CN111633773B - A fully automatic servo straight edge banding machine - Google Patents
A fully automatic servo straight edge banding machine Download PDFInfo
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- CN111633773B CN111633773B CN202010642698.2A CN202010642698A CN111633773B CN 111633773 B CN111633773 B CN 111633773B CN 202010642698 A CN202010642698 A CN 202010642698A CN 111633773 B CN111633773 B CN 111633773B
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- 230000007246 mechanism Effects 0.000 claims abstract description 115
- 238000003801 milling Methods 0.000 claims abstract description 61
- 238000003825 pressing Methods 0.000 claims abstract description 33
- 238000009966 trimming Methods 0.000 claims description 70
- 239000002023 wood Substances 0.000 claims description 64
- 239000003292 glue Substances 0.000 claims description 38
- 238000004026 adhesive bonding Methods 0.000 claims description 27
- 238000005520 cutting process Methods 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 11
- 238000002844 melting Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- 230000009467 reduction Effects 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract 2
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000004831 Hot glue Substances 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/10—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates in, or substantially in, a direction parallel to the cutting edge
- B26D1/105—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates in, or substantially in, a direction parallel to the cutting edge for thin material, e.g. for sheets, strips or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/006—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor with non-rotating tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
- B27C5/06—Arrangements for clamping or feeding work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C9/00—Multi-purpose machines; Universal machines; Equipment therefor
- B27C9/04—Multi-purpose machines; Universal machines; Equipment therefor with a plurality of working spindles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
- B27D5/003—Other working of veneer or plywood specially adapted to veneer or plywood securing a veneer strip to a panel edge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
- B27D5/006—Trimming, chamfering or bevelling edgings, e.g. lists
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Manufacturing & Machinery (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及封边机技术领域，特别涉及一种全自动伺服直边封边机。The invention relates to the technical field of edge banding machines, and in particular to a full-automatic servo straight edge banding machine.
背景技术Background Art
封边机是一种代替手工将边带封装于木料上的设备，其包括有输送、涂胶贴边、切断、前后齐头、上下修边、上下精修边、上下跟踪、抛光等多种功能。现有的封边机，根据边带厚度的不同，需要人工拧动丝杠副上的旋钮进行手动调整，调整铣刀前后距离，从而改变木料与刀具的接触深度，但由于手动调控丝杠副误差大，还需要工作人员靠近设备读取标尺的数值，较为危险，并且在调整时需要停机，自动化程度低、工作效率低。并且，现有封边机部分机构工作效率低，拖慢整体的速度。例如，齐头机构中两组刀具是共同设置于一个轨道上的，在第一组刀具完成工序后，需要等待第二组完成后第一组才能复位，浪费了时间；还有，跟踪机构中的刀具是直接裸露于电机的外侧，在木料进来时直接与木料接触，当运输带速率过大时，木料会直接与刀具撞刀导致有缺口，使得产品报废，为了避免这种情况也只能降低运输带的速率从而降低整体的效率。因此，需要研发一种新的封边机，提高自动化程度和提高加工效率，以适应现有的多样化的生产制程和木料封边的加工效率。The edge banding machine is a device that replaces manual sealing of edge bands on wood. It includes multiple functions such as conveying, gluing, cutting, front and back end alignment, upper and lower trimming, upper and lower fine trimming, upper and lower tracking, polishing, etc. The existing edge banding machine needs to manually turn the knob on the screw pair to adjust it manually according to the thickness of the edge band, adjust the front and back distance of the milling cutter, and thus change the contact depth between the wood and the cutter. However, due to the large error of the manual control of the screw pair, the staff needs to get close to the equipment to read the value of the ruler, which is more dangerous, and the machine needs to be stopped during adjustment, with low automation and low work efficiency. In addition, some mechanisms of the existing edge banding machine have low work efficiency, which slows down the overall speed. For example, the two sets of cutters in the end-end mechanism are set together on a track. After the first set of cutters completes the process, it needs to wait for the second set to complete before the first set can be reset, wasting time. In addition, the cutters in the tracking mechanism are directly exposed to the outside of the motor and directly contact the wood when it comes in. When the conveyor belt speed is too high, the wood will directly collide with the cutter, resulting in a gap, making the product scrapped. In order to avoid this situation, the conveyor belt speed can only be reduced to reduce the overall efficiency. Therefore, it is necessary to develop a new edge banding machine to improve the degree of automation and processing efficiency to adapt to the existing diversified production processes and the processing efficiency of wood edge banding.
发明内容Summary of the invention
本发明的目的就在于提供一种全自动伺服直边封边机，以解决上述问题。The purpose of the present invention is to provide a full-automatic servo straight edge banding machine to solve the above problems.
本发明通过以下技术方案来实现上述目的：The present invention achieves the above-mentioned purpose through the following technical solutions:
包括工作台、设置于所述工作台上的运输带、PLC控制系统，所述运输带用于输送木料，It includes a workbench, a conveyor belt arranged on the workbench, and a PLC control system. The conveyor belt is used to transport wood.
还包括均设置于所述运输带旁侧，并依次排序的边带上料机构、直边压贴机构、双轨边带齐头机构、上下精修机构、上下跟踪机构、上下刮刀机构；It also includes a side belt feeding mechanism, a straight edge pressing mechanism, a double-track side belt end alignment mechanism, an upper and lower finishing mechanism, an upper and lower tracking mechanism, and an upper and lower scraper mechanism, which are all arranged on the side of the conveyor belt and arranged in sequence;
所述边带上料机构用于将边带上料、涂胶、分段切割，其上设有与PLC控制系统电连接的厚度识别组件，该所述厚度识别组件用于获取边带的厚度，并反馈于PLC控制系统中；The sideband feeding mechanism is used for feeding, gluing and segmented cutting of the sideband, and is provided with a thickness identification component electrically connected to the PLC control system, and the thickness identification component is used for obtaining the thickness of the sideband and feeding back to the PLC control system;
所述直边压贴机构用于将木料、所述边带上料机构运输来的边带进行压贴；The straight edge pressing mechanism is used to press the wood and the side strips transported by the side strip feeding mechanism;
所述双轨边带齐头机构包括齐头切刀模组，用于将木料上的边带余量切掉；The double-track side strip trimming mechanism includes a trimming cutter module for cutting off the side strip excess on the wood;
所述上下精修机构包括精修刀模组，用于将木料上下两边的边带压贴处进行圆角加工；The upper and lower finishing mechanism includes a finishing knife die set, which is used to round the corners of the edge bands pressed on the upper and lower sides of the wood;
所述上下跟踪机构包括跟踪铣刀模组，用于将木料左右两边、以及该木料木料左右两边上下的四个顶点进行圆角加工；The upper and lower tracking mechanism includes a tracking milling cutter module for rounding the left and right sides of the wood and the four vertices above and below the left and right sides of the wood;
所述上下刮刀机构包括刮刀模组，用于去除木料圆角加工后的毛刺；The upper and lower scraper mechanisms include a scraper module for removing burrs after rounding of wood;
所述精修刀模组、所述跟踪铣刀模组、所述刮刀模组均与PLC控制系统电连接，并可根据PLC控制系统从所述厚度识别组件获取边带的厚度来自动调整上述模组中刀具的位置，适应不同厚度边带的加工参数。The finishing cutter module, the tracking milling cutter module, and the scraper module are all electrically connected to the PLC control system, and can automatically adjust the positions of the cutters in the above modules according to the thickness of the sideband obtained from the thickness identification component by the PLC control system to adapt to the processing parameters of sidebands of different thicknesses.
进一步的，还包括预铣机构；所述预铣机构用于预铣木料的一端面，其包括预铣丝杠调整座、预铣刀；所述预铣丝杠调整座设置于所述运输带的前侧；所述预铣刀设置于所述预铣丝杠调整座上，并驱动连接有预铣电机。Furthermore, it also includes a pre-milling mechanism; the pre-milling mechanism is used to pre-mill one end surface of the wood, and it includes a pre-milling screw adjustment seat and a pre-milling cutter; the pre-milling screw adjustment seat is arranged on the front side of the conveyor belt; the pre-milling cutter is arranged on the pre-milling screw adjustment seat, and is driven and connected to a pre-milling motor.
进一步的，所述边带上料机构还包括送料面板、挡板、涂胶组件、切刀组件；所述送料面板设置于所述运输带的前侧；所述挡板设置于所述送料面板的上部；所述厚度识别组件包括边带压轮、滑块、磁性感应器、滑块气缸；所述边带压轮设置于所述挡板的前侧；所述滑块通过一识别滑轨副滑动连接于所述送料面板上，并与所述边带压轮相连接；所述磁性感应器设置于所述滑块的旁侧，用于识别所述滑块的滑移距离，并将数值反馈于PLC控制系统中；所述滑块气缸与所述滑块驱动连接，当边带输送至所述边带压轮与所述挡板之间时，该所述滑块气缸会带动所述边带压轮将边带贴紧所述挡板；所述涂胶组件用于把即将与边带贴合的木料一端面涂胶；所述切刀组件用于将边带进行切割分段。Furthermore, the sideband feeding mechanism also includes a feeding panel, a baffle, a gluing assembly, and a cutting knife assembly; the feeding panel is arranged on the front side of the conveyor belt; the baffle is arranged on the upper part of the feeding panel; the thickness identification assembly includes a sideband pressure wheel, a slider, a magnetic sensor, and a slider cylinder; the sideband pressure wheel is arranged on the front side of the baffle; the slider is slidably connected to the feeding panel through an identification slide rail pair and is connected to the sideband pressure wheel; the magnetic sensor is arranged on the side of the slider for identifying the sliding distance of the slider and feeding back the value to the PLC control system; the slider cylinder is connected to the slider drive, and when the sideband is conveyed between the sideband pressure wheel and the baffle, the slider cylinder will drive the sideband pressure wheel to press the sideband against the baffle; the gluing assembly is used to apply glue to one end face of the wood that is about to be bonded to the sideband; the cutting knife assembly is used to cut the sideband into segments.
进一步的，所述直边压贴机构包括压贴丝杠调整座、压贴滚轮；所述压贴丝杠调整座设置于所述运输带的前侧；所述压贴滚轮设置于所述压贴丝杠调整座上。Furthermore, the straight-edge pressing mechanism includes a pressing screw adjustment seat and a pressing roller; the pressing screw adjustment seat is arranged on the front side of the conveyor belt; and the pressing roller is arranged on the pressing screw adjustment seat.
进一步的，所述双轨边带齐头机构还包括双轨底座、第一斜向滑轨副、第二斜向滑轨副、前后滑轨副；所述第一斜向滑轨副、所述第二斜向滑轨副相对平行设置于所述双轨底座前侧，用于带动所述齐头切刀模组斜向移动至木料边带需切割处；所述前后滑轨副设置于所述第二斜向滑轨副上，用于带动所述齐头切刀模组前后往复移动，实现快速复位；所述齐头切刀模组包括齐头电机、齐头锯刀、齐头定位片，用于切割木料边带的余量；所述齐头电机滑动连接于所述第一斜向滑轨副、所述前后滑轨副上；所述齐头锯刀设置于所述齐头电机的输出端上；所述定位片设置于所述齐头电机的前侧。Furthermore, the double-track edge band trimming mechanism also includes a double-track base, a first oblique slide pair, a second oblique slide pair, and a front and rear slide pair; the first oblique slide pair and the second oblique slide pair are relatively parallel and arranged on the front side of the double-track base, and are used to drive the trimming cutter module to move obliquely to the place where the wood edge band needs to be cut; the front and rear slide pairs are arranged on the second oblique slide pair, and are used to drive the trimming cutter module to move back and forth to achieve rapid resetting; the trimming cutter module includes a trimming motor, a trimming saw blade, and a trimming positioning plate, which are used to cut the excess of the wood edge band; the trimming motor is slidably connected to the first oblique slide pair and the front and rear slide pairs; the trimming saw blade is arranged on the output end of the trimming motor; the positioning plate is arranged on the front side of the trimming motor.
进一步的，所述上下精修机构还包括精修底座；所述精修底座上设有精修导轨；所述精修刀模组设有两组，并分别通过一精修滑动块滑动连接于所述精修导轨上，其包括斜引导轮、精修刀、直引导轮、精修第一丝杠滑轨副、精修第二丝杠滑轨副；所述斜引导轮通过精修第一丝杠滑轨副设置于所述精修滑动块上，该所述精修第一丝杠滑轨副驱动连接有精修第一伺服电机；所述精修刀设置于所述斜引导轮的内侧，并驱动连接有精修刀电机；所述直引导轮通过精修第二丝杠滑轨副设置于所述精修滑动块上，并相对位于所述斜引导轮的另一侧，该所述精修第二丝杠滑轨副驱动连接有精修第二伺服电机；所述精修第一伺服电机、所述精修第二伺服电机均与PLC控制系统电连接。Furthermore, the upper and lower finishing mechanisms also include a finishing base; a finishing guide rail is provided on the finishing base; the finishing knife module is provided with two groups, and is slidably connected to the finishing guide rail through a finishing sliding block respectively, and includes an oblique guide wheel, a finishing knife, a straight guide wheel, a finishing first lead screw slide pair, and a finishing second lead screw slide pair; the oblique guide wheel is arranged on the finishing sliding block through the finishing first lead screw slide pair, and the finishing first lead screw slide pair is driven and connected to a finishing first servo motor; the finishing knife is arranged on the inner side of the oblique guide wheel, and is driven and connected to a finishing knife motor; the straight guide wheel is arranged on the finishing sliding block through the finishing second lead screw slide pair, and is relatively located on the other side of the oblique guide wheel, and the finishing second lead screw slide pair is driven and connected to a finishing second servo motor; the finishing first servo motor and the finishing second servo motor are both electrically connected to the PLC control system.
进一步的，所述上下跟踪机构包括跟踪修边组件；所述跟踪修边组件包括跟踪底座、第一气缸、跟踪斜撑、跟踪旋转座、第二气缸；所述第一气缸铰接于所述跟踪底座的一侧；所述跟踪斜撑对应铰接于所述跟踪底座的另一侧；所述跟踪旋转座的左右侧分别与所述第一气缸的输出端、所述跟踪斜撑相铰接；所述第二气缸固定设置于所述跟踪斜撑的外侧，其输出端与所述跟踪斜撑铰接，其驱动方向的延长线与所述第一气缸驱动方向的延长线相交；所述跟踪铣刀模组包括跟踪铣刀、跟踪丝杠滑轨副、跟踪伺服电机；所述跟踪铣刀设置于所述跟踪旋转座的前侧，其后端驱动连接有铣刀电机；所述跟踪丝杠滑轨副设置于所述跟踪旋转座上；所述跟踪伺服电机通过一减速装置与所述跟踪丝杠滑轨副驱动连接，并与PLC控制系统电连接；所述铣刀电机设置于所述跟踪丝杠滑轨副上。Furthermore, the upper and lower tracking mechanism includes a tracking trimming assembly; the tracking trimming assembly includes a tracking base, a first cylinder, a tracking brace, a tracking rotating seat, and a second cylinder; the first cylinder is hinged to one side of the tracking base; the tracking brace is correspondingly hinged to the other side of the tracking base; the left and right sides of the tracking rotating seat are respectively hinged to the output end of the first cylinder and the tracking brace; the second cylinder is fixedly arranged on the outer side of the tracking brace, its output end is hinged to the tracking brace, and the extension line of its driving direction intersects with the extension line of the driving direction of the first cylinder; the tracking milling cutter module includes a tracking milling cutter, a tracking lead screw slide pair, and a tracking servo motor; the tracking milling cutter is arranged on the front side of the tracking rotating seat, and its rear end is driven and connected to the milling cutter motor; the tracking lead screw slide pair is arranged on the tracking rotating seat; the tracking servo motor is drive-connected to the tracking lead screw slide pair through a reduction device, and is electrically connected to the PLC control system; the milling cutter motor is arranged on the tracking lead screw slide pair.
进一步的，所述上下刮刀机构还包括刮刀底座；所述刮刀底座上竖直设有刮刀导轨；所述刮刀模组设有两组，并分别通过一刮刀滑动块滑动连接于所述刮刀导轨上，其包括支撑碟、支撑轮、刮刀、刮刀第一丝杠滑轨副、刮刀第二丝杠滑轨副；所述支撑碟通过所述刮刀第一丝杠滑轨副设置于所述刮刀滑动块上，该所述刮刀第一丝杠滑轨副驱动连接有刮刀第一伺服电机；所述支撑轮通过所述刮刀第二丝杠滑轨副设置于所述刮刀滑动块上，并相对位于所述支撑碟的另一侧，该所述刮刀第二丝杠滑轨副驱动连接有刮刀第二伺服电机；所述刮刀设置于所述刮刀滑动块上，并位于所述支撑碟与所述支撑轮之间；所述刮刀第一伺服电机、所述刮刀第二伺服电机与PLC控制系统电连接。Furthermore, the upper and lower scraper mechanisms also include a scraper base; a scraper guide rail is vertically provided on the scraper base; the scraper module is provided with two groups, and is slidably connected to the scraper guide rail through a scraper sliding block respectively, and includes a supporting plate, a supporting wheel, a scraper, a first scraper lead screw slide pair, and a second scraper lead screw slide pair; the supporting plate is arranged on the scraper sliding block through the first scraper lead screw slide pair, and the first scraper lead screw slide pair is driven and connected to a first scraper servo motor; the supporting wheel is arranged on the scraper sliding block through the second scraper lead screw slide pair, and is relatively located on the other side of the supporting plate, and the second scraper lead screw slide pair is driven and connected to a second scraper servo motor; the scraper is arranged on the scraper sliding block and is located between the supporting plate and the supporting wheel; the first scraper servo motor and the second scraper servo motor are electrically connected to a PLC control system.
进一步的，所述涂胶组件上胶滑轨副、胶水存放框、涂胶辊；所述上胶滑轨副设置于所述送料面板的下方；所述胶水存放框与所述上胶滑轨副上；所述涂胶辊通过一胶粒熔化缸设置于所述胶水存放框上，并驱动连接有胶辊电机，该所述涂胶辊涂胶方向指向所述运输带。Furthermore, the gluing assembly comprises a gluing slide pair, a glue storage frame, and a gluing roller; the gluing slide pair is arranged below the feeding panel; the glue storage frame is on the gluing slide pair; the gluing roller is arranged on the glue storage frame through a glue particle melting cylinder, and is driven and connected to a glue roller motor, and the gluing direction of the gluing roller points to the conveyor belt.
进一步的，所述切刀组件包括刀架、切刀、切刀驱动气缸；所述刀架设置于所述送料面板上，并位于所述挡板的末端；所述切刀与所述刀架滑动连接；所述切刀驱动气缸与所述切刀驱动连接。Furthermore, the cutter assembly includes a cutter holder, a cutter, and a cutter driving cylinder; the cutter holder is arranged on the feeding panel and is located at the end of the baffle; the cutter is slidably connected to the cutter holder; and the cutter driving cylinder is connected to the cutter driving.
本发明的有益效果在于，自动化程度高、加工精度高、工作效率高；本发明通过在边带上料机构上设有厚度识别组件，获取边带的厚度，精修刀模组、跟踪铣刀模组、刮刀模组上设有的丝杠滑轨副均驱动连接有伺服电机，伺服电机能够根据PLC控制系统从所述厚度识别组件获取边带的厚度来自动调整上述模组中刀具的位置，从而代替以往手工调整的方式，无需中途停机人为调控，增加了自动化程度，提高了加工精度，更能适应当今多样化的生产制程；并且，双轨边带齐头机构是分别设置于互相平行的两个轨道上，能在完成一边加工后立刻复位，上下跟踪机构中设置了辅助定位组件，能够避免在运输带高速情况下木料与刀具撞刀，无需降低运输带速率，提高了工作效率。The beneficial effects of the present invention are high automation, high processing accuracy and high work efficiency. The present invention provides a thickness identification component on the side strip feeding mechanism to obtain the thickness of the side strip. The lead screw slide rail pairs provided on the finishing cutter module, the tracking milling cutter module and the scraper module are all driven and connected to a servo motor. The servo motor can automatically adjust the position of the cutting tool in the above-mentioned module according to the thickness identification component obtained by the PLC control system, thereby replacing the previous manual adjustment method. There is no need to stop the machine for manual adjustment, which increases the degree of automation, improves the processing accuracy, and is more adaptable to today's diversified production processes. In addition, the double-track side strip alignment mechanism is respectively arranged on two parallel tracks, which can be reset immediately after completing the processing of one side. Auxiliary positioning components are provided in the upper and lower tracking mechanisms to avoid collision between wood and cutting tools when the conveyor belt is at high speed. There is no need to reduce the conveyor belt speed, which improves work efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图；Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的预铣机构的结构示意图；FIG2 is a schematic structural diagram of a pre-milling mechanism of the present invention;
图3为本发明的边带上料机构的整体结构示意图；FIG3 is a schematic diagram of the overall structure of the sideband feeding mechanism of the present invention;
图4为本发明的边带上料机构的背面结构示意图；FIG4 is a schematic diagram of the back structure of the sideband feeding mechanism of the present invention;
图5为本发明的边带上料机构中涂胶组件的结构示意图；FIG5 is a schematic structural diagram of a glue coating assembly in a sideband feeding mechanism of the present invention;
图6为本发明的直边压贴机构的整体结构示意图；FIG6 is a schematic diagram of the overall structure of the straight edge pressing mechanism of the present invention;
图7为本发明的双轨边带齐头机构的整体结构示意图；FIG7 is a schematic diagram of the overall structure of the double-track side band end alignment mechanism of the present invention;
图8为本发明的上下精修机构的整体结构示意图；FIG8 is a schematic diagram of the overall structure of the upper and lower finishing mechanisms of the present invention;
图9为本发明的上下精修机构中精修底座的结构示意图；FIG9 is a schematic structural diagram of a finishing base in the upper and lower finishing mechanisms of the present invention;
图10为本发明的上下精修机构的局部结构示意图；FIG10 is a schematic diagram of the partial structure of the upper and lower finishing mechanisms of the present invention;
图11为本发明的上下跟踪机构的整整体结构示意图；FIG11 is a schematic diagram of the overall structure of the upper and lower tracking mechanism of the present invention;
图12为本发明的下跟踪修边组件的结构示意图；FIG12 is a schematic structural diagram of a lower tracking trimming assembly of the present invention;
图13为本发明的上跟踪修边组件的结构示意图；FIG13 is a schematic structural diagram of an upper tracking trimming assembly of the present invention;
图14为本发明的上下跟踪机构的局部结构示意图；FIG14 is a schematic diagram of a partial structure of the up and down tracking mechanism of the present invention;
图15为本发明的上下刮刀机构的正视结构示意图；FIG15 is a front view of the upper and lower scraper mechanisms of the present invention;
图16为本发明的上下刮刀机构的侧视结构示意图。FIG. 16 is a schematic side structural diagram of the upper and lower scraper mechanisms of the present invention.
100、工作台；101、输送带；102、输送电机；103、输送压轮；104、气动压板；200、预铣机构；201、预铣丝杠调整座；202、预铣刀；300、边带上料机构；301、送料面板；302、挡板；303、边带压轮；304、滑块；305、磁性感应器；306、滑块气缸；307、识别滑轨副；308、上胶滑轨副；309、胶水存放框；310、涂胶辊；311、胶粒熔化缸；312、胶辊电机；313、刀架；314、切刀；315、切刀驱动气缸；400、直边压贴机构；401、压贴丝杠调整座；402、压贴滚轮；500、双轨边带齐头机构；501、双轨底座；502、第一斜向滑轨副；503、第二斜向滑轨副；504、前后滑轨副；505、齐头电机；506、齐头锯刀；507、第一定位片；508、第二定位片；509、滑动轮；510、阻挡部；600、上下精修机构；601、精修底座；602、精修导轨；603、斜引导轮；604、精修刀；605、直引导轮；606、精修第一丝杠滑轨副；607、精修第二丝杠滑轨副；608、精修第一伺服电机；609、精修第二伺服电机；610、精修刀电机；611、精修滑动块；700、上下跟踪机构；700A、下跟踪修边组件；700B、上跟踪修边组件；701、跟踪底座；702、第一气缸；703、跟踪斜撑；704、跟踪旋转座；705、第二气缸；706、跟踪铣刀；707、跟踪丝杠滑轨副；708、跟踪伺服电机；709、铣刀电机；710、靠模板；711、靠模轮；712、接触直面；713、接触引导斜面；800、上下刮刀机构；801、刮刀底座；802、刮刀导轨；803、支撑碟；804、支撑轮；805、刮刀；806、刮刀第一丝杠滑轨副；807、刮刀第二丝杠滑轨副；808、刮刀滑动块；809、刮刀第一伺服电机；810、刮刀第二伺服电机。100, workbench; 101, conveyor belt; 102, conveying motor; 103, conveying pressure wheel; 104, pneumatic pressure plate; 200, pre-milling mechanism; 201, pre-milling screw adjustment seat; 202, pre-milling cutter; 300, side belt feeding mechanism; 301, feeding panel; 302, baffle; 303, side belt pressure wheel; 304, slider; 305, magnetic sensor; 306, slider cylinder; 307, identification slide pair; 308, glue slide pair; 309, glue storage frame; 310, glue roller; 311, glue particle melting cylinder; 312, glue roller motor ; 313, knife holder; 314, cutter; 315, cutter drive cylinder; 400, straight edge pressing mechanism; 401, pressing screw adjustment seat; 402, pressing roller; 500, double track edge band trimming mechanism; 501, double track base; 502, first oblique slide pair; 503, second oblique slide pair; 504, front and rear slide pair; 505, trimming motor; 506, trimming saw blade; 507, first positioning piece; 508, second positioning piece; 509, sliding wheel; 510, blocking part; 600, upper and lower finishing mechanism; 601, finishing base; 602 , finishing guide rail; 603, oblique guide wheel; 604, finishing knife; 605, straight guide wheel; 606, finishing first lead screw slide pair; 607, finishing second lead screw slide pair; 608, finishing first servo motor; 609, finishing second servo motor; 610, finishing knife motor; 611, finishing slide block; 700, upper and lower tracking mechanism; 700A, lower tracking trimming assembly; 700B, upper tracking trimming assembly; 701, tracking base; 702, first cylinder; 703, tracking diagonal support; 704, tracking rotating seat; 705, second cylinder; 70 6. Tracking milling cutter; 707. Tracking lead screw guide rail pair; 708. Tracking servo motor; 709. Milling cutter motor; 710. Backing plate; 711. Backing wheel; 712. Contact straight surface; 713. Contact guide inclined surface; 800. Upper and lower scraper mechanisms; 801. Scraper base; 802. Scraper guide rail; 803. Support plate; 804. Support wheel; 805. Scraper; 806. First lead screw guide rail pair of scraper; 807. Second lead screw guide rail pair of scraper; 808. Scraper sliding block; 809. First servo motor of scraper; 810. Second servo motor of scraper.
具体实施方式DETAILED DESCRIPTION
为使本发明的上述目的、特征和优点能够更加明显易懂，下面结合附图对本发明的具体实施方式做详细的说明。需说明的是，本发明附图均采用简化的形式并均使用非精准的比列，仅用以方便、明晰地辅助说明本发明实施例的目的。In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings. It should be noted that the drawings of the present invention are all simplified and use inaccurate ratios, which are only used to conveniently and clearly assist in explaining the purposes of the embodiments of the present invention.
如图1所示，包括工作台100、设置于所述工作台上的运输带、PLC控制系统，所述运输带用于输送木料；所述运输带由输送带101、与所述输送带驱动连接的输送电机102、以及均匀阵列对应设置于所述输送带上方的若干输送压轮103组成，该所述运输带的旁侧，还设有若干组气动压板104，该所述气动压板用于调节所述输送压轮与所述运输带之间的间隙，适应不同厚度木料；As shown in FIG1 , it includes a workbench 100, a conveyor belt arranged on the workbench, and a PLC control system. The conveyor belt is used to convey wood. The conveyor belt is composed of a conveyor belt 101, a conveyor motor 102 connected to the conveyor belt, and a plurality of conveyor pressure wheels 103 arranged in a uniform array above the conveyor belt. A plurality of groups of pneumatic pressure plates 104 are also arranged on the side of the conveyor belt. The pneumatic pressure plates are used to adjust the gap between the conveyor pressure wheels and the conveyor belt to adapt to wood of different thicknesses.
还包括均设置于所述运输带旁侧，并依次排序的预铣机构200、边带上料机构300、直边压贴机构400、双轨边带齐头机构500、上下精修机构600、上下跟踪机构700、上下刮刀机构800；It also includes a pre-milling mechanism 200, a side belt feeding mechanism 300, a straight edge pressing mechanism 400, a double-track side belt end trimming mechanism 500, an upper and lower finishing mechanism 600, an upper and lower tracking mechanism 700, and an upper and lower scraper mechanism 800, which are all arranged beside the conveyor belt and arranged in sequence;
如图2所示，所述预铣机构200用于预铣木料的一端面，其包括预铣丝杠调整座201、预铣刀202；所述预铣丝杠调整座201设置于所述运输带的前侧；所述预铣刀202设置于所述预铣丝杠调整座201上，并驱动连接有预铣电机(图中未标示)；木料经过所述预铣机构200的预铣能更加的平滑，在后续机构中能更好的与边带进行贴合；As shown in FIG2 , the pre-milling mechanism 200 is used for pre-milling one end face of the wood material, and comprises a pre-milling screw adjusting seat 201 and a pre-milling cutter 202; the pre-milling screw adjusting seat 201 is arranged at the front side of the conveyor belt; the pre-milling cutter 202 is arranged on the pre-milling screw adjusting seat 201, and is driven and connected with a pre-milling motor (not shown in the figure); the wood material can be pre-milled more smoothly after the pre-milling mechanism 200, and can be better fitted with the side belt in the subsequent mechanism;
如图3～5所示，所述边带上料机构300用于将边带上料、涂胶、分段切割，其上设有与PLC控制系统电连接的厚度识别组件，该所述厚度识别组件用于获取边带的厚度，并反馈于PLC控制系统中；所述边带上料机构还包括送料面板301、挡板302、涂胶组件、切刀组件；所述送料面板301设置于所述运输带的前侧；所述挡板302设置于所述送料面板301的上部；所述厚度识别组件包括边带压轮303、滑块304、磁性感应器305、滑块气缸306；所述边带压轮303设置于所述挡板302的前侧；所述滑块304通过一识别滑轨副307滑动连接于所述送料面板301上，并与所述边带压轮303相连接；所述磁性感应器305设置于所述滑块304的旁侧，用于识别所述滑块304的滑移距离，并将数值反馈于PLC控制系统中；所述滑块气缸306与所述滑块304驱动连接，当边带输送至所述边带压轮303与所述挡板302之间时，该所述滑块气缸306会带动所述边带压轮303将边带贴紧所述挡板302；所述涂胶组件包括上胶滑轨副308、胶水存放框309、涂胶辊310；所述上胶滑轨副308设置于所述送料面板301的下方；所述胶水存放框309与所述上胶滑轨副308上；所述涂胶辊310通过一胶粒熔化缸311设置于所述胶水存放框309上，并驱动连接有胶辊电机312，该所述涂胶辊310涂胶方向指向所述运输带；所述切刀组件包括刀架313、切刀314、切刀驱动气缸315；所述刀架313设置于所述送料面板301上，并位于所述挡板302的末端；所述切刀314与所述刀架313滑动连接；所述切刀驱动气缸315与所述切刀314驱动连接；在开机状态下，涂胶辊310一直由胶辊电机312带动旋转，固体热熔胶被带动卷入至胶粒熔化缸311中进行加热熔化，熔化后的热熔胶被附着于涂胶辊310的上段，在木料从运输带经过本机构时，上胶滑轨副308驱动胶水存放框309向前靠近，涂胶辊310接触木料并把热熔胶涂上至即将与边带贴合的木料一端面上；而在边带上料部分，当边带被厚度识别组件获取厚度后，会来到切刀组件上进行分段切割，切刀驱动气缸315驱动所述刀架313向前滑动，同时带动切刀314向前切断边带，边带在切断后，在滑出本边带上料机构时，会与涂完胶的木料进行初步的贴合，并一起被运输带输送至直边压贴机构400上进行进一步的贴合；As shown in Figures 3 to 5, the sideband feeding mechanism 300 is used to feed, glue and cut the sideband in sections, and is provided with a thickness recognition component electrically connected to the PLC control system, and the thickness recognition component is used to obtain the thickness of the sideband and feed it back to the PLC control system; the sideband feeding mechanism also includes a feeding panel 301, a baffle 302, a glue coating component, and a cutting knife component; the feeding panel 301 is arranged on the front side of the conveyor belt; the baffle 302 is arranged on the upper part of the feeding panel 301; the thickness recognition component includes a sideband pressure wheel 303, a slider 304, a magnetic sensor 305, and a slider cylinder 306; the sideband pressure wheel 303 is arranged on the front side of the baffle 302; the slider 304 passes through a The identification slide rail pair 307 is slidably connected to the feeding panel 301 and is connected to the sideband pressure wheel 303; the magnetic sensor 305 is arranged on the side of the slider 304, for identifying the sliding distance of the slider 304, and feeding back the value to the PLC control system; the slider cylinder 306 is drivingly connected to the slider 304, and when the sideband is conveyed to between the sideband pressure wheel 303 and the baffle 302, the slider cylinder 306 will drive the sideband pressure wheel 303 to press the sideband against the baffle 302; the gluing assembly includes a gluing slide rail pair 308, a glue storage frame 309, and a gluing roller 310; the gluing slide rail pair 308 is arranged below the feeding panel 301; the glue The storage frame 309 is on the glue slide rail pair 308; the glue roller 310 is arranged on the glue storage frame 309 through a glue particle melting cylinder 311, and is driven and connected to a glue roller motor 312, and the glue coating direction of the glue roller 310 points to the conveyor belt; the cutter assembly includes a knife holder 313, a cutter 314, and a cutter driving cylinder 315; the knife holder 313 is arranged on the feeding panel 301 and is located at the end of the baffle 302; the cutter 314 is slidably connected to the knife holder 313; the cutter driving cylinder 315 is drivingly connected to the cutter 314; in the power-on state, the glue roller 310 is always driven to rotate by the glue roller motor 312, and the solid hot melt glue is driven to be rolled into the glue particle melting cylinder 31 1 is heated and melted, and the melted hot melt adhesive is attached to the upper section of the glue roller 310. When the wood passes through this mechanism from the conveyor belt, the glue slide rail pair 308 drives the glue storage frame 309 to move forward, and the glue roller 310 contacts the wood and applies the hot melt adhesive to one end surface of the wood that is about to be bonded with the edge band; and in the edge band feeding part, when the edge band is obtained by the thickness recognition component, it will come to the cutter component for segmented cutting, and the cutter drive cylinder 315 drives the knife holder 313 to slide forward, and at the same time drives the cutter 314 to cut the edge band forward. After the edge band is cut, when it slides out of this edge band feeding mechanism, it will be preliminarily bonded with the glue-coated wood, and then it will be transported by the conveyor belt to the straight edge pressing mechanism 400 for further bonding;
如图6所示，所述直边压贴机构400用于将木料、所述边带上料机构300运输来的边带进行压贴；所述直边压贴机构400包括压贴丝杠调整座401、压贴滚轮402；所述压贴丝杠调整座401设置于所述运输带的前侧；所述压贴滚轮402设置于所述压贴丝杠调整座401上；可通过调整所述压贴丝杠调整座401从而改变所述压贴滚轮402与所述运输带之间的距离，从而改变不同的压贴力度，以此来适应不同厚度的木料、边带；As shown in FIG6 , the straight-edge pressing mechanism 400 is used to press the wood and the side strips transported by the side strip feeding mechanism 300; the straight-edge pressing mechanism 400 includes a pressing screw adjusting seat 401 and a pressing roller 402; the pressing screw adjusting seat 401 is arranged on the front side of the conveyor belt; the pressing roller 402 is arranged on the pressing screw adjusting seat 401; the distance between the pressing roller 402 and the conveyor belt can be changed by adjusting the pressing screw adjusting seat 401, thereby changing different pressing forces to adapt to wood and side strips of different thicknesses;
如图7所示，所述双轨边带齐头机构500包括齐头切刀模组，用于将木料上的边带余量切掉；所述双轨边带齐头机构还包括双轨底座501、第一斜向滑轨副502、第二斜向滑轨副503、前后滑轨副504；所述第一斜向滑轨副502、所述第二斜向滑轨副503相对平行设置于所述双轨底座501前侧，用于带动所述齐头切刀模组斜向移动至木料边带需切割处；所述前后滑轨副504设置于所述第二斜向滑轨副503上，用于带动所述齐头切刀模组前后往复移动，实现快速复位；所述齐头切刀模组包括齐头电机505、齐头锯刀506、齐头定位片，用于切割木料边带的余量；所述齐头电机505滑动连接于所述第一斜向滑轨副502、所述前后滑轨副504上；所述齐头锯刀506设置于所述齐头电机505的输出端上；所述定位片设置于所述齐头电机505的前侧；所述定位片包括第一定位片507、第二定位片508；所述第一定位片507设置于所述第一斜向滑轨副502的所述齐头电机505的前侧，该所述第一定位片下方设有滑动轮509；所述第二定位片508设置于所述第二斜向滑轨副503的所述齐头电机505的前侧，该第二定位片508的左侧设有阻挡部510；工作原理：木料经由边带机上的运输带，运输至本机构前，首先，木料与第二定位片508上的阻挡部510相接触，随后第二斜向滑轨副503带动其上的齐头切刀模组斜向右下移动，齐头锯刀506对木料首端的边带余量进行切割，在首端边带余量切割完成后，第一斜向滑轨副502带动其上的齐头切刀模组斜向右下移动，第一定位片507下方设有滑动轮509与木料上端面相接触，并滑动连接，该木料由边带机上的运输机构的带动继续前进，当该滑动轮509滑过木料时，第一斜向滑轨副502上的齐头切刀模组继续斜向右下移动，并将末端边带余量进行切割，完成木料边带的齐头切割，与此同时，第二斜向滑轨副503上的齐头切刀模组能通过前后滑轨副504后退，并经由第二斜向滑轨副503回归到行程首端，最后再通过前后滑轨副504前进到初始位置，实现快速复位；As shown in FIG7 , the double-track side strip trimming mechanism 500 includes a trimming cutter module for cutting off the excess side strip on the wood; the double-track side strip trimming mechanism also includes a double-track base 501, a first oblique slide rail pair 502, a second oblique slide rail pair 503, and a front and rear slide rail pair 504; the first oblique slide rail pair 502 and the second oblique slide rail pair 503 are relatively parallelly arranged on the front side of the double-track base 501, and are used to drive the trimming cutter module to move obliquely to the place where the wood side strip needs to be cut; the front and rear slide rail pair 504 is arranged on the second oblique slide rail pair 503, and is used to drive the trimming cutter module to move back and forth. The trimming cutter module includes a trimming motor 505, a trimming saw blade 506, and a trimming positioning piece, which are used to cut the excess of the wood edge band; the trimming motor 505 is slidably connected to the first inclined slide rail pair 502 and the front and rear slide rail pairs 504; the trimming saw blade 506 is arranged on the output end of the trimming motor 505; the positioning piece is arranged on the front side of the trimming motor 505; the positioning piece includes a first positioning piece 507 and a second positioning piece 508; the first positioning piece 507 is arranged on the front side of the trimming motor 505 of the first inclined slide rail pair 502, and the first positioning piece is lower A sliding wheel 509 is provided on the side; the second positioning piece 508 is arranged on the front side of the trimming motor 505 of the second inclined slide rail pair 503, and a blocking part 510 is provided on the left side of the second positioning piece 508; working principle: the wood is transported to the front of this mechanism via the conveyor belt on the sideband machine. First, the wood contacts the blocking part 510 on the second positioning piece 508, and then the second inclined slide rail pair 503 drives the trimming cutter module thereon to move obliquely to the lower right, and the trimming saw blade 506 cuts the sideband surplus at the head end of the wood. After the sideband surplus at the head end is cut, the first inclined slide rail pair 502 drives the trimming cutter module thereon to move obliquely to the right The wood is driven by the transport mechanism on the sideband machine to continue to move forward. When the sliding wheel 509 slides over the wood, the flush cutting knife module on the first inclined slide rail pair 502 continues to move obliquely to the lower right, and cuts the end sideband surplus to complete the flush cutting of the wood sideband. At the same time, the flush cutting knife module on the second inclined slide rail pair 503 can retreat through the front and rear slide rail pairs 504, and return to the head end of the stroke through the second inclined slide rail pair 503, and finally move forward to the initial position through the front and rear slide rail pairs 504 to achieve rapid reset.
如图8～10所示，所述上下精修机构600包括精修刀模组，用于将木料上下两边的边带压贴处进行圆角加工；所述上下精修机构600还包括精修底座601；所述精修底座601上设有精修导轨602；所述精修刀模组设有两组，并分别通过一精修滑动块611滑动连接于所述精修导轨602上，其包括斜引导轮603、精修刀604、直引导轮605、精修第一丝杠滑轨副606、精修第二丝杠滑轨副607；所述斜引导轮603通过精修第一丝杠滑轨副606设置于所述精修滑动块611上，该所述精修第一丝杠滑轨副606驱动连接有精修第一伺服电机608；所述精修刀604设置于所述斜引导轮603的内侧，并驱动连接有精修刀电机610；所述直引导轮605通过精修第二丝杠滑轨副607设置于所述精修滑动块611上，并相对位于所述斜引导轮603的另一侧，该所述精修第二丝杠滑轨副607驱动连接有精修第二伺服电机609；所述精修第一伺服电机608、所述精修第二伺服电机609均与PLC控制系统电连接；工作原理：在工作时，木料经由封边机的运输带，将经过双轨边带齐头机构加工的木料运输至本精修机构内，两组精修刀模组的斜引导轮603、直引导轮605分别贴合引导木料的上下端面，精修刀604贴合上、下端面的边角进行圆角加工；As shown in Figures 8 to 10, the upper and lower finishing mechanism 600 includes a finishing knife module, which is used to round the corners of the edge bands pressed on the upper and lower sides of the wood; the upper and lower finishing mechanism 600 also includes a finishing base 601; a finishing guide rail 602 is provided on the finishing base 601; the finishing knife module is provided with two groups, and is slidably connected to the finishing guide rail 602 through a finishing sliding block 611 respectively, and includes an oblique guide wheel 603, a finishing knife 604, a straight guide wheel 605, a finishing first lead screw slide pair 606, and a finishing second lead screw slide pair 607; the oblique guide wheel 603 is arranged on the finishing sliding block 611 through the finishing first lead screw slide pair 606, and the finishing first lead screw slide pair 606 is driven and connected to a finishing first servo motor 608; the finishing knife 604 is provided On the inner side of the oblique guide wheel 603, it is driven and connected with a finishing knife motor 610; the straight guide wheel 605 is arranged on the finishing sliding block 611 through a finishing second lead screw slide pair 607, and is relatively located on the other side of the oblique guide wheel 603, and the finishing second lead screw slide pair 607 is driven and connected with a finishing second servo motor 609; the finishing first servo motor 608 and the finishing second servo motor 609 are both electrically connected to the PLC control system; working principle: during operation, the wood is transported to the finishing mechanism through the conveyor belt of the edge banding machine, and the wood processed by the double-track edge band aligning mechanism is transported to the finishing mechanism, and the oblique guide wheels 603 and straight guide wheels 605 of the two groups of finishing knife modules are respectively fitted to guide the upper and lower end faces of the wood, and the finishing knife 604 is fitted to the corners of the upper and lower end faces for rounding;
如图11～14所示，所述上下跟踪机构700包括跟踪铣刀模组，用于将木料左右两边、以及该木料木料左右两边上下的四个顶点进行圆角加工；所述上下跟踪机构700包括下跟踪修边组件700A、上跟踪修边组件700B；所述下、上跟踪修边组件均包括跟踪底座701、第一气缸702、跟踪斜撑703、跟踪旋转座704、第二气缸705、辅助定位组件；所述第一气缸702铰接于所述跟踪底座701的一侧；所述跟踪斜撑703对应铰接于所述跟踪底座701的另一侧；所述跟踪旋转座704的左右侧分别与所述第一气缸702的输出端、所述跟踪斜撑703相铰接；所述第二气缸705固定设置于所述跟踪斜撑703的外侧，其输出端与所述跟踪斜撑703铰接，其驱动方向的延长线与所述第一气缸702驱动方向的延长线相交；所述跟踪铣刀模组包括跟踪铣刀706、跟踪丝杠滑轨副707、跟踪伺服电机708；所述跟踪铣刀706设置于所述跟踪旋转座704的前侧，其后端驱动连接有铣刀电机709；所述跟踪丝杠滑轨副707设置于所述跟踪旋转座704上；所述跟踪伺服电机708通过一减速装置与所述跟踪丝杠滑轨副707驱动连接，并与PLC控制系统电连接；所述铣刀电机709设置于所述跟踪丝杠滑轨副707上；所述辅助定位组件包括靠模板710、靠模轮711；所述靠模板710设置于所述跟踪铣刀706的外侧，其包括由前到后依次连接的接触直面712、接触引导斜面713；所述靠模轮711设置于所述铣刀的前侧；在本实施例中，所述下跟踪修边组件700A、上跟踪修边组件700B结构一致，仅仅是设置方向不一样，所述下跟踪组件700A设置于工作台上100，加工方向朝上，所述上跟踪组件700B通过一跟踪立柱设置于工作台上100，加工方向朝下；当木料进入到本机构时，该木料首先会与接触引导斜面713进行接触，随后再与接触直面712相接触，防止以往封边机运输带速率过快导致撞刀的情况，并且靠模轮711会抵住木料的上、下端面，具有精准定位的优点；工作原理：在工作时，木料通过封边机运输带的输送，依次经过下跟踪修边组件、上跟踪修边组件对木料一端面的左右两边界、以及边界上下合共四个顶点进行加工。由于下跟踪修边组件700A、上跟踪修边组件700B内部的加工顺序一致，仅是设置的方向相反，以下使用上跟踪修边组件700B说明工作原理：首先，在默认状态下，第二气缸705的行程推满，第一气缸702的行程收紧；随后，木料输送至上跟踪修边组件前端后，被边带机上的传感器、编码器识别，第二气缸705的行程保持推满，第一气缸702的行程推满；接着，第二气缸705的行程收紧，第一气缸702的行程再收紧；最后，第二气缸705的行程推满，复位至初始状态；在此过程中，跟踪铣刀706随着跟踪旋转座704的摆动，环绕木料一端面的上半部分的左右两边界以及边界上的两顶点进行加工；同理，下跟踪修边组件700A加工下半部分的位置；As shown in Figures 11 to 14, the upper and lower tracking mechanism 700 includes a tracking milling cutter module, which is used to round the left and right sides of the wood, as well as the four vertices on the upper and lower sides of the wood; the upper and lower tracking mechanism 700 includes a lower tracking trimming component 700A and an upper tracking trimming component 700B; the lower and upper tracking trimming components both include a tracking base 701, a first cylinder 702, a tracking diagonal brace 703, a tracking rotating seat 704, a second cylinder 705, and an auxiliary positioning component; the first cylinder 702 is hinged to one side of the tracking base 701; the tracking diagonal brace 703 is correspondingly hinged to the other side of the tracking base 701; the tracking rotating seat 704 is The left and right sides of 04 are respectively hinged with the output end of the first cylinder 702 and the tracking brace 703; the second cylinder 705 is fixedly arranged on the outer side of the tracking brace 703, and its output end is hinged with the tracking brace 703, and the extension line of its driving direction intersects with the extension line of the driving direction of the first cylinder 702; the tracking milling cutter module includes a tracking milling cutter 706, a tracking lead screw slide pair 707, and a tracking servo motor 708; the tracking milling cutter 706 is arranged on the front side of the tracking rotating seat 704, and its rear end is driven and connected with a milling cutter motor 709; the tracking lead screw slide pair 707 is arranged on the tracking rotating seat 704; the tracking servo motor The machine 708 is connected to the tracking screw guide rail pair 707 through a reduction device, and is electrically connected to the PLC control system; the milling cutter motor 709 is arranged on the tracking screw guide rail pair 707; the auxiliary positioning assembly includes a backing plate 710 and a backing wheel 711; the backing plate 710 is arranged on the outer side of the tracking milling cutter 706, and includes a contact straight surface 712 and a contact guide inclined surface 713 connected in sequence from front to back; the backing wheel 711 is arranged on the front side of the milling cutter; in this embodiment, the lower tracking trimming assembly 700A and the upper tracking trimming assembly 700B have the same structure, only the setting direction is different, and the lower tracking assembly 700A is arranged It is placed on the workbench 100 with the processing direction facing upward, and the upper tracking component 700B is set on the workbench 100 through a tracking column with the processing direction facing downward; when the wood enters this mechanism, the wood will first contact the contact guide inclined surface 713, and then contact the contact straight surface 712, so as to prevent the situation in the past where the conveyor belt of the edge banding machine is too fast and causes the knife to hit, and the mold wheel 711 will press against the upper and lower end surfaces of the wood, which has the advantage of precise positioning; working principle: during operation, the wood is transported by the conveyor belt of the edge banding machine, and passes through the lower tracking trimming component and the upper tracking trimming component in turn to process the left and right boundaries of one end surface of the wood, as well as a total of four vertices above and below the boundaries. Since the processing sequence inside the lower tracking trimming assembly 700A and the upper tracking trimming assembly 700B is consistent, only the setting directions are opposite, the upper tracking trimming assembly 700B is used to illustrate the working principle below: first, in the default state, the stroke of the second cylinder 705 is fully pushed, and the stroke of the first cylinder 702 is tightened; then, after the wood is transported to the front end of the upper tracking trimming assembly, it is recognized by the sensor and encoder on the edge band machine, and the stroke of the second cylinder 705 remains fully pushed, and the stroke of the first cylinder 702 is fully pushed; then, the stroke of the second cylinder 705 is tightened, and the stroke of the first cylinder 702 is tightened again; finally, the stroke of the second cylinder 705 is fully pushed and reset to the initial state; in this process, the tracking milling cutter 706, as the tracking rotating seat 704 swings, processes the left and right boundaries of the upper half of one end face of the wood and the two vertices on the boundaries; similarly, the lower tracking trimming assembly 700A processes the position of the lower half;
如图15～16所示，所述上下刮刀机构800包括刮刀模组，用于去除木料圆角加工后的毛刺；所述上下刮刀机构800还包括刮刀底座801；所述刮刀底座801上竖直设有刮刀导轨802；所述刮刀模组设有两组，并分别通过一刮刀滑动块808滑动连接于所述刮刀导轨802上，其包括支撑碟803、支撑轮804、刮刀805、刮刀第一丝杠滑轨副806、刮刀第二丝杠滑轨副807；所述支撑碟803通过所述刮刀第一丝杠滑轨副806设置于所述刮刀滑动块808上，该所述刮刀第一丝杠滑轨副806驱动连接有刮刀第一伺服电机809；所述支撑轮804通过所述刮刀第二丝杠滑轨副807设置于所述刮刀滑动块808上，并相对位于所述支撑碟803的另一侧，该所述刮刀第二丝杠滑轨副807驱动连接有刮刀第二伺服电机810；所述刮刀805设置于所述刮刀滑动块808上，并位于所述支撑碟803与所述支撑轮804之间；所述刮刀第一伺服电机809、所述刮刀第二伺服电机810与PLC控制系统电连接；在本实施例中，上下刮刀机构800位于上下跟踪机构的后方，而在现场运用中，可根据实际需求进行位置的调换；工作原理：在工作时，木料经由封边机的运输带，将木料输送至本刮刀机构内，支撑碟803、支撑轮804分别贴合引导木料的上下端面，刮刀贴合上、下端面的圆角处并对毛刺进行刮除；As shown in Figures 15 and 16, the upper and lower scraper mechanism 800 includes a scraper module for removing burrs after rounding of wood; the upper and lower scraper mechanism 800 also includes a scraper base 801; a scraper guide rail 802 is vertically provided on the scraper base 801; the scraper module is provided with two groups, and is slidably connected to the scraper guide rail 802 through a scraper sliding block 808 respectively, and includes a support disc 803, a support wheel 804, a scraper 805, a first scraper lead screw slide pair 806, and a second scraper lead screw slide pair 807; the support disc 803 is arranged on the scraper sliding block 808 through the first scraper lead screw slide pair 806, and the first scraper lead screw slide pair 806 is driven and connected to a first scraper servo motor 809; the support wheel 804 is arranged on the scraper through the second scraper lead screw slide pair 807 The scraper sliding block 808 is on the other side of the support disc 803, and the scraper second lead screw guide rail pair 807 is driven and connected with the scraper second servo motor 810; the scraper 805 is arranged on the scraper sliding block 808, and is located between the support disc 803 and the support wheel 804; the scraper first servo motor 809 and the scraper second servo motor 810 are electrically connected with the PLC control system; in this embodiment, the upper and lower scraper mechanisms 800 are located behind the upper and lower tracking mechanisms, and in on-site use, the positions can be replaced according to actual needs; working principle: when working, the wood is transported to the scraper mechanism via the conveyor belt of the edge banding machine, the support disc 803 and the support wheel 804 respectively fit the upper and lower end faces of the wood, and the scraper fits the fillet of the upper and lower end faces and scrapes off the burrs;
所述精修刀模组、所述跟踪铣刀模组、所述刮刀模组均与PLC控制系统电连接，并可根据PLC控制系统从所述厚度识别组件获取边带的厚度来自动调整上述模组中刀具的位置，适应不同厚度边带的加工参数。由于不同的木料产品具有不同的边带厚度要求，在现有的封边机中，边带厚度只能在边带上料前进行人工检测，随后分别在上下精修机构600、上下跟踪机构700、上下刮刀机构800上通过手动丝杠滑轨副对上述的各种机构中的刀具进行手动调整，本发明通过在边带上料机构上设有厚度识别组件，获取边带的厚度，精修刀模组、跟踪铣刀模组、刮刀模组上设有的丝杠滑轨副均驱动连接有伺服电机，伺服电机能够根据PLC控制系统从所述厚度识别组件获取边带的厚度来自动调整上述模组中刀具的位置，从而代替以往手工调整的方式，无需中途停机人为调控，增加了自动化程度，提高了加工精度，更能适应当今多样化的生产制程。The finishing cutter module, the tracking milling cutter module, and the scraper module are all electrically connected to the PLC control system, and can automatically adjust the positions of the cutters in the above modules according to the thickness of the sideband obtained from the thickness identification component by the PLC control system to adapt to the processing parameters of sidebands of different thicknesses. Since different wood products have different requirements for edge band thickness, in existing edge banding machines, the edge band thickness can only be manually detected before the edge band is loaded, and then the tools in the above-mentioned various mechanisms are manually adjusted through manual lead screw slide pairs on the upper and lower finishing mechanisms 600, the upper and lower tracking mechanisms 700, and the upper and lower scraper mechanisms 800. The present invention obtains the thickness of the edge band by providing a thickness identification component on the edge band feeding mechanism, and the lead screw slide pairs provided on the finishing cutter module, the tracking milling cutter module, and the scraper module are all driven and connected to a servo motor. The servo motor can automatically adjust the position of the tools in the above-mentioned modules according to the PLC control system by obtaining the thickness of the edge band from the thickness identification component, thereby replacing the previous manual adjustment method, and there is no need to stop the machine for manual adjustment, thereby increasing the degree of automation, improving processing accuracy, and being more adaptable to today's diverse production processes.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其效物界定。The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
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| CN115008571A (en) * | 2022-06-02 | 2022-09-06 | 广东先达数控机械有限公司 | Flush mechanism of flush cut of bag sealer |
| CN115042290A (en) * | 2022-06-22 | 2022-09-13 | 广州极东机械有限公司 | Control system of high-end flexible edge bonding machine |
| CN115464743B (en) * | 2022-09-20 | 2023-07-14 | 广东豪德数控装备股份有限公司 | Edge banding band trimming device for special-shaped plate |
| CN117600849B (en) * | 2024-01-19 | 2024-04-05 | 常州市筑友展示科技股份有限公司 | Metal composite board edge bonding machine for processing display device |
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| FR2856003B1 (en) * | 2003-06-10 | 2007-06-22 | Saint Gobain | GLASS OVERMOLDING METHOD, SEAL SEAL AND MOLD USED FOR THE PROCESS |
| DE102017125936A1 (en) * | 2017-11-07 | 2019-05-09 | Ima Klessmann Gmbh Holzbearbeitungssysteme | Edge processing plant |
| CN109227873A (en) * | 2018-10-30 | 2019-01-18 | 东莞市春旭机械科技有限公司 | A kind of full-automatic four sides edge sealing device and method thereof of plate |
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