CN111619276A - Golden silk light decorative picture and manufacturing method thereof - Google Patents

Golden silk light decorative picture and manufacturing method thereof Download PDF

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Publication number
CN111619276A
CN111619276A CN202010489866.9A CN202010489866A CN111619276A CN 111619276 A CN111619276 A CN 111619276A CN 202010489866 A CN202010489866 A CN 202010489866A CN 111619276 A CN111619276 A CN 111619276A
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China
Prior art keywords
decorative picture
substrate
pattern
thermal transfer
embroidery
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CN202010489866.9A
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Chinese (zh)
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CN111619276B (en
Inventor
龚强楄
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Shenzhen Ken Hung Hing Plastic Products Co ltd
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Shenzhen Ken Hung Hing Plastic Products Co ltd
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Priority to CN202010489866.9A priority Critical patent/CN111619276B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M3/00Printing processes to produce particular kinds of printed work, e.g. patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0023Digital printing methods characterised by the inks used
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/16Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
    • B44C1/165Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
    • B44C1/17Dry transfer
    • B44C1/1712Decalcomanias applied under heat and pressure, e.g. provided with a heat activable adhesive

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  • Treatment Of Fiber Materials (AREA)
  • Decoration Of Textiles (AREA)

Abstract

The invention discloses a method for manufacturing a golden silk light decorative picture, which comprises the following steps: s1, providing a substrate and carrying out heat treatment on the substrate; s2, printing the electronic ink on the thermal transfer paper; s3, transferring the pattern on the thermal transfer printing to the base material; s4, coloring and/or electroplating the pattern with reflective metal or alloy thereof to obtain an imaging image; and S5, cutting and mounting. The invention realizes the non-embroidery imaging decorative picture with embroidery effect through the synergistic effect of the base material heat treatment into the concave-convex microstructure, the printing, the thermal transfer printing, the coloring and/or the plating of the reflective metal or the alloy thereof, presents the unique characteristics of the textile embroidery golden silk picture similar to the surface combing and floating of the warp knitting textile fabric and the fiber texture, generates the unexpected three-dimensional embroidery effect, achieves the colorful change of the embroidery effect which can not be realized by drawing, ink jet, thermal transfer printing and the like, particularly has different changing effects when being watched at different angles under the light, and makes up the vacancy of the decorative picture in the field of indoor home decoration.

Description

Golden silk light decorative picture and manufacturing method thereof
Technical Field
The invention relates to the technical field of decorative picture manufacturing, in particular to a golden silk light decorative picture and a manufacturing method thereof.
Background
The manual embroidery is a traditional process, and machine embroidery in the 20 th century and modern computer embroidery are matched with embroidery threads with colors dyed in advance to complete a preset color matching effect in the embroidering process according to the requirements of design patterns. The thermal sublimation transfer printing is a new textile printing and dyeing technology developed in recent years, is widely applied to printing of textile fabrics and plastic products, and simultaneously, an ink-jet printing technology directly prints the textile fabrics into colorful patterns and then embroiders the patterns on the fabrics to form decorative pictures.
In the existing high-grade decorative picture, the color development grade of the pattern is generally improved by embroidering the golden silk thread, and the pattern presents metal texture, or the embroidery decorative picture is obtained by directly adopting an embroidery process. However, the manual embroidery and the embroidering of the golden silk thread not only greatly waste the labor, but also hardly ensure the consistency of the picture. Meanwhile, the manufacturing of the gold wire decorative picture is difficult to be completed in a large batch by the existing process, so that the cost is greatly increased.
Disclosure of Invention
In order to solve the problems of the prior art, the invention provides a golden silk light decorative picture and a manufacturing method thereof.
The technical problem to be solved by the invention is realized by the following technical scheme:
a manufacturing method of a golden silk light decorative picture comprises the following steps:
s1, providing a substrate, and carrying out heat treatment on the substrate to form a concave-convex microstructure on one side of the substrate;
s2, printing the electronic ink on the thermal transfer paper according to the pattern to be made;
s3, transferring the pattern on the thermal transfer printing obtained in the step S2 to one side surface of the substrate with the concave-convex microstructure obtained in the step S1;
s4, coloring and/or electroplating the pattern with reflective metal or alloy thereof to obtain an imaging image;
and S5, cutting and mounting.
As an implementation and improvement mode of the manufacturing method of the gold wire light decorative picture provided by the invention, the heat treatment is specifically to roll the surface of one side of the substrate by a rotating hot roller to obtain a concave-convex microstructure.
As an implementation improvement mode of the manufacturing method of the gold wire light decorative picture, the light reflectivity of the base material with the concave-convex microstructure is controlled to be 35-60%.
Specifically, the temperature of the rolling treatment is controlled to be 85-105 ℃, and the length of the spinning circumference of the hot roller is 500-1500 mm, but the rolling treatment is not limited to the above. The concave-convex microstructure may be formed in different shapes such as a pit, a bump, a groove, a convex strip, and the like, and preferably, but not limited to, the concave-convex microstructure is a wire-drawing texture.
As an implementation improvement mode of the manufacturing method of the gold wire light decorative picture, the base material is plastic or rubber. Preferably a plastic, more preferably a polyolefin, more preferably a polyalphaolefin, such as polyethylene, polypropylene, polystyrene, polyvinyl chloride, and the like, most preferably polypropylene. It will be appreciated that the above polymers may be homopolymers or copolymers, for example the polypropylene may be a propylene homopolymer, or a copolymer of propylene with other olefins, such as a propylene/ethylene copolymer, a propylene/vinyl chloride copolymer, a propylene/butene copolymer, or a copolymer of propylene with various alpha-olefins, such as a propylene/ethylene/butene/hexene copolymer, and the like. The color of the substrate is not limited, and one skilled in the art can select different colors of substrate according to needs, and the color is generally green, white, beige, but can be other colors.
As an implementation improvement mode of the manufacturing method of the golden silk light decorative picture provided by the invention, the pixel of the imaging image is at least 300 dpi.
As an implementation and improvement mode of the manufacturing method of the gold wire light decorative picture, the light-reflecting metal is silver and an alloy thereof.
As an implementation and improvement mode of the manufacturing method of the gold silk luster decorative painting provided by the invention, in the step S2, the nano-scale electronic ink is printed on the thermal transfer paper by using an ink-jet printer to form the pattern to be manufactured.
The nano-scale conductive electronic ink is adopted in the spray printing of the step S2, so that ink dots are distributed on the thermal transfer paper in a nano-scale size, and the primary imaging with high pixel and high precision is achieved.
As an implementation and improvement mode of the manufacturing method of the gold wire light decorative picture provided by the invention, after the step S4 and before the step S5, the method further comprises the step of performing surface wetting tension treatment on the imaged picture.
Specifically, the surface wetting tension treatment is to adopt a high-voltage discharge principle to carry out electret electrostatic treatment for changing the surface wetting tension of the material to be more than 42mN/m, and the main purpose is to enhance the adhesive force of the ink dot pattern and the text so that the ink dot pattern and the text are more tightly combined with the base material and the protective film and cannot be separated.
As an implementation and improvement mode of the manufacturing method of the golden silk light decorative picture, the pattern comprises at least one of patterns of figures, plants, animals, characters, calligraphy, painting, cartoons, photo-type art or artistic works.
As an implementation improvement mode of the manufacturing method of the gold wire light decorative picture provided by the invention, before the cutting in the step S5, a step of covering a protective film is further included, so that the manufactured imaging image is sandwiched between the protective film and the base material.
As an implementation and improvement mode of the manufacturing method of the golden silk light decorative picture, the protective film is a waterproof and scratch-resistant protective film.
A golden silk light decorative picture is prepared by the preparation method.
The invention has the following beneficial effects:
the invention realizes the non-embroidery imaging decorative picture with embroidery effect through the synergistic effect of the three components of heat treatment of the base material into a concave-convex microstructure, printing, heat transfer printing, coloring and/or plating of reflective metal or alloy thereof, the decorative picture manufactured by the invention is full and not stiff, the unique characteristics of the textile embroidery gold-silk picture similar to the warp knitting textile fabric surface combing and floating and fiber texture are presented through the synergistic effect, the unexpected three-dimensional embroidery effect is generated, the colorful change which is not done by drawing, ink-jet printing, heat transfer printing and the like and has the embroidery effect is achieved, and different changing effects are particularly observed at different angles under lamplight, so that the decorative picture has vivid and lifelike feeling, and simultaneously has good luster, and the vacancy of the decorative picture in the field of interior decoration home furnishing is made up.
The lowest thread thickness of the gold and silver threads with the embroidery gold thread effect needs to be more than 0.8mm, and after the gold and silver threads or the alloy thereof are colored and plated by the process, the lowest thread thickness can be reduced to the fine degree of 0.15mm, so that the high-pixel or ultrahigh-pixel effect is achieved, and further, a very fine thread staggered display can be formed, and an imaging image with the embroidery effect can be displayed.
Moreover, the golden silk light decorative picture produced by the invention has the decorative picture effects of various textures and layers, can be freely customized and imaged according to personal preferences, and meets the requirements of different consumer groups and different decorative styles and fields. The base material adopted by the decorative picture can be non-cloth or non-paper base materials such as plastic or rubber, the source of the base material is wide, the color layer is clamped between the base material and the protective film, the waterproof and antifouling effects of the decorative picture are improved, the decorative picture is not easy to damage, and the problems that the existing decorative picture painted on cloth or paper, ink-jet transfer-printed or embroidered on the cloth or paper is not easy to store, fade, damage, mildew and the like under the poor environment conditions such as humidity and the like are solved.
Detailed Description
The present invention will be described in detail with reference to examples, which are only preferred embodiments of the present invention and are not intended to limit the present invention.
Example 1
The embodiment provides a golden silk light decorative picture, and a manufacturing method thereof comprises the following steps:
s11, providing a polypropylene substrate, and carrying out heat treatment on the polypropylene substrate to form a concave-convex microstructure on one side of the substrate.
Specifically, the heat treatment is to roll one side surface of the substrate by a rotating hot roller to obtain a concave-convex microstructure, and the light reflectivity of the concave-convex microstructure is controlled to be 35-40%. Wherein the temperature control of the rolling treatment is restricted to 85 ℃, the spinning circumference of the hot roller is 500mm, and the concave-convex microstructure is a regular wire drawing texture.
And S12, printing the electronic ink on the thermal transfer paper according to the patterns of flowers and birds to be made.
Specifically, the nanoscale electronic ink is printed on thermal transfer paper by an ink-jet printer to form a pattern to be made. The final ink dots are distributed on the thermal transfer paper in a nanometer size, so that the high-pixel high-precision primary imaging is achieved.
S13, transferring the pattern on the thermal transfer obtained in the step S12 to one side surface of the substrate having the concave-convex microstructure obtained in the step S11.
Specifically, the environmental temperature is set to 23-25 ℃ and the humidity is set to 55-65% RH during transfer printing, the transfer printing temperature is controlled within 105-115 ℃, and the transfer printing is completed within 1 s.
And S14, coloring the pattern to further enhance pixels to obtain an imaging image, wherein the imaging pixels can reach 600 dpi.
S14-0, carrying out surface wetting tension treatment on the imaged image.
Specifically, the surface wetting tension treatment is to adopt a high-voltage discharge principle to carry out electret electrostatic treatment for changing the surface wetting tension of the material to be more than 42mN/m, and the main purpose is to enhance the adhesive force of the ink dot pattern and the text so that the ink dot pattern and the text are more tightly combined with the base material and the protective film and cannot be separated.
And S15, cutting and mounting.
Specifically, prior to the cutting in step S15, a step of covering a waterproof scratch-resistant protective film to sandwich the produced imaged image between the protective film and the substrate is further included.
The decorative picture realizes the clear image-text effect of higher pixels, forms very fine interlaced silk threads, can present an imaging image with an embroidery effect, achieves the colorful changes which cannot be made by drawing, ink jet, heat transfer printing and the like and have the embroidery effect, particularly has different changing effects when being watched at different angles under light, leads the decorative picture to have vivid feeling, and simultaneously has good luster.
Example 2
The embodiment provides a golden silk light decorative picture, and a manufacturing method thereof comprises the following steps:
s21, providing a polyethylene substrate, and carrying out heat treatment on the polyethylene substrate to form a concave-convex microstructure on one side of the substrate.
Specifically, the heat treatment is to roll one side surface of the substrate by a rotating hot roller to obtain a concave-convex microstructure, and the light reflectivity of the concave-convex microstructure is controlled to be 55-60%. Wherein the temperature control of the rolling treatment is restricted to 95 ℃, the perimeter of the hot roller spinning is 1000mm, and the concave-convex microstructure is random pits and convex points.
And S22, printing the electronic ink on the thermal transfer paper according to the pattern of the artwork to be made.
Specifically, the nanoscale electronic ink is printed on thermal transfer paper by an ink-jet printer to form a pattern to be made. The final ink dots are distributed on the thermal transfer paper in a nanometer size, so that the high-pixel high-precision primary imaging is achieved.
S23, transferring the pattern on the thermal transfer obtained in the step S22 to one side surface of the substrate having the concave-convex microstructure obtained in the step S21.
Specifically, the environmental temperature is set to 23-25 ℃ and the humidity is set to 55-65% RH during transfer printing, the transfer printing temperature is controlled within 105-115 ℃, and the transfer printing is completed within 1 s.
And S24, carrying out local silver electroplating on the pattern according to the line requirement to obtain an imaging image, wherein the imaging pixel can reach 300 dpi.
S24-0, carrying out surface wetting tension treatment on the imaged image.
Specifically, the surface wetting tension treatment is to adopt a high-voltage discharge principle to carry out electret electrostatic treatment for changing the surface wetting tension of the material to be more than 42mN/m, and the main purpose is to enhance the adhesive force of the ink dot pattern and the text so that the ink dot pattern and the text are more tightly combined with the base material and the protective film and cannot be separated.
And S25, cutting and mounting.
Specifically, prior to the cutting in step S25, a step of covering a waterproof scratch-resistant protective film to sandwich the produced imaged image between the protective film and the substrate is further included.
The decorative picture realizes the clear image-text effect of high pixels, forms very fine silk thread staggered presentation, can present an imaging image with an embroidery effect, achieves the colorful changes which cannot be done by drawing, ink jet, heat transfer printing and the like and have the embroidery effect, and particularly has different changing effects when being watched at different angles under lamplight, so that the decorative picture has vivid feeling and better luster.
Example 3
The embodiment provides a golden silk light decorative picture, and a manufacturing method thereof comprises the following steps:
s31, providing a polypropylene substrate, and carrying out heat treatment on the polypropylene substrate to form a concave-convex microstructure on one side of the substrate.
Specifically, the heat treatment is to roll one side surface of the substrate by a rotating hot roller to obtain a concave-convex microstructure, and the light reflectivity of the concave-convex microstructure is controlled to be 45-55%. Wherein the temperature control of the rolling treatment is limited to 105 ℃, the perimeter of the hot roller spinning is 1500mm, and the concave-convex microstructure is a wire-drawing texture.
And S32, printing the electronic ink on the thermal transfer paper according to the kwan-yin pattern to be made.
Specifically, the nanoscale electronic ink is printed on thermal transfer paper by an ink-jet printer to form a pattern to be made. The final ink dots are distributed on the thermal transfer paper in a nanometer size, so that the high-pixel high-precision primary imaging is achieved.
S33, transferring the pattern on the thermal transfer obtained in the step S32 to one side surface of the substrate having the concave-convex microstructure obtained in the step S31.
Specifically, the environmental temperature is set to 23-25 ℃ and the humidity is set to 55-65% RH during transfer printing, the transfer printing temperature is controlled within 105-115 ℃, and the transfer printing is completed within 1 s.
S34, coloring the pattern to enhance pixels, and electroplating silver alloy on the pattern according to the line requirement to obtain an imaging image, wherein the imaging pixels can reach 1200 dpi.
S34-0, carrying out surface wetting tension treatment on the imaged image.
Specifically, the surface wetting tension treatment is to adopt a high-voltage discharge principle to carry out electret electrostatic treatment for changing the surface wetting tension of the material to be more than 42mN/m, and the main purpose is to enhance the adhesive force of the ink dot pattern and the text so that the ink dot pattern and the text are more tightly combined with the base material and the protective film and cannot be separated.
And S35, cutting and mounting.
Specifically, prior to the cutting in step S35, a step of covering a waterproof scratch-resistant protective film to sandwich the produced imaged image between the protective film and the substrate is further included.
The decorative picture of the embodiment realizes the clear image-text effect of ultrahigh pixels, forms very fine silk thread staggered presentation, can present an imaging image with an embroidery effect, achieves the colorful changes which cannot be done by drawing, ink jet, heat transfer printing and the like and have the embroidery effect, and particularly has different changing effects when being watched at different angles under lamplight, so that the decorative picture has vivid feeling and better luster.
Comparative example 1
This comparative example differs from example 1 in that: this comparative example did not perform heat treatment of the substrate. The imaged image of this comparative example exhibited no embroidery effect and no colorful illusion effect.
Comparative example 2
This comparative example differs from example 1 in that: micron-sized electronic ink is adopted for ink-jet printing. The image formed by the comparison example is rough, poor in fineness, low in resolution and general in visual effect.
Comparative example 3
This comparative example differs from example 1 in that: instead of thermal transfer printing, the pattern was ink jet printed directly onto the heat treated substrate. The ink can not absorb and permeate ink because of the plastic or rubber of the base material, and the plastic shrinks, so that an imaged image can be distorted or even distorted.
Comparative example 4
This comparative example differs from example 1 in that: this comparative example did not proceed to step S14. The visual effect of the imaged image of the comparative example is general and not exquisite.
Therefore, when the substrate is not subjected to heat treatment, the printing and heat transfer printing mode is not adopted, and coloring or silver plating is not carried out, the problems of poor imaging quality, poor fineness, low resolution, poor embroidery effect, poor visual effect and the like of the decorative picture are caused, namely, the best technical effect can be obtained only by simultaneously adopting the treatment and/or process parameters.
It can be understood that the technical effect of the invention is the sum of the synergistic effect of the technical characteristics of each step, and each step has certain internal correlation, and is not the simple superposition of the effects of the single technical characteristics. The invention can obtain the surface concave-convex microstructure through (1) reasonable base material heat treatment, (2) reasonable pattern imaging mode of printing and heat transfer printing, and (3) reasonable synergistic mode of coloring and plating reflective metal or alloy, can obtain the non-embroidery imaged decorative picture with embroidery effect, the pattern is full and not stiff, the unique characteristics of the textile embroidery golden silk picture similar to the warp knitting textile fabric surface combing and appearing and the fiber texture are presented through the synergistic effect, the unexpected three-dimensional embroidery effect is generated, the color change of the embroidery effect which can not be done by painting, ink jet or heat transfer printing and the like is achieved, especially, different change effects are observed at different angles under light, the decorative picture has vivid feeling, and simultaneously has good luster, and the vacancy of the interior decoration picture in the field of interior home decoration is made up. The above effects produced by the present invention are obtained by the mutual synergy, and are inseparable.
The above-mentioned embodiments only express the embodiments of the present invention, and the description is more specific and detailed, but not understood as the limitation of the patent scope of the present invention, but all the technical solutions obtained by using the equivalent substitution or the equivalent transformation should fall within the protection scope of the present invention.

Claims (10)

1. A manufacturing method of a golden silk light decorative picture is characterized by comprising the following steps:
s1, providing a substrate, and carrying out heat treatment on the substrate to form a concave-convex microstructure on one side of the substrate;
s2, printing the pattern to be made on the thermal transfer paper;
s3, transferring the pattern on the thermal transfer paper obtained in the step S2 to one side surface of the base material having the concave-convex microstructure obtained in the step S1;
s4, coloring and/or electroplating the pattern with reflective metal or alloy thereof to obtain an imaging image;
and S5, cutting and mounting.
2. The method for making a golden gloss decorative picture according to claim 1, wherein the heat treatment is specifically rolling one side surface of the substrate by a rotating hot roller to obtain a concave-convex microstructure.
3. The method for making gold wire light decorative picture according to claim 1 or 2, wherein the light reflectivity of the substrate with the concave-convex microstructure is controlled to be 35-60%.
4. The method of claim 1, wherein the imaged image has at least 300dpi pixels.
5. The method for making golden gloss decorative picture according to claim 1, wherein the reflective metal is silver and its alloy.
6. The method for making golden gloss decorative picture according to claim 1, wherein the step S2 is to print the nano-scale electronic ink on the thermal transfer paper by an inkjet printer to form the pattern to be made.
7. The method of claim 1, further comprising performing surface wetting tension treatment on the imaged image after step S4 and before step S5.
8. The method of claim 1, wherein the pattern comprises at least one of a figure, a plant, an animal, a character, a calligraphy, a painting, a cartoon, a photo-type art or an artistic work.
9. The method of claim 1, further comprising a step of covering a protective film to sandwich the image between the protective film and the substrate before the cutting step of S5.
10. A gold-wire light decorative picture, characterized in that it is produced by the production method according to any one of claims 1 to 9.
CN202010489866.9A 2020-06-02 2020-06-02 Golden silk light decorative picture and manufacturing method thereof Active CN111619276B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0816122A2 (en) * 1996-06-27 1998-01-07 Toppan Printing Co., Ltd. Transfer decorated members and the method of manufacturing the same
CN201633437U (en) * 2010-03-12 2010-11-17 欧阳兆伟 Stainless steel plate with color patterns
CN202029467U (en) * 2011-01-26 2011-11-09 登财美术印刷股份有限公司 Object construction with light pattern
CN102874003A (en) * 2012-09-25 2013-01-16 深圳市杰瑞表面技术有限公司 Transfer print method for three-dimensional pattern
CN110264865A (en) * 2019-07-03 2019-09-20 王威 A kind of embroidery Sign Board and its manufacture craft

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0816122A2 (en) * 1996-06-27 1998-01-07 Toppan Printing Co., Ltd. Transfer decorated members and the method of manufacturing the same
CN201633437U (en) * 2010-03-12 2010-11-17 欧阳兆伟 Stainless steel plate with color patterns
CN202029467U (en) * 2011-01-26 2011-11-09 登财美术印刷股份有限公司 Object construction with light pattern
CN102874003A (en) * 2012-09-25 2013-01-16 深圳市杰瑞表面技术有限公司 Transfer print method for three-dimensional pattern
CN110264865A (en) * 2019-07-03 2019-09-20 王威 A kind of embroidery Sign Board and its manufacture craft

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Title
艾海荣等: "《印刷材料》", 31 March 2009, 中国轻工业出版社,第1版 *

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