CN111635784A - Coking chemical product recovery method and coking chemical product recovery system - Google Patents
Coking chemical product recovery method and coking chemical product recovery system Download PDFInfo
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- 238000004939 coking Methods 0.000 title claims abstract description 44
- 239000000126 substance Substances 0.000 title claims abstract description 40
- 238000011027 product recovery Methods 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000011084 recovery Methods 0.000 claims abstract description 45
- 239000012535 impurity Substances 0.000 claims abstract description 27
- 238000001816 cooling Methods 0.000 claims abstract description 16
- 238000000746 purification Methods 0.000 claims abstract description 15
- 239000007787 solid Substances 0.000 claims description 69
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 34
- 238000009833 condensation Methods 0.000 claims description 29
- 230000005494 condensation Effects 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 24
- 238000010521 absorption reaction Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 15
- 239000000571 coke Substances 0.000 claims description 11
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 7
- 239000000428 dust Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 238000009423 ventilation Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims 1
- 239000002912 waste gas Substances 0.000 abstract description 105
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 8
- 239000002351 wastewater Substances 0.000 abstract description 6
- 239000003034 coal gas Substances 0.000 abstract 2
- 239000007789 gas Substances 0.000 description 57
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 5
- 235000011114 ammonium hydroxide Nutrition 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- -1 Benzene hydrocarbons Chemical class 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000003763 carbonization Methods 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 238000004065 wastewater treatment Methods 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/04—Purifying combustible gases containing carbon monoxide by cooling to condense non-gaseous materials
- C10K1/046—Reducing the tar content
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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Abstract
本发明公开一种炼焦化学产品回收方法及炼焦化学产品回收系统,所述炼焦化学产品回收方法包括将高温荒煤气降温为一级低温荒煤气,将一级低温荒煤气继续降温为二级低温荒煤气,并冷凝析出第一焦油杂质,将二级低温荒煤气分级净化析出第二焦油杂质,以得到净化的煤气,上述实现方式中,荒煤气显热回收率高,避免了高品质热量降级为接近室温的冷凝水,且不会额外产生大量废水,实现了荒煤气降温净化,并得到不同温度下冷凝出的焦油,便于焦油产品的回收。
The invention discloses a coking chemical product recovery method and a coking chemical product recovery system. The coking chemical product recovery method comprises cooling high-temperature waste gas into primary low-temperature waste gas, and continuing to cool primary low-temperature waste gas into secondary low-temperature waste gas. coal gas, and condensing and separating out the first tar impurities, and purifying the secondary low-temperature waste gas by stages to separate out the second tar impurities, so as to obtain purified coal gas. The condensed water close to room temperature will not generate a large amount of waste water, realize the cooling and purification of waste gas, and obtain tar condensed at different temperatures, which is convenient for the recovery of tar products.
Description
技术领域technical field
本发明涉及荒煤气处理技术领域,特别涉及一种炼焦化学产品回收方法及炼焦化学产品回收系统。The invention relates to the technical field of waste gas treatment, in particular to a recovery method for coking chemical products and a recovery system for coking chemical products.
背景技术Background technique
配合煤在炭化室高温炼焦时,生成的主要产物是焦炭,同时生成荒煤气,从炭化室上部出来的荒煤气温度在600~850℃,荒煤气在上升管与喷洒的热氨水换热,荒煤气温度降到82~88℃,在此过程中,高温荒煤气的高温显热为氨水蒸发的潜热所吸收,并最终退变为低温度的冷凝水,荒煤气的高温显热不仅没有得到有效利用,反而增加了废水处理系统的负担,且因为部分焦油与氨水混合不利于焦油产品的回收。When coking coal is coking at high temperature in the carbonization chamber, the main product produced is coke, and waste gas is generated at the same time. The temperature of the gas drops to 82-88°C. During this process, the high-temperature sensible heat of the high-temperature waste gas is absorbed by the latent heat of evaporation of ammonia water, and eventually degenerates into low-temperature condensed water. The high-temperature sensible heat of the waste gas is not only not effectively obtained. Utilization, on the contrary, increases the burden on the wastewater treatment system, and because part of the tar is mixed with ammonia water, it is not conducive to the recovery of tar products.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的是提出一种炼焦化学产品回收方法及炼焦化学产品回收系统,旨在解决现有的炼焦化学产品回收系统存在大量废水产生且因为部分焦油与氨水混合不利于焦油产品的回收的问题。The main purpose of the present invention is to propose a coking chemical product recovery method and a coking chemical product recovery system, aiming to solve the problem that a large amount of waste water is generated in the existing coking chemical product recovery system and the mixing of some tar and ammonia water is not conducive to the recovery of the tar product. question.
为实现上述目的,本发明提出一种炼焦化学产品回收方法,包括:To achieve the above object, the present invention proposes a method for recovering a coking chemical product, comprising:
将高温荒煤气降温为一级低温荒煤气;Cool the high-temperature waste gas to the first-grade low-temperature waste gas;
将所述一级低温荒煤气继续降温为二级低温荒煤气,并冷凝析出第一焦油杂质;Continue to cool down the first-level low-temperature waste gas into second-level low-temperature waste gas, and condense and separate out the first tar impurities;
将所述二级低温荒煤气分级净化析出第二焦油杂质,以得到净化的煤气。The second tar impurities are separated out by grading and purifying the secondary low-temperature waste gas, so as to obtain purified gas.
可选的,所述高温荒煤气的温度为T1,且600℃≤T1≤850℃;和/或,Optionally, the temperature of the high-temperature raw gas is T1, and 600°C≤T1≤850°C; and/or,
所述一级低温荒煤气的温度为T2,且150℃≤T2≤250℃;和/或,The temperature of the first-grade low-temperature waste gas is T2, and 150°C≤T2≤250°C; and/or,
所述二级低温荒煤气的温度为T3,且20℃≤T3≤30℃;和/或,The temperature of the secondary low-temperature waste gas is T3, and 20°C≤T3≤30°C; and/or,
所述第二焦油杂质包括焦油、萘以及粗苯中的一种或者多种。The second tar impurities include one or more of tar, naphthalene and crude benzene.
本发明还提出一种炼焦化学产品回收系统,所述炼焦化学产品回收系统包括:The present invention also proposes a coking chemical product recovery system, the coking chemical product recovery system includes:
显热回收系统,用于使高温荒煤气降温为一级低温荒煤气;Sensible heat recovery system, used to cool the high-temperature waste gas to the first-grade low-temperature waste gas;
冷凝系统,所述冷凝系统的气体入口与所述显热回收系统的气体出口相连通,用于使得所述一级低温荒煤气继续降温为二级低温荒煤气,并冷凝析出第一焦油杂质;以及,a condensation system, the gas inlet of the condensation system is communicated with the gas outlet of the sensible heat recovery system, so that the first-level low-temperature waste gas is continuously cooled to the second-level low-temperature waste gas, and the first tar impurities are condensed and separated; as well as,
多级净化系统,所述多级净化系统的气体入口与所述冷凝系统的气体出口相连通,用于将所述二级低温荒煤气分级净化析出第二焦油杂质,以得到净化的煤气。A multi-stage purification system, the gas inlet of the multi-stage purification system is communicated with the gas outlet of the condensation system, and is used for grading purification of the secondary low-temperature waste gas to separate out the second tar impurities to obtain purified gas.
可选的,所述显热回收系统包括呈立式设置的热回收塔,所述热回收塔内具有换热腔,所述换热腔的内侧壁贯设有进气口、出气口、送料口及排料口;Optionally, the sensible heat recovery system includes a vertical heat recovery tower, the heat recovery tower has a heat exchange cavity, and the inner side wall of the heat exchange cavity is provided with an air inlet, an air outlet, and a feeding port. port and discharge port;
自所述进气口导入所述高温荒煤气至所述换热腔,自所述送料口导入吸热固态介质至所述换热腔内,所述吸热固态介质与所述高温荒煤气混合换热,以使所述高温荒煤气降温为所述一级低温荒煤气并从所述出气口排出,所述吸热固态介质升温为高温的吸热固态介质并从所述排料口排出;The high-temperature waste gas is introduced from the air inlet to the heat exchange chamber, and the heat-absorbing solid medium is introduced into the heat-exchange chamber from the feed port, and the heat-absorbing solid medium is mixed with the high-temperature waste gas. heat exchange, so that the high-temperature waste gas is cooled to the first-stage low-temperature waste gas and discharged from the gas outlet, and the heat-absorbing solid medium is heated to a high-temperature endothermic solid medium and discharged from the discharge port;
其中,所述出气口对应为所述显热回收系统的气体出口。Wherein, the gas outlet corresponds to the gas outlet of the sensible heat recovery system.
可选的,所述显热回收系统还包括:Optionally, the sensible heat recovery system further includes:
通气装置,包括安装至所述进气口的进气管道,用以向所述换热腔内输送所述高温荒煤气;以及,a ventilation device, including an air inlet pipe installed to the air inlet, and used to transport the high-temperature raw gas into the heat exchange chamber; and,
供料装置,包括安装至所述送料口的送料管道,用以向所述换热腔内输送吸热固态介质。The feeding device includes a feeding pipeline installed to the feeding port, and is used to transport the heat-absorbing solid medium into the heat exchange chamber.
可选的,所述送料管道包括压力管道以及物料管道,所述压力管道连通至所述换热腔内,所述物料管道连通至所述压力管道内,所述物料管道内运输所述吸热固态介质,所述压力管道内通有压力气体,所述压力气体用以驱动所述吸热固态介质进入所述换热腔内与所述高温荒煤气混合。Optionally, the feeding pipeline includes a pressure pipeline and a material pipeline, the pressure pipeline is connected to the heat exchange chamber, the material pipeline is connected to the pressure pipeline, and the heat absorption pipeline is transported in the material pipeline. A solid medium, a pressure gas is passed through the pressure pipeline, and the pressure gas is used to drive the heat-absorbing solid medium to enter the heat exchange chamber to be mixed with the high-temperature waste gas.
可选的,所述换热腔具有由下至上呈相对设置的进气端以及出气端,所述进气口设置在所述进气端的内侧壁上,所述出气口设置在所述出气端的内侧壁上,所述送料口设置在所述进气端以及所述出气端之间;和/或,Optionally, the heat exchange cavity has an air inlet end and an air outlet end arranged oppositely from bottom to top, the air inlet is arranged on the inner side wall of the air inlet end, and the air outlet is arranged on the side of the air outlet end. On the inner side wall, the feeding port is arranged between the air inlet end and the air outlet end; and/or,
所述送料口设置有入料管道,所述排料口设置有排料管道,所述入料管道和所述排料管道内均设置有螺旋输料机构,所述螺旋输料机构用于将所述吸热固态介质经所述入料管道送至所述换热腔内或将所述换热腔内的吸热固态介质经所述排料管道排出所述换热腔;和/或,The feeding port is provided with a feeding pipe, the discharging port is provided with a discharging pipe, and both the feeding pipe and the discharging pipe are provided with a screw conveying mechanism, and the screw conveying mechanism is used to The endothermic solid medium is sent into the heat exchange chamber through the feed pipe or the heat endothermic solid medium in the heat exchange chamber is discharged from the heat exchange chamber through the discharge pipe; and/or,
所述出气口与所述冷凝系统的气体入口之间设置有旋风除尘器,用于除去所述一级低温荒煤气中混有的所述吸热固态介质。A cyclone dust collector is arranged between the gas outlet and the gas inlet of the condensation system for removing the heat-absorbing solid medium mixed in the first-stage low-temperature waste gas.
可选的,所述进气口设于所述换热腔的下部,所述送料口设于所述换热腔的上部,所述换热腔内设置有落料组件,所述落料组件处于所述进气口和所述送料口之间,所述落料组件包括:Optionally, the air inlet is arranged at the lower part of the heat exchange cavity, the feed port is arranged at the upper part of the heat exchange cavity, and a blanking component is arranged in the heat exchange cavity, and the blanking component is arranged in the heat exchange cavity. Located between the air inlet and the feeding port, the blanking assembly includes:
多组挡板组,多组所述挡板组沿上下向间隔设于所述换热腔内壁面,各组挡板组均包括多个挡板,多个所述挡板沿所述安装腔内壁面周向间隔设置,处于同一挡板组内相邻两个所述挡板之间形成用于向所述换热腔中部位置导料的导料过道;A plurality of baffle groups are arranged on the inner wall surface of the heat exchange cavity at intervals in the up-down direction, and each baffle group includes a plurality of baffles, and a plurality of the baffles are arranged along the installation cavity. The inner wall surface is arranged at intervals in the circumferential direction, and a material guiding passage for guiding material to the middle position of the heat exchange cavity is formed between two adjacent baffles in the same baffle group;
导柱,所述导柱沿上下向延伸设置,且设于所述换热腔中部位置,所述导柱侧表面凸设有多个环形导向台,多个所述环形导向台与多组所述挡板组呈交错设置,所述环形导向台用以承接自处于上方的所述导料过道导入的吸热固态介质,并将所述吸热固态介质继续导向至处于下方的所述导料过道内。A guide post, the guide post is extended in the up-down direction, and is arranged in the middle of the heat exchange chamber, and a plurality of annular guide platforms are protruded from the side surface of the guide post. The baffle groups are arranged in a staggered manner, and the annular guide table is used to receive the heat-absorbing solid medium introduced from the material-guiding aisle above, and continue to guide the heat-absorbing solid medium to the guide material below. Inside the aisle.
可选的,所述挡板的上端面朝下倾斜设置以形成第一引导斜面;和/或,Optionally, the upper end face of the baffle plate is inclined downward to form a first guide slope; and/or,
所述环形导向台的上端面朝下倾斜设置以形成第二引导斜面;和/或,The upper end of the annular guide platform is inclined downward to form a second guide slope; and/or,
所述挡板的上端面朝和/或所述环形导向台的上端面设置有多个分流球形凸起。The upper end face of the baffle plate faces and/or the upper end face of the annular guide table is provided with a plurality of diverting spherical protrusions.
可选的,所述冷凝系统包括多个冷凝器,多个所述冷凝器均包括冷凝入气口和冷凝排气口,相邻两个所述冷凝器中,一个所述冷凝器的冷凝入气口和另一个所述冷凝排气口相连通,且靠近所述显热回收系统的冷凝器的冷凝入气口为所述冷凝系统的气体入口,靠近所述多级净化系统的冷凝器的冷凝排气口为所述冷凝系统的气体出口。Optionally, the condensation system includes a plurality of condensers, and each of the plurality of condensers includes a condensation gas inlet and a condensation gas outlet, and in two adjacent condensers, the condensation gas inlet of one of the condensers. It is communicated with another said condensation exhaust port, and the condensation gas inlet close to the condenser of the sensible heat recovery system is the gas inlet of the condensation system, and the condensation exhaust gas close to the condenser of the multi-stage purification system The port is the gas outlet of the condensation system.
本发明的技术方案中,将高温荒煤气降温为一级低温荒煤气,将所述一级低温荒煤气继续降温为二级低温荒煤气,并冷凝析出第一焦油杂质,将所述二级低温荒煤气分级净化析出第二焦油杂质,以得到净化的煤气,上述实现方式中,没有产生大量废水,实现了荒煤气降温净化,并得出不同温度下冷凝出的焦油杂质,便于焦油产品的回收。In the technical scheme of the present invention, the high-temperature waste gas is cooled to the first-stage low-temperature waste gas, the first-stage low-temperature waste gas is continuously cooled to the second-stage low-temperature waste gas, and the first tar impurities are condensed and separated out, and the second-stage low-temperature waste gas is cooled. The second tar impurities are separated out from the waste gas by grading purification, so as to obtain purified gas. In the above implementation manner, a large amount of waste water is not generated, the cooling and purification of the waste gas is realized, and the tar impurities condensed at different temperatures are obtained, which is convenient for the recovery of tar products. .
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained according to the structures shown in these drawings without creative efforts.
图1为本发明提供的炼焦化学产品回收方法的流程图;Fig. 1 is the flow chart of the coking chemical product recovery method provided by the invention;
图2为本发明提供的炼焦化学产品回收系统中显热回收系统的第一实施例的结构示意图;2 is a schematic structural diagram of the first embodiment of the sensible heat recovery system in the coking chemical product recovery system provided by the present invention;
图3为本发明提供的炼焦化学产品回收系统中显热回收系统的第二实施例的结构示意图;3 is a schematic structural diagram of a second embodiment of a sensible heat recovery system in a coking chemical product recovery system provided by the present invention;
图4为本发明提供的炼焦化学产品回收系统中显热回收系统的第三实施例的结构示意图;4 is a schematic structural diagram of a third embodiment of a sensible heat recovery system in a coking chemical product recovery system provided by the present invention;
图5为本发明提供的第三实施例的俯视结构示意图。FIG. 5 is a schematic top-view structural diagram of a third embodiment provided by the present invention.
附图标号说明:Description of reference numbers:
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization, functional characteristics and advantages of the present invention will be further described with reference to the accompanying drawings in conjunction with the embodiments.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要说明,若本发明实施例中有涉及方向性指示,则该方向性指示仅用于解释在某一特定姿态下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that, if there is a directional indication involved in the embodiment of the present invention, the directional indication is only used to explain the relative positional relationship, motion, etc. between the components under a certain posture. If the specific posture changes , the directional indication changes accordingly.
另外,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for the purpose of description, and should not be construed as indicating or implying Its relative importance or implicitly indicates the number of technical features indicated. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. , is not within the scope of protection required by the present invention.
配合煤在炭化室高温炼焦时,生成的主要产物是焦炭,同时生成荒煤气,从炭化室上部出来的荒煤气温度在600~850℃,荒煤气在上升管与喷洒的热氨水换热,荒煤气温度降到82~88℃,在此过程中,高温荒煤气的高温显热为氨水蒸发的潜热所吸收,并最终退变为低温度的冷凝水,荒煤气的高温显热不仅没有得到有效利用,反而增加了废水处理系统的负担,且因为部分焦油与氨水混合不利于焦油产品的回收。When coking coal is coking at high temperature in the carbonization chamber, the main product produced is coke, and waste gas is generated at the same time. The temperature of the gas drops to 82-88°C. During this process, the high-temperature sensible heat of the high-temperature waste gas is absorbed by the latent heat of evaporation of ammonia water, and eventually degenerates into low-temperature condensed water. The high-temperature sensible heat of the waste gas is not only not effectively obtained. Utilization, on the contrary, increases the burden on the wastewater treatment system, and because part of the tar is mixed with ammonia water, it is not conducive to the recovery of tar products.
本发明提供一种炼焦化学产品回收方法及炼焦化学产品回收系统,其中,图1为本发明提供的炼焦化学产品回收方法的流程图,图2至图4为发明提供的炼焦化学产品回收系统中显热回收系统的三个实施例。The present invention provides a coking chemical product recovery method and a coking chemical product recovery system, wherein, FIG. 1 is a flow chart of the coking chemical product recovery method provided by the present invention, and FIGS. 2 to 4 are the coking chemical product recovery system provided by the present invention. Three examples of sensible heat recovery systems.
请参阅图2和图3,本发明提供一种炼焦化学产品回收系统,包括显热回收系统100,冷凝系统200、多级净化系统,所述显热回收系统100用于使高温荒煤气降温为一级低温荒煤气,所述冷凝系统200的气体入口与所述显热回收系统100的气体出口相连通,用于使得所述一级低温荒煤气继续降温为二级低温荒煤气,并冷凝析出第一焦油杂质,所述多级净化系统的气体入口与所述冷凝系统200的气体出口相连通,用于将所述二级低温荒煤气分级净化析出第二焦油杂质,以得到净化的煤气,上述炼焦化学产品回收系统中,实现对所述高温荒煤气的降温并将高温荒煤气净化为净化的煤气,没有额外产生大量废水,并得到不同温度下冷凝出的焦油杂质,便于焦油产品的回收。2 and 3, the present invention provides a coking chemical product recovery system, including a sensible
具体地,所述显热回收系统100包括呈立式设置的热回收塔1,所述热回收塔1内具有换热腔11,所述换热腔的内侧壁贯设有进气口12、出气口13、送料口14及排料口15,自所述进气口12导入所述高温荒煤气至所述换热腔11,自所述送料口14导入吸热固态介质至所述换热腔11内,所述吸热固态介质与所述高温荒煤气混合换热,以使所述高温荒煤气降温为所述一级低温荒煤气并从所述出气口13排出,所述吸热固态介质升温为高温的吸热固态介质并从所述排料口15排出,其中,所述出气口13对应为所述显热回收系统100的气体出口,上述实现方式中,通过所述吸热固态介质与所述高温荒煤气混合换热,实现了所述高温荒煤气降温,且避免了炼焦化学产品回收过程中产生大量废水。Specifically, the sensible
需要说明的是,上述的高温荒煤气、一级低温荒煤气、二级低温荒煤气及高温的吸热固态介质中的高温、低温是相对的,在本申请的实施例中,高温荒煤气是指温度在600~850℃的荒煤气,所述一级低温荒煤气是指经过降温后温度低于所述高温荒煤气的荒煤气,所述二级低温荒煤气是指经过降温后温度低于所述一级低温荒煤气的荒煤气,且所述吸热固态介质升温为高温的吸热固态介质中的高温也只是温度高于未与所述高温荒煤气混合换热的吸热固态介质的温度,具体地,所述一级低温荒煤气、二级低温荒煤气及高温的吸热固态介质中的高温和低温的温度在具体实施例中存在不同,本申请对此不做限定。It should be noted that the high temperature and low temperature in the above-mentioned high-temperature waste gas, primary low-temperature waste gas, secondary low-temperature waste gas and high-temperature endothermic solid medium are relative. In the embodiment of the present application, the high-temperature waste gas is Refers to the waste gas with a temperature of 600 to 850°C, the first-grade low-temperature waste gas refers to the waste gas whose temperature is lower than the high-temperature waste gas after cooling, and the secondary low-temperature waste gas refers to the temperature after cooling is lower than The waste gas of the first-stage low-temperature waste gas, and the high temperature in the heat-absorbing solid medium in which the heat-absorbing solid medium is heated to a high temperature is only higher than that in the heat-absorbing solid medium that is not mixed with the high-temperature waste gas for heat exchange. The temperature, specifically, the high temperature and low temperature in the first-stage low-temperature waste gas, the second-stage low-temperature waste gas, and the high-temperature endothermic solid medium are different in specific embodiments, which are not limited in this application.
图2为本申请提供的显热回收系统100的第一个实施例中,参照图2,所述显热回收系统100还包括通气装置和供料装置,所述通气装置包括安装至所述进气口12的进气管道2,通过所述进气管道2向所述换热腔11内输送所述高温荒煤气,所述供料装置包括安装至所述送料口14的送料管道3,通过所述送料管道3向所述换热腔11内输送吸热固态介质,如此实现了向所述换热腔11内送入所述高温荒煤气和所述吸热固态介质。FIG. 2 is the first embodiment of the sensible
进一步地,所述送料管道3包括压力管道31以及物料管道32,所述压力管道31连通至所述换热腔11内,所述物料管道32连通至所述压力管道31内,所述物料管道32内运输所述吸热固态介质,所述压力管道31内通有压力气体,所述压力气体用以驱动所述吸热固态介质进入所述换热腔11内与所述高温荒煤气混合,如此设置,使得通过所述压力气体驱动以进入所述换热腔11内的所述吸热固态介质能够充分与高温荒煤气混合,提高了换热效率。Further, the feeding
图3为本申请提供的显热回收系统100的第二个实施例中,参照图3,所述换热腔11具有由下至上呈相对设置的进气端以及出气端,所述进气口12设置在所述进气端的内侧壁上,所述出气口13设置在所述出气端的内侧壁上,所述送料口14设置在所述进气端以及所述出气端之间,如此设置,所述高温荒煤气由下至上上升过程中与吸热固态介质进行混合换热,增大了所述高温荒煤气与所述吸热固态介质混合接触的时间,换热效果好。FIG. 3 is a second embodiment of the sensible
实现将所述吸热固态介质送入和排出所述换热腔11的实现方式有多种,具体地,参照图3,所述送料口14设置有入料管道4,所述排料口15设置有排料管道5,所述入料管道4和所述排料管道5内均设置有螺旋输料机构6,通过所述螺旋输料机构6将所述吸热固态介质经所述入料管道4送至所述换热腔11内,将所述换热腔11内的吸热固态介质经所述排料管道5排出所述换热腔11,如此设置,提高了吸热固态介质送入和排出所述换热腔11的的效率。There are many ways to realize the delivery of the heat-absorbing solid medium into and out of the
具体地,所述螺旋输料机构6包括转动安装于所述入料管道4或所述排料管道5内的输送杆61,所述输送杆61的外表面设置有沿所述入料管道4或所述排料管道5的轴向延伸设置的螺旋叶片62,所述螺旋叶片62用于推动所述吸热固态介质进入或排出所述换热腔11,且所述吸热固态介质在进入或排出所述换热腔11时,对所述送料口14和所述排料口15起到密封的作用,避免高温荒煤气从所述送料口14和所述排料口15泄露。Specifically, the screw conveying mechanism 6 includes a conveying
考虑到经过所述显热回收系统100降温后的所述一级低温荒煤气中混合有吸热固态介质,在所述出气口13与所述冷凝系统200的气体入口之间设置有旋风除尘器7,通过所述旋风除尘器7除去所述一级低温荒煤气中混有的所述吸热固态介质,避免吸热固态介质随所述一级低温荒煤气进入所述冷凝系统200,导致所述冷凝系统200故障。Considering that the first-stage low-temperature waste gas cooled by the sensible
图4至图5为本申请提供的显热回收系统100的第三个实施例中,参照图4和图5,所述进气口12设于所述换热腔11的下部,所述送料口14设于所述换热腔11的上部,所述换热腔11内设置有落料组件8,所述落料组件8处于所述进气口12和所述送料口14之间,所述落料组件8包括多组挡板组和导柱81,多组所述挡板组沿上下向间隔设于所述换热腔11内壁面,各组挡板组均包括多个挡板821,多个所述挡板821沿所述换热腔11内壁面周向间隔设置,处于同一挡板组内相邻两个所述挡板821之间形成用于向所述换热腔11中部位置导料的导料过道a,所述导柱81沿上下向延伸设置,且设于所述换热腔11中部位置,所述导柱81侧表面凸设有多个环形导向台811,多个所述环形导向台811与多组所述挡板组呈交错设置,通过所述环形导向台811承接自处于上方的所述导料过道a导入的吸热固态介质,并将所述吸热固态介质继续导向至处于下方的所述导料过道a内,如此,使得自设于所述换热腔11的下部的进气口12输送的所述高温荒煤气上升与下落的所述吸热固态介质混合换热,换热效果好。4 to 5 are the third embodiment of the sensible
为了便于所述吸热固态介质下落,参照图3,所述挡板821的上端面朝下倾斜设置以形成第一引导斜面,当所述吸热固态介质落入所述第一引导斜面,所述吸热固态介质在自身重力的作用下自第一引导斜面落入所述导料过道a。当然所述环形导向台811的上端面也可朝下倾斜设置以形成第二引导斜面,如此设置,当所述吸热固态介质落入所述第二引导斜面,所述吸热固态介质在自身重力的作用下自第二引导斜面落入所述导料过道a,便于所述吸热固态介质与所述高温荒煤气换热。In order to facilitate the falling of the heat-absorbing solid medium, referring to FIG. 3 , the upper end of the
需要说明的是,所述第一引导斜面和所述第二引导斜面可以同时设置,也可以择一设置,当然,所述第一引导斜面和所述第二引导斜面同时设置效果好。It should be noted that, the first guide slope and the second guide slope may be provided at the same time or alternatively. Of course, the first guide slope and the second guide slope can be arranged at the same time.
为了避免落入所述第一引导斜面和/或所述第二引导斜面的所述吸热固态介质堆积,不利于所述吸热固态介质于所述高温荒煤气换热,所述挡板821的上端面朝和/或所述环形导向台811的上端面设置有多个分流球形凸起,多个所述分流球形凸起使得所述吸热固态介质分布均匀,避免堆积。使得换热效果好。In order to avoid the accumulation of the heat-absorbing solid medium falling on the first guiding slope and/or the second guiding slope, which is not conducive to the heat exchange between the heat-absorbing solid medium and the high-temperature raw gas, the
需要说明的是在本申请的其他实施例中也可以设置所述气体分布器9以使所述高温荒煤气与所述吸热固态介质充分混合,提高换热效果。It should be noted that in other embodiments of the present application, the gas distributor 9 may also be provided to fully mix the high-temperature raw gas with the heat-absorbing solid medium, thereby improving the heat exchange effect.
所述冷凝系统200包括多个冷凝器,多个所述冷凝器均包括冷凝入气口和冷凝排气口,相邻两个所述冷凝器中,一个所述冷凝器的冷凝入气口和另一个所述冷凝排气口相连通,且靠近所述显热回收系统100的冷凝器的冷凝入气口为所述冷凝系统200的气体入口,靠近所述多级净化系统的冷凝器的冷凝排气口为所述冷凝系统200的气体出口,如此,通过多个冷凝器依次对所述一级低温荒煤气降温,使得降温效果更好。The
具体地,所述冷凝器的种类有很多,比如、水冷却器、空气冷却器等,所述冷凝器可以采用管壳式换热器,换热时,所述换热液态水在管内流动,所述一级低温荒煤气在管外流动,且进行逆流换热,如此,即实现了一级低温荒煤气的降温,同时冷凝出所述第一焦油杂质。Specifically, there are many types of condensers, such as water coolers, air coolers, etc. The condenser can be a shell-and-tube heat exchanger. During heat exchange, the heat exchange liquid water flows in the tubes, The first-stage low-temperature waste gas flows outside the pipe and conducts countercurrent heat exchange, so that the cooling of the first-stage low-temperature waste gas is realized, and the first tar impurities are condensed at the same time.
需要说明的是,在本申请的实施例中,所述一级低温荒煤气依次经过一个或多个所述管壳式换热器,实现了将所述一级低温荒煤气降温至150~360℃,且冷凝出不含水的焦油杂质,然后进入空气冷却器,再经过水冷却器,再进入低温水冷却器,得到降温至20~30℃的所述二级低温荒煤气,如此实现了所述一级低温荒煤气快速降温为所述二级低温荒煤气,且冷凝出所述第一焦油杂质。It should be noted that, in the embodiments of the present application, the first-stage low-temperature waste gas passes through one or more of the shell-and-tube heat exchangers in sequence, so as to realize the cooling of the first-stage low-temperature waste gas to 150-360 °C. ℃, and condensate the tar impurities without water, then enter the air cooler, then pass through the water cooler, and then enter the low-temperature water cooler to obtain the second-level low-temperature waste gas cooled to 20-30 ℃, thus realizing all the The first-stage low-temperature waste gas is rapidly cooled to the second-stage low-temperature waste gas, and the first tar impurities are condensed.
所述多级净化系统包括洗苯塔、脱苯塔、脱硫塔,降温为所述二级低温荒煤气依次经过洗苯塔、脱苯塔及吸硫塔除去所述二级低温荒煤气中的苯族烃及硫化氢,得到净化的煤气,并分离出苯族烃产品。The multi-stage purification system includes a benzene washing tower, a benzene removal tower, and a desulfurization tower, and the temperature is lowered so that the secondary low-temperature waste gas passes through the benzene washing tower, the benzene removal tower and the sulfur absorption tower in sequence to remove the secondary low temperature waste gas. Benzene hydrocarbons and hydrogen sulfide are obtained to obtain purified gas, and benzene hydrocarbon products are separated.
需要说明的是,在所述二级低温荒煤气进入所述洗苯塔之前还需要进行脱萘工序,进行脱萘工序后所述二级低温荒煤气进入电捕焦油器,捕集焦油雾滴后进入洗苯塔开始洗苯工序。It should be noted that, before the secondary low-temperature waste gas enters the benzene washing tower, a process of removing naphthalene also needs to be carried out. After the process of removing naphthalene, the secondary low-temperature waste gas enters the electric tar trap to capture tar mist droplets. Then enter the benzene washing tower to start the benzene washing process.
考虑到与所述高温荒煤气换热后升温为高温的吸热固态介质的热量的回收利用,所述炼焦化学产品回收系统还包括吸热固态介质收集系统,所述吸热固态介质收集系统包括接收口,所述接收口与所述排料口15相连通,用于收集自所述排料口15排出的所述高温的吸热固态介质,并将所述高温的吸热固态介质送入锅炉燃烧,发电或产生蒸汽,从而提高炼焦化学产品回收系统显热的利用率。Considering the recovery and utilization of the heat of the endothermic solid medium heated to a high temperature after exchanging heat with the high-temperature waste gas, the coking chemical product recovery system further includes an endothermic solid medium collection system, and the endothermic solid medium collection system includes: A receiving port, which is communicated with the
基于上述炼焦化学产品回收系统,如图1所示,本发明还提供一种利用上述炼焦化学产品回收系统用于荒煤气回收的炼焦化学产品回收方法,包括:Based on the above-mentioned coking chemical product recovery system, as shown in Figure 1, the present invention also provides a method for recovering a coking chemical product using the above-mentioned coking chemical product recovery system for the recovery of waste gas, comprising:
步骤S10,将高温荒煤气降温为一级低温荒煤气;Step S10, cooling the high-temperature waste gas to the first-level low-temperature waste gas;
步骤S20,将所述一级低温荒煤气继续降温为二级低温荒煤气,并冷凝析出第一焦油杂质;In step S20, the first-level low-temperature waste gas is continuously cooled to the second-level low-temperature waste gas, and the first tar impurities are condensed and separated out;
步骤S30,将所述二级低温荒煤气分级净化析出第二焦油杂质,以得到净化的煤气。In step S30, the secondary low-temperature waste gas is graded and purified to separate out the second tar impurities, so as to obtain purified gas.
上述步骤中,通过将高温荒煤气降温为一级低温荒煤气,将所述一级低温荒煤气继续降温为二级低温荒煤气,并冷凝析出第一焦油杂质,将所述二级低温荒煤气分级净化析出第二焦油杂质,以得到净化的煤气,不会产生大量额外废水,实现了荒煤气降温净化,并得出不同温度下冷凝出的焦油杂质,便于焦油产品的回收。In the above steps, by cooling the high-temperature waste gas to the first-level low-temperature waste gas, the first-level low-temperature waste gas is continuously cooled to the second-level low-temperature waste gas, and the first tar impurities are condensed and separated out, and the second-level low-temperature waste gas is cooled. The second tar impurities are separated out by grading purification, so as to obtain purified gas without generating a large amount of extra waste water, realizing the cooling and purification of waste gas, and obtaining the tar impurities condensed at different temperatures, which is convenient for the recovery of tar products.
具体地,所述高温荒煤气、所述一级低温荒煤气及所述二级低温荒煤气是相对的,指温度在一定范围的荒煤气,在本申请中所述高温荒煤气的温度为T1,且600℃≤T1≤850℃;和/或,所述一级低温荒煤气的温度为T2,且150℃≤T2≤250℃;和/或,所述二级低温荒煤气的温度为T3,且20℃≤T3≤30℃。Specifically, the high-temperature waste gas, the first-stage low-temperature waste gas, and the second-stage low-temperature waste gas are relative, and refer to the waste gas whose temperature is within a certain range. In this application, the temperature of the high-temperature waste gas is T1 , and 600°C≤T1≤850°C; and/or, the temperature of the primary low-temperature waste gas is T2, and 150°C≤T2≤250°C; and/or, the temperature of the secondary low-temperature waste gas is T3 , and 20℃≤T3≤30℃.
需要说明的是所述第二焦油杂质包括焦油、萘以及粗苯中的一种或者多种。It should be noted that the second tar impurities include one or more of tar, naphthalene and crude benzene.
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的构思下,利用本发明说明书及附图内容所做的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above descriptions are only the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Under the conception of the present invention, any equivalent structural transformations made by the contents of the description and drawings of the present invention, or direct/indirect application Other related technical fields are included in the scope of patent protection of the present invention.
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