CN111613684A - Bus bar hot pressing integrated machine and bus bar hot pressing method - Google Patents

Bus bar hot pressing integrated machine and bus bar hot pressing method Download PDF

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CN111613684A
CN111613684A CN202010410936.7A CN202010410936A CN111613684A CN 111613684 A CN111613684 A CN 111613684A CN 202010410936 A CN202010410936 A CN 202010410936A CN 111613684 A CN111613684 A CN 111613684A
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bus bar
insulating film
pressing
hot
material receiving
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CN111613684B (en
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Wuxi Lead Intelligent Equipment Co Ltd
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    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/90—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00—Manufacture or treatment of devices covered by this subclass
    • H10F71/137—Batch treatment of the devices
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

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Abstract

本申请公开了一种汇流条热压一体机,包括供应绝缘膜的绝缘膜上料装置、供应汇流条的汇流条上料装置、接料装置及热压装置;接料装置能够移动至绝缘膜上料装置处接收绝缘膜,再移动至汇流条上料装置处接收汇流条;随后,热压装置能够靠近接料装置进行热压,使得汇流条和绝缘膜粘结在一起;通过直接制备粘合的汇流条和绝缘膜,能够加快光伏电池的组装、提高工作效率。本申请还公开了一种汇流条热压方法,能够通过接料装置的多位置移动,逐步实现汇流条与绝缘膜的组装及处理,以快速制备所需汇流条。

Figure 202010410936

The application discloses an integrated bus bar hot-pressing machine, comprising an insulating film feeding device for supplying insulating films, a bus bar feeding device for supplying bus bars, a feeding device and a hot pressing device; the feeding device can move to the insulating film The insulating film is received at the feeding device, and then moved to the bus bar feeding device to receive the bus bar; then, the hot pressing device can be close to the feeding device for hot pressing, so that the bus bar and the insulating film are bonded together; Combined bus bars and insulating films can speed up the assembly of photovoltaic cells and improve work efficiency. The present application also discloses a bus bar hot pressing method, which can gradually realize the assembly and processing of the bus bar and the insulating film through the multi-position movement of the material splicing device, so as to quickly prepare the required bus bar.

Figure 202010410936

Description

汇流条热压一体机及汇流条热压方法Bus bar hot pressing integrated machine and bus bar hot pressing method

技术领域technical field

本申请涉及光伏设备技术领域,具体涉及一种汇流条热压一体机及汇流条热压方法。The present application relates to the technical field of photovoltaic equipment, and in particular, to an integrated bus bar hot pressing machine and a bus bar hot pressing method.

背景技术Background technique

一种光伏电池,参照图1及图2,由若干电池串10排版而成。电池串10由多个电池片11组合而成,多个电池片11由焊带12实现连接;在电池串10两端,焊带12突出;通过第一种汇流条2a连接多组电池串10之间的焊带12,实现汇流;同一第一种汇流条2a连接的多组电池串10中,相邻两组电池串10之间还具有第二种汇流条2b;第二种汇流条2b的一端连接电池串10一端的第一种汇流条2a,而另一端连接接线盒,实现电流流通。A photovoltaic cell, referring to FIG. 1 and FIG. 2 , is formed by a plurality of cell strings 10 . The battery string 10 is formed by combining a plurality of battery pieces 11, and the plurality of battery pieces 11 are connected by welding strips 12; at both ends of the battery string 10, the welding strips 12 protrude; the plurality of battery strings 10 are connected through the first bus bar 2a The welding strips 12 between the battery strings 12 between the battery strings 12 realize the bus flow; in the multiple groups of battery strings 10 connected to the same first bus bar 2a, there are also the second bus bars 2b between the adjacent two groups of battery strings 10; the second bus bars 2b One end of the battery string 10 is connected to the first bus bar 2a at one end, and the other end is connected to the junction box to realize current flow.

可知,第二种汇流条2b会与电池片11接触,进而影响电路的稳定性;为此,需要通过绝缘膜1隔开电池片11和第二种汇流条2b,避免二者直接接触。It can be seen that the second type of bus bar 2b will contact the battery sheet 11, thereby affecting the stability of the circuit; for this reason, the battery sheet 11 and the second type of bus bar 2b need to be separated by the insulating film 1 to avoid direct contact between the two.

传统设备中,第二种汇流条2b和绝缘膜1是分别上料的,即,先在电池片11之间铺设绝缘膜1,再于绝缘膜1上铺设第二种汇流条2b,工作效率低。In the conventional equipment, the second type of bus bar 2b and the insulating film 1 are separately loaded, that is, the insulating film 1 is first laid between the battery sheets 11, and then the second type of bus bar 2b is laid on the insulating film 1. Low.

发明内容SUMMARY OF THE INVENTION

本申请提供了一种汇流条热压一体机及汇流条热压方法,以解决现有技术中工作效率低的技术缺陷。The present application provides an integrated bus bar hot pressing machine and a bus bar hot pressing method to solve the technical defect of low work efficiency in the prior art.

为解决上述技术问题,本申请采用的一个技术方案是:提供一种汇流条热压一体机,包括:绝缘膜上料装置,用于供应绝缘膜;汇流条上料装置,用于供应汇流条;接料装置,接料装置包括接料平台和接料驱动组件;接料驱动组件连接接料平台、并能够驱动接料平台(310)在绝缘膜上料装置和汇流条上料装置之间移动;热压装置,热压装置包括加热机构和热压驱动组件;热压驱动组件连接加热机构、并能够驱动加热机构朝向接料平台运动。In order to solve the above technical problems, a technical solution adopted in the present application is to provide a bus bar hot pressing integrated machine, including: an insulating film feeding device for supplying the insulating film; a bus bar feeding device for supplying the bus bar ; material receiving device, the material receiving device includes a material receiving platform and a material receiving driving component; the material receiving driving component is connected to the material receiving platform, and can drive the material receiving platform (310) between the insulating film feeding device and the bus bar feeding device moving; a hot pressing device, the hot pressing device includes a heating mechanism and a hot pressing driving component; the hot pressing driving component is connected to the heating mechanism and can drive the heating mechanism to move towards the material receiving platform.

进一步地,绝缘膜上料装置包括:绝缘膜放卷机构,用于释放绝缘膜料带;绝缘膜分切机构,设于绝缘膜放卷机构下游,能够将绝缘膜料带分切为多根绝缘膜;绝缘膜裁断机构,设于绝缘膜分切机构下游,能够裁断绝缘膜;绝缘膜牵引机构,能够提取绝缘膜、并牵引绝缘膜沿第一方向、向下游运动。Further, the insulating film feeding device includes: an insulating film unwinding mechanism for releasing the insulating film material tape; an insulating film slitting mechanism, which is arranged downstream of the insulating film unwinding mechanism and can slit the insulating film material tape into multiple pieces. The insulating film; the insulating film cutting mechanism is arranged downstream of the insulating film cutting mechanism and can cut the insulating film; the insulating film pulling mechanism can extract the insulating film and pull the insulating film to move downstream along the first direction.

进一步地,汇流条上料装置包括多组汇流条制备装置,任一汇流条制备装置包括:汇流条放卷机构,用于释放汇流条;汇流条裁断机构,设于汇流条放卷机构下游,能够裁断汇流条;汇流条牵引机构,能够提取汇流条、并牵引汇流条沿第一方向、向下游运动。Further, the bus bar feeding device includes multiple sets of bus bar preparation devices, and any bus bar preparation device includes: a bus bar unwinding mechanism for releasing the bus bars; a bus bar cutting mechanism, located downstream of the bus bar unwinding mechanism, The bus bar can be cut; the bus bar pulling mechanism can extract the bus bar and pull the bus bar to move downstream along the first direction.

进一步地,汇流条制备装置还包括汇流条折弯机构;接料平台接收到汇流条后,汇流条的端部突出于接料平台;汇流条折弯机构设于接料平台一侧,正对汇流条突出的端部;汇流条折弯机构包括折弯件和折弯驱动件;折弯驱动件连接折弯件、并能够驱动折弯件朝向汇流条突出的端部运动、进而翻折汇流条。Further, the bus bar preparation device also includes a bus bar bending mechanism; after the material receiving platform receives the bus bar, the end of the bus bar protrudes from the material receiving platform; the bus bar bending mechanism is arranged on one side of the material receiving platform, facing the The protruding end of the bus bar; the bus bar bending mechanism includes a bending part and a bending driving part; the bending driving part is connected with the bending part, and can drive the bending part to move towards the protruding end of the bus bar, and then turn the bus bar strip.

进一步地,接料平台包括:多个接料台,任一接料台沿第一方向延伸;变距驱动组件,能够驱动多个接料台相对运动,以调整相邻两个接料台的间距;接料平台在接料驱动组件的驱动下,移动至绝缘膜上料装置处接收绝缘膜时,相邻两个接料台之间间隔第一距离;接料平台移动至汇流条上料装置处接收汇流条时,相邻两个接料台之间间隔第二距离;第二距离大于第一距离。Further, the material receiving platform includes: a plurality of material receiving tables, any material receiving table extending along the first direction; a variable-distance drive assembly capable of driving the plurality of material receiving tables to move relative to each other, so as to adjust the distance between the adjacent two material receiving tables. Spacing; when the material receiving platform moves to the insulating film feeding device to receive the insulating film under the drive of the material receiving driving component, the first distance is between two adjacent receiving tables; the material receiving platform moves to the bus bar feeding When the bus bar is received at the device, there is a second distance between two adjacent material receiving platforms; the second distance is greater than the first distance.

进一步地,加热机构包括:加热块,沿第一方向延伸设置;多个压针,沿第一方向间隔布置在加热块上;各压针贯穿加热块,并能在加热块中活动;压针贯穿加热块顶面的一端具有挡块,能够防止压针脱离加热块;压针贯穿加热块底面的一端具有压头,用于抵靠物料;压针上套有弹性件;弹性件一端抵靠加热块底面,另一端抵靠压头。Further, the heating mechanism includes: a heating block, extending along the first direction; a plurality of pressing needles, arranged on the heating block at intervals along the first direction; each pressing needle penetrates the heating block and can move in the heating block; the pressing needles One end that penetrates the top surface of the heating block is provided with a stopper, which can prevent the pressure needle from being separated from the heating block; one end of the pressure needle that penetrates the bottom surface of the heating block has a pressure head, which is used to abut the material; the pressure needle is covered with an elastic piece; The bottom surface of the heating block and the other end against the indenter.

进一步地,热压装置包括多组加热机构,多组加热机构沿第二方向间隔设置。Further, the hot pressing device includes a plurality of groups of heating mechanisms, and the plurality of groups of heating mechanisms are arranged at intervals along the second direction.

进一步地,汇流条热压一体机还包括搬运装置,用于转移热压好的汇流条和绝缘膜;搬运装置包括:搬运提取件和搬运驱动机构,搬运驱动机构连接搬运提取件、能够驱动搬运提取件自接料平台提取热压好的汇流条和绝缘膜、并转移热压好的汇流条和绝缘膜。Further, the integrated bus bar heat-pressing machine also includes a conveying device for transferring the hot-pressed bus bar and the insulating film; the conveying device includes: a conveying extractor and a conveying drive mechanism, and the conveying drive mechanism is connected to the conveying extractor and can drive the conveying The extraction piece extracts the hot-pressed bus bars and insulating films from the material receiving platform, and transfers the hot-pressed bus bars and insulating films.

进一步地,汇流条热压一体机还包括缓存架,用于接收搬运装置搬运而来的、热压好的汇流条和绝缘膜。Further, the integrated bus bar heat pressing machine further includes a buffer rack, which is used for receiving the hot pressed bus bars and insulating films transported by the conveying device.

一种汇流条热压方法,其包括以下步骤:接料装置移动至绝缘膜上料装置处接收绝缘膜;接料装置再移动至汇流条上料装置处接收汇流条;汇流条置于绝缘膜上;接料装置再移动至热压装置处,由热压装置热压汇流条和绝缘膜,使得汇流条和绝缘膜粘结在一起;汇流条的端部突出于接料平台,由汇流条折弯机构翻折汇流条,使得汇流条突出的端部向上翘起;接料装置再移动至搬运装置处,由搬运装置取走热压好的汇流条和绝缘膜。A bus bar hot pressing method, comprising the following steps: a material receiving device is moved to an insulating film feeding device to receive an insulating film; the material receiving device is moved to a bus bar feeding device to receive the bus bar; the bus bar is placed on the insulating film The material receiving device is moved to the hot pressing device, and the bus bar and the insulating film are hot pressed by the hot pressing device, so that the bus bar and the insulating film are bonded together; the end of the bus bar protrudes from the material receiving platform, and the bus bar The bending mechanism folds the bus bar, so that the protruding end of the bus bar is raised upward; the material receiving device moves to the conveying device, and the conveying device takes away the hot-pressed bus bar and insulating film.

本申请提供了一种汇流条热压一体机,包括供应绝缘膜的绝缘膜上料装置、供应汇流条的汇流条上料装置、接料装置及热压装置;接料装置能够移动至绝缘膜上料装置处接收绝缘膜,再移动至汇流条上料装置处接收汇流条;随后,热压装置能够靠近接料装置进行热压,使得汇流条和绝缘膜粘结在一起;通过直接制备粘合的汇流条和绝缘膜,能够加快光伏电池的组装、提高工作效率。The application provides an integrated bus bar hot pressing device, including an insulating film feeding device for supplying insulating films, a bus bar feeding device for supplying bus bars, a feeding device and a hot pressing device; the feeding device can move to the insulating film The insulating film is received at the feeding device, and then moved to the bus bar feeding device to receive the bus bar; then, the hot pressing device can be close to the feeding device for hot pressing, so that the bus bar and the insulating film are bonded together; Combined bus bars and insulating films can speed up the assembly of photovoltaic cells and improve work efficiency.

本申请还提供了一种汇流条热压方法,包括以下步骤:接料装置移动至绝缘膜上料装置处接收绝缘膜;接料装置再移动至汇流条上料装置处接收汇流条;此时,接料装置上,汇流条置于绝缘膜上;接料装置再移动至热压装置处,由热压装置热压汇流条和绝缘膜,使得汇流条和绝缘膜粘结在一起;另外,汇流条的端部突出于所述接料平台,由汇流条折弯机构翻折汇流条,使得汇流条突出的端部向上翘起;接料装置再移动至搬运装置处,由所述搬运装置取走热压好的汇流条和绝缘膜。通过接料装置的多位置移动,逐步实现汇流条与绝缘膜的组装及处理,以快速制备所需汇流条。The present application also provides a bus bar hot pressing method, comprising the following steps: the material receiving device is moved to the insulating film feeding device to receive the insulating film; the material receiving device is moved to the bus bar feeding device to receive the bus bar; , on the material receiving device, the bus bar is placed on the insulating film; the material receiving device is moved to the hot pressing device, and the bus bar and the insulating film are hot pressed by the hot pressing device, so that the bus bar and the insulating film are bonded together; in addition, The end of the bus bar protrudes from the material receiving platform, and the bus bar is folded by the bus bar bending mechanism, so that the protruding end of the bus bar is raised upward; the material receiving device is moved to the conveying device, and the conveying device Remove the hot-pressed bus bars and insulating film. Through the multi-position movement of the material splicing device, the assembly and processing of the bus bar and the insulating film are gradually realized, so as to quickly prepare the required bus bar.

附图说明Description of drawings

为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, under the premise of no creative work, other drawings can also be obtained from these drawings, wherein:

图1是一种光伏电池的结构示意图;Figure 1 is a schematic structural diagram of a photovoltaic cell;

图2是图1中一组电池串的机构示意图;FIG. 2 is a schematic diagram of the mechanism of a group of battery strings in FIG. 1;

图3本申请提供的汇流条热压一体机的结构布局示意图;3 is a schematic diagram of the structure and layout of the integrated bus bar hot pressing machine provided by the present application;

图4是汇流条热压一体机绝缘膜上料装置一实施例的主视结构示意图;FIG. 4 is a schematic front view of the structure of an embodiment of an insulating film feeding device for a bus bar heat-pressing integrated machine;

图5是绝缘膜放卷机构和绝缘膜分切机构又一实施例的结构示意图;5 is a schematic structural diagram of another embodiment of an insulating film unwinding mechanism and an insulating film slitting mechanism;

图6是图4或图5中分切组件的侧视结构示意图;Fig. 6 is the side view structure schematic diagram of the slitting assembly in Fig. 4 or Fig. 5;

图7是图4中绝缘膜裁断机构的结构示意图;Fig. 7 is the structural representation of insulating film cutting mechanism in Fig. 4;

图8是图7中绝缘膜裁断机构的侧视结构示意图;8 is a schematic side view of the insulating film cutting mechanism in FIG. 7;

图9是图4中绝缘膜牵引机构的俯视结构示意图;Fig. 9 is the top-view structure schematic diagram of the insulating film pulling mechanism in Fig. 4;

图10是图4中导向机构的俯视结构示意图;Fig. 10 is the top-view structure schematic diagram of the guide mechanism in Fig. 4;

图11汇流条热压一体机汇流条上料装置一实施例的主视结构示意图;11 is a schematic front view of the structure of an embodiment of a bus bar feeding device of a bus bar heat-pressing integrated machine;

图12是图11中汇流条裁断机构的侧视结构示意图;Fig. 12 is the side view structure schematic diagram of the bus bar cutting mechanism in Fig. 11;

图13是接料平台310一实施例的俯视结构示意图;FIG. 13 is a schematic top view of the structure of an embodiment of the material receiving platform 310;

图14是接料平台310另一实施例的俯视结构示意图;FIG. 14 is a schematic top view of the structure of another embodiment of the material receiving platform 310;

图15是接料平台310又一实施例的俯视结构示意图;FIG. 15 is a schematic top view of the structure of another embodiment of the material receiving platform 310;

图16是图1中热压装置一实施例的侧视结构示意图;16 is a schematic side view of the structure of an embodiment of the hot pressing device in FIG. 1;

图17是图16中圈内结构的放大示意图。FIG. 17 is an enlarged schematic view of the structure in the circle in FIG. 16 .

具体实施方式Detailed ways

下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请的一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments.

首先参照图1和图2,图1展示了一种光伏电池,该电池由若干电池串10排版而成。具体地,参照图2,电池串10由多个电池片11组合而成,多个电池片11由焊带12实现连接;在电池串10两端,焊带12突出;通过第一种汇流条2a连接多组电池串10之间的焊带12,实现汇流;同一第一种汇流条2a连接的多组电池串10中,相邻两组电池串10之间还具有第二种汇流条2b;第二种汇流条2b的一端连接电池串10一端的第一种汇流条2a,而另一端连接接线盒,实现电流流通。Referring first to FIGS. 1 and 2 , FIG. 1 shows a photovoltaic cell formed from a plurality of cell strings 10 laid out. Specifically, referring to FIG. 2 , the battery string 10 is composed of a plurality of battery pieces 11 , and the plurality of battery pieces 11 are connected by welding strips 12 ; at both ends of the battery string 10 , the welding strips 12 protrude; 2a connects the welding strips 12 between multiple groups of battery strings 10 to realize bus flow; in the multiple groups of battery strings 10 connected to the same first type of bus bar 2a, there is also a second type of bus bar 2b between adjacent two groups of battery strings 10 ; One end of the second bus bar 2b is connected to the first bus bar 2a at one end of the battery string 10, and the other end is connected to the junction box to realize current flow.

需要注意的是,以“同一第一种汇流条2a连接的多组电池串10”为一组电池串10,进行说明。参照图2,一组电池串10中,由于各电池串10的两端均有焊带12突出,需要配置两根第一种汇流条2a、以连接各电池串10同一侧端部突出的焊带12。同时,由于两根第一种汇流条2a均需要连通接线盒,所以,一组电池串10中的任意两相邻电池串10之间,可以配置两根第二种汇流条2b、以分别连接一第一种汇流条2a。It should be noted that "multiple groups of battery strings 10 connected to the same first type of bus bar 2a" are used as a group of battery strings 10 for description. Referring to FIG. 2 , in a group of battery strings 10 , since both ends of each battery string 10 have welding strips 12 protruding, it is necessary to configure two first-type bus bars 2 a to connect the welding strips 12 protruding from the same side end of each battery string 10 . Band 12. At the same time, since the two first-type bus bars 2a both need to be connected to the junction box, between any two adjacent battery strings 10 in a group of battery strings 10, two second-type bus bars 2b can be arranged to connect respectively A first type bus bar 2a.

具体参照图1或图2,两相邻电池串10之间的两根第二种汇流条2b,均是一端连接其中一根第一种汇流条2a,另一端朝向另一根第一种汇流条2a延伸;同时,朝向另一根第一种汇流条2a延伸的一端向上翘起、以便于连接接线盒。Referring specifically to FIG. 1 or FIG. 2 , the two second-type bus bars 2b between two adjacent battery strings 10 are each connected to one of the first-type bus bars 2a at one end, and the other end faces the other first-type bus-bar The bar 2a is extended; at the same time, one end extending toward the other first type bus bar 2a is lifted upwards so as to facilitate the connection of the junction box.

请参照图3至图15,本申请揭示了一种汇流条热压一体机,其特征在于,包括:绝缘膜上料装置100,用于供应绝缘膜1;汇流条上料装置200,用于供应汇流条2;接料装置300,接料装置300包括接料平台310和接料驱动组件320;接料驱动组件320连接接料平台310、并能够驱动接料平台310在绝缘膜上料装置100和汇流条上料装置200之间移动;热压装置400,热压装置400包括加热机构410和热压驱动组件420;热压驱动组件420连接加热机构410、并能够驱动加热机构410朝向接料平台310运动。Referring to FIGS. 3 to 15 , the present application discloses an integrated bus bar hot-pressing machine, which is characterized by comprising: an insulating film feeding device 100 for supplying the insulating film 1 ; a bus bar feeding device 200 for supplying the insulating film 1 ; Supply bus bar 2; material receiving device 300, material receiving device 300 includes material receiving platform 310 and material receiving driving component 320; material receiving driving component 320 is connected to material receiving platform 310, and can drive material receiving platform 310 on the insulating film feeding device 100 and the bus bar feeding device 200; the hot pressing device 400, the hot pressing device 400 includes a heating mechanism 410 and a hot pressing driving component 420; the hot pressing driving component 420 is connected to the heating mechanism 410 and can drive the heating mechanism 410 towards The material platform 310 moves.

其中,接料平台310能在接料驱动组件320的驱动下,移动至绝缘膜上料装置100处接收绝缘膜1,再移动至汇流条上料装置200处接收汇流条2;随后,热压驱动组件420能够驱动加热机构410靠近接料平台310进行热压,使得汇流条2和绝缘膜1粘结在一起。Wherein, the material receiving platform 310 can move to the insulating film feeding device 100 to receive the insulating film 1 under the driving of the material receiving driving component 320, and then move to the bus bar feeding device 200 to receive the bus bar 2; The driving assembly 420 can drive the heating mechanism 410 to be close to the material receiving platform 310 to perform hot pressing, so that the bus bar 2 and the insulating film 1 are bonded together.

一实施方式中,绝缘膜上料装置100可以是搬运装置,例如机械手或者天车等机构,能够直接搬运成品绝缘膜1至接料平台310上。同理,汇流条上料装置200也可以是类似的搬运装置。此时,成品绝缘膜1和成品汇流条2是符合规格、可以直接进行热压的物料,被搬运至接料平台310后,热压装置400能够直接热压二者。In one embodiment, the insulating film feeding device 100 may be a handling device, such as a manipulator or a crane, which can directly transport the finished insulating film 1 onto the feeding platform 310 . Similarly, the bus bar feeding device 200 can also be a similar conveying device. At this time, the finished insulating film 1 and the finished bus bar 2 are materials that meet specifications and can be directly hot-pressed. After being transported to the material receiving platform 310 , the hot-pressing device 400 can directly hot-press both.

需要补充的是,绝缘膜上料装置100和汇流条上料装置200是搬运装置时,接料装置300可以仅包括接料平台310;也就是说,在上料时,接料平台310可以固定不动,由绝缘膜上料装置100和汇流条上料装置200依次将绝缘膜1和汇流条2搬运到接料平台310上。物料到位后,热压驱动组件420再驱动加热机构410朝向接料平台310运动、对物料进行热压。It should be added that when the insulating film feeding device 100 and the bus bar feeding device 200 are handling devices, the feeding device 300 may only include the feeding platform 310; that is, when feeding, the feeding platform 310 may be fixed Without moving, the insulating film feeding device 100 and the bus bar feeding device 200 sequentially transport the insulating film 1 and the bus bar 2 to the receiving platform 310 . After the material is in place, the hot-pressing driving component 420 drives the heating mechanism 410 to move toward the material receiving platform 310 to hot-press the material.

当然,接料装置300也可以包括接料平台310和接料驱动组件320,此时,接料平台310至少具有两个工作工位——绝缘膜上料工位和汇流条上料工位。一个工作循环中,接料驱动组件320可以驱动接料平台310运动至绝缘膜上料工位,等待绝缘膜上料装置100将成品绝缘膜1搬运至接料平台310上;接料驱动组件320也可以驱动接料平台310运动至汇流条上料工位,等待汇流条上料装置200将成品汇流条2搬运至接料平台310上。Of course, the splicing device 300 may also include a splicing platform 310 and a splicing drive assembly 320. In this case, the splicing platform 310 has at least two working stations - an insulating film feeding station and a bus bar feeding station. In a working cycle, the splicing drive assembly 320 can drive the splicing platform 310 to move to the insulating film feeding station, waiting for the insulating film feeding device 100 to transport the finished insulating film 1 to the splicing platform 310; the splicing drive assembly 320 It is also possible to drive the material receiving platform 310 to move to the bus bar loading station, and wait for the bus bar loading device 200 to transport the finished bus bar 2 to the material receiving platform 310 .

需要解释的是,在上料过程中,接料平台310可以先承接绝缘膜1、再承接汇流条2;或者,接料平台310可以先承接汇流条2、再承接绝缘膜1;因为,不管是汇流条2置于绝缘膜1上,还是绝缘膜1置于汇流条2上,均不影响热压装置400热压二者。只要能够实现汇流条2粘结在绝缘膜1上即可,本申请的汇流条热压一体机并不对物料的叠合方式、也就是上料的先后顺序做具体限定。It should be explained that in the material loading process, the material receiving platform 310 can first receive the insulating film 1 and then the bus bar 2; or, the material receiving platform 310 can first receive the bus bar 2 and then the insulating film 1; Whether the bus bar 2 is placed on the insulating film 1 or the insulating film 1 is placed on the bus bar 2 does not affect the hot pressing by the hot pressing device 400 . As long as the bus bar 2 can be adhered to the insulating film 1, the integrated bus bar heat pressing machine of the present application does not specifically limit the stacking method of materials, that is, the sequence of loading materials.

还需要解释的是,绝缘膜上料装置100和/或汇流条上料装置200为搬运装置时,接料装置300可以包括接料平台310和接料驱动组件320。此时,接料驱动组件320可以驱动接料平台310运动至绝缘膜上料工位,以便于绝缘膜上料装置100搬运成品绝缘膜1至接料平台310上;接料驱动组件320也可以驱动接料平台310运动至汇流条上料工位,以便于汇流条上料装置200搬运成品汇流条2至接料平台310上。It should also be explained that, when the insulating film feeding device 100 and/or the bus bar feeding device 200 are handling devices, the feeding device 300 may include a feeding platform 310 and a feeding driving assembly 320 . At this time, the splicing drive assembly 320 can drive the splicing platform 310 to move to the insulating film feeding station, so that the insulating film feeding device 100 can transport the finished insulating film 1 onto the splicing platform 310; the splicing driving assembly 320 can also The material receiving platform 310 is driven to move to the bus bar loading station, so that the bus bar loading device 200 can transport the finished bus bar 2 onto the material receiving platform 310 .

另外,对热压装置400而言,其主体可以固定设置,上料结束后,由接料驱动组件320驱动接料平台310运动至热压装置400对应的工位——热压工位处,以便于热压装置400实现对物料的热压。In addition, for the hot pressing device 400, its main body can be fixedly set. After the feeding is completed, the feeding platform 310 is driven by the feeding driving component 320 to move to the hot pressing station corresponding to the hot pressing device 400. So that the hot pressing device 400 can realize hot pressing of the material.

或者,热压装置400还包括热压移动机构(未图示),热压移动机构连接加热机构410、并能驱动加热机构410运动至热压工位处。具体地,上料结束后,接料驱动组件320驱动接料平台310运动至热压工位(或者,接料平台310不作移动时,接料平台310固定的基础工位即热压工位);同时,热压移动机构驱动加热机构410运动至热压工位、使得加热机构410正对接料平台310;随后,热压驱动组件420驱动加热机构410朝向接料平台310运动、对物料进行热压。Alternatively, the hot pressing device 400 further includes a hot pressing moving mechanism (not shown), the hot pressing moving mechanism is connected to the heating mechanism 410 and can drive the heating mechanism 410 to move to the hot pressing station. Specifically, after the material loading is completed, the material receiving driving component 320 drives the material receiving platform 310 to move to the hot pressing station (or, when the material receiving platform 310 is not moving, the basic station fixed by the material receiving platform 310 is the hot pressing station) At the same time, the hot-pressing moving mechanism drives the heating mechanism 410 to move to the hot-pressing station, so that the heating mechanism 410 is facing the material platform 310; then, the hot-pressing driving component 420 drives the heating mechanism 410 to move toward the material receiving platform 310 to heat the material. pressure.

其中,加热机构410设置在热压驱动组件420的输出端,而热压驱动组件420设置在热压移动机构的输出端;或者,加热机构410设置在热压移动机构的输出端,而热压移动机构设置在热压驱动组件420的输出端;均能够实现加热机构410的相关运动。Wherein, the heating mechanism 410 is arranged at the output end of the hot pressing drive assembly 420, and the hot pressing driving assembly 420 is arranged at the output end of the hot pressing moving mechanism; The moving mechanism is arranged at the output end of the hot-pressing drive assembly 420 ; both can realize the relative movement of the heating mechanism 410 .

具体地,热压驱动组件420和热压移动机构可以采用电缸、直线模组等驱动机构。Specifically, the hot-pressing driving assembly 420 and the hot-pressing moving mechanism may adopt a driving mechanism such as an electric cylinder, a linear module, or the like.

需要解释的是,热压工位可以是区别于绝缘膜上料工位和汇流条上料工位的另一个工位。例如,热压工位可以设于绝缘膜上料工位和汇流条上料工位之间,接料驱动组件320能够驱动接料平台310在绝缘膜上料工位和汇流条上料工位之间往复运动,如此,热压工位处于接料平台310的运动路径上,待接料平台310接收到绝缘膜1和汇流条2后,接料驱动组件320就能驱动接料平台310运动至热压工位、正对热压装置400。当然,热压工位也可以设于绝缘膜上料工位或者汇流条上料工位远离对方的一侧,只要保证接料驱动组件320能够驱动接料平台310在三个工位间运动即可。It should be explained that the hot pressing station may be another station different from the insulating film feeding station and the bus bar feeding station. For example, the hot pressing station can be set between the insulating film feeding station and the bus bar feeding station, and the splicing drive assembly 320 can drive the splicing platform 310 to the insulating film feeding station and the bus bar feeding station In this way, the hot pressing station is on the movement path of the material receiving platform 310. After the material receiving platform 310 receives the insulating film 1 and the bus bar 2, the material receiving driving component 320 can drive the material receiving platform 310 to move. To the hot pressing station, facing the hot pressing device 400 . Of course, the hot-pressing station can also be set at the insulating film feeding station or the bus bar feeding station on the side away from the other side, as long as it is ensured that the feeding drive assembly 320 can drive the feeding platform 310 to move between the three stations, i.e. Can.

或者,热压工位也可以是和绝缘膜上料工位或者汇流条上料工位重合的工位。例如,接料平台310先运动至绝缘膜上料工位接收绝缘膜1,再运动至汇流条上料工位接收汇流条2;物料准备完毕,接料平台310停留在汇流条上料工位不动,由热压移动机构驱动加热机构410运动至汇流条上料工位(也就是当前实施例中的热压工位),再通过热压驱动组件420驱动加热机构410朝向接料平台310运动、实现热压。Alternatively, the hot pressing station may also be a station overlapping with the insulating film feeding station or the bus bar feeding station. For example, the material receiving platform 310 first moves to the insulating film feeding station to receive the insulating film 1, and then moves to the bus bar feeding station to receive the bus bar 2; when the material is ready, the material receiving platform 310 stays at the bus bar feeding station Without moving, the heating mechanism 410 is driven by the hot-pressing moving mechanism to move to the bus bar loading station (that is, the hot-pressing station in the current embodiment), and then the heating mechanism 410 is driven toward the receiving platform 310 by the hot-pressing driving component 420 Exercise, achieve hot pressing.

其他实施方式中,绝缘膜上料装置100可以是用于制备成品绝缘膜1的装置。容易理解的,对绝缘膜初始料材而言,其规格可能并不满足实际的使用需要;而实际的使用需要还要根据工艺要求进行设计。为此,设置绝缘膜上料装置100为制备装置,能够根据实际需要制备绝缘膜1,进而提高整个汇流条热压一体机的适用性。In other embodiments, the insulating film feeding device 100 may be a device for preparing the finished insulating film 1 . It is easy to understand that for the initial material of the insulating film, its specifications may not meet the actual use needs; and the actual use needs should be designed according to the process requirements. To this end, the insulating film feeding device 100 is provided as a preparation device, which can prepare the insulating film 1 according to actual needs, thereby improving the applicability of the entire bus bar heat-pressing integrated machine.

例如,参照图4,绝缘膜上料装置100可以包括:绝缘膜放卷机构110,用于释放绝缘膜料带;绝缘膜分切机构120,设于绝缘膜放卷机构110下游,能够将绝缘膜料带分切为多根绝缘膜1;绝缘膜裁断机构130,设于绝缘膜分切机构120下游,能够裁断绝缘膜1;绝缘膜牵引机构140,能够提取绝缘膜1、并牵引绝缘膜1沿第一方向、向下游运动;绝缘膜1由绝缘膜牵引机构140牵引、穿过绝缘膜裁断机构130,穿出预定长度后,绝缘膜裁断机构130裁断绝缘膜1。For example, referring to FIG. 4 , the insulating film feeding device 100 may include: an insulating film unwinding mechanism 110 for releasing the insulating film tape; an insulating film slitting mechanism 120 , which is located downstream of the insulating film unwinding mechanism 110 and can The film tape is cut into a plurality of insulating films 1; the insulating film cutting mechanism 130, which is located downstream of the insulating film cutting mechanism 120, can cut the insulating film 1; the insulating film pulling mechanism 140 can extract the insulating film 1 and pull the insulating film 1 moves downstream in the first direction; the insulating film 1 is pulled by the insulating film pulling mechanism 140 and passes through the insulating film cutting mechanism 130 . After passing through the predetermined length, the insulating film cutting mechanism 130 cuts the insulating film 1 .

该实施方式中,绝缘膜料带并不是成品绝缘膜1,不能直接进行使用,需要通过绝缘膜上料装置100将不符合规格的绝缘膜料带制备成符合规格的绝缘膜1。In this embodiment, the insulating film tape is not the finished insulating film 1 and cannot be used directly. The insulating film feeding device 100 needs to prepare the insulating film tape that does not meet the specification into the insulating film 1 that meets the specification.

需要解释的是,第一方向可以看作是物料的走带方向;但物料在绝缘膜上料装置100中走带时,为了保证走带的稳定性,其方向可能是变化的,为此,第一方向主要用于描述绝缘膜牵引机构140牵引物料向下游走带的方向,例如,图4展示的左右方向。It should be explained that the first direction can be regarded as the direction of the material's tape running; however, when the material is transported in the insulating film feeding device 100, in order to ensure the stability of the tape, its direction may be changed. The first direction is mainly used to describe the direction in which the material is pulled downstream by the insulating film pulling mechanism 140 , for example, the left-right direction shown in FIG. 4 .

具体而言,绝缘膜料带是宽度和长度不符合规格的初始料材;通过绝缘膜分切机构120,能够沿宽度方向将绝缘膜料带分切成多根符合规格的物料;进一步地,通过绝缘膜裁断机构130,能够将物料切出符合规格的长度。Specifically, the insulating film tape is an initial material whose width and length do not meet the specifications; the insulating film slitting mechanism 120 can cut the insulating film tape into a plurality of materials that meet the specifications along the width direction; further, Through the insulating film cutting mechanism 130, the material can be cut to a length that meets the specifications.

绝缘膜放卷机构110用于释放绝缘膜料带。一具体实施方式中,参照图4或图5,绝缘膜放卷机构110包括放卷轴,绝缘膜料带构成的料卷套设于放卷轴上,放卷轴由伺服电机驱动,能够主动旋转、释放绝缘膜料带。放卷轴下游还设有多个过辊,能够张紧绝缘膜料带、并引导绝缘膜料带向下游各机构运动。The insulating film unwinding mechanism 110 is used to release the insulating film tape. In a specific embodiment, referring to FIG. 4 or FIG. 5 , the insulating film unwinding mechanism 110 includes an unwinding shaft, and the material roll formed by the insulating film material tape is sleeved on the unwinding shaft, and the unwinding shaft is driven by a servo motor, which can be actively rotated and released. Insulating film tape. A plurality of over-rollers are also arranged downstream of the unwinding shaft, which can tension the insulating film material tape and guide the insulating film material tape to move to the downstream mechanisms.

为了将宽度较宽的绝缘膜料带分切为宽度较窄的多根料带,需要沿绝缘膜料带的宽度方向对其进行分切。一实施例中,绝缘膜分切机构120包括分切组件;分切组件包括:并排设置的上刀组件121和下刀组件122;上刀组件121包括上刀轴和间隔设置在上刀轴上的多把上切刀;下刀组件122包括下刀轴和间隔设置在下刀轴上的多把下切刀;上切刀和下切刀一一对应;分切驱动组件123,连接上刀轴和下刀轴、并能够驱动上刀轴和下刀轴旋转,进而使得上切刀和下切刀同步旋转、实现分切;绝缘膜料带自上刀组件121和下刀组件122之间穿过,上切刀和下切刀配合,将绝缘膜料带分切成多条窄料带。In order to cut the insulating film tape with a wider width into multiple tapes with a narrow width, it is necessary to cut the insulating film tape along the width direction thereof. In one embodiment, the insulating film slitting mechanism 120 includes a slitting assembly; the slitting assembly includes: an upper knife assembly 121 and a lower knife assembly 122 arranged side by side; the upper knife assembly 121 includes an upper knife shaft and is spaced on the upper knife shaft The lower cutter assembly 122 includes a lower cutter shaft and a plurality of lower cutters arranged on the lower cutter shaft at intervals; the upper cutter and the lower cutter correspond one by one; the slitting drive assembly 123 is connected to the upper cutter shaft and the lower cutter The cutter shaft can drive the upper cutter shaft and the lower cutter shaft to rotate, so as to make the upper cutter and the lower cutter rotate synchronously to realize slitting; the insulating film tape passes between the upper cutter assembly 121 and the lower cutter assembly 122, and the upper cutter The cutter and the lower cutter cooperate to cut the insulating film tape into a plurality of narrow tapes.

参照图4及图6,图示实施例中,上刀组件121包括两把上切刀,而下刀组件122包括两把下切刀,绝缘膜料带从上刀组件121和下刀组件122之间穿过,会被分成三条窄料带。Referring to FIGS. 4 and 6 , in the illustrated embodiment, the upper knife assembly 121 includes two upper knives, and the lower knife assembly 122 includes two lower knives. It will be divided into three narrow strips.

需要注意的是,上刀轴上,多把上切刀沿绝缘膜料带的宽度方向间隔布置;同理,下刀轴上,多把下切刀也沿绝缘膜料带的宽度方向间隔布置。同时,相邻两切刀之间的间距与所需窄料带的宽度相当。It should be noted that on the upper cutter shaft, multiple upper cutters are arranged at intervals along the width direction of the insulating film tape; similarly, on the lower cutter shaft, multiple lower cutters are also arranged at intervals along the width direction of the insulating film tape. At the same time, the distance between two adjacent cutting knives is equivalent to the width of the required narrow strip.

其中,上切刀和下切刀可以采用圆刀,套设在对应的刀轴上;刀轴在分切驱动组件123的驱动下绕自身中轴线自转,使得其上的圆刀跟转,实现持续、稳定的裁切。Among them, the upper cutter and the lower cutter can be circular cutters, which are sleeved on the corresponding cutter shafts; the cutter shafts are rotated around their central axis under the drive of the slitting drive assembly 123, so that the circular cutters on them rotate along with them to achieve continuous , Stable cutting.

其中,分切驱动组件123可以采用伺服电机。一实施方式中,分切驱动组件123可以包括两组伺服电机,分别连接上刀轴和下刀轴、以独立地驱动上刀轴或者下刀轴旋转。又一实施方式中,分切驱动组件123可以仅包括一组伺服电机,连接其中一个刀轴;同时,上刀轴和下刀轴之间通过联动机构126连接;如此,分切驱动组件123驱动对应的刀轴旋转,通过联动机构126,能够带动另一个刀轴随之旋转。联动机构126可以采用同步带轮组件、齿轮组件等能够配合实现联动的结构,具体本申请不做限定。Wherein, the slitting drive assembly 123 may use a servo motor. In one embodiment, the slitting drive assembly 123 may include two sets of servo motors, which are respectively connected to the upper knife shaft and the lower knife shaft, so as to independently drive the upper knife shaft or the lower knife shaft to rotate. In yet another embodiment, the slitting drive assembly 123 may only include a set of servo motors connected to one of the knife shafts; at the same time, the upper knife shaft and the lower knife shaft are connected through a linkage mechanism 126; in this way, the slitting drive assembly 123 drives the When the corresponding cutter shaft rotates, the other cutter shaft can be driven to rotate accordingly through the linkage mechanism 126 . The linkage mechanism 126 may adopt a synchronous pulley assembly, a gear assembly and other structures that can cooperate to achieve linkage, which is not specifically limited in this application.

当然,其他实施例中,绝缘膜分切机构120也可以由多个独立裁切部件组成,这些裁切部件沿绝缘膜料带的宽度方向间隔布置,以分别裁开对应部分的绝缘膜料带;具体此处赘述。Of course, in other embodiments, the insulating film slitting mechanism 120 may also be composed of a plurality of independent cutting parts, and these cutting parts are arranged at intervals along the width direction of the insulating film tape, so as to cut corresponding parts of the insulating film tape respectively. ; detailed here.

进一步地,为了保证绝缘膜料带的分切效果,绝缘膜分切机构120还包括:前压组件124,设于分切组件上游;后压组件125,设于分切组件下游;绝缘膜料带穿过前压组件124后,进入分切组件;分切而成的绝缘膜1进一步穿过后压组件125;前压组件124和后压组件125能够张紧分切组件中的物料。Further, in order to ensure the slitting effect of the insulating film tape, the insulating film slitting mechanism 120 further includes: a front pressing component 124, located upstream of the slitting component; a rear pressing component 125, located downstream of the slitting component; the insulating film material After the tape passes through the front pressing component 124, it enters the slitting component; the slitted insulating film 1 further passes through the rear pressing component 125; the front pressing component 124 and the rear pressing component 125 can tension the materials in the slitting component.

通过前压组件124和后压组件125,能够张紧进入分切组件的物料的两端,进而使得物料处于展平的状态,以便于分切组件能够准确地裁切物料。Through the front pressing component 124 and the rear pressing component 125, both ends of the material entering the slitting component can be tensioned, so that the material is in a flat state, so that the slitting component can cut the material accurately.

更进一步地,由于物料会被绝缘膜牵引机构140牵引、向前走带,所以,前压组件124和后压组件125可以采用压辊,由于压辊的辊筒可绕自身辊轴转动,物料贴在辊筒上走带时,辊筒可以转动、来配合物料行进,进而避免前压组件124和后压组件125接触物料的表面干涉物料的走带或者磨损物料表面。Furthermore, since the material will be pulled and moved forward by the insulating film pulling mechanism 140, the front pressing component 124 and the rear pressing component 125 can use pressure rollers. When the tape is attached to the roller, the roller can rotate to match the traveling of the material, thereby preventing the front pressing component 124 and the rear pressing component 125 from contacting the surface of the material, interfering with the traveling of the material or abrading the surface of the material.

当然,前压组件124和后压组件125也可以采用其他能够支撑物料的结构,只要物料能够展平、张紧在前压组件124和后压组件125上即可,本申请不做具体限定。Of course, the front pressure component 124 and the rear pressure component 125 may also adopt other structures capable of supporting materials, as long as the materials can be flattened and tensioned on the front pressure component 124 and the rear pressure component 125 , which is not specifically limited in this application.

一实施方式中,前压组件124和后压组件125均可以仅包括一个压辊,物料首先进入前压组件124的压辊,并且在该压辊上具有一定包角,以便于前压组件124的压辊张紧物料;随后,物料进入分切组件、被分切为多根宽度较窄的物料;多根窄物料穿过后压组件125、朝向绝缘膜裁断机构130运动;在后压组件125的压辊上,物料也具有一定包角,以便于后压组件125的压辊张紧物料。参照图5,图示实施方式中,前压组件124和后压组件125承接物料的表面低于分切组件裁切物料端面;物料自上而下、进入前压组件124;再自下而上、进入分切组件;再自上而下、进入后压组件125;穿出后压组件125后,物料自下而上运动……这样,物料就能被前压组件124和后压组件125张紧。In one embodiment, both the front pressing assembly 124 and the rear pressing assembly 125 may include only one pressing roller. The material first enters the pressing roller of the front pressing assembly 124 and has a certain wrap angle on the pressing roller to facilitate the front pressing assembly 124 Then, the material enters the slitting component and is cut into multiple pieces of narrow width materials; the multiple narrow materials pass through the rear pressing component 125 and move towards the insulating film cutting mechanism 130; in the rear pressing component 125 The material also has a certain wrapping angle on the pressing roller of the rear pressure unit 125 so that the pressing roller of the rear pressing component 125 can tension the material. Referring to FIG. 5 , in the illustrated embodiment, the surface of the front pressing component 124 and the rear pressing component 125 for receiving the material is lower than the end surface of the slitting component to cut the material; the material enters the front pressing component 124 from top to bottom; , into the slitting component; then from top to bottom, into the rear pressing component 125; after passing through the rear pressing component 125, the material moves from bottom to top... In this way, the material can be pressed by the front pressing component 124 and the rear pressing component 125. tight.

为了更好地张紧物料,前压组件124和/或后压组件125包括:相对设置的第一抵压辊1241和第二抵压辊1242,绝缘膜料带或绝缘膜1自第一抵压辊1241和第二抵压辊1242之间穿过;抵压驱动件1243,能够驱动第一抵压辊1241和第二抵压辊1242相对运动、以压紧二者间的绝缘膜料带或绝缘膜1。In order to better tension the material, the front pressing component 124 and/or the rear pressing component 125 includes: a first pressing roller 1241 and a second pressing roller 1242 which are oppositely arranged, and the insulating film tape or insulating film 1 is pressed from the first pressing roller 1241 and the second pressing roller 1242. Pass between the pressing roller 1241 and the second pressing roller 1242; the pressing driving member 1243 can drive the relative movement of the first pressing roller 1241 and the second pressing roller 1242 to compress the insulating film tape between them or insulating film 1.

通过抵压驱动件1243,第一抵压辊1241和第二抵压辊1242可以相对运动,以相互靠近或者相互远离。如此,第一抵压辊1241和第二抵压辊1242相互远离时,能够方便物料穿带,以便于在首次操作或者换卷时,人工将物料拉出前压组件124或后压组件125。设备运作时,抵压驱动件1243驱动第一抵压辊1241和第二抵压辊1242相互靠近至压紧物料在二者间,一方面,两个压辊压住物料能够更好地张紧物料,另一方面,由于物料能够被两个压辊压住,物料绕经压辊并不需要包角来保证张紧效果。参照图4,物料水平进入前压组件124、并水平离开后压组件125,通过第一抵压辊1241和第二抵压辊1242之间的压力保证物料的状态稳定。By pressing the driving member 1243, the first pressing roller 1241 and the second pressing roller 1242 can move relative to each other so as to approach or move away from each other. In this way, when the first pressing roller 1241 and the second pressing roller 1242 are far away from each other, the material can be easily passed through the belt, so that the material can be manually pulled out of the front pressing component 124 or the rear pressing component 125 during the first operation or roll change. When the equipment is running, the pressing driving member 1243 drives the first pressing roller 1241 and the second pressing roller 1242 to approach each other until the pressed material is between them. On the one hand, the two pressing rollers can press the material to better tension. The material, on the other hand, because the material can be pressed by the two pressure rollers, the material does not need to wrap around the pressure roller to ensure the tensioning effect. 4 , the material enters the front pressing component 124 horizontally and leaves the rear pressing component 125 horizontally. The pressure between the first pressing roller 1241 and the second pressing roller 1242 ensures that the state of the material is stable.

其中,抵压驱动件1243可以采用气缸、电缸等驱动机构。一实施方式中,其中一个压辊可以固定设置,而另一个压辊连接抵压驱动件1243、能在抵压驱动件1243的驱动下抵压固定设置的压辊。另一实施方式中,抵压驱动件1243可以同时驱动两个压辊相对运动,例如,抵压驱动件1243可以包括两个气缸,分别连接一个压辊、并能够驱动对应的压辊朝向另一个压辊运动。Wherein, the pressing driving member 1243 may adopt a driving mechanism such as an air cylinder and an electric cylinder. In one embodiment, one of the pressing rollers can be fixedly arranged, and the other pressing roller is connected to the pressing driving member 1243 , and can press against the fixed pressing roller under the driving of the pressing driving member 1243 . In another embodiment, the pressing driving member 1243 can simultaneously drive the two pressing rollers to move relative to each other. For example, the pressing driving member 1243 can include two air cylinders, which are respectively connected to one pressing roller and can drive the corresponding pressing roller toward the other. Roller movement.

进一步地,前压组件124和/或后压组件125还包括辊旋转驱动件(未图示),连接第一抵压辊1241和/或第二抵压辊1242、并能够驱动对应的压辊主动旋转,进而促进物料走带。其中,辊旋转驱动件可以采用电机等驱动构件,通过驱动压辊自转,带动压辊上绕经的物料向前输送,进而避免压辊辊面摩擦物料。容易想到的,辊旋转驱动件可以只连接其中一个压辊,由于两个压辊在使用过程中相互抵靠,主动旋转的压辊会带动另一个压辊跟转。同样的,辊旋转驱动件也可以同时驱动两个压辊同步旋转。Further, the front pressing assembly 124 and/or the rear pressing assembly 125 further includes a roller rotation driving member (not shown), which is connected to the first pressing roller 1241 and/or the second pressing roller 1242 and can drive the corresponding pressing roller Active rotation, which in turn facilitates material transport. Among them, the roller rotation driving part can use a driving component such as a motor. By driving the pressure roller to rotate, the material wound on the pressure roller is transported forward, thereby avoiding the friction of the material on the surface of the pressure roller. It is easy to imagine that the roller rotation driving member may only be connected to one of the pressing rollers. Since the two pressing rollers abut against each other during use, the actively rotating pressing roller will drive the other pressing roller to follow. Similarly, the roller rotation driving member can also drive the two pressing rollers to rotate synchronously at the same time.

为了获得所需长度的绝缘膜1,绝缘膜裁断机构130包括:第一切刀131和第一切刀驱动件132;第一切刀驱动件132连接第一切刀131、并能够驱动第一切刀131朝向绝缘膜1运动。In order to obtain the insulating film 1 of the required length, the insulating film cutting mechanism 130 includes: a first cutter 131 and a first cutter driver 132; the first cutter driver 132 is connected to the first cutter 131 and can drive the first cutter 131. The cutter 131 moves toward the insulating film 1 .

一实施方式中,第一切刀131采用长刀,长刀沿绝缘膜料带的宽度方向具有一定长度,能够同时裁断所有分切而成的窄料带。其他实施方式中,第一切刀131可以包括多个窄切刀,能够分别裁断各窄料带。具体本申请不做限定。In one embodiment, the first cutting knife 131 is a long knife, and the long knife has a certain length along the width direction of the insulating film tape, and can cut all the slit narrow tapes at the same time. In other embodiments, the first cutting knife 131 may include a plurality of narrow cutting knives, which can cut each narrow material strip respectively. There is no specific limitation in this application.

第一切刀驱动件132可以采用气缸、电缸等驱动机构。分切而成的多根窄料带自第一切刀131刃端经过,经过所需长度后,第一切刀驱动件132驱动第一切刀131靠近至裁断窄料带。The first cutter driving member 132 may adopt a driving mechanism such as an air cylinder, an electric cylinder, or the like. The plurality of slitted narrow material strips pass through the edge end of the first cutting knife 131, and after the required length has passed, the first cutting knife driving member 132 drives the first cutting knife 131 to approach to cut the narrow material belt.

进一步地,绝缘膜裁断机构130还包括第一切刀避位驱动件133,连接第一切刀131、并能够驱动第一切刀131靠近或远离裁切工位;裁切绝缘膜1时,第一切刀131处于裁切工位,第一切刀驱动件132驱动第一切刀131靠近至裁断绝缘膜1;裁切结束,第一切刀驱动件132驱动第一切刀131远离并松开绝缘膜1;随后,第一切刀避位驱动件133驱动第一切刀131远离裁切工位,以暴露绝缘膜1的自由端。Further, the insulating film cutting mechanism 130 further includes a first cutting knife avoiding driving member 133, which is connected to the first cutting knife 131 and can drive the first cutting knife 131 to be close to or away from the cutting station; when cutting the insulating film 1, The first cutter 131 is in the cutting station, and the first cutter driver 132 drives the first cutter 131 to approach to cut the insulating film 1; when the cutting is finished, the first cutter driver 132 drives the first cutter 131 away from and Release the insulating film 1 ; then, the first cutter evacuating driving member 133 drives the first cutter 131 away from the cutting station to expose the free end of the insulating film 1 .

需要解释的是,裁切工位是第一切刀131裁断物料的工位。绝缘膜牵引机构140向下游牵引物料时,第一切刀131处于裁切工位,且刃端正对物料。物料拉出所需长度后,第一切刀驱动件132驱动第一切刀131靠近至裁断物料。随后,绝缘膜牵引机构140能够继续向下游牵引物料,以将物料牵引至所需位置(也就是绝缘膜上料工位)。同时,第一切刀避位驱动件133能够驱动第一切刀131远离裁切工位,进而暴露物料的自由端,以便于绝缘膜牵引机构140能够提取该自由端,进而牵引物料向下游运动,以便于开始新一轮的物料制备。绝缘膜牵引机构140提取到物料的自由端后,第一切刀避位驱动件133能够驱动第一切刀131靠近裁切工位,以便于新一轮裁切。It should be explained that the cutting station is the station where the first cutter 131 cuts the material. When the insulating film pulling mechanism 140 pulls the material downstream, the first cutter 131 is in the cutting position, and the blade end faces the material. After the material is pulled out to a required length, the first cutter driving member 132 drives the first cutter 131 to approach to cut the material. Then, the insulating film pulling mechanism 140 can continue to pull the material downstream to pull the material to a desired position (ie, the insulating film feeding station). At the same time, the first cutter avoidance driving member 133 can drive the first cutter 131 away from the cutting station, thereby exposing the free end of the material, so that the insulating film pulling mechanism 140 can extract the free end, thereby pulling the material to move downstream , in order to start a new round of material preparation. After the insulating film pulling mechanism 140 extracts the free end of the material, the first cutter avoidance driving member 133 can drive the first cutter 131 to approach the cutting station, so as to facilitate a new round of cutting.

其中,第一切刀避位驱动件133可以采用气缸、电缸等驱动机构。第一切刀131可以设于第一切刀避位驱动件133的输出端,而第一切刀131设于第一切刀驱动件132的输出端。或者,第一切刀131可以设于第一切刀驱动件132的输出端,而第一切刀驱动件132设于第一切刀避位驱动件133的输出端。Wherein, the first cutter avoidance driving member 133 may adopt a driving mechanism such as an air cylinder and an electric cylinder. The first cutter 131 may be provided at the output end of the first cutter avoidance driving member 133 , and the first cutter 131 may be provided at the output end of the first cutter driving member 132 . Alternatively, the first cutter 131 may be provided at the output end of the first cutter drive member 132 , and the first cutter drive member 132 may be provided at the output end of the first cutter avoidance drive member 133 .

使用时,第一切刀避位驱动件133可以驱动第一切刀131朝任意方向运动,只要能够避开裁切工位、暴露绝缘膜1的自由端即可。为了避免第一切刀131的移动干涉物料走带,一实施例中,第一切刀避位驱动件133可以驱动第一切刀131沿物料的延伸方向、远离绝缘膜牵引机构140运动;例如,参照图4,图示实施例中,绝缘膜牵引机构140自左向右牵引物料,裁切结束后,第一切刀避位驱动件133驱动第一切刀131自右向左运动,以暴露绝缘膜1的自由端。In use, the first cutter avoidance driving member 133 can drive the first cutter 131 to move in any direction, as long as it can avoid the cutting station and expose the free end of the insulating film 1 . In order to prevent the movement of the first cutter 131 from interfering with the material transport, in one embodiment, the first cutter avoidance driving member 133 can drive the first cutter 131 to move along the extending direction of the material and away from the insulating film pulling mechanism 140; for example, 4, in the illustrated embodiment, the insulating film pulling mechanism 140 pulls the material from left to right. After the cutting is completed, the first cutting knife avoidance driving member 133 drives the first cutting knife 131 to move from right to left to move. The free end of the insulating film 1 is exposed.

进一步地,绝缘膜裁断机构130还包括切刀导向组件,设于第一切刀131上游;切刀导向组件包括:导向板134,用于承接分切而成的绝缘膜1;多个导向体135,沿绝缘膜料带的宽度方向间隔设置于导向板134上;任一绝缘膜1自两个导向体135之间穿过,两个导向体135能够限定穿过的绝缘膜1的位置。Further, the insulating film cutting mechanism 130 further includes a cutter guide assembly located upstream of the first cutter 131; the cutter guide assembly includes: a guide plate 134 for receiving the cut insulating film 1; a plurality of guide bodies 135, which are arranged on the guide plate 134 at intervals along the width direction of the insulating film tape; any insulating film 1 passes between the two guide bodies 135, and the two guide bodies 135 can define the position of the insulating film 1 passing through.

容易理解的,绝缘膜料带被裁切后,多根窄料带彼此独立,由于料带上的张力变化,这些窄料带容易位移;若存在位移的窄料带,最终绝缘膜裁断机构130裁切绝缘膜1时,裁下的绝缘膜1版型可能不正确,容易出现废料。为此,设置切刀导向组件,利用导向体135限定并引导各窄料带正确走带,以便于保证绝缘膜1的裁切效果。It is easy to understand that after the insulating film tape is cut, the plurality of narrow tapes are independent of each other. Due to the change in tension on the tapes, these narrow tapes are easily displaced; if there is a displaced narrow tape, the final insulating film cutting mechanism 130 When cutting the insulating film 1, the cut insulating film 1 may have an incorrect version, and waste is likely to occur. To this end, a cutter guide assembly is provided, and the guide body 135 is used to define and guide each narrow material tape to travel correctly, so as to ensure the cutting effect of the insulating film 1 .

参照图3、图7及图8,导向板134上可为水平设置的承接板,导向体135可为设置在导向板134上的凸块。绝缘膜料带一分为三时,导向板134上、沿绝缘膜料带的宽度方向、间隔设置有四个导向体135,相邻两个导向体135之间形成通道。同时,导向体135沿物料的走带方向延伸、具有一定长度。一根窄料带自一个通道中穿过,相对设置的两个导向体135会“夹住”该窄料带,进而限定该窄料带的位置;同时,通道会引导料带只能沿走带方向运动,进而限定各窄料带的位置状态。Referring to FIG. 3 , FIG. 7 and FIG. 8 , the guide plate 134 may be a horizontally disposed receiving plate, and the guide body 135 may be a convex block disposed on the guide plate 134 . When the insulating film tape is divided into three, four guide bodies 135 are arranged on the guide plate 134 along the width direction of the insulating film tape at intervals, and a channel is formed between two adjacent guide bodies 135 . At the same time, the guide body 135 extends along the running direction of the material and has a certain length. A narrow material belt passes through a channel, and the two opposite guides 135 will "clamp" the narrow material belt, thereby limiting the position of the narrow material belt; at the same time, the channel will guide the material belt to only go along The belt moves in the direction, thereby defining the position state of each narrow material belt.

为了牵引物料向下游走带,绝缘膜牵引机构140包括:牵引件141和牵引驱动组件142;牵引驱动组件142连接牵引件141、并能够驱动牵引件141沿第一方向、向下游运动。In order to pull the material downstream, the insulating film pulling mechanism 140 includes: a pulling member 141 and a pulling driving assembly 142; the pulling driving assembly 142 is connected to the pulling member 141 and can drive the pulling member 141 to move downstream in the first direction.

其中,牵引件141可以采用夹具、吸盘等提取机构,只要能够提取到物料的自由端即可。牵引驱动组件142可以采用电缸、直线模组等驱动机构。参照图3及图9,牵引驱动组件142的主体沿第一方向、也就是图示的左右方向延伸,牵引件141提取物料自由端后,牵引驱动组件142能够驱动牵引件141自左向右运动、逐渐拉出所需长度的物料。Wherein, the pulling member 141 may adopt an extraction mechanism such as a clamp, a suction cup, etc., as long as the free end of the material can be extracted. The traction drive assembly 142 may adopt a drive mechanism such as an electric cylinder, a linear module, and the like. 3 and 9 , the main body of the traction drive assembly 142 extends along the first direction, that is, the left and right directions shown in the figure. After the traction member 141 extracts the free end of the material, the traction drive assembly 142 can drive the traction member 141 to move from left to right , Gradually pull out the material of the required length.

进一步地,绝缘膜牵引机构140还包括:第一辅助组件143,第一辅助组件143设于绝缘膜裁断机构130下游;第一辅助组件143包括:第一托板1431,用于承托分切而成的绝缘膜1;第一压块1432和第一辅助驱动件1433,第一辅助驱动件1433连接第一压块1432、并能够驱动第一压块1432靠近或远离第一托板1431;其中,牵引驱动组件142驱动牵引件141将绝缘膜1拉过第一辅助组件143;拉出预定长度的绝缘膜1后,第一辅助驱动件1433驱动第一压块1432靠近至抵压第一托板1431,进而压紧绝缘膜1于第一托板1431上。Further, the insulating film pulling mechanism 140 further includes: a first auxiliary assembly 143, the first auxiliary assembly 143 is arranged downstream of the insulating film cutting mechanism 130; the first auxiliary assembly 143 includes: a first supporting plate 1431 for supporting the cutting The insulating film 1 is formed; the first pressing block 1432 and the first auxiliary driving member 1433, the first auxiliary driving member 1433 is connected to the first pressing block 1432, and can drive the first pressing block 1432 to be close to or away from the first support plate 1431; The traction drive assembly 142 drives the traction member 141 to pull the insulating film 1 through the first auxiliary assembly 143 ; after pulling out the insulating film 1 of a predetermined length, the first auxiliary driving member 1433 drives the first pressing block 1432 to approach to press the first the support plate 1431, and then press the insulating film 1 on the first support plate 1431.

在实际使用过程中,成品绝缘膜1的长度可能是很长的;这种情况下,绝缘膜1被裁断后,断口端因为失去张力,会自然垂落,可能导致物料起皱或者打折。这会影响后期对物料的搬运或者使用。为此,通过设置第一辅助组件143,能够夹住绝缘膜1的断口端;同时,由于牵引件141提取着绝缘膜1的另一端,可知,成品绝缘膜1的两端均被控制住了;随后,牵引驱动组件142继续驱动牵引件141向下游运动,就能张紧绝缘膜1,使得绝缘膜1在牵引件141和第一辅助组件143之间被绷直、拉紧。In the actual use process, the length of the finished insulating film 1 may be very long; in this case, after the insulating film 1 is cut, the fractured end will naturally hang down due to the loss of tension, which may cause the material to wrinkle or be folded. This will affect the later handling or use of the material. Therefore, by providing the first auxiliary component 143, the fractured end of the insulating film 1 can be clamped; at the same time, since the pulling member 141 extracts the other end of the insulating film 1, it can be seen that both ends of the finished insulating film 1 are controlled. Subsequently, the traction drive assembly 142 continues to drive the traction member 141 to move downstream, and the insulating film 1 can be tensioned, so that the insulating film 1 is stretched and stretched between the traction member 141 and the first auxiliary assembly 143 .

需要补充的是,为了避免绝缘膜1被裁断后,断口端位移;优选在绝缘膜裁断机构130裁断绝缘膜1前,就使得第一压块1432压紧绝缘膜1于第一托板1431上。具体而言,拉出所需长度的绝缘膜1后,牵引件141不再运动,第一辅助驱动件1433驱动第一压块1432靠近至抵压第一托板1431;压紧绝缘膜1后,绝缘膜裁断机构130裁断绝缘膜1……It should be added that, in order to avoid the displacement of the fracture end after the insulating film 1 is cut, it is preferable to make the first pressing block 1432 press the insulating film 1 on the first pallet 1431 before the insulating film cutting mechanism 130 cuts the insulating film 1 . . Specifically, after pulling out the insulating film 1 of the required length, the pulling member 141 no longer moves, and the first auxiliary driving member 1433 drives the first pressing block 1432 to approach the first supporting plate 1431 ; after pressing the insulating film 1 , the insulating film cutting mechanism 130 cuts the insulating film 1...

为了搬运裁下的成品绝缘膜1至绝缘膜上料工位、以便于接料平台310接收。一实施例中,可以设置牵引驱动组件142驱动牵引件141拉出所需长度的物料后,该物料即处于绝缘膜上料工位;此时,绝缘膜裁断机构130裁断绝缘膜1,绝缘膜1便可落在接料平台310上,由接料平台运走。例如,在绝缘膜上料工位,接料平台310处于牵引件141下方;如此,牵引件141能够在牵引驱动组件142的驱动下,直接在接料平台310上拉出物料。In order to transport the cut off finished insulating film 1 to the insulating film loading station so as to be received by the receiving platform 310 . In one embodiment, after the traction drive assembly 142 drives the traction member 141 to pull out the material of the required length, the material is in the insulating film feeding station; at this time, the insulating film cutting mechanism 130 cuts the insulating film 1, the insulating film 1 can fall on the material receiving platform 310 and be transported away by the material receiving platform. For example, in the insulating film loading station, the material receiving platform 310 is located under the pulling member 141 ; in this way, the pulling member 141 can directly pull out the material on the material receiving platform 310 under the driving of the traction drive assembly 142 .

另一实施例中,绝缘膜上料工位可以处于绝缘膜裁断机构130下游、且距离绝缘膜裁断机构130较远,以避免机械结构影响接料平台310准确接收物料。此时,绝缘膜裁断机构130裁断绝缘膜1后,牵引驱动组件142会继续驱动牵引件141向下游运动,以将物料完整地引至绝缘膜上料工位、置于接料平台310上。In another embodiment, the insulating film feeding station may be located downstream of the insulating film cutting mechanism 130 and far away from the insulating film cutting mechanism 130 to prevent the mechanical structure from affecting the material receiving platform 310 to receive materials accurately. At this time, after the insulating film cutting mechanism 130 cuts the insulating film 1 , the traction drive assembly 142 will continue to drive the traction member 141 to move downstream, so as to completely guide the material to the insulating film loading station and place it on the material receiving platform 310 .

该实施例中,还可以设置第一辅助组件143;具体地,第一辅助驱动件1433驱动第一压块1432靠近至抵压第一托板1431、进而压住物料的断口端;绝缘膜裁断机构130裁断绝缘膜1后,牵引驱动组件142会继续驱动牵引件141向下游运动,以将物料张紧;接着,为了准确搬运张紧的物料至绝缘膜上料工位,第一压块1432和第一托板1431需要夹紧物料、随牵引件141向下游运动。为此,参照图9,绝缘膜牵引机构140还包括第一辅助驱动组件144;第一辅助驱动组件144连接第一辅助组件143、并能够驱动第一辅助组件143沿第一方向运动。In this embodiment, a first auxiliary component 143 may also be provided; specifically, the first auxiliary driving member 1433 drives the first pressing block 1432 to approach to press against the first supporting plate 1431, thereby pressing the fracture end of the material; the insulating film is cut After the mechanism 130 cuts the insulating film 1, the traction drive assembly 142 will continue to drive the traction member 141 to move downstream to tension the material; then, in order to accurately transport the tensioned material to the insulating film feeding station, the first pressing block 1432 And the first pallet 1431 needs to clamp the material and move downstream with the traction member 141 . To this end, referring to FIG. 9 , the insulating film pulling mechanism 140 further includes a first auxiliary drive assembly 144; the first auxiliary drive assembly 144 is connected to the first auxiliary assembly 143 and can drive the first auxiliary assembly 143 to move in the first direction.

在实际使用时,牵引件141和第一辅助组件143分别控制住绝缘膜1一端后,牵引驱动组件142可以驱动牵引件141向下游运动,而第一辅助驱动组件144可以驱动第一辅助组件143向上游运动,从而张紧绝缘膜1,随后,第一辅助驱动组件144再反向驱动第一辅助组件143、随牵引件141向下游运动;或者,牵引驱动组件142可以驱动牵引件141向下游运动,张紧绝缘膜1后,第一辅助驱动组件144也驱动第一辅助组件143向下游运动;从而,牵引件141和第一辅助组件143配合,将绝缘膜1搬运至绝缘膜上料工位、以便于接料平台310接收绝缘膜1。In actual use, after the traction member 141 and the first auxiliary component 143 control one end of the insulating film 1 respectively, the traction driving component 142 can drive the traction component 141 to move downstream, and the first auxiliary driving component 144 can drive the first auxiliary component 143 move upstream to tension the insulating film 1, and then the first auxiliary drive assembly 144 reversely drives the first auxiliary assembly 143 to move downstream with the traction member 141; alternatively, the traction drive assembly 142 can drive the traction member 141 downstream After the insulating film 1 is tensioned, the first auxiliary driving component 144 also drives the first auxiliary component 143 to move downstream; thus, the pulling member 141 cooperates with the first auxiliary component 143 to transport the insulating film 1 to the insulating film loader position so that the bonding platform 310 can receive the insulating film 1 .

其中,第一辅助驱动组件144可以采用电缸、直线模组等驱动构件。Wherein, the first auxiliary drive assembly 144 may adopt a drive member such as an electric cylinder, a linear module or the like.

另外,绝缘膜上料装置100还包括导向机构150;导向机构150设于绝缘膜分切机构120下游、绝缘膜裁断机构130上游;导向机构150包括:导向平台151,用于承接分切而成的绝缘膜1;多个导向块152,沿绝缘膜料带的宽度方向间隔设置于导向平台151上;任一绝缘膜1自两个导向块152之间穿过,两个导向块152能够限定绝缘膜1的位置。In addition, the insulating film feeding device 100 further includes a guiding mechanism 150; the guiding mechanism 150 is arranged downstream of the insulating film slitting mechanism 120 and upstream of the insulating film cutting mechanism 130; the guiding mechanism 150 includes: a guiding platform 151 for receiving and cutting The insulating film 1; a plurality of guide blocks 152 are arranged on the guide platform 151 at intervals along the width direction of the insulating film tape; any insulating film 1 passes between the two guide blocks 152, and the two guide blocks 152 can define The position of the insulating film 1 .

导向机构150的结构类似于切刀导向组件,通过间隔设置的导向块152形成通道、限定物料的位置及位置状态,以便于物料准确走带、提高物料制备的准确性。The structure of the guide mechanism 150 is similar to the cutter guide assembly. The guide blocks 152 arranged at intervals form a channel to limit the position and position of the material, so as to facilitate the accurate transport of the material and improve the accuracy of the material preparation.

参照图4及图10,图中展示了一种导向机构150的结构,其中,导向块152采用柱体块,沿绝缘膜料带的宽度方向具有多个导向块152;例如,绝缘膜料带一分为三时,沿绝缘膜料带的宽度方向具有四个导向块152。进一步地,为了更好地限定物料的位置状态,沿物料的走带方向,可以设置多排导向块152,进而引导物料沿限定的位置向前走带。4 and 10, a structure of a guiding mechanism 150 is shown in the figures, wherein the guiding block 152 is a cylindrical block, and there are a plurality of guiding blocks 152 along the width direction of the insulating film tape; for example, the insulating film tape When one is divided into three, there are four guide blocks 152 along the width direction of the insulating film tape. Further, in order to better define the position state of the material, multiple rows of guide blocks 152 may be provided along the direction of the material to travel, so as to guide the material to travel forward along the defined position.

对汇流条上料装置200而言,类似于绝缘膜上料装置100,可以采用搬运装置,直接搬运成品汇流条2到汇流条上料工位。或者,汇流条上料装置200可以采用汇流条制备装置,通过汇流条制备装置,能够将不符合规格的汇流条料带制备成符合规格的汇流条。For the bus bar feeding device 200, similar to the insulating film feeding device 100, a handling device can be used to directly transport the finished bus bar 2 to the bus bar feeding station. Alternatively, the bus bar feeding device 200 may adopt a bus bar preparation device, and through the bus bar preparation device, a bus bar material strip that does not meet the specifications can be prepared into a bus bar that meets the specifications.

参照图11,流条制备装置包括:汇流条放卷机构210,用于释放汇流条2;汇流条裁断机构220,设于汇流条放卷机构210下游,能够裁断汇流条2;汇流条牵引机构230,能够提取汇流条2、并牵引汇流条2沿第一方向、向下游运动;汇流条2由汇流条牵引机构230牵引、穿过汇流条裁断机构220,穿出预定长度后,汇流条裁断机构220裁断汇流条2。11 , the busbar preparation device includes: a busbar unwinding mechanism 210 for releasing the busbar 2 ; a busbar cutting mechanism 220 , located downstream of the busbar unwinding mechanism 210 , capable of cutting the busbar 2 ; a busbar pulling mechanism 230, can extract the bus bar 2, and pull the bus bar 2 to move downstream along the first direction; the bus bar 2 is pulled by the bus bar pulling mechanism 230, passes through the bus bar cutting mechanism 220, and after passing through the predetermined length, the bus bar is cut The mechanism 220 cuts the bus bar 2 .

汇流条放卷机构210类似于绝缘膜放卷机构110,同样包括放卷轴,汇流条料带构成的料卷套设于放卷轴上;放卷轴由伺服电机驱动,能够主动旋转、释放汇流条料带。放卷轴下游还设有多个过辊,能够张紧汇流条料带、并引导汇流条料带向下游各机构运动。The busbar unwinding mechanism 210 is similar to the insulating film unwinding mechanism 110, and also includes an unwinding shaft on which the material roll formed of the busbar material tape is sleeved; the unwinding shaft is driven by a servo motor, which can actively rotate and release the busbar material bring. There are also a plurality of over-rollers downstream of the unwinding shaft, which can tension the bus bar material and guide the bus bar material to move to the downstream mechanisms.

汇流条裁断机构220类似于绝缘膜裁断机构130,包括:第二切刀221和第二切刀驱动件222;第二切刀驱动件222连接第二切刀221、并能够驱动第二切刀221朝向汇流条2运动。第二切刀221的刃端正对物料,物料拉出所需长度后,第二切刀驱动件222能够驱动第二切刀221靠近至裁断物料。The bus bar cutting mechanism 220 is similar to the insulating film cutting mechanism 130, and includes: a second cutter 221 and a second cutter driver 222; the second cutter driver 222 is connected to the second cutter 221 and can drive the second cutter 221 moves towards the bus bar 2 . The blade end of the second cutter 221 is facing the material. After the material is pulled out to a required length, the second cutter driver 222 can drive the second cutter 221 to approach the material to cut the material.

进一步地,汇流条裁断机构220还包括第二切刀避位驱动件223,连接第二切刀221、并能够驱动第二切刀221靠近或远离裁切工位;裁切汇流条2时,第二切刀221处于裁切工位,第二切刀驱动件222驱动第二切刀221靠近至裁断汇流条2;裁切结束,第二切刀驱动件222驱动第二切刀221远离并松开汇流条2;随后,第二切刀避位驱动件223驱动第二切刀221远离裁切工位,以暴露汇流条2的自由端。Further, the bus bar cutting mechanism 220 further includes a second cutter avoidance driving member 223, which is connected to the second cutter 221 and can drive the second cutter 221 to be close to or away from the cutting station; when cutting the bus bar 2, The second cutter 221 is at the cutting station, and the second cutter driver 222 drives the second cutter 221 to approach the bus bar 2; when the cutting is finished, the second cutter driver 222 drives the second cutter 221 to move away from and cut off the bus bar 2. Release the bus bar 2 ; then, the second cutter avoidance driving member 223 drives the second cutter 221 away from the cutting station to expose the free end of the bus bar 2 .

需要解释的是,针对汇流条裁断机构220的裁切工位为汇流条2的裁切工位,而上文中针对绝缘膜裁断机构130的裁切工位为绝缘膜1的裁切工位,两个工位的位置并不重合,只是为了方便描述,均称之为裁切工位,行文中提到裁切工位时,会明确是针对汇流条2还是针对绝缘膜1。It should be explained that the cutting station for the bus bar cutting mechanism 220 is the cutting station for the bus bar 2, and the cutting station for the insulating film cutting mechanism 130 above is the cutting station for the insulating film 1, The positions of the two stations do not overlap, but for the convenience of description, they are both called cutting stations. When the cutting station is mentioned in the text, it will be clear whether it is for the bus bar 2 or the insulating film 1 .

同样的,第二切刀避位驱动件223类似于第一切刀避位驱动件133,此处不再赘述。Similarly, the second cutter avoidance driving member 223 is similar to the first cutter avoidance driving member 133 , which will not be repeated here.

进一步地,汇流条裁断机构220还包括限位组件,设于第二切刀221上游;限位组件包括沿汇流条2宽度方向间隔设置的两个限位杆224;汇流条2自两个限位杆224之间穿过,两个限位杆224能够限定穿过的汇流条2的位置。Further, the bus bar cutting mechanism 220 further includes a limit component, which is arranged upstream of the second cutter 221; the limit component includes two limit bars 224 spaced along the width direction of the bus bar 2; the bus bar 2 is separated from the two limit bars. Passing between the position rods 224, the two position limit rods 224 can define the position of the passing bus bar 2.

容易理解的,两个限位杆224形成通道,以供汇流条2通过;此时,两个限位杆224能够“夹住”汇流条2,进而限定汇流条2的位置。It is easy to understand that the two limiting rods 224 form a channel for the bus bar 2 to pass through; at this time, the two limiting rods 224 can "clamp" the bus bar 2 , thereby limiting the position of the bus bar 2 .

更进一步地,为了方便调整限位杆224的位置,以便于调整汇流条2的走带位置,限位组件还包括:导向杆225,沿汇流条2宽度方向延伸,两个限位杆224滑动设置于导向杆225上;调节件226,连接两个限位杆224、并能够使得两个限位杆224沿导向杆225移动;其中,导向杆225远离调节件226的一端设有拦板227,拦板227和两个限位杆224之间设有弹性件228;两个限位杆224朝向拦板227运动时,弹性件228被压缩。Furthermore, in order to conveniently adjust the position of the limit rod 224 so as to adjust the tape running position of the bus bar 2, the limit assembly further includes: a guide rod 225 extending along the width direction of the bus bar 2, and the two limit rods 224 slide. It is arranged on the guide rod 225; the adjusting member 226 connects the two limit rods 224 and enables the two limit rods 224 to move along the guide rod 225; wherein, the end of the guide rod 225 away from the adjusting member 226 is provided with a blocking plate 227 , an elastic member 228 is arranged between the blocking plate 227 and the two limiting rods 224 ; when the two limiting rods 224 move toward the blocking board 227 , the elastic member 228 is compressed.

参照图12,导向杆225可以设置在第二切刀221的刀架上;此时,限位杆224较接近第二切刀221,能够更好地控制物料位置,以便于第二切刀221准确裁切物料,也便于汇流条牵引机构230准确牵引物料。两根限位杆224可以独立地套设在导向杆225上;为了避免调整的时候两根限位杆224之间的间距变化,也可以将两根导向杆225设置在同一安装块上,而安装块滑动设置在导向杆225上。需要调整限位杆224位置时,通过调节件226带动限位杆224沿导向杆225运动,如果限位杆224朝向弹性件228所在方向运动,弹性件228会进一步被压缩,压缩产生的反向作用力抵住限位杆224,配合调节件226另一个方向上的力、使得限位杆224停留在所需位置。如果限位杆224远离弹性件228所在方向运动,弹性件228会反弹,只要保证弹性件228始终处于压缩状态,其反向作用力就能配合调节件226施加给限位杆224的力,使得限位杆224停留在所需位置。Referring to FIG. 12 , the guide rod 225 can be arranged on the knife holder of the second cutter 221 ; at this time, the limit rod 224 is closer to the second cutter 221 , which can better control the position of the material, so as to facilitate the second cutter 221 Accurately cutting the material also facilitates the accurate pulling of the material by the bus bar pulling mechanism 230 . The two limit rods 224 can be independently sleeved on the guide rods 225; in order to avoid changes in the distance between the two limit rods 224 during adjustment, the two guide rods 225 can also be set on the same mounting block, and The mounting block is slidably arranged on the guide rod 225 . When the position of the limit rod 224 needs to be adjusted, the limit rod 224 is driven by the adjusting member 226 to move along the guide rod 225. If the limit rod 224 moves in the direction of the elastic member 228, the elastic member 228 will be further compressed, and the reverse caused by the compression The acting force resists the limit rod 224, and cooperates with the force in the other direction of the adjusting member 226, so that the limit rod 224 stays at the desired position. If the limit rod 224 moves away from the direction of the elastic member 228, the elastic member 228 will rebound. As long as the elastic member 228 is always in a compressed state, its reverse force can match the force applied by the adjustment member 226 to the limit rod 224, so that The limit lever 224 stays at the desired position.

其中,调节件226可以采用千分尺、手调杆等结构,只要能对限位杆224施力、调整限位杆224的位置即可,本申请不做限定。The adjusting member 226 may adopt a structure such as a micrometer, a manual adjustment rod, etc., as long as it can exert force on the limit rod 224 and adjust the position of the limit rod 224 , which is not limited in this application.

汇流条牵引机构230类似于绝缘膜牵引机构140,也包括:牵引件231和牵引驱动组件232;牵引驱动组件232连接牵引件231、并能够驱动牵引件231沿第一方向、向下游运动。The bus bar pulling mechanism 230 is similar to the insulating film pulling mechanism 140, and also includes: a pulling member 231 and a pulling driving assembly 232; the pulling driving assembly 232 is connected to the pulling member 231 and can drive the pulling member 231 to move downstream in the first direction.

其中,牵引件231类似于牵引件141,而牵引驱动组件232类似于牵引驱动组件142,具体此处不再赘述。The traction member 231 is similar to the traction member 141 , and the traction drive assembly 232 is similar to the traction drive assembly 142 , and details are not described herein again.

进一步地,汇流条牵引机构230还包括第二辅助组件233,第二辅助组件233设于汇流条裁断机构220下游;第二辅助组件233包括:第二托板2331,用于承托对应的汇流条2;第二压块2332和第二辅助驱动件2333,第二辅助驱动件2333连接第二压块2332、并能够驱动第二压块2332靠近或远离第二托板2331;其中,牵引驱动组件232驱动牵引件231将汇流条2拉过第二辅助组件233;拉出预定长度的汇流条2后,第二辅助驱动件2333驱动第二压块2332靠近至抵压第二托板2331,进而压紧汇流条2于第二托板2331上。Further, the bus bar pulling mechanism 230 further includes a second auxiliary assembly 233, and the second auxiliary assembly 233 is arranged downstream of the bus bar cutting mechanism 220; the second auxiliary assembly 233 includes: a second supporting plate 2331 for supporting the corresponding bus bar Strip 2; the second pressing block 2332 and the second auxiliary driving member 2333, the second auxiliary driving member 2333 is connected to the second pressing block 2332, and can drive the second pressing block 2332 to approach or move away from the second pallet 2331; wherein the traction drive The assembly 232 drives the pulling member 231 to pull the bus bar 2 through the second auxiliary assembly 233; after pulling out the bus bar 2 of a predetermined length, the second auxiliary driving member 2333 drives the second pressing block 2332 to approach the second supporting plate 2331, Then, the bus bar 2 is pressed on the second support plate 2331 .

更进一步地,汇流条牵引机构230还包括第二辅助驱动组件234;第二辅助驱动组件234连接第二辅助组件233、并能够驱动第二辅助组件233沿第一方向运动。Furthermore, the bus bar pulling mechanism 230 further includes a second auxiliary drive assembly 234; the second auxiliary drive assembly 234 is connected to the second auxiliary assembly 233 and can drive the second auxiliary assembly 233 to move in the first direction.

通过第二辅助组件233,能够配合牵引件231张紧被裁下的汇流条2;进一步地,通过第二辅助驱动组件234,能够配合牵引驱动组件232,在张紧汇流条2后,由牵引件231和第二辅助组件233将成品汇流条2搬至汇流条上料工位。The second auxiliary assembly 233 can cooperate with the pulling member 231 to tension the cut bus bar 2; further, through the second auxiliary driving assembly 234, it can cooperate with the pulling driving assembly 232, after the bus bar 2 is tensioned, the bus bar 2 is pulled The component 231 and the second auxiliary component 233 move the finished bus bar 2 to the bus bar loading station.

可以理解的,第二辅助组件233类似于第一辅助组件143,而第二辅助驱动组件234类似于第一辅助驱动组件144,具体此处不再赘述,It can be understood that the second auxiliary assembly 233 is similar to the first auxiliary assembly 143, and the second auxiliary driving assembly 234 is similar to the first auxiliary driving assembly 144, and details are not repeated here.

继续参考图1或图2,第二种汇流条2b除了由汇流条2和绝缘膜1构成,还具有一个特征,就是汇流条2突出绝缘膜1的两端中,有一端向上翘起,以便于连接接线盒。Continuing to refer to FIG. 1 or FIG. 2 , in addition to being composed of a bus bar 2 and an insulating film 1 , the second type of bus bar 2 b also has a feature that one of the two ends of the bus bar 2 protruding from the insulating film 1 is raised upwards so that for connecting the junction box.

为此,汇流条制备装置还包括汇流条折弯机构240;接料平台310接收到汇流条2后,汇流条2的端部突出于接料平台310;汇流条折弯机构240设于接料平台310一侧,正对汇流条2突出的端部;汇流条折弯机构240包括折弯件241和折弯驱动件242;折弯驱动件242连接折弯件241、并能够驱动折弯件241朝向汇流条2突出的端部运动、进而翻折汇流条2。To this end, the bus bar preparation device further includes a bus bar bending mechanism 240; after the material receiving platform 310 receives the bus bar 2, the end of the bus bar 2 protrudes from the material receiving platform 310; the bus bar bending mechanism 240 is provided on the material receiving platform 310. One side of the platform 310 is facing the protruding end of the bus bar 2; the bus bar bending mechanism 240 includes a bending part 241 and a bending driving part 242; the bending driving part 242 is connected to the bending part 241 and can drive the bending part 241 moves toward the protruding end of the bus bar 2 , and then folds the bus bar 2 .

对汇流条折弯机构240而言,其可以设置在汇流条上料工位一端、正对拉出的汇流条2的端部;此时,汇流条2置入接料平台310后,即可通过汇流条折弯机构240翻折其端部。For the bus bar bending mechanism 240, it can be arranged at one end of the bus bar feeding station, facing the end of the pulled out bus bar 2; at this time, after the bus bar 2 is placed in the material receiving platform 310, Its ends are folded by the bus bar folding mechanism 240 .

或者,汇流条折弯机构240可以设置在热压工位一端、正对接料平台310端部突出的汇流条2;此时,热压装置400热压汇流条2和绝缘膜1,而汇流条折弯机构240翻折汇流条2的端部。Alternatively, the bus bar bending mechanism 240 may be disposed at one end of the hot pressing station, facing the bus bar 2 protruding from the end of the material platform 310; The bending mechanism 240 folds the end of the bus bar 2 .

又或者,汇流条折弯机构240可以设置在绝缘膜上料工位一端、正对拉出的汇流条2的端部;此时,接料平台310首先承接汇流条2,再移动至绝缘膜上料工位接收绝缘膜1;而汇流条折弯机构240翻折汇流条2的端部。Alternatively, the bus bar bending mechanism 240 can be arranged at one end of the insulating film feeding station, facing the end of the pulled out bus bar 2; at this time, the material receiving platform 310 first accepts the bus bar 2, and then moves to the insulating film The loading station receives the insulating film 1 ; and the bus bar bending mechanism 240 folds the end of the bus bar 2 .

还或者,汇流条折弯机构240可以设置其他工位,接料平台310接收到汇流条2后,移动至该工位,使得汇流条折弯机构240正对接料平台310端部突出的汇流条2,进而实现汇流条2端部的翻折。Alternatively, the bus bar bending mechanism 240 may be provided with another station, and after receiving the bus bar 2 , the material receiving platform 310 moves to this station, so that the bus bar bending mechanism 240 is facing the bus bar protruding from the end of the material platform 310 . 2, and then realize the folding of the end of the bus bar 2.

一实施例中,接料平台310首先接收绝缘膜1、再接收汇流条2,使得汇流条2置于绝缘膜1上;接料平台310到达折弯工位时,汇流条折弯机构240整体不高于接料平台310端部突出的汇流条2;汇流条2到位,折弯驱动件242驱动折弯件241自下而上运动,将汇流条2突出在接料平台310外的端部向上翻折,使得汇流条2该端向上翘起。In one embodiment, the material receiving platform 310 first receives the insulating film 1 and then receives the bus bar 2, so that the bus bar 2 is placed on the insulating film 1; when the material receiving platform 310 reaches the bending station, the bus bar bending mechanism 240 is integrally The bus bar 2 protruding from the end of the material receiving platform 310 is not higher than the bus bar 2; the bus bar 2 is in place, the bending driver 242 drives the bending member 241 to move from bottom to top, and the bus bar 2 protrudes from the end outside the material receiving platform 310 Fold it upwards so that the end of the bus bar 2 is lifted upwards.

当然,汇流条2和绝缘膜1的叠合方式改变时,汇流条折弯机构240的初始位置会相应调整,只要保证汇流条2端部朝向远离绝缘膜1的方向翘起即可。Of course, when the overlapping mode of the bus bar 2 and the insulating film 1 is changed, the initial position of the bus bar bending mechanism 240 will be adjusted accordingly, as long as the end of the bus bar 2 is lifted away from the insulating film 1 .

进一步地,为了保证翻折效果,一实施方式中,汇流条折弯机构240还包括抵压组件(未图示);在折弯件241翻折汇流条2的端部前,抵压组件先压住汇流条2待翻折的位置、并压紧汇流条2在接料平台310上;如此,折弯驱动件242驱动折弯件241朝向汇流条2运动时,折弯件241能够贴着抵压组件运动,进而压紧翻折部分在抵压组件上,以便于压出折痕,保证汇流条2端部翘起的稳定性。Further, in order to ensure the folding effect, in one embodiment, the bus bar bending mechanism 240 further includes a pressing component (not shown); before the bending member 241 folds the end of the bus bar 2, the pressing component Press the position where the bus bar 2 is to be folded, and press the bus bar 2 on the material receiving platform 310; in this way, when the bending driving member 242 drives the bending member 241 to move toward the bus bar 2, the bending member 241 can stick to The pressing component moves, and then presses the folded portion on the pressing component, so as to press out the crease and ensure the stability of the end of the bus bar 2 being lifted.

其他实施方式中,汇流条折弯机构240可以设置在热压工位一端、正对接料平台310端部突出的汇流条2;此时,热压装置400需要抵压汇流条2和绝缘膜1以实现热压;如此,该热压装置400可以用作上述实施方式中的“抵压组件”;即,通过热压装置400压紧汇流条2于接料平台310上,以便于汇流条折弯机构240翻折汇流条2。In other embodiments, the bus bar bending mechanism 240 may be disposed at one end of the hot pressing station and facing the bus bar 2 protruding from the end of the material platform 310 ; at this time, the hot pressing device 400 needs to press the bus bar 2 and the insulating film 1 In this way, the hot pressing device 400 can be used as the "pressing component" in the above-mentioned embodiment; that is, the bus bar 2 is pressed on the material receiving platform 310 by the hot pressing device 400, so as to facilitate the folding of the bus bar. The bending mechanism 240 folds the bus bar 2 .

还需要补充的是,绝缘膜上料装置100包括绝缘膜分切机构120时,绝缘膜上料装置100一次能够制备多根绝缘膜1,为此,汇流条上料装置200可以包括多组汇流条制备装置,以一次制备多根汇流条2,进而加速汇流条热压一体机制备第二种汇流条2b的效率。It should also be added that when the insulating film feeding device 100 includes the insulating film slitting mechanism 120, the insulating film feeding device 100 can prepare multiple insulating films 1 at a time. Therefore, the bus bar feeding device 200 may include multiple sets of bus bars. The strip preparation device is used to prepare a plurality of bus bars 2 at one time, thereby accelerating the efficiency of preparing the second type of bus bars 2b by the integrated bus bar heat pressing machine.

当然,在实际设计结构时,各组汇流条制备装置均可以包括独立的汇流条放卷机构210、汇流条裁断机构220、汇流条牵引机构230和汇流条折弯机构240。Of course, when actually designing the structure, each group of busbar preparation devices may include an independent busbar unwinding mechanism 210 , busbar cutting mechanism 220 , busbar pulling mechanism 230 and busbar bending mechanism 240 .

或者,为了精简结构,汇流条裁断机构220可以仅包括一组第二切刀221和第二切刀驱动件222;此时,多组汇流条放卷机构210放出的多根汇流条沿汇流条宽度方向并排布置,第二切刀221沿汇流条宽度方向具有一定长度,能够同时裁断全部的汇流条料带。Alternatively, in order to simplify the structure, the bus bar cutting mechanism 220 may only include a set of second cutters 221 and a second cutter driver 222; at this time, the multiple bus bars unwinding from the multiple sets of bus bar unwinding mechanisms 210 are along the bus bars. Arranged side by side in the width direction, the second cutter 221 has a certain length along the width direction of the bus bar, and can cut all the bus bar material strips at the same time.

同样的,汇流条牵引机构230可以仅包括一组第二辅助组件233和第二辅助驱动组件234;此时,第二辅助组件233的第二托板2331沿汇流条宽度方向具有一定长度,能够同时承接全部的汇流条2;同理,第二辅助组件233的第二压块2332沿汇流条宽度方向具有一定长度,能够同时抵压第二托板2331上的全部汇流条2。Similarly, the bus bar pulling mechanism 230 may only include one set of the second auxiliary assembly 233 and the second auxiliary driving assembly 234; at this time, the second supporting plate 2331 of the second auxiliary assembly 233 has a certain length along the width direction of the bus bar, which can At the same time, all the bus bars 2 are received; similarly, the second pressing block 2332 of the second auxiliary component 233 has a certain length along the width direction of the bus bars, and can press all the bus bars 2 on the second supporting plate 2331 at the same time.

另外,绝缘膜上料装置100包括绝缘膜分切机构120时,由于最终的成品绝缘膜1由绝缘膜料带分切而成,为避免分切后的窄料带由于间隔过远影响未分切的绝缘膜料带、使得绝缘膜料带撕裂或者位移,窄料带的相邻关系其实与绝缘膜料带的整体状态十分接近,也就是说,相邻两根窄料带间的间距非常小。但是,对多组汇流条上料装置200而言,由于设备的占地和布置,最终制备的多根成品汇流条2,其相邻两根之间的间距会比较大。为了方便接取间距不一致的多根绝缘膜1和多根汇流条2,接料平台310包括:多个接料台311,任一接料台311沿第一方向延伸、具有一定长度;变距驱动组件312,能够驱动多个接料台311相对运动,以调整相邻两个接料台311的间距;接料平台310在接料驱动组件320的驱动下,移动至绝缘膜上料装置100处接收绝缘膜1时,相邻两个接料台311之间间隔第一距离;接料平台310移动至汇流条上料装置200处接收汇流条2时,相邻两个接料台311之间间隔第二距离;第二距离大于第一距离。In addition, when the insulating film feeding device 100 includes the insulating film slitting mechanism 120, since the final finished insulating film 1 is cut from insulating film tapes, in order to avoid the narrow tapes after slitting not being cut due to the influence of the distance too far The insulating film tape is cut, so that the insulating film tape is torn or displaced. The adjacent relationship of the narrow tape is actually very close to the overall state of the insulating film tape, that is, the distance between the two adjacent narrow tapes. very small. However, for multiple sets of bus bar feeding devices 200 , due to the occupation and arrangement of the equipment, the distance between two adjacent bus bars 2 to be finally prepared is relatively large. In order to facilitate access to a plurality of insulating films 1 and a plurality of bus bars 2 with different pitches, the material receiving platform 310 includes: a plurality of material receiving tables 311, any of which extends along the first direction and has a certain length; The driving component 312 can drive a plurality of receiving tables 311 to move relative to each other, so as to adjust the distance between two adjacent receiving tables 311; When receiving the insulating film 1, the first distance is between the two adjacent receiving tables 311; when the receiving platform 310 moves to the bus bar feeding device 200 to receive the bus bar 2, the distance between the two adjacent receiving tables 311 spaced apart by a second distance; the second distance is greater than the first distance.

由此,在接料平台310于绝缘膜上料工位接取绝缘膜1前,变距驱动组件312能够驱动多个接料台311相互靠近至较窄的间距,以便于各接料台311分别接收一绝缘膜1。而在接料平台310于汇流条上料工位接取汇流条2前,变距驱动组件312能够驱动多个接料台311相互远离至较宽的间距,以便于各接料台311分别接收一汇流条2。Therefore, before the material receiving platform 310 receives the insulating film 1 at the insulating film feeding station, the variable-pitch driving component 312 can drive the plurality of receiving tables 311 to approach each other to a narrower distance, so that each receiving table 311 An insulating film 1 is respectively received. Before the receiving platform 310 receives the bus bar 2 at the bus bar loading station, the variable-pitch driving component 312 can drive the plurality of receiving tables 311 to move away from each other to a wide distance, so that each receiving table 311 can receive the A bus bar 2.

一实施例中,变距驱动组件312可以变距驱动组件312包括多个变距驱动件3121,变距驱动件3121与接料台311一一对应连接。参照图13,需要变距时,变距驱动件3121驱动对应的接料台311靠近或远离相邻的接料台311。其中,变距驱动件可以采用电缸、直线模组等驱动构件。In one embodiment, the variable-pitch driving assembly 312 may include a plurality of variable-pitch driving members 3121 , and the variable-pitch driving members 3121 are connected to the receiving table 311 in a one-to-one correspondence. Referring to FIG. 13 , when the distance needs to be changed, the variable-distance driving member 3121 drives the corresponding material receiving table 311 to approach or move away from the adjacent material receiving table 311 . Among them, the variable-pitch driving member may adopt a driving member such as an electric cylinder, a linear module, and the like.

另一实施例中,变距驱动组件312可以仅包括一个变距驱动件3121;例如,参照图14,相邻两接料台311之间设有连接件3122,且接料台311可以沿对应的连接件3122运动;变距驱动件3121连接最侧边的一个接料台311。如此,需要调整至第二距离时,变距驱动件3121驱动最侧边的一个接料台311向外运动,该接料台311运动至连接件3122末端时,会带动邻接的一个接料台311向外运动;邻接的接料台311运动至对应的连接件3122末端时,会带动下一个邻接的接料台311向外运动……需要调整至第一距离时,变距驱动件3121驱动最侧边的一个接料台311向邻接的接料台311运动,运动至连接件3122连接邻接接料台311的一端,或者运动至两个接料台311相抵时,两个接料台311就能向下一个邻接的接料台311运动……其中,连接件3122可以采用连杆、凸轮结构等连接机构。In another embodiment, the variable-pitch drive assembly 312 may include only one variable-pitch drive member 3121 ; for example, referring to FIG. 14 , a connecting member 3122 is provided between two adjacent receiving tables 311 , and the receiving tables 311 can be along the corresponding The connecting member 3122 moves; the variable-pitch driving member 3121 is connected to a material receiving table 311 on the most side. In this way, when it is necessary to adjust to the second distance, the variable-pitch driving member 3121 drives the most lateral one of the receiving tables 311 to move outward, and when the receiving table 311 moves to the end of the connecting member 3122, it will drive an adjacent one of the receiving tables 311 moves outward; when the adjacent material receiving table 311 moves to the end of the corresponding connecting piece 3122, it will drive the next adjacent material receiving table 311 to move outward... When it needs to be adjusted to the first distance, the variable-pitch driver 3121 drives The most lateral one of the receiving tables 311 moves to the adjacent receiving table 311 until the connecting piece 3122 is connected to one end of the adjacent receiving table 311, or when the two receiving tables 311 are in contact, the two receiving tables 311 It can move to the next adjacent material receiving table 311...wherein, the connecting member 3122 can adopt a connecting mechanism such as a connecting rod and a cam structure.

又例如,参照图15,变距驱动组件312可以仅包括一个变距驱动件3121,而该变距驱动件3121能够驱动全部的接料台311进行位置变化;此时,变距驱动组件312还包括多个导向件3123,各导向件3123呈放射状布置;如此,需要调整至第二距离时,变距驱动件3121驱动接料台311沿导向件3123朝向放射方向运动,使得各接料台311相互远离;需要调整至第一距离时,变距驱动件3121驱动接料台311沿导向件3123朝向收缩方向运动,使得各接料台311相互靠近。其中,导向件3123可以采用导杆、导轨、凸轮结构等导向构件。For another example, referring to FIG. 15 , the variable-pitch drive assembly 312 may include only one variable-pitch drive member 3121 , and the variable-pitch drive member 3121 can drive all the receiving tables 311 to perform position changes; at this time, the variable-pitch drive assembly 312 also It includes a plurality of guide members 3123, and each guide member 3123 is radially arranged; in this way, when the second distance needs to be adjusted, the variable-distance driving member 3121 drives the receiving table 311 to move along the guide member 3123 toward the radial direction, so that each receiving table 311 Away from each other; when it needs to be adjusted to the first distance, the variable-pitch driving member 3121 drives the receiving table 311 to move along the guide member 3123 toward the shrinking direction, so that the receiving tables 311 are close to each other. Wherein, the guide member 3123 may adopt a guide member such as a guide rod, a guide rail, and a cam structure.

综上,变距驱动组件312的实际结构可以是多种多样的,只要能够实现各接料台311相对位置的变化即可,本申请不做具体限定。To sum up, the actual structure of the variable-pitch drive assembly 312 can be various, as long as the relative position of each receiving table 311 can be changed, which is not specifically limited in this application.

进一步地,多个接料台311沿第二方向并排布置;变距驱动组件312能够驱动多个接料台311沿第二方向相对运动;第一方向与第二方向相互垂直、并构成水平平面。Further, the plurality of receiving tables 311 are arranged side by side along the second direction; the variable-pitch driving component 312 can drive the plurality of receiving tables 311 to move relatively along the second direction; the first direction and the second direction are perpendicular to each other and form a horizontal plane .

从上文中可知,第一方向是绝缘膜牵引机构140牵引绝缘膜1、汇流条牵引机构230牵引汇流条2的方向。通过将绝缘膜1和汇流条2沿第一方向拉出,最终获得的成品绝缘膜1和汇流条2沿第一方向延伸,以便于沿第一方向延伸接料台311直接承接绝缘膜1和汇流条2,使得二者叠合在一起、方便后续热压。As can be seen from the above, the first direction is the direction in which the insulating film pulling mechanism 140 pulls the insulating film 1 and the bus bar pulling mechanism 230 pulls the bus bar 2 . By pulling out the insulating film 1 and the bus bar 2 along the first direction, the final obtained insulating film 1 and the bus bar 2 extend along the first direction, so that the receiving table 311 extending along the first direction can directly receive the insulating film 1 and the bus bar 2 . The bus bar 2, so that the two are superimposed together, which is convenient for subsequent hot pressing.

需要补充的是,其他实施方式中,绝缘膜牵引机构140牵引绝缘膜1的方向、汇流条牵引机构230牵引汇流条2的方向、接料台311的延伸方向也可以不相同,只需要在上料时,对应调整成品绝缘膜1、成品汇流条2或者接料台311的方向,以便于接料台311接取物料即可。It should be added that, in other embodiments, the direction in which the insulating film pulling mechanism 140 pulls the insulating film 1 , the direction in which the bus bar pulling mechanism 230 pulls the bus bar 2 , and the extending direction of the material receiving table 311 may also be different. When feeding, adjust the direction of the finished insulating film 1 , the finished bus bar 2 or the material receiving table 311 correspondingly, so that the material receiving table 311 can receive the material.

对应的,第二方向为水平面内垂直于第一方向的方向。具体而言,在接料台311上,第一方向是绝缘膜1和汇流条2的长度方向,而第二方向为绝缘膜1和汇流条2的宽度方向,同时,第二方向也是多根绝缘膜1、或者多根汇流条2的排布方向。Correspondingly, the second direction is a direction perpendicular to the first direction in the horizontal plane. Specifically, on the receiving stage 311, the first direction is the length direction of the insulating film 1 and the bus bar 2, and the second direction is the width direction of the insulating film 1 and the bus bar 2. At the same time, the second direction is also a plurality of The arrangement direction of the insulating film 1 or the plurality of bus bars 2 .

通过沿第二方向布置多个接料台311,能够方便各接料台311承接对应的绝缘膜1或者汇流条2。By arranging the plurality of receiving tables 311 along the second direction, it is convenient for each receiving table 311 to receive the corresponding insulating film 1 or the bus bar 2 .

进一步地,通过变距驱动组件312驱动多个接料台311沿第二方向相对运动,能够快速调整各接料台311的间距。Further, by driving the plurality of receiving tables 311 to move relatively along the second direction by the variable-distance driving component 312 , the distance between the receiving tables 311 can be quickly adjusted.

另外,由于绝缘膜1和汇流条2为片状物料,容易脱离接料台311,为此,可以在接料台311上开设气孔313,气孔313连通负压设备,负压设备能对气孔313进行抽气,使得气孔313内部形成负压,进而吸住接料台311上的绝缘膜1。In addition, since the insulating film 1 and the bus bar 2 are sheet-like materials, they are easily separated from the receiving table 311. Therefore, an air hole 313 can be opened on the receiving table 311. The air is pumped, so that a negative pressure is formed inside the air hole 313 , and then the insulating film 1 on the receiving table 311 is sucked.

参照图13、图14或图15,沿第一方向(图示上下方向),接料台311上开有多个间隔设置的气孔313,以便于沿第一方向延伸的成品绝缘膜1和汇流条2能够被稳定地吸住。若成品绝缘膜1和汇流条2宽度较宽,接料台311上、沿第二方向(图示左右方向)也可以开设多个气孔313,以便于更好地吸附物料。Referring to FIG. 13 , FIG. 14 or FIG. 15 , along the first direction (up and down direction shown in the figure), the receiving table 311 is provided with a plurality of air holes 313 arranged at intervals, so as to facilitate the finished insulating film 1 extending along the first direction and the busses The strip 2 can be sucked stably. If the finished insulating film 1 and the bus bar 2 have wider widths, a plurality of air holes 313 can be opened on the material receiving table 311 along the second direction (the left and right direction shown in the figure), so as to better absorb materials.

需要热压多组绝缘膜1和汇流条2时,一实施方式中,热压装置400可以仅包括一组加热机构410,能够在热压驱动组件420的驱动下依次热压各组绝缘膜1和汇流条2。When multiple sets of insulating films 1 and bus bars 2 need to be hot-pressed, in one embodiment, the hot-pressing device 400 may include only one set of heating mechanisms 410 , which can sequentially hot-press each group of insulating films 1 under the driving of the hot-pressing driving assembly 420 and bus bar 2.

需要补充的是,热压工位是一个独立的工位时,热压驱动组件420可以仅包括驱动加热机构410沿竖直方向运动的驱动组件。具体地,在热压工位,热压装置400悬于接料平台310上方;需要热压时,热压驱动组件420驱动加热机构410自上而下运动,抵压接料平台310、实现热压。It should be added that when the hot pressing station is an independent station, the hot pressing driving assembly 420 may only include a driving assembly for driving the heating mechanism 410 to move in the vertical direction. Specifically, in the hot pressing station, the hot pressing device 400 is suspended above the material receiving platform 310; when hot pressing is required, the hot pressing driving component 420 drives the heating mechanism 410 to move from top to bottom, presses the material joining platform 310, and realizes heat pressure.

热压工位与其他工位重合时,其他工位对应的装置动作,热压装置400需要避位,为此,热压驱动组件420还包括驱动加热机构410远离热压工位的另一个驱动组件。例如,参照图16,热压驱动组件420包括驱动加热机构410沿竖直方向运动的驱动组件一421,以及驱动加热机构410沿水平方向运动的驱动组件二422;需要热压时,驱动组件二422先驱动加热机构410回到热压工位;此时,热压装置400悬于接料平台310上方;随后,驱动组件一421再驱动加热机构410抵压接料平台310、实现热压;热压结束,驱动组件二422再驱动加热机构410远离热压工位,方便其他机构动作。When the hot-pressing station overlaps with other stations, the devices corresponding to the other stations act, and the hot-pressing device 400 needs to be avoided. For this reason, the hot-pressing drive assembly 420 also includes another driver that drives the heating mechanism 410 away from the hot-pressing station. components. For example, referring to FIG. 16 , the hot-pressing driving assembly 420 includes a driving assembly 1 421 that drives the heating mechanism 410 to move in the vertical direction, and a driving assembly 2 422 that drives the heating mechanism 410 to move in the horizontal direction; when hot pressing is required, the driving assembly 2 422 firstly drives the heating mechanism 410 back to the hot pressing station; at this time, the hot pressing device 400 is suspended above the material receiving platform 310; then, the driving component 421 drives the heating mechanism 410 to press against the material receiving platform 310 to achieve hot pressing; After the hot pressing is completed, the second driving component 422 drives the heating mechanism 410 away from the hot pressing station, so as to facilitate the actions of other mechanisms.

又一实施方式,热压装置400可以包括多组沿第二方向并排布置的加热机构410;加热机构410与接料台311一一对应,以分别对一组成品绝缘膜1和汇流条2进行热压。需要注意的是,该实施方式中,相邻两组加热机构410可以间隔第一距离设置,也可以间隔第二距离设置,或者,还可以间隔其他的距离设置,只要保证接料台311载着成品绝缘膜1和汇流条2到达热压工位时,变距驱动件3121能够驱动接料台311调整至于加热机构410相对应即可。In yet another embodiment, the hot pressing device 400 may include a plurality of groups of heating mechanisms 410 arranged side by side in the second direction; the heating mechanisms 410 are in one-to-one correspondence with the material receiving table 311, so as to perform the heating operation on a group of finished insulating films 1 and bus bars 2 respectively. heat press. It should be noted that, in this embodiment, the adjacent two groups of heating mechanisms 410 may be arranged at a first distance, may be arranged at a second distance, or may be arranged at other distances, as long as it is ensured that the receiving table 311 is loaded When the finished insulating film 1 and the bus bar 2 arrive at the hot pressing station, the variable-pitch driving member 3121 can drive the receiving table 311 to adjust so as to correspond to the heating mechanism 410 .

需要解释的是,绝缘膜1的主要目的是隔绝汇流条2与电池片11,同时,还需要辅助实现汇流条2与电池片11的连接,避免汇流条2位置偏移。所以,需要将汇流条2与绝缘膜1热压在一起,先确保二者的相对位置一定;随后,在与电池串10连接时,绝缘膜1部分会再次热压到电池串10上,以便于进一步限定连接关系。It should be explained that the main purpose of the insulating film 1 is to isolate the bus bar 2 and the battery slices 11 , and at the same time, it also needs to assist in realizing the connection between the bus bar 2 and the battery slice 11 to avoid the position shift of the bus bar 2 . Therefore, it is necessary to hot-press the bus bar 2 and the insulating film 1 together, and first ensure that the relative positions of the two are fixed; then, when connecting with the battery string 10, the insulating film 1 will be hot-pressed to the battery string 10 again. to further define the connection relationship.

具体地,为避免汇流条2和电池串10短路,同时还要保证汇流条2和电池串10的位置固定,绝缘膜1采用特殊材质,如ECPCE材质;其特性在于,热压时,其材质中的热压面会热熔,进而方便汇流条2与绝缘膜1粘结;并且,随着材质的进一步热熔,绝缘膜1的另一个面会热熔与电池串10粘结。也就是说,将汇流条2搬运至电池串10上后,会有热压装置进一步热压汇流条2和绝缘膜1,使得绝缘膜1另一个热压面热熔、与电池串10粘结,进而保证汇流条2与电池串10之间绝缘且固定。Specifically, in order to avoid a short circuit between the bus bar 2 and the battery string 10, and at the same time to ensure that the position of the bus bar 2 and the battery string 10 is fixed, the insulating film 1 is made of a special material, such as EPCCE material; its characteristic is that during hot pressing, its material The hot-pressed surface in the battery will be hot-melted, which facilitates the bonding of the bus bar 2 and the insulating film 1; That is to say, after the bus bar 2 is transported to the battery string 10 , there will be a hot pressing device to further hot press the bus bar 2 and the insulating film 1 , so that the other hot pressing surface of the insulating film 1 is hot-melted and bonded to the battery string 10 . , thereby ensuring insulation and fixation between the bus bar 2 and the battery string 10 .

加热机构410主要用于提供热量实现绝缘膜1的热熔。为此,热机构410包括加热块411,沿第一方向延伸设置;如此,加热块411能够对成品绝缘膜1和汇流条2进行高效的热压。加热块411主要采用热传导效果好的材质制成,例如,铜;在加热块411内设有加热棒;加热棒启动,能够对加热块411进行加热;随着加热块411抵靠或者接近物料,加热块411上的热度能够传递给物料。The heating mechanism 410 is mainly used to provide heat to achieve thermal fusion of the insulating film 1 . To this end, the thermal mechanism 410 includes a heating block 411 extending along the first direction; in this way, the heating block 411 can efficiently heat press the finished insulating film 1 and the bus bar 2 . The heating block 411 is mainly made of a material with good thermal conductivity, such as copper; a heating rod is arranged in the heating block 411; the heating rod can be activated to heat the heating block 411; The heat on the heating block 411 can be transferred to the material.

进一步地,为了避免加热块411直接接触物料,导致物料粘黏在加热块411上,加热机构410还包括多个压针412,沿第一方向间隔布置在加热块411上;各压针412贯穿加热块411,并能在加热块411中活动;压针412贯穿加热块411顶面的一端具有挡块,能够防止压针412脱离加热块411;压针412贯穿加热块411底面的一端具有压头,用于抵靠汇流条2和绝缘膜1;压针412上套有弹性件413;弹性件413一端抵靠加热块411底面,另一端抵靠压头;热压时,热压驱动组件420驱动加热机构410靠近接料平台310,压针412首先抵靠接料平台310;随着热压驱动组件420不断驱动加热机构410靠近接料平台310,压针412逐渐穿出加热块411顶面,弹性件413被压缩。Further, in order to prevent the heating block 411 from directly contacting the material and causing the material to stick to the heating block 411, the heating mechanism 410 further includes a plurality of pressing pins 412, which are arranged on the heating block 411 at intervals along the first direction; The heating block 411 can move in the heating block 411; the end of the pressing needle 412 that penetrates the top surface of the heating block 411 has a stopper, which can prevent the pressing needle 412 from leaving the heating block 411; The head is used to abut the bus bar 2 and the insulating film 1; the pressing pin 412 is covered with an elastic member 413; one end of the elastic member 413 abuts the bottom surface of the heating block 411, and the other end abuts the pressing head; during hot pressing, the hot pressing drives the assembly 420 drives the heating mechanism 410 to approach the material receiving platform 310, and the pressing needle 412 first abuts the material receiving platform 310; as the hot pressing drive assembly 420 continuously drives the heating mechanism 410 to approach the material receiving platform 310, the pressing needle 412 gradually penetrates the top of the heating block 411. On the surface, the elastic member 413 is compressed.

参照图16及图17,接料平台310运送成品绝缘膜1和汇流条2至热压工位,加热机构410悬于接料平台310上方、正对绝缘膜1和汇流条2。随后,热压驱动组件420驱动加热机构410自上而下运动,压针412首先抵靠物料;热压驱动组件420继续驱动加热机构410向下运动;加热块411不断靠近物料,压针412具有压头的一端始终抵在物料上不动,而压针412具有挡块的一端逐渐穿出加热块411;弹性件413被压缩,弹性件413形变产生的反向作用力作用在压头上,从而使得压针412始终压紧物料。Referring to FIGS. 16 and 17 , the joining platform 310 transports the finished insulating film 1 and the bus bars 2 to the hot pressing station, and the heating mechanism 410 is suspended above the joining platform 310 , facing the insulating film 1 and the bus bars 2 . Subsequently, the hot-pressing driving component 420 drives the heating mechanism 410 to move from top to bottom, and the pressing needle 412 first abuts against the material; the hot-pressing driving component 420 continues to drive the heating mechanism 410 to move downward; the heating block 411 keeps approaching the material, and the pressing needle 412 has One end of the indenter is always against the material, and the end of the indenter 412 with a stopper gradually penetrates the heating block 411; Therefore, the pressing needle 412 always presses the material.

通过压针412压紧物料,能够进一步限定物料的位置,以保证加热块411准确地加热物料。By pressing the material by the pressing needle 412, the position of the material can be further limited, so as to ensure that the heating block 411 heats the material accurately.

容易想到的,制备的成品绝缘膜1、汇流条2较长时,一组加热机构410仅采用一个加热块411,该加热块411需要对应设置的很长,而较长的加热块,其各位置可能存在温度差,会影响最终的热压效果。为此,参照图16,一组加热机构410可以包括多个加热块411,而多个加热块411沿第一方向并排布置;此时,各加热块411内具有独立的加热棒或者其他加热件进行加热,能够保证每个加热块411的温度。It is easy to imagine that when the prepared finished insulating film 1 and bus bar 2 are long, only one heating block 411 is used for a set of heating mechanisms 410, and the heating block 411 needs to be set correspondingly very long. There may be a temperature difference at the location, which will affect the final hot pressing effect. To this end, referring to FIG. 16 , a group of heating mechanisms 410 may include a plurality of heating blocks 411, and the plurality of heating blocks 411 are arranged side by side along the first direction; at this time, each heating block 411 has an independent heating rod or other heating element in it Heating is performed to ensure the temperature of each heating block 411 .

为了取走接料平台310上热压好的绝缘膜1和汇流条2,本申请提供的汇流条热压一体机还包括搬运装置500,用于转移热压好的汇流条2和绝缘膜1;搬运装置500包括:搬运提取件510和搬运驱动机构520,搬运驱动机构520连接搬运提取件510、能够驱动搬运提取件510自接料平台310提取热压好的汇流条2和绝缘膜1、并向外转移热压好的汇流条2和绝缘膜1。In order to take away the hot-pressed insulating film 1 and the bus bar 2 on the material receiving platform 310, the bus bar hot-pressing integrated machine provided in this application further includes a conveying device 500 for transferring the hot-pressed bus bar 2 and the insulating film 1. The conveying device 500 includes: conveying the extractor 510 and the conveying drive mechanism 520, the conveying drive mechanism 520 is connected to the conveying extractor 510, and can drive the conveying extractor 510 to extract the hot-pressed bus bar 2 and the insulating film 1 from the receiving platform 310, And transfer the hot-pressed bus bar 2 and insulating film 1 to the outside.

需要补充的是,为了配合搬运装置500下料,接料平台310的运动路径上,还可以存在一个下料工位。具体地,热压结束后,绝缘膜1和汇流条2粘结在一起,且汇流条2一端翘起,构成第二种汇流条2b;随后,接料驱动组件320驱动接料平台310将第二种汇流条2b运输至下料工位,以便于搬运驱动机构520驱动搬运提取件510在下料工位接取第二种汇流条2b;第二种汇流条2b被取走后,接料驱动组件320可以驱动接料平台310去绝缘膜上料工位或者汇流条上料工位接取新一轮的物料。It should be added that, in order to cooperate with the handling device 500 to unload materials, there may also be a blanking station on the movement path of the material receiving platform 310 . Specifically, after the hot pressing is completed, the insulating film 1 and the bus bar 2 are bonded together, and one end of the bus bar 2 is lifted to form the second bus bar 2b; The second type of bus bar 2b is transported to the unloading station, so that the conveying drive mechanism 520 drives the conveyance extractor 510 to receive the second type of bus bar 2b at the unloading station; after the second type of bus bar 2b is taken away, the material receiving drive The assembly 320 can drive the material receiving platform 310 to go to the insulating film feeding station or the bus bar feeding station to receive a new round of materials.

当然,容易想到的,下料工位也可以和热压工位重合,即,热压装置400在热压工位对物料进行的的热压后,热压装置400转移,接料平台310不动,由搬运装置500运动至热压工位,提取搬运装置500上的第二种汇流条2b。Of course, it is easy to imagine that the blanking station can also overlap with the hot-pressing station, that is, after the hot-pressing device 400 hot-presses the material in the hot-pressing station, the hot-pressing device 400 is transferred, and the receiving platform 310 does not Then, the conveying device 500 moves to the hot pressing station, and the second type of bus bar 2b on the conveying device 500 is extracted.

其中,搬运提取件510可以采用吸盘、夹爪等提取构件;搬运驱动机构520可以包括用于驱动搬运提取件510沿竖直方向运动、以及沿水平方向运动的两组驱动构件(驱动构件可以采用电缸或者直线模组等驱动件),沿竖直方向驱动搬运提取件510的驱动构件能够在搬运提取件510到达下料工位时,靠近接料平台310接取第二种汇流条2b,而沿水平方向驱动搬运提取件510的驱动构件能够驱动搬运提取件510在靠近或远离下料工位。Wherein, the conveying extractor 510 may adopt extraction components such as suction cups, grippers, etc.; the conveying driving mechanism 520 may include two groups of driving components for driving the conveying extractor 510 to move in the vertical direction and in the horizontal direction (the driving components may use Electric cylinder or linear module and other driving components), the driving member that drives the transport extractor 510 in the vertical direction can receive the second type of bus bar 2b near the material receiving platform 310 when the transport extractor 510 reaches the unloading station, And the driving member for driving the conveying extractor 510 in the horizontal direction can drive the conveying extractor 510 to be close to or away from the unloading station.

另外,本申请提供的汇流条热压一体机还包括缓存架600,用于接收搬运装置500搬运而来的、热压好的汇流条2和绝缘膜1。In addition, the integrated bus bar heat pressing machine provided by the present application further includes a buffer rack 600 for receiving the hot pressed bus bar 2 and the insulating film 1 conveyed by the conveying device 500 .

其中,缓存架600可以仅仅是一个存储构件,例如,缓存架600可以是一个承接平台,能够接收第二种汇流条2b。或者,缓存架600可以是一个传送构件,例如,缓存架600可以采用传送带组件;搬运装置500将第二种汇流条2b从接料平台310上接取并转移到传送带上,传送带向前运动,能够将第二种汇流条2b运输出去,进一步优化物料的流通路径。Wherein, the cache rack 600 may only be a storage component, for example, the cache rack 600 may be a receiving platform capable of receiving the second type of bus bar 2b. Alternatively, the buffer rack 600 may be a conveying member, for example, the buffer rack 600 may use a conveyor belt assembly; the handling device 500 picks up the second bus bar 2b from the receiving platform 310 and transfers it to the conveyor belt, and the conveyor belt moves forward, The second type of bus bar 2b can be transported out to further optimize the circulation path of materials.

本申请还揭示了一种汇流条热压方法,包括以下步骤:The present application also discloses a method for hot pressing of a bus bar, comprising the following steps:

接料装置300移动至绝缘膜上料装置100处接收绝缘膜1;The feeding device 300 moves to the insulating film feeding device 100 to receive the insulating film 1;

接料装置300再移动至汇流条上料装置200处接收汇流条2;The material receiving device 300 is moved to the bus bar feeding device 200 to receive the bus bar 2;

汇流条2置于绝缘膜1上;The bus bar 2 is placed on the insulating film 1;

接料装置300再移动至热压装置400处,由热压装置400热压汇流条2和绝缘膜1,使得汇流条2和绝缘膜1粘结在一起;The material receiving device 300 is moved to the hot pressing device 400, and the bus bar 2 and the insulating film 1 are hot pressed by the hot pressing device 400, so that the bus bar 2 and the insulating film 1 are bonded together;

汇流条2的端部突出于接料平台310,由汇流条折弯机构240翻折汇流条2,使得汇流条2突出的端部向上翘起;The end of the bus bar 2 protrudes from the material receiving platform 310, and the bus bar 2 is folded by the bus bar bending mechanism 240, so that the protruding end of the bus bar 2 is lifted upwards;

接料装置300再移动至搬运装置500处,由搬运装置500取走热压好的汇流条2和绝缘膜1。The material receiving device 300 is moved to the conveying device 500, and the hot-pressed bus bar 2 and the insulating film 1 are taken out by the conveying device 500.

以上所述仅为本申请的实施例,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本申请的专利保护范围内。The above descriptions are only the embodiments of the present application, and are not intended to limit the scope of the patent of the present application. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present application, or directly or indirectly applied to other related technologies Fields are similarly included within the scope of patent protection of this application.

Claims (10)

1. The utility model provides a busbar hot pressing all-in-one which characterized in that includes:
an insulating film feeding device (100) for supplying an insulating film (1);
a bus bar loading device (200) for supplying a bus bar (2);
the material receiving device (300) comprises a material receiving platform (310) and a material receiving driving assembly (320); the material receiving driving assembly (320) is connected with the material receiving platform (310) and can drive the material receiving platform (310) to move between the insulating film feeding device (100) and the bus bar feeding device (200);
a hot press apparatus (400), the hot press apparatus (400) comprising a heating mechanism (410) and a hot press drive assembly (420); the hot-pressing driving assembly (420) is connected with the heating mechanism (410) and can drive the heating mechanism (410) to move towards the material receiving platform (310);
the material receiving platform (310) can move to the insulating film feeding device (100) to receive the insulating film (1) and then move to the bus bar feeding device (200) to receive the bus bar (2) under the driving of the material receiving driving assembly (320); subsequently, the hot pressing driving assembly (420) can drive the heating mechanism (410) to be close to the material receiving platform (310) for hot pressing, so that the bus bar (2) and the insulating film (1) are bonded together.
2. The busbar hot-pressing all-in-one machine according to claim 1, wherein the insulating film feeding device (100) comprises:
the insulating film unwinding mechanism (110) is used for releasing the insulating film material belt;
the insulating film slitting mechanism (120) is arranged at the downstream of the insulating film unwinding mechanism (110) and can slit the insulating film material strip into a plurality of insulating films (1);
an insulating film cutting mechanism (130) which is provided downstream of the insulating film cutting mechanism (120) and can cut the insulating film (1);
an insulating film drawing mechanism (140) capable of extracting the insulating film (1) and drawing the insulating film (1) to move downstream in a first direction;
the insulation film (1) is pulled by the insulation film pulling mechanism (140), penetrates through the insulation film cutting mechanism (130), and after penetrating out of a preset length, the insulation film cutting mechanism (130) cuts the insulation film (1).
3. The busbar hot-pressing all-in-one machine according to claim 1, wherein the busbar loading device (200) comprises a plurality of sets of busbar preparation devices, and any busbar preparation device comprises:
the bus bar unreeling mechanism (210) is used for releasing the bus bar (2);
the bus bar cutting mechanism (220) is arranged at the downstream of the bus bar unreeling mechanism (210) and can cut the bus bar (2);
a bus bar pulling mechanism (230) capable of extracting a bus bar (2) and pulling the bus bar (2) to move downstream in a first direction;
busbar (2) by busbar drive mechanism (230) pulls, passes busbar decides mechanism (220), after wearing out predetermined length, busbar decides mechanism (220) decides busbar (2).
4. The busbar hot-pressing all-in-one machine according to claim 3, wherein the busbar preparation device further comprises a busbar bending mechanism (240);
after the material receiving platform (310) receives the bus bar (2), the end part of the bus bar (2) protrudes out of the material receiving platform (310); the bus bar bending mechanism (240) is arranged on one side of the material receiving platform (310) and is opposite to the protruding end part of the bus bar (2);
the bus bar bending mechanism (240) comprises a bending piece (241) and a bending driving piece (242); the bending driving piece (242) is connected with the bending piece (241) and can drive the bending piece (241) to move towards the protruding end part of the bus bar (2) so as to turn over the bus bar (2).
5. The busbar hot-pressing all-in-one machine according to claim 1, wherein the receiving platform (310) comprises:
a plurality of receiving stations (311), any receiving station (311) extending in a first direction;
the variable-pitch driving assembly (312) can drive the receiving platforms (311) to move relatively so as to adjust the distance between every two adjacent receiving platforms (311);
when the material receiving platform (310) is driven by the material receiving driving assembly (320) to move to the insulating film feeding device (100) to receive the insulating film (1), a first distance is reserved between every two adjacent material receiving platforms (311); when the material receiving platform (310) moves to the position of the bus bar loading device (200) to receive the bus bar (2), a second distance is reserved between every two adjacent material receiving platforms (311);
the second distance is greater than the first distance.
6. The busbar hot press all-in-one machine according to claim 1, wherein the heating mechanism (410) comprises:
a heating block (411) extending in a first direction;
a plurality of pressing pins (412) arranged on the heating block (411) at intervals along the first direction;
each pressing needle (412) penetrates through the heating block (411) and can move in the heating block (411); one end of the pressing pin (412) penetrating through the top surface of the heating block (411) is provided with a stop block which can prevent the pressing pin (412) from being separated from the heating block (411); one end of the pressing pin (412) penetrating through the bottom surface of the heating block (411) is provided with a pressing head for abutting against the material;
the pressing needle (412) is sleeved with an elastic piece (413); one end of the elastic piece (413) abuts against the bottom surface of the heating block (411), and the other end of the elastic piece abuts against the pressure head;
during hot pressing, the hot pressing driving assembly (420) drives the heating mechanism (410) to be close to the material receiving platform (310), and the pressing pin (412) firstly abuts against the material receiving platform (310); along with the hot pressing driving assembly (420) continuously drives the heating mechanism (410) to be close to the material receiving platform (310), the pressing pin (412) gradually penetrates out of the top surface of the heating block (411), and the elastic piece (413) is compressed.
7. The bus bar hot-pressing integrated machine according to claim 1 or 6, wherein the hot-pressing device (400) comprises a plurality of sets of the heating mechanisms (410), and the plurality of sets of the heating mechanisms (410) are arranged at intervals along the second direction.
8. The busbar hot-pressing all-in-one machine according to claim 1, further comprising a handling device (500) for transferring the hot-pressed busbar (2) and the insulating film (1); the handling device (500) comprises:
the conveying and extracting device comprises a conveying and extracting piece (510) and a conveying driving mechanism (520), wherein the conveying and extracting piece (510) is connected to the conveying and driving mechanism (520), the conveying and extracting piece (510) can be driven to extract hot-pressed bus bars (2) and insulating films (1) from the material receiving platform (310), and the hot-pressed bus bars (2) and the insulating films (1) are transferred.
9. The busbar hot-pressing all-in-one machine according to claim 8, further comprising a buffer frame (600) for receiving the hot-pressed busbar (2) and the insulating film (1) conveyed by the conveying device (500).
10. A bus bar hot-pressing method is characterized by comprising the following steps:
the material receiving device (300) moves to the insulating film feeding device (100) to receive the insulating film (1);
the material receiving device (300) moves to the bus bar loading device (200) to receive the bus bar (2);
the bus bar (2) is disposed on the insulating film (1);
the material receiving device (300) moves to a hot-pressing device (400), and the bus bar (2) and the insulating film (1) are hot-pressed by the hot-pressing device (400) so that the bus bar (2) and the insulating film (1) are bonded together;
the end part of the bus bar (2) protrudes out of the material receiving platform (310), and the bus bar (2) is turned over by a bus bar bending mechanism (240), so that the protruding end part of the bus bar (2) is turned upwards;
and the material receiving device (300) moves to a conveying device (500), and the conveying device (500) takes away the hot-pressed bus bar (2) and the insulating film (1).
CN202010410936.7A 2020-05-15 2020-05-15 Busbar hot pressing integrated machine and busbar hot pressing method Active CN111613684B (en)

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