CN111633441A - A tooling suitable for horizontal horizontal deep hole drilling machine - Google Patents
A tooling suitable for horizontal horizontal deep hole drilling machine Download PDFInfo
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- CN111633441A CN111633441A CN202010409190.8A CN202010409190A CN111633441A CN 111633441 A CN111633441 A CN 111633441A CN 202010409190 A CN202010409190 A CN 202010409190A CN 111633441 A CN111633441 A CN 111633441A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
- B23B41/02—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor for boring deep holes; Trepanning, e.g. of gun or rifle barrels
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Abstract
本发明涉及一种适用于水平卧式深孔钻床的工装,包括舌板深孔用第一胎具和舌板深孔用第二胎具,舌板深孔用第一胎具包括圆环状的套环卡座和中心孔,中心孔水平方向向两侧扩展形成耳孔,套环卡座上正对耳孔的外侧设置有第一固定螺钉;舌板深孔用第二胎具包括圆饼状的顶座和两个耳板,两个耳板均向同一侧伸出,两个耳板的中间留有用于夹持舌板的间隙;两个耳板上均设置有用于固定舌板的第二固定螺钉,上下两个耳板和第二固定螺钉共同配合以将舌板末端固定。本发明设计巧妙,结构简单,操作方便,使棒状工件需钻孔的位置始终位于卡盘对应的水平中心上,实现对非对中的深孔进行加工,对现有技术来说,具有很好的市场前景和发展空间。
The invention relates to a tooling suitable for a horizontal horizontal deep hole drilling machine, comprising a first tool for tongue plate deep holes and a second tool for tongue plate deep holes. The first tool for tongue plate deep holes comprises a circular ring The collar holder and the center hole, the center hole expands to both sides in the horizontal direction to form ear holes, the collar holder is provided with a first fixing screw on the outer side of the ear hole; the second mold for the tongue plate deep hole includes a round cake shape The top seat and the two lugs are both protruding to the same side, and there is a gap between the two lugs for clamping the tongue; Two fixing screws, the upper and lower ear plates and the second fixing screws cooperate together to fix the end of the tongue plate. The invention has the advantages of ingenious design, simple structure and convenient operation, so that the position where the rod-shaped workpiece needs to be drilled is always located on the horizontal center corresponding to the chuck, and the non-centered deep hole can be processed. market prospects and development space.
Description
技术领域technical field
本发明涉及一种卧式深孔钻床配套设备技术领域,具体涉及一种适用于水平卧式深孔钻床的工装。The invention relates to the technical field of matching equipment for a horizontal deep hole drilling machine, in particular to a tooling suitable for a horizontal horizontal deep hole drilling machine.
背景技术Background technique
水平卧式深孔钻床是一种常见的机械加工床具,工作时卡盘不动,钻头进给。在工作中利用钻床床头的卡盘卡紧工件一端,通过中心架夹紧工件的中间偏后位置,“一卡一架”保证工件的同心度。该类型水平卧式深孔钻对圆柱类产品适用性强,但由于卡盘和中心架的结构限制,只能直接对截面为回转体的工件进行有效的卡、夹固定,对截面为非回转体的产品则无能为力。薄煤层支架在生产中需要对舌板打深孔,该舌板产品截面为矩形且端头处为圆弧,该产品左端“舌头”部位厚度尺寸为钻深孔后铣成,钻前与后部一致,均为80mm,卡盘无法直接卡住该活件的“舌头”部位,中心架也无法直接夹紧工件中部,故无法直接在水平卧式深孔钻床上进行打深孔作业。The horizontal horizontal deep hole drilling machine is a common machining tool. The chuck does not move and the drill bit feeds during work. During the work, the chuck of the head of the drilling machine is used to clamp one end of the workpiece, and the center frame is used to clamp the middle and rear position of the workpiece, and the "one card" ensures the concentricity of the workpiece. This type of horizontal deep hole drill has strong applicability to cylindrical products, but due to the structural limitations of the chuck and the center frame, it can only effectively clamp and clamp the workpiece whose cross-section is a revolving body. Body products are powerless. In the production of thin coal seam support, it is necessary to drill deep holes on the tongue plate. The tongue plate product has a rectangular cross section and an arc at the end. The thickness of the "tongue" part of the left end of the product is milled after drilling the deep hole, and the front and rear parts are consistent. , are 80mm, the chuck cannot directly clamp the "tongue" part of the job, and the center frame cannot directly clamp the middle of the workpiece, so it is impossible to directly drill deep holes on the horizontal horizontal deep hole drilling machine.
如何设计一种设计巧妙,结构简单,操作方便,使棒状工件需钻孔的位置始终位于卡盘对应的水平中心上,实现对非对中的深孔进行加工的适用于水平卧式深孔钻床的工装是目前需要解决的问题。How to design an ingenious design, simple structure and convenient operation, so that the position of the rod-shaped workpiece to be drilled is always located on the horizontal center corresponding to the chuck, so as to realize the processing of non-centered deep holes, which is suitable for horizontal horizontal deep hole drilling machine The tooling is a problem that needs to be solved at present.
发明内容SUMMARY OF THE INVENTION
为了解决现有水平卧式深孔钻由于卡盘和中心架的结构限制,只能直接对截面为回转体的工件进行有效的卡、夹固定,对截面为非回转体的产品则无能为力,薄煤层支架在生产中需要对舌板打深孔,卡盘无法直接卡住该活件的“舌头”部位,中心架也无法直接夹紧工件中部,故无法直接在水平卧式深孔钻床上进行打深孔作业等技术问题,本发明提供一种适用于水平卧式深孔钻床的工装,来实现设计巧妙,结构简单,操作方便,使棒状工件需钻孔的位置始终位于卡盘对应的水平中心上,实现对非对中的深孔进行加工的目的。In order to solve the problem that the existing horizontal horizontal deep hole drill is limited by the structure of the chuck and the center frame, it can only effectively clamp and clamp the workpiece whose cross-section is a revolving body. In the production of the coal seam support, the tongue plate needs to be drilled deeply. The chuck cannot directly clamp the "tongue" part of the job, and the center frame cannot directly clamp the middle of the workpiece, so it cannot be directly carried out on the horizontal horizontal deep hole drilling machine. In order to solve the technical problems of drilling deep holes and other technical problems, the present invention provides a tooling suitable for a horizontal horizontal deep hole drilling machine, so as to realize ingenious design, simple structure and convenient operation, so that the position where the rod-shaped workpiece needs to be drilled is always at the level corresponding to the chuck. On the center, the purpose of processing non-centered deep holes is realized.
本发明为解决上述技术问题所采用的技术方案是:一种适用于水平卧式深孔钻床的工装,包括舌板深孔用第一胎具和舌板深孔用第二胎具,所述舌板深孔用第一胎具包括圆环状的套环卡座和中心孔,中心孔为圆形,中心孔水平方向向两侧扩展形成用于卡接舌板根部位置的耳孔,套环卡座上正对耳孔的外侧设置有第一固定螺钉;所述舌板深孔用第二胎具包括圆饼状的顶座和上下两个耳板,两个耳板均向同一侧伸出,两个耳板的中间留有用于夹持舌板的间隙;两个耳板上均设置有用于固定舌板的第二固定螺钉,上下两个耳板和第二固定螺钉共同配合以将舌板末端固定。The technical solution adopted by the present invention to solve the above-mentioned technical problems is: a tooling suitable for a horizontal horizontal deep hole drilling machine, comprising a first tool for a tongue plate deep hole and a second tool for a tongue plate deep hole. The first tool for the deep hole of the tongue plate includes a ring-shaped collar holder and a center hole, the center hole is circular, and the center hole is extended to both sides in the horizontal direction to form ear holes for the root position of the tongue plate, and the collar A first fixing screw is arranged on the outer side of the card seat facing the ear hole; the second mold for the deep hole of the tongue plate includes a round cake-shaped top seat and two upper and lower ear plates, both of which extend to the same side , there is a gap between the two lugs for clamping the tongue; both lugs are provided with second fixing screws for fixing the tongue, and the upper and lower lugs and the second fixing screws cooperate together to hold the tongue The end of the plate is fixed.
所述套环卡座上靠近舌板处左右各开设两个预留槽,预留槽内设置有固定螺钉。Two reserved grooves are provided on the left and right sides of the collar holder near the tongue plate, and fixing screws are arranged in the reserved grooves.
所述上下两个耳板上设置有同轴线的定位孔,所述定位孔与舌板末端上的圆孔对应。The upper and lower lugs are provided with coaxial positioning holes, and the positioning holes correspond to the circular holes on the ends of the tongue plates.
所述第一固定螺钉和第二固定螺钉均采用内六角螺钉。The first fixing screw and the second fixing screw are all hexagon socket screws.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1)本发明包括舌板深孔用第一胎具和舌板深孔用第二胎具,本发明通过创新性设计,根据实际加工工件,对原有水平卧式深孔钻床的夹持机构进行改进,无需购置新型设备即可实现对非对中的深孔进行加工,发挥了设备的潜能,节省了资金;1) The present invention includes the first tool for the tongue plate deep hole and the second tool for the tongue plate deep hole. The present invention adopts an innovative design, according to the actual processing of the workpiece, the clamping mechanism of the original horizontal horizontal deep hole drilling machine Improvements can be made to process non-centered deep holes without purchasing new equipment, which maximizes the potential of the equipment and saves money;
2)所述舌板深孔用第一胎具包括圆环状的套环卡座和中心孔,中心孔为圆形,中心孔水平方向向两侧扩展形成用于卡接舌板根部位置的耳孔,套环卡座上正对耳孔的外侧设置有第一固定螺钉;2) The first tool for the deep hole of the tongue plate includes a ring-shaped collar socket and a center hole, the center hole is circular, and the center hole is extended to both sides in the horizontal direction to form a hole for the root position of the tongue plate. the ear hole, a first fixing screw is arranged on the outer side of the collar holder facing the ear hole;
3)所述舌板深孔用第二胎具包括圆饼状的顶座和上下两个耳板,两个耳板均向同一侧伸出,两个耳板的中间留有用于夹持舌板的间隙;两个耳板上均设置有用于固定舌板的第二固定螺钉,上下两个耳板和第二固定螺钉共同配合以将舌板末端固定;3) The second mold for the deep hole of the tongue plate includes a round cake-shaped top seat and two upper and lower lugs. The gap between the plates; the second fixing screws for fixing the tongue plate are arranged on both the lugs, and the upper and lower ear plates and the second fixing screws cooperate together to fix the end of the tongue plate;
4)所述套环卡座上靠近舌板处左右各开设两个预留槽,预留槽内设置有固定螺钉;4) There are two reserved grooves on the left and right near the tongue plate on the collar holder, and fixing screws are arranged in the reserved grooves;
5)本发明解决了薄煤层支架舌板在常规的数控深孔钻床上无法生产问题,因为常规的数控深孔钻床只能实现水平方向前后平行移动工作台,无法实现工作台的上下移动,通过该类工装的使用,使棒状工件需钻孔的位置始终位于卡盘对应的水平中心上,只需要前后左右移动工作台就能保证需钻孔位置对中,无需购置新型设备即可实现对非对中的深孔进行加工,发挥了设备的潜能,节省了资金。5) The invention solves the problem that the thin coal seam support tongue plate cannot be produced on the conventional CNC deep hole drilling machine, because the conventional CNC deep hole drilling machine can only realize the parallel movement of the worktable forward and backward in the horizontal direction, and cannot realize the up and down movement of the worktable. The use of this type of tooling ensures that the position where the rod-shaped workpiece needs to be drilled is always located on the horizontal center corresponding to the chuck. It is only necessary to move the worktable back and forth, left and right to ensure the centering of the required drilling position. Machining the deep holes in the center brings out the potential of the equipment and saves money.
附图说明Description of drawings
图1是本发明安装使用效果图;Fig. 1 is the installation and use effect diagram of the present invention;
图2是本发明舌板工件示意图;Fig. 2 is the schematic diagram of tongue plate workpiece of the present invention;
图3是本发明舌板深孔用第一胎具立体示意图;Fig. 3 is the three-dimensional schematic diagram of the first tire tool for the tongue plate deep hole of the present invention;
图4是本发明舌板深孔用第一胎具主视示意图;4 is a schematic front view of the first tire tool for the tongue plate deep hole of the present invention;
图5是本发明舌板深孔用第二胎具立体示意图;Fig. 5 is the schematic perspective view of the second mold for tongue plate deep hole of the present invention;
图6是本发明舌板深孔用第二胎具侧视示意图;6 is a schematic side view of the second tire tool for the tongue plate deep hole of the present invention;
图中标记:1、舌板深孔用第一胎具,101、套环卡座,102、中心孔,103、耳孔,104、第一固定螺钉,105、预留槽,2、舌板深孔用第二胎具,201、顶座,202、耳板,203、第二固定螺钉,204、定位孔,3、圆孔,4、舌板。Markings in the figure: 1. The first mold for the deep hole of the tongue plate, 101, the collar holder, 102, the center hole, 103, the ear hole, 104, the first fixing screw, 105, the reserved groove, 2, the depth of the tongue plate The second mold for the hole, 201, the top seat, 202, the lug plate, 203, the second fixing screw, 204, the positioning hole, 3, the round hole, 4, the tongue plate.
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步详细的说明。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
如图所示,一种适用于水平卧式深孔钻床的工装,包括舌板深孔用第一胎具1和舌板深孔用第二胎具2,所述舌板深孔用第一胎具1包括圆环状的套环卡座101和中心孔102,中心孔102为圆形,中心孔102水平方向向两侧扩展形成用于卡接舌板根部位置的耳孔103,套环卡座101上正对耳孔103的外侧设置有第一固定螺钉104;所述舌板深孔用第二胎具2包括圆饼状的顶座201和上下两个耳板202,两个耳板202均向同一侧伸出,两个耳板202的中间留有用于夹持舌板的间隙;两个耳板202上均设置有用于固定舌板的第二固定螺钉203,上下两个耳板202和第二固定螺钉203共同配合以将舌板末端固定。As shown in the figure, a tooling suitable for a horizontal horizontal deep hole drilling machine includes a first mold 1 for a tongue plate deep hole and a
以上为本发明的基本实施方式,可在以上基础上做进一步的改进、完善和限定:如所述套环卡座101上靠近舌板处左右各开设两个预留槽105,预留槽105内设置有固定螺钉。The above is the basic embodiment of the present invention, and further improvements, improvements and limitations can be made on the basis of the above. There are fixing screws inside.
以上为本发明的基本实施方式,可在以上基础上做进一步的改进、完善和限定:如所述上下两个耳板202上设置有同轴线的定位孔204,所述定位孔204与舌板末端上的圆孔3对应。The above is the basic embodiment of the present invention, and further improvements, improvements and limitations can be made on the above basis: as described above, the upper and lower two
以上为本发明的基本实施方式,可在以上基础上做进一步的改进、完善和限定:如所述第一固定螺钉104和第二固定螺钉203均采用内六角螺钉。The above is the basic embodiment of the present invention, and further improvements, improvements and limitations can be made on the basis of the above: for example, the
实际操作中,首先制备工装,步骤如下:a、舌板深孔用第二胎具2采用40Cr材料,φ190热轧圆钢,车外圆、平端面后,在加工中心铣削、钻铰攻丝加工制成;In actual operation, first prepare the tooling, the steps are as follows: a. The
b、舌板深孔用第一胎具1采用40Cr材料,墩粗后、车外圆、平端面,在线切割机床上割出中间矩形孔,然后在加工中心上铣削加工上部台阶,钻铰攻丝制成;b. The first mold 1 for the deep hole of the tongue plate is made of 40Cr material. After the pier is thickened, the outer circle and the flat end face are cut out on the wire cutting machine to cut the middle rectangular hole, and then the upper step is milled on the machining center, and the drilling and reaming made of silk
c、将舌板的“舌头”部位左右对中固定在附图舌板深孔用第二胎具2预留槽内,保证左右对中,上端用2个M12×70内六角螺钉固定,由于胎具水平中心距离槽中心17.5mm,固定后工件右侧上部孔将刚好位于胎具水平中心线上;c. Center and fix the "tongue" part of the tongue plate in the reserved groove of the
d:将舌板深孔用第一胎具1套在活件中间靠后位置,由于该胎具中部设计的偏心结构,(矩形孔总长245mm,矩形右侧边至胎具外圆中心线距离是120mm,工件宽240mm),通过拧紧左侧2个M12×50内六角螺钉固定工件后,工件中心将与胎具垂直中线重合,实现水平对中;同时由于胎具中心距离槽中心17.5mm,拧紧上部台阶处2个M12×70内六角螺钉后,活件右侧上部孔将刚好位于胎具水平中心线上,实现上下对中;d: Set the tongue plate deep hole with the first tire 1 in the back position of the middle of the work piece. Due to the eccentric structure designed in the middle of the tire, (the total length of the rectangular hole is 245mm, the distance from the right side of the rectangle to the center line of the outer circle of the tire is 120mm, the width of the workpiece is 240mm), after fixing the workpiece by tightening the two M12×50 hexagon socket screws on the left, the center of the workpiece will coincide with the vertical center line of the tire to achieve horizontal alignment; at the same time, since the center of the tire is 17.5mm from the center of the groove, After tightening the 2 M12×70 hexagon socket head cap screws at the upper step, the upper hole on the right side of the work piece will be just on the horizontal centerline of the tire to achieve vertical alignment;
e:通过舌板深孔用第一胎具1和舌板深孔用第二胎具2的配合使用,能使水平卧式中心钻床卡盘和中心架通过卡紧、夹紧回转体截面的胎具而间接卡紧、夹紧矩形截面的该工件,且工件右侧上部孔将始终保持在胎具的水平线上距离垂直中线相同位置处。此时,通过横向水平移动钻枪,即可对舌板工件右侧上部孔进行钻孔,且因两深孔位置关于中心对称,钻完后将活件简单翻转180°重新固定在胎具内,即可钻另一深孔。这样就顺利实现在水平卧式深孔钻床上对该矩形截面活件的打深孔作业。e: Through the cooperation of the first mold 1 for the tongue plate deep hole and the
本发明设计巧妙,结构简单,操作方便,使棒状工件需钻孔的位置始终位于卡盘对应的水平中心上,实现对非对中的深孔进行加工,解决现有水平卧式深孔钻由于卡盘和中心架的结构限制,只能直接对截面为回转体的工件进行有效的卡、夹固定,对截面为非回转体的产品则无能为力,薄煤层支架在生产中需要对舌板打深孔,卡盘无法直接卡住该活件的“舌头”部位,中心架也无法直接夹紧工件中部,故无法直接在水平卧式深孔钻床上进行打深孔作业等技术问题,对现有技术来说,具有很好的市场前景和发展空间。The invention has the advantages of ingenious design, simple structure and convenient operation, so that the position where the rod-shaped workpiece needs to be drilled is always located on the horizontal center corresponding to the chuck, the non-centered deep hole can be processed, and the problem of the existing horizontal horizontal deep hole drilling due to the Due to the structural limitations of the chuck and the center frame, only the workpieces whose cross-section is a revolving body can only be effectively clamped and clamped, but cannot be used for products whose cross-section is non-revolving. The thin coal seam support needs to be deep in the production of the tongue plate. hole, the chuck cannot directly clamp the "tongue" part of the job, and the center frame cannot directly clamp the middle of the workpiece, so it is impossible to directly perform deep hole drilling operations on the horizontal horizontal deep hole drilling machine. In terms of technology, it has good market prospects and development space.
上面结合附图对本发明优选的具体实施方式和实施例作了详细说明,但是本发明并不限于上述实施方式和实施例,在本领域技术人员所具备的知识范围内,还可以在不脱离本发明构思的前提下作出各种变化。The preferred specific embodiments and embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments and embodiments. Various changes are made under the premise of the inventive concept.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202010409190.8A CN111633441A (en) | 2020-05-14 | 2020-05-14 | A tooling suitable for horizontal horizontal deep hole drilling machine |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3316283A1 (en) * | 1983-05-04 | 1984-11-08 | Hans 7433 Dettingen Knoll | Deep drilling machine |
| CN201848562U (en) * | 2010-11-12 | 2011-06-01 | 光明沃得数控机床(江苏)有限公司 | Top rest boring tool for plate shearing machine |
| CN202137403U (en) * | 2011-05-25 | 2012-02-08 | 西安理工大学 | Processing device of multi-row-distributed small-diameter deep holes of lath-like parts |
| CN202143957U (en) * | 2011-05-30 | 2012-02-15 | 浙江西菱台钻制造有限公司 | Workpiece clamping device of deep-hole drilling machine |
| KR20160116473A (en) * | 2015-03-30 | 2016-10-10 | 한국건드릴 주식회사 | Hydraulic rotary jig apparatus for deep-hole drilling machine |
| CN107962204A (en) * | 2017-12-28 | 2018-04-27 | 宁夏天地奔牛实业集团有限公司 | The fixing device of plate parts deep hole processing |
| CN212330361U (en) * | 2020-05-14 | 2021-01-12 | 平顶山平煤机煤矿机械装备有限公司 | Frock suitable for horizontal deep-hole drilling machine |
-
2020
- 2020-05-14 CN CN202010409190.8A patent/CN111633441A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3316283A1 (en) * | 1983-05-04 | 1984-11-08 | Hans 7433 Dettingen Knoll | Deep drilling machine |
| CN201848562U (en) * | 2010-11-12 | 2011-06-01 | 光明沃得数控机床(江苏)有限公司 | Top rest boring tool for plate shearing machine |
| CN202137403U (en) * | 2011-05-25 | 2012-02-08 | 西安理工大学 | Processing device of multi-row-distributed small-diameter deep holes of lath-like parts |
| CN202143957U (en) * | 2011-05-30 | 2012-02-15 | 浙江西菱台钻制造有限公司 | Workpiece clamping device of deep-hole drilling machine |
| KR20160116473A (en) * | 2015-03-30 | 2016-10-10 | 한국건드릴 주식회사 | Hydraulic rotary jig apparatus for deep-hole drilling machine |
| CN107962204A (en) * | 2017-12-28 | 2018-04-27 | 宁夏天地奔牛实业集团有限公司 | The fixing device of plate parts deep hole processing |
| CN212330361U (en) * | 2020-05-14 | 2021-01-12 | 平顶山平煤机煤矿机械装备有限公司 | Frock suitable for horizontal deep-hole drilling machine |
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Application publication date: 20200908 |
