CN111631028A - Straw chopping and grinding device - Google Patents
Straw chopping and grinding device Download PDFInfo
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- CN111631028A CN111631028A CN202010407704.6A CN202010407704A CN111631028A CN 111631028 A CN111631028 A CN 111631028A CN 202010407704 A CN202010407704 A CN 202010407704A CN 111631028 A CN111631028 A CN 111631028A
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- 239000010902 straw Substances 0.000 title claims abstract description 64
- 238000000227 grinding Methods 0.000 title claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000010438 heat treatment Methods 0.000 claims abstract description 25
- 238000003756 stirring Methods 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 239000000843 powder Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 3
- 238000003801 milling Methods 0.000 claims 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 239000000741 silica gel Substances 0.000 claims 1
- 229910002027 silica gel Inorganic materials 0.000 claims 1
- 238000001035 drying Methods 0.000 abstract description 9
- 238000003825 pressing Methods 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000009360 aquaculture Methods 0.000 description 2
- 244000144974 aquaculture Species 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 206010000369 Accident Diseases 0.000 description 1
- 239000003225 biodiesel Substances 0.000 description 1
- 230000000853 biopesticidal effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229920001542 oligosaccharide Polymers 0.000 description 1
- 150000002482 oligosaccharides Chemical class 0.000 description 1
- 239000003895 organic fertilizer Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 235000017807 phytochemicals Nutrition 0.000 description 1
- 229930000223 plant secondary metabolite Natural products 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/06—Cutting apparatus specially adapted for cutting hay, straw or the like having rotating knives with their cutting edges on a cylinder surface, e.g. of the helical-type
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
- A01F29/14—Drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C15/00—Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs
- B02C15/14—Edge runners, e.g. Chile mills
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C15/00—Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs
- B02C2015/002—Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs combined with a classifier
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
- B02C2023/165—Screen denying egress of oversize material
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
公开了一种秸秆切碎碾磨装置,包括:切削机构,其包括:箱体;行星轮系,设置在所述箱体顶部开口处;螺旋刀片,设置在行星齿轮轴上;挡板,位于所述螺旋刀片两侧且固定在行星架上;烘干机构,其包括:托板,固定在所述箱体底部出口的正下方收集碎秸秆,所述托板上具有供秸秆落下的开口;加热板,位于所述托板底部,并与从所述托板中心穿过的转轴连接,所述托板可旋转到所述开口位置挡住所述开口对秸秆进行加热,并在完成加热后从所述开口位置旋转开;搅拌杆,位于所述托板顶部,所述搅拌杆一端固定在所述转轴上,另一端延伸到托板边沿;以及碾碎机构,其包括:漏筛,固定在所述托板正下方收集烘干的秸秆;和压辊轮,在所述漏筛上滚动将秸秆碾碎。
Disclosed is a straw chopping and grinding device, comprising: a cutting mechanism, comprising: a box body; a planetary gear train, arranged at the top opening of the box body; a screw blade, arranged on the planetary gear shaft; the two sides of the spiral blade are fixed on the planet carrier; the drying mechanism includes: a support plate, which is fixed directly below the outlet of the bottom of the box to collect the broken straw, and the support plate has an opening for the straw to fall; The heating plate is located at the bottom of the supporting plate and is connected with a rotating shaft passing through the center of the supporting plate, the supporting plate can be rotated to the opening position to block the opening to heat the straw, and after the heating is completed, the heating plate can be heated from the The opening position is rotated open; a stirring rod is located on the top of the supporting plate, one end of the stirring rod is fixed on the rotating shaft, and the other end extends to the edge of the supporting plate; The dried straw is collected directly under the pallet; and a pressing roller rolls on the sifter to grind the straw.
Description
技术领域technical field
本公开涉及一种秸秆切碎碾磨装置。The present disclosure relates to a straw chopping and grinding device.
背景技术Background technique
中国是一个农业大国,也是农作物秸秆资源最为丰富的国家之一,据调查统计2015年全国作物秸秆理论资源量为10.4亿吨。但是,鉴于秸秆综合利用产业化程度低、经济效益差和成本较高等因素,造成目前处理秸秆的方式主要为直接燃烧,这些处理方式的秸秆回收利用率较低,还会破坏生态平衡,导致资源浪费严重;此外,焚烧产生的烟尘还可能严重影响飞机的正常起降或造成汽车行驶安全性等问题,焚烧过程也容易发生火灾事故。China is a big agricultural country and one of the countries with the most abundant crop straw resources. According to survey statistics, the theoretical crop straw resources nationwide in 2015 were 1.04 billion tons. However, in view of factors such as the low degree of comprehensive utilization of straw, poor economic benefits and high cost, the current methods of straw disposal are mainly direct combustion. The straw recycling rate of these disposal methods is low, and it will also destroy the ecological balance and lead to resource shortages. The waste is serious; in addition, the smoke and dust generated by the incineration may seriously affect the normal take-off and landing of the aircraft or cause problems such as the driving safety of the car, and the incineration process is also prone to fire accidents.
农作物秸秆资源作为中国养殖种植业以及农村新型能源的重要物质基础,关于如何真正实现作物秸秆变“废”为“宝”,对保护生态环境,缓解我国能源危机,促进农业可持续发展具有重大意义。如果能创建以秸秆为原料的新型生态工业,实行种植业、养殖业、农副产品加工业、秸秆生态工业四业相结合的高级阶段生态农业的生产模式,则农用生物柴油燃料、寡糖植保素生物农药、秸秆有机肥、秸秆生物饲料等都是秸秆转化的产物,有望形成比传统“石油农业”劳动生产率更高、可持续发展的新型农业,前景十分诱人。Crop straw resources are an important material basis for China's aquaculture and planting industry and new energy sources in rural areas. How to truly realize the transformation of crop straws from "waste" into "treasure" is of great significance for protecting the ecological environment, alleviating my country's energy crisis, and promoting sustainable agricultural development. . If a new ecological industry with straw as raw material can be created, and an advanced ecological agriculture production model combining planting, aquaculture, agricultural and sideline products processing, and straw ecological industry can be implemented, agricultural biodiesel fuel, oligosaccharide phytochemicals Biopesticide, straw organic fertilizer, straw biofeed, etc. are all products of straw transformation, and are expected to form a new type of agriculture with higher labor productivity and sustainable development than traditional "petroleum agriculture", and the prospect is very attractive.
但是,由于秸秆利用的具体工艺还不完善,秸秆加工设备以及相关加工设施有限,秸秆使用技术比较低下,同时作物秸秆作为一种低容重、散抛型的物料资源,具有能量密度低、储运不方便等特点,严重制约了其大规模应用。However, because the specific technology of straw utilization is not perfect, the straw processing equipment and related processing facilities are limited, and the straw utilization technology is relatively low. The inconvenience and other characteristics seriously restrict its large-scale application.
发明内容SUMMARY OF THE INVENTION
本公开提供一种秸秆切碎碾磨装置。帮助农民将秸秆切碎并碾成细粉,提升秸秆二次回收利用率,创造更高经济价值。The present disclosure provides a straw chopping and grinding device. Help farmers chop up straw and grind it into fine powder, improve the secondary recycling rate of straw, and create higher economic value.
本公开的一个实施例提供一种秸秆切碎碾磨装置,包括:An embodiment of the present disclosure provides a straw chopping and grinding device, including:
切削机构,所述切削机构包括:箱体,所述箱体顶部敞开,底部具有将切碎的秸秆排出的出口;行星轮系,设置在所述箱体顶部开口处;驱动系统,与所述行星轮系的中心轮轴联接驱动所述行星轮系运转;螺旋刀片,设置在所述行星轮系的行星齿轮轴上;挡板,位于所述螺旋刀片两侧且固定在所述行星轮系的行星架上;和挡圈,固定在所述所述箱体上,所述行星轮系的齿圈套在所述挡圈内;A cutting mechanism, the cutting mechanism comprises: a box body, the top of the box body is open, and the bottom of the box body has an outlet for discharging the chopped straw; a planetary gear train is arranged at the top opening of the box body; a drive system, and the The central axle of the planetary gear train is coupled to drive the planetary gear train to run; the screw blade is arranged on the planetary gear shaft of the planetary gear train; the baffles are located on both sides of the screw blade and are fixed on the planetary gear train. on the planet carrier; and a retaining ring, fixed on the box body, and the ring gear of the planetary gear train is sleeved in the retaining ring;
烘干机构,所述烘干机构包括:A drying mechanism, the drying mechanism includes:
托板,固定在所述箱体的所述出口正下方以收集切碎的秸秆,所述托板上具有供秸秆落下的开口;转轴,从所述托板中心穿过;驱动装置,与所述转轴联接驱动所述转轴旋转;加热板,位于所述托板底部,并与所述转轴连接,在所述转轴带动下可旋转到所述托板的所述开口位置挡住所述开口对秸秆进行加热,并在完成加热后从所述开口位置旋转开;和搅拌杆,位于所述托板顶部,所述搅拌杆一端固定在所述转轴上,另一端延伸到托板边沿;以及a pallet, which is fixed directly below the outlet of the box to collect the chopped straw, the pallet has an opening for the straw to drop; a rotating shaft passes through the center of the pallet; a driving device is connected with the The rotating shaft is connected to drive the rotating shaft to rotate; the heating plate is located at the bottom of the supporting plate and connected to the rotating shaft, and can be rotated to the opening position of the supporting plate under the driving of the rotating shaft to block the opening to the straw. heating, and rotating away from the opening position after the heating is completed; and a stirring rod, located on the top of the supporting plate, one end of the stirring rod is fixed on the rotating shaft, and the other end extends to the edge of the supporting plate; and
碾碎机构,所述碾碎机构包括:漏筛,固定在所述托板正下方收集从所述托板上落下的被烘干的秸秆;压辊轮,可在所述漏筛上滚动将烘干的秸秆碾成细粉;和驱动机构,与所述压辊轮联接驱动所述压辊轮滚动。A crushing mechanism, the crushing mechanism includes: a sifter, fixed directly below the pallet to collect the dried straws falling from the pallet; a pressing roller, which can roll on the sifter to The dried straw is ground into fine powder; and a driving mechanism is coupled with the pressing roller to drive the pressing roller to roll.
在一些示例中,所述驱动系统包括第一电机、第一圆柱齿轮组和蜗轮蜗杆,所述第一电机与所述第一圆柱齿轮组的输入轴连接,所述第一圆柱齿轮组的输出轴与蜗杆连接,涡轮轴与所述中心轮轴连接。In some examples, the drive system includes a first motor, a first spur gear set, and a worm gear, the first motor being connected to an input shaft of the first spur gear set, and an output of the first spur gear set The shaft is connected with the worm, and the turbine shaft is connected with the central axle.
在一些示例中,所述驱动装置包括第二电机、第二圆柱齿轮组、第一锥齿轮和第二锥齿轮,所述第二电机与所述第二圆柱齿轮组的输入轴连接,所述第二圆柱齿轮组的输出轴与所述第一锥齿轮连接,与所述第一锥齿轮啮合的所述第二锥齿轮与所述转轴固定连接。In some examples, the drive includes a second motor, a second spur gear set, a first bevel gear, and a second bevel gear, the second motor being connected to an input shaft of the second spur gear set, the The output shaft of the second cylindrical gear set is connected with the first bevel gear, and the second bevel gear meshing with the first bevel gear is fixedly connected with the rotating shaft.
在一些示例中,其特征在于,所述压辊轮通过轴与第三锥齿轮连接,所述第三锥齿轮与第四锥齿轮啮合,所述第四锥齿轮通过螺杆与所述转轴远离所述第二锥齿轮的一端连接。In some examples, it is characterized in that the pressing roller is connected with a third bevel gear through a shaft, the third bevel gear is meshed with a fourth bevel gear, and the fourth bevel gear is away from the rotating shaft through a screw rod. One end of the second bevel gear is connected.
在一些示例中,所述加热板上的加热元件为硅胶加热片。In some examples, the heating element on the heating plate is a silicone heating pad.
附图说明Description of drawings
为了更清楚地说明本公开实施例的技术方案,下面将对实施例的附图作简单地介绍。In order to illustrate the technical solutions of the embodiments of the present disclosure more clearly, the accompanying drawings of the embodiments will be briefly introduced below.
图1为本公开一实施例提供的秸秆切碎装置结构示意图。FIG. 1 is a schematic structural diagram of a straw shredding device according to an embodiment of the present disclosure.
图2为本公开一实施例提供的切削机构结构示意图。FIG. 2 is a schematic structural diagram of a cutting mechanism according to an embodiment of the present disclosure.
图3为图2所述的切削机构部分结构示意图。FIG. 3 is a schematic diagram of a partial structure of the cutting mechanism shown in FIG. 2 .
图4为本公开一实施例提供的烘干机构结构示意图。FIG. 4 is a schematic structural diagram of a drying mechanism according to an embodiment of the present disclosure.
图5为本公开一实施例提供的烘干机构及箱体的结构示意图。FIG. 5 is a schematic structural diagram of a drying mechanism and a box body according to an embodiment of the present disclosure.
图6为本公开一实施例提供的碾碎机构结构示意图。FIG. 6 is a schematic structural diagram of a grinding mechanism provided by an embodiment of the present disclosure.
图7为本公开一实施例提供的碾碎机构的传动运动简图。FIG. 7 is a schematic diagram of the transmission motion of the crushing mechanism provided by an embodiment of the present disclosure.
具体实施方式Detailed ways
图1展示了秸秆切碎碾磨装置的切削机构I、烘干机构II和碾碎机构III,这三个机构安装在机壳(图中未示出)内。如图2和图3,切削机构I包括箱体1、行星轮系、驱动所述行星轮系的驱动系统。箱体1顶部敞开,底部具有将切碎的秸秆排出的出口。所述行星轮系包括中心轮2、齿圈3、行星架4、支撑在行星架4上的多个行星齿轮5以及与中心轮2连接的中心轮轴15。中心轮轴15位于箱体1顶部开口处。齿圈3上套有固定在箱体1上的挡圈6。行星齿轮轴7上安装有螺旋刀片8,螺旋刀片8两侧具有固定在行星架4上的挡板9。行星架4、挡圈6和螺旋刀片8两侧的挡板9组成一个喂料口,螺旋刀片8位于喂料口内,所述行星轮系运转时,螺旋刀片8可绕行星齿轮轴6旋转和中心轮2公转,将从喂料口喂入的秸秆切碎,切碎的秸秆从箱体1底部所述物料出口落入到下方的烘干机构II。驱动所述行星轮系运转的所述驱动系统包括第一电机10、第一圆柱齿轮组(减速机)11和蜗轮蜗杆12。第一电机10可固定在箱体1底部的支撑板13上,第一电机10与第一圆柱齿轮组11的输入轴连接,第一圆柱齿轮组11的输出轴与蜗杆连接,涡轮轴14与中心轮轴15连接。Fig. 1 shows the cutting mechanism I, drying mechanism II and crushing mechanism III of the straw chopping and grinding device, and these three mechanisms are installed in a casing (not shown in the figure). 2 and 3, the cutting mechanism 1 includes a casing 1, a planetary gear train, and a drive system for driving the planetary gear train. The top of the box body 1 is open, and the bottom has an outlet for discharging the chopped straw. The planetary gear train includes a
如图4和图5,烘干机构II包括固定在所述机壳内的托板16,托板16正对箱体1底部所述出口,收集上方落下的切碎的秸秆。托板16上具有供秸秆落入到下方碾碎机构III的开口17。托板16底部具有对秸秆进行加热的加热板18,加热板18上的加热元件可为硅胶加热片。加热板18可使环境温度达到约70℃,蒸干秸秆中大部分水分,便于碾碎机构III更好地碾磨秸秆。加热板18固定在从托板16中心穿过的转轴19上。在转轴19带动下,加热板18能旋转到开口17位置挡住开口17对秸秆进行加热,并在完成加热后从所述开口位置旋转开,便于秸秆从开口17落入下方的碾碎机构III。托板16上方具有搅拌托板16上秸秆的搅拌杆20。搅拌杆20一端固定在转轴19上,另一端延伸到托板16边沿。旋转的搅拌杆11使秸秆碎块受热均匀,便于蒸干秸秆中大部分水分。此外,旋转的搅拌杆11可将蒸干后的秸秆经开口17推入下方碾碎机构III。驱动转轴19旋转的驱动装置包括第二电机21、第二圆柱齿轮组(减速机)22、第一锥齿轮23和第二锥齿轮24,固定在支撑板13上的第二电机21与圆柱齿轮组22的输入轴连接,圆柱齿轮组22的输出轴与第一锥齿轮23连接,与第一锥齿轮23啮合的第二锥齿轮24与转轴19固定连接。锥齿轮23,24封装在壳体25中。As shown in FIG. 4 and FIG. 5 , the drying mechanism II includes a
如图6,碾碎机构III包括漏筛26,以及设置在漏筛26上的可滚动的压辊轮27。漏筛26的孔径可以为φ5mm。漏筛26固定在所述机壳内并正对烘干机构II的托板16,收集从托板16上落下秸秆。压辊轮27在驱动机构的驱动下在漏筛26上滚动,将烘干的碎秸秆碾碎,碾成细粉的秸秆从漏筛26的孔掉落。所述秸秆切碎装置的物料出口28正对漏筛26,从漏筛26掉落的秸秆细粉经物料出口28排出,物料出口28处可放置收集箱(图中未示出)。图7展示了碾碎机构III的传动运动简图,压辊轮27通过轴与第三锥齿轮30连接,第三锥齿轮30与第四锥齿轮31啮合,第四锥齿轮31通过螺杆与转轴19远离锥齿轮24的一端连接。As shown in FIG. 6 , the crushing mechanism III includes a
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| CN115529948B (en) * | 2022-12-05 | 2023-03-14 | 哈尔滨重齿传动设备有限公司 | Biomass cutting and tearing integrated machine knife box with improved blade arrangement |
| CN118002288A (en) * | 2024-04-09 | 2024-05-10 | 新乡市豫东轻工机械有限公司 | Milling equipment for biomass energy raw materials |
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