CN111632800A - An automatic flocking machine - Google Patents
An automatic flocking machine Download PDFInfo
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- CN111632800A CN111632800A CN202010640402.3A CN202010640402A CN111632800A CN 111632800 A CN111632800 A CN 111632800A CN 202010640402 A CN202010640402 A CN 202010640402A CN 111632800 A CN111632800 A CN 111632800A
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- flocking machine
- machine body
- flocking
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- 229920000742 Cotton Polymers 0.000 claims abstract description 30
- 239000007921 spray Substances 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 abstract description 5
- 239000007943 implant Substances 0.000 abstract 1
- 201000004384 Alopecia Diseases 0.000 description 3
- 230000003676 hair loss Effects 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
- B05C19/001—Flocking
- B05C19/002—Electrostatic flocking
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D22/00—Control of humidity
- G05D22/02—Control of humidity characterised by the use of electric means
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Electrostatic Spraying Apparatus (AREA)
Abstract
本发明公开了一种自动植绒机,包括一植绒机本体与一控制器,在该植绒机本体内部分别设置有喷雾加湿器与湿度传感器,该喷雾加湿器与湿度传感器分别电连接于控制器。本发明提供的自动植绒机,可减少棉签棒尖端分布的电荷,使得带负电荷的绒毛能够顺利的植到棉签棒尖端上,由此,不会出现棉签棒尖端植不上绒毛,出现光秃的现象,从而提高棉签植绒工艺的质量与效率。
The present invention discloses an automatic flocking machine, comprising a flocking machine body and a controller, wherein a spray humidifier and a humidity sensor are respectively arranged inside the flocking machine body, and the spray humidifier and the humidity sensor are respectively electrically connected to the controller. The automatic flocking machine provided by the present invention can reduce the charge distributed on the tip of a cotton swab rod, so that the negatively charged fluff can be smoothly implanted on the tip of the cotton swab rod, thereby preventing the tip of the cotton swab rod from being unable to implant fluff and becoming bald, thereby improving the quality and efficiency of the cotton swab flocking process.
Description
技术领域technical field
本发明涉及一种植绒机,尤其涉及一种自动植绒机。The invention relates to a flocking machine, in particular to an automatic flocking machine.
背景技术Background technique
植绒机又称高压静电发生器,就是利用静电植绒的原理来生产植绒产品的一种机器。静电植绒的原理是利用电荷同性相斥异性相吸的物理特性,使绒毛带上负电荷,把需要植绒的物体放在零电位或接地条件下,绒毛受到异电位被植物体的吸引,呈垂直状加速飞升到需要植绒的物体表面上,由于被植物体涂有胶粘剂,绒毛就被垂直粘在被植物体上,静电植绒是利用电荷的自然特性产生的一种生产新工艺。Flocking machine, also known as high-voltage electrostatic generator, is a machine that uses the principle of electrostatic flocking to produce flocking products. The principle of electrostatic flocking is to make use of the physical properties of the same-sex repulsion and the opposite-sex attraction to make the fluff negatively charged, and place the object that needs to be flocked under zero potential or grounding conditions, and the fluff is attracted by the plant body by the different potential. It accelerates vertically to the surface of the object that needs to be flocked. Because the plant body is coated with adhesive, the fluff is vertically adhered to the plant body. Electrostatic flocking is a new production process produced by the natural characteristics of electric charge.
取样棉签的生产工艺,就是通过植绒机,在棉签棒上植绒上绒毛实现。然而,在棉签棒处于电场中时,棉签棒的尖端电压较大,分布了很多的电荷,导致绒毛植不上去,出现棉签棒端部光秃的现象。The production process of sampling cotton swabs is realized by flocking the cotton swabs with fluff through the flocking machine. However, when the cotton swab is in the electric field, the tip of the cotton swab has a high voltage, and a lot of electric charges are distributed, which causes the fluff to not be planted, and the end of the cotton swab is bare.
发明内容SUMMARY OF THE INVENTION
针对上述不足,本发明的目的在于提供一种自动植绒机,可减少棉签棒尖端分布的电荷,使得带负电荷的绒毛能够顺利的植到棉签棒尖端上,由此,不会出现棉签棒尖端植不上绒毛,出现光秃的现象,从而提高棉签植绒工艺的质量与效率。In view of the above deficiencies, the purpose of the present invention is to provide an automatic flocking machine, which can reduce the electric charge distributed at the tip of the cotton swab, so that the negatively charged fluff can be smoothly planted on the tip of the cotton swab, thereby preventing the appearance of the cotton swab. The tip cannot be planted with fluff, and the phenomenon of baldness occurs, thereby improving the quality and efficiency of the cotton swab flocking process.
本发明为达到上述目的所采用的技术方案是:The technical scheme that the present invention adopts to achieve the above purpose is:
一种自动植绒机,包括一植绒机本体与一控制器,其特征在于,在该植绒机本体内部分别设置有喷雾加湿器与湿度传感器,该喷雾加湿器与湿度传感器分别电连接于控制器。An automatic flocking machine, comprising a flocking machine body and a controller, characterized in that a spray humidifier and a humidity sensor are respectively arranged inside the flocking machine body, and the spray humidifier and the humidity sensor are respectively electrically connected to controller.
作为本发明的进一步改进,所述植绒机本体内湿度控制在60-80%。As a further improvement of the present invention, the humidity in the body of the flocking machine is controlled at 60-80%.
作为本发明的进一步改进,所述喷雾加湿器具有设置于植绒机本体内顶部的数个喷雾头。As a further improvement of the present invention, the spray humidifier has several spray heads arranged on the top of the body of the flocking machine.
作为本发明的进一步改进,所述植绒机本体内部分别设置有一传送机构、位于传送机构上方的一绒毛箱、及位于传送机构下方的一烘干机,该喷雾加湿器设置于传送机构上方。As a further improvement of the present invention, the flocking machine body is respectively provided with a conveying mechanism, a fluff box located above the conveying mechanism, and a dryer located below the conveying mechanism, and the spray humidifier is disposed above the conveying mechanism.
作为本发明的进一步改进,所述传送机构包括设置于植绒机本体内部的一内传送辊、设置于植绒机本体外部的一外传送辊、围设于内传送辊与外传送辊外围的一传送带、及连接于内传送辊或外传送辊的一驱动电机结构,其中,在该传送带上具有数个棉签棒插孔。As a further improvement of the present invention, the conveying mechanism includes an inner conveying roller arranged inside the body of the flocking machine, an outer conveying roller arranged outside the body of the flocking machine, and a conveying roller arranged around the periphery of the inner conveying roller and the outer conveying roller. A conveyor belt and a drive motor structure connected to the inner conveyor roller or the outer conveyor roller, wherein the conveyor belt has several cotton swab insertion holes.
作为本发明的进一步改进,所述湿度传感器设置于传送机构上方。As a further improvement of the present invention, the humidity sensor is arranged above the conveying mechanism.
作为本发明的进一步改进,所述传送机构一端位于植绒机本体内,另一端穿出植绒机本体外。As a further improvement of the present invention, one end of the conveying mechanism is located in the body of the flocking machine, and the other end is pierced out of the body of the flocking machine.
本发明的有益效果为:通过在植绒机本体内增设喷雾加湿器与湿度传感器,由湿度传感器实时检测植绒机本体内部湿度,由此控制喷雾加湿器对植绒机本体内部进行加湿,以将植绒机本体内部湿度控制在预设范围内。由此,可降低空气击穿电压,从而减少棉签棒尖端分布的电荷,使得带负电荷的绒毛能够顺利的植到棉签棒尖端上,由此,不会出现棉签棒尖端植不上绒毛,出现光秃的现象,从而提高棉签植绒工艺的质量与效率。The beneficial effects of the present invention are as follows: by adding a spray humidifier and a humidity sensor in the flocking machine body, the humidity sensor detects the humidity inside the flocking machine body in real time, thereby controlling the spray humidifier to humidify the inside of the flocking machine body, so that Control the humidity inside the flocking machine body within the preset range. In this way, the air breakdown voltage can be reduced, thereby reducing the electric charge distributed at the tip of the cotton swab, so that the negatively charged fluff can be smoothly implanted on the tip of the cotton swab. baldness, thereby improving the quality and efficiency of the cotton swab flocking process.
上述是发明技术方案的概述,以下结合附图与具体实施方式,对本发明做进一步说明。The above is an overview of the technical solutions of the invention. The invention will be further described below with reference to the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
具体实施方式Detailed ways
为更进一步阐述本发明为达到预定目的所采取的技术手段及功效,以下结合附图及较佳实施例,对本发明的具体实施方式详细说明。In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings and preferred embodiments.
请参照图1,本发明实施例提供一种自动植绒机,包括一植绒机本体1与一控制器,在该植绒机本体1内部分别设置有喷雾加湿器2与湿度传感器3,该喷雾加湿器2与湿度传感器3分别电连接于控制器。Referring to FIG. 1 , an embodiment of the present invention provides an automatic flocking machine, which includes a flocking machine body 1 and a controller, and a
通过在植绒机本体1内增设喷雾加湿器2与湿度传感器3,由湿度传感器3实时检测植绒机本体1内部湿度,当检测到内部湿度低于预设范围时,由控制器开启喷雾加湿器2,由喷雾加湿器2向植绒机本体1内喷雾加湿,直到湿度传感器3检测到植绒机本体1内部湿度在预设范围内;当检测到内部湿度大于预设范围时,可停止喷雾加湿器2工作。由此,将植绒机本体1内部湿度控制在预设范围内。By adding a
具体的,所述植绒机本体1内湿度控制在60-80%,即植绒机本体1内部湿度预设范围为60-80%。Specifically, the humidity inside the flocking machine body 1 is controlled at 60-80%, that is, the preset range of the humidity inside the flocking machine body 1 is 60-80%.
由此,通过对植绒机本体1内部进行加湿,增加内部环境湿度,并将植绒机本体1内湿度控制在60-80%,由此,可降低空气击穿电压,从而减少棉签棒尖端分布的电荷,使得带负电荷的绒毛能够顺利的植到棉签棒尖端上,由此,不会出现棉签棒尖端植不上绒毛,出现光秃的现象,从而提高棉签植绒工艺的质量与效率。Therefore, by humidifying the inside of the flocking machine body 1, the internal environmental humidity is increased, and the humidity in the flocking machine body 1 is controlled at 60-80%, thereby reducing the air breakdown voltage and reducing the tip of the cotton swab. The distributed electric charge enables the negatively charged fluff to be smoothly planted on the tip of the cotton swab, so that there will be no baldness that the tip of the cotton swab cannot be planted, thereby improving the quality and efficiency of the cotton swab flocking process. .
对于喷雾加湿器2的位置设置,为了对植绒机本体1内部进行全面加湿,本实施例喷雾加湿器2具有设置于植绒机本体1内顶部的数个喷雾头21,由数个喷雾头21向下喷雾加湿。Regarding the position setting of the
在本实施例中,所述植绒机本体1内部分别设置有一传送机构4、位于传送机构4上方的一绒毛箱5、及位于传送机构4下方的一烘干机6,该喷雾加湿器2设置于传送机构4上方,因此,喷雾加湿器2对传送机构4的上方空间进行加湿。同时,所述湿度传感器3设置于传送机构4上方,对传送机构4的上方空间进行湿度检测。具体的,可以将湿度传感器3安装于绒毛箱5侧边上。In this embodiment, the flocking machine body 1 is respectively provided with a conveying mechanism 4, a
具体的,所述传送机构4包括设置于植绒机本体1内部的一内传送辊41、设置于植绒机本体1外部的一外传送辊42、围设于内传送辊41与外传送辊42外围的一传送带43、及连接于内传送辊41或外传送辊42的一驱动电机结构,其中,在该传送带43上具有数个棉签棒插孔,棉签棒7插设在棉签棒插孔上。由驱动电机结构驱动内传送辊41或外传送辊42,以带动传送带43移动,从而将传送带43上的棉签棒7移动至绒毛箱5下方进行植绒操作,然后,继续移动至烘干机6上方,进行烘干,即完成。Specifically, the conveying mechanism 4 includes an
具体的,所述传送机构4一端位于植绒机本体1内,另一端穿出植绒机本体1外。由此,便于在植绒机本体1外进行棉签棒7上下料,具体为,将未进行植绒的一批棉签棒7插设到传送带43上,将植绒后的棉签棒7下料,并插上另一批棉签棒7。Specifically, one end of the conveying mechanism 4 is located inside the flocking machine body 1 , and the other end passes out of the flocking machine body 1 . In this way, it is convenient to perform unloading and unloading of cotton swabs 7 outside the flocking machine body 1. Specifically, a batch of
在本实施例中,植绒机本体1为本领域中常规的植绒机,其具体结构和工作原理与本领域常规植绒机相同。In this embodiment, the flocking machine body 1 is a conventional flocking machine in the field, and its specific structure and working principle are the same as those of the conventional flocking machine in the field.
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故采用与本发明上述实施例相同或近似的技术特征,而得到的其他结构,均在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention. Therefore, other structures obtained by adopting the same or similar technical features as the above-mentioned embodiments of the present invention are all within the scope of the present invention. within the scope of protection.
Claims (7)
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Cited By (1)
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CN113843119A (en) * | 2021-09-26 | 2021-12-28 | 宁波华莱斯医疗器械有限公司 | Flocking device of sampling swab |
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CN113843119B (en) * | 2021-09-26 | 2022-06-24 | 宁波华莱斯医疗器械有限公司 | Flocking device of sampling swab |
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