线测试台架进行减速器测试,只需要一个台架即可进行电驱动总成和减速器的测试,大幅度减少了资源的浪费,降低了生产成本;且通过总成托盘3上高度可调整的支撑定位销8,能够适配不同的电驱动总成和减速器,兼容性强,且通过调整支撑定位销8提高了支撑的稳定性;另外,可以根据排产自由实现电驱动总成和减速器的测试安排,针对不同的测试产品从而实现不同的测试功能,能满足特定工况下的测试要求。The electric drive assembly off-line test bench compatible with the reducer test of the present invention and the test method thereof, the reducer test is carried out through the electric drive assembly off-line test bench, and only one bench is needed to carry out the electric drive assembly and deceleration. The test of the electric drive greatly reduces the waste of resources and reduces the production cost; and through the height-adjustable support and positioning pins 8 on the assembly tray 3, it can be adapted to different electric drive assemblies and reducers, with strong compatibility. And the stability of the support is improved by adjusting the support positioning pin 8; in addition, the test arrangement of the electric drive assembly and the reducer can be freely realized according to the production scheduling, and different test functions can be realized for different test products, which can meet specific working conditions. test requirements below.

Claims (14)

1. The utility model provides a compatible electric drive assembly test bench that rolls off production line of reduction gear test, includes rack base (1), be equipped with test position (2) of placing the electric drive assembly on rack base (1), test position (2) below is provided with assembly tray (3), still be equipped with on rack base (1) and be located respectively the left load dynamometer (4) and the right load dynamometer (5) of test position (2) both sides, left side load dynamometer (4) and right load dynamometer (5) all through quick interfacing apparatus of guide rail (6) with the butt joint of electric drive assembly on the test position (2), one side of test position (2) is equipped with fixedly the rack backup pad (7) of electric drive assembly, its characterized in that: still including installing the company's of company on the reduction gear and survey motor power, company survey motor power with the reduction gear makes up and waits to detect the assembly, it can fix to detect the assembly on rack backup pad (7), it detects when examining the assembly and detects, left side load dynamometer (4) and right load dynamometer (5) all pass through quick interfacing apparatus of guide rail (6) with the assembly butt joint that detects of (2) on the test position.
2. The electrical drive assembly off-line test bench compatible with retarder testing of claim 1, further comprising: the assembly tray (3) is provided with a plurality of supporting and positioning pins (8) with adjustable height and position.
3. The electrical drive assembly off-line test bench compatible with retarder testing of claim 1, further comprising: the two sides of the test position (2) are provided with first horizontal guide rails (9) perpendicular to the rack base (1), the assembly tray (3) is positioned on the first horizontal guide rails (9), the assembly tray (3) is a three-layer mechanism, the assembly tray (3) comprises a first layer tray (10), a second layer tray (11) arranged on the first layer tray (10) and a third layer tray (12) arranged on the second layer tray (11) from bottom to top, the first layer tray (10) is positioned on the first horizontal guide rails (9), the bottom of the first layer tray (10) is provided with a first propelling device (13) for propelling the first layer tray (10) to move on the first horizontal guide rails (9), and second horizontal guide rails (14) perpendicular to the first horizontal guide rails (9) are arranged between the first layer tray (10) and the second layer tray (11), and a second propelling device (15) for pushing the second layer tray (11) to move on the second horizontal guide rail (14) is arranged at the bottom of the second layer tray (11), and a third propelling device (16) for jacking the third layer tray (12) from the second layer tray (11) is arranged on the third layer tray (12).
4. The electrical drive assembly off-line test bench compatible with retarder testing of claim 1, further comprising: one side of the rack support plate (7) close to the test position (2) is provided with an adapter plate (17) matched with the electric drive assembly and the assembly to be detected, the rack support plate (7) is further provided with an air gap detection sensor (18) for detecting a gap between the adapter plate (17) and the electric drive assembly or the assembly to be detected, and the rack support plate (7) is provided with at least three clamping tools (19) for clamping the electric drive assembly or the assembly to be detected.
5. The electrical drive assembly off-line test bench compatible with retarder testing of claim 1, further comprising: and an automatic oiling tool (20) matched with the electric drive assembly and an oil discharge nozzle added on the assembly to be detected is further arranged on one side, close to the test position (2), of the rack support plate (7).
6. The electrical drive assembly off-line test bench compatible with retarder testing of claim 1, further comprising: and torque sensors (21) are arranged on output shafts of the left load dynamometer (4) and the right load dynamometer (5).
7. The electrical drive assembly off-line test bench compatible with retarder testing of claim 1, further comprising: and a diaphragm coupling (22) is arranged on the guide rail quick butt joint device (6).
8. The electrical drive assembly off-line test bench compatible with retarder testing of claim 1, further comprising: the NVH test tool (23) is installed on the rack base (1) through a support, and the NVH test tool (23) is located above the test position (2).
9. A method for testing an electric drive assembly off-line test bench compatible with retarder testing according to claim 1, comprising the steps of: the method comprises the following steps:
A) transfer to assembly tray (3): when the electric drive assembly is tested, the electric drive assembly is directly transferred to the assembly tray (3), when the speed reducer is tested, the accompanied power motor is installed on the speed reducer to form an assembly to be detected, the assembly to be detected is transferred to the assembly tray (3), and strong electricity and water circuits are manually connected by an operator through a quick butt joint;
B) fixing: fixing the electric drive assembly or the assembly to be detected through the rack support plate (7), and then descending the assembly tray (3) to separate the electric drive assembly or the assembly to be detected from the assembly tray (3);
C) butt joint of load half shafts: the left load dynamometer (4) and the right load dynamometer (5) are in butt joint with the electric drive assembly or the assembly to be detected on the test position (2) through the guide rail quick butt joint device (6);
D) and (3) testing: automatically carrying out various tests on the electric drive assembly or the assembly to be detected under an automatic program set by the rack;
E) and (4) finishing the test: heavy current and water route are drawn and drawn to the operating personnel, left side load dynamometer (4) and right load dynamometer (5) are all passed through guide rail quick interfacing apparatus (6) with on test position (2) the electric drive assembly or wait to detect the assembly separation, assembly tray (3) rise with the electric drive assembly or wait to detect the assembly laminating back, rack backup pad (7) loosen the electric drive assembly or wait to detect the assembly, assembly tray (3) return will the electric drive assembly rolls off the production line and shifts to other stations, or will it shifts to other stations to wait to detect the reduction gear of detecting on the assembly and pull down.
10. The method of testing the electrical drive assembly off-line test rack compatible with retarder testing of claim 9, further comprising: a plurality of supporting positioning pins (8) with adjustable height and position are arranged on the assembly tray (3), and in the step A), when the electric drive assembly or the assembly to be detected moves to the assembly tray (3), the assembly tray (3) is matched with the electric drive assembly or the assembly to be detected by adjusting the supporting positioning pins (8).
11. The method of testing the electrical drive assembly off-line test rack compatible with retarder testing of claim 9, further comprising: the two sides of the test position (2) are provided with first horizontal guide rails (9) perpendicular to the rack base (1), the assembly tray (3) is positioned on the first horizontal guide rails (9), the assembly tray (3) is a three-layer mechanism, the assembly tray (3) comprises a first layer tray (10), a second layer tray (11) arranged on the first layer tray (10) and a third layer tray (12) arranged on the second layer tray (11) from bottom to top, the first layer tray (10) is positioned on the first horizontal guide rails (9), the bottom of the first layer tray (10) is provided with a first propelling device (13) for propelling the first layer tray (10) to move on the first horizontal guide rails (9), and second horizontal guide rails (14) perpendicular to the first horizontal guide rails (9) are arranged between the first layer tray (10) and the second layer tray (11), a second pushing device (15) for pushing the second layer tray (11) to move on the second horizontal guide rail (14) is arranged at the bottom of the second layer tray (11), a third pushing device (16) for jacking the third layer tray (12) from the second layer tray (11) is arranged on the third layer tray (12), in the step A), the initial position of the assembly tray (3) is located at the outer side of the rack base (1), after the electric drive assembly or the assembly to be detected is moved to the assembly tray (3), the assembly tray (3) moves to the test position (2) on the first horizontal guide rail (9) through the first pushing device (13), then the third layer tray (12) is jacked through the third pushing device (16) and aligned with the rack support plate (7), and then the second pushing device (15) pushes the second layer tray (11) to move along the second horizontal guide rail (14) The rail (14) moves towards the gantry support plate (7).
12. The method of testing the electrical drive assembly off-line test rack compatible with retarder testing of claim 9, further comprising: an adaptive plate (17) matched with the electric drive assembly and the assembly to be detected is arranged on one side of the rack support plate (7) close to the test position (2), an air gap detection sensor (18) for detecting a gap between the adapter plate (17) and the electric drive assembly or the assembly to be detected is also arranged on the stand support plate (7), at least three clamping tools (19) for clamping the electric drive assembly or the assembly to be detected are arranged on the rack support plate (7), in the step B), after an adapter plate (17) on the rack support plate (7) is matched with the electric drive assembly or the assembly to be detected, the gap between the adapter plate (17) and the electric drive assembly or the assembly to be detected is detected by the air gap detection sensor (18), and after the requirement is met, and clamping the electric drive assembly or the assembly to be detected through the clamping tool (19).
13. The method of testing the electrical drive assembly off-line test rack compatible with retarder testing of claim 9, further comprising: and an automatic oiling tool (20) matched with an oil adding and discharging nozzle on the electric drive assembly and the assembly to be detected is further arranged on one side, close to the test position (2), of the rack support plate (7), in the step B), after the electric drive assembly or the assembly to be detected is fixed through the rack support plate (7), the automatic oiling tool (20) is in butt joint with the oil adding and discharging nozzle on the electric drive assembly or the assembly to be detected, and quantitative lubrication is added to pre-drain oil.
14. The method of testing the electrical drive assembly off-line test rack compatible with retarder testing of claim 9, further comprising: the NVH test tool (23) is mounted on the rack base (1) through a support, the NVH test tool (23) is located above the test position (2), and in the step B), after the electric drive assembly or the assembly to be detected is fixed through the rack supporting plate (7), the NVH test tool (23) descends to abut against the electric drive assembly or the assembly to be detected.
CN202010550975.7A 2020-06-16 2020-06-16 Electric drive assembly offline test bench compatible with speed reducer test and test method thereof Pending CN111638454A (en)

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