CN111609400A - Combustion duct structure and its manufacturing method, burner - Google Patents
Combustion duct structure and its manufacturing method, burner Download PDFInfo
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- CN111609400A CN111609400A CN202010571194.6A CN202010571194A CN111609400A CN 111609400 A CN111609400 A CN 111609400A CN 202010571194 A CN202010571194 A CN 202010571194A CN 111609400 A CN111609400 A CN 111609400A
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- 238000002485 combustion reaction Methods 0.000 title claims abstract description 185
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 125000006850 spacer group Chemical group 0.000 claims abstract description 113
- 238000004891 communication Methods 0.000 claims abstract description 94
- 238000002955 isolation Methods 0.000 claims description 29
- 238000003780 insertion Methods 0.000 claims description 21
- 230000037431 insertion Effects 0.000 claims description 21
- 238000003466 welding Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 239000007789 gas Substances 0.000 description 91
- 239000012530 fluid Substances 0.000 description 15
- 238000009434 installation Methods 0.000 description 15
- 230000000694 effects Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000009826 distribution Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/02—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/62—Mixing devices; Mixing tubes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
Abstract
本发明公开一种燃烧道结构及其制作方法、燃烧器,该燃烧道结构用于燃烧器,所述燃烧器包括燃气通道和空气通道,所述燃烧道结构包括:隔离件,所述隔离件形成有第一通孔;和连通件,所述连通件与所述隔离件堆叠设置,并共同围合形成所述燃烧道,所述连通件形成有缺口,所述缺口与所述第一通孔连通设置,并连通所述燃烧道,所述第一通孔或所述缺口与所述气体出口连通设置。本发明技术方案旨在提高燃烧道结构的通用性,降低模具成本。
The invention discloses a combustion duct structure, a manufacturing method thereof, and a burner. The combustion duct structure is used for a burner, the burner includes a gas channel and an air channel, and the combustion duct structure includes: a spacer, the spacer a first through hole is formed; and a communication piece, the communication piece and the spacer are stacked and arranged to enclose the combustion channel together, the communication piece is formed with a notch, and the notch is connected to the first communication piece. The holes are arranged in communication and communicate with the combustion channel, and the first through holes or the notch are arranged in communication with the gas outlet. The technical scheme of the present invention aims to improve the versatility of the combustion channel structure and reduce the cost of the mold.
Description
技术领域technical field
本发明涉及燃气装置技术领域,特别涉及一种燃烧道结构及其制作方法、燃烧器。The invention relates to the technical field of gas devices, in particular to a combustion channel structure, a manufacturing method thereof, and a burner.
背景技术Background technique
示例性技术中,燃烧器一般包括燃气通道和空气通道,为了保证燃气与空气的良好混合,通常会设置混合室或者混合燃烧通道用于对燃气和空气进行良好的混合,提高燃烧器的燃烧效率。另外混合室或者混合燃烧通道的内壁为了保证混合效率,对加工有一定的需求,在需要使燃烧通道和混合通道的流体充分混合时,保证混合室(或者混合燃烧通道)与燃气通道或空气通道较大的连通面积,如此,会导致混合室(或者混合燃烧通道)加工的难度较大。燃烧通道或燃烧室本身是企业经过多年实验而形成的,一般最优的燃烧通道或燃烧室确定后就不会经常改变,当需要应用于不同的炉头时,就可能原有的燃烧道结构尺寸就无法满足新炉头的要求,需要重新加工模具,从而增加了模具成本。In the exemplary technology, the burner generally includes a gas channel and an air channel. In order to ensure good mixing of the gas and air, a mixing chamber or a mixed combustion channel is usually provided for good mixing of the gas and air, so as to improve the combustion efficiency of the burner. . In addition, in order to ensure the mixing efficiency, the inner wall of the mixing chamber or the mixing combustion channel has certain requirements for processing. When the fluid in the combustion channel and the mixing channel needs to be fully mixed, ensure that the mixing chamber (or the mixing combustion channel) and the gas channel or the air channel. The larger communication area, as such, will make the mixing chamber (or mixing combustion channel) more difficult to manufacture. The combustion channel or combustion chamber itself is formed by the enterprise after many years of experiments. Generally, the optimal combustion channel or combustion chamber will not change frequently after it is determined. When it needs to be applied to different burners, the original combustion channel structure may be used. The size cannot meet the requirements of the new furnace head, and the mold needs to be reworked, thereby increasing the cost of the mold.
以上仅用于理解本申请的技术方案,并不代表承认上述内容为现有技术。The above is only used to understand the technical solutions of the present application, and does not mean that the above content is the prior art.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的是提供一种燃烧道结构及其制作方法、燃烧器,旨在提高燃烧道结构的通用性,降低模具成本。The main purpose of the present invention is to provide a combustion duct structure, a manufacturing method thereof, and a burner, aiming at improving the versatility of the combustion duct structure and reducing the cost of molds.
为实现上述目的,本发明提供的燃烧道结构,用于燃烧器,所述燃烧器包括燃气通道和空气通道,所述燃烧道结构包括:In order to achieve the above object, the present invention provides a combustion channel structure for a burner, the burner includes a gas channel and an air channel, and the combustion channel structure includes:
隔离件,所述隔离件形成有第一通孔;和a spacer formed with a first through hole; and
连通件,所述连通件与所述隔离件堆叠设置,并共同围合形成所述燃烧道,所述连通件形成有缺口,所述缺口与所述第一通孔连通设置,并连通所述燃烧道,所述第一通孔或所述缺口与所述气体出口连通设置。A communicating piece, the communicating piece and the isolating piece are stacked and arranged to enclose the combustion channel together, the communicating piece is formed with a notch, the notch is arranged in communication with the first through hole, and communicates with the In the combustion channel, the first through hole or the gap is arranged in communication with the gas outlet.
在本发明的一些实施例中,所述隔离件的数量和所述连通件的数量均为多个,所述隔离件和所述连通件交替堆叠设置,以使所述第一通孔与所述缺口交替连通。In some embodiments of the present invention, both the number of the spacers and the number of the communication parts are multiple, and the spacers and the communication parts are alternately stacked, so that the first through hole is connected to all the connection parts. The gaps are alternately connected.
在本发明的一些实施例中,所述燃烧道结构还包括基座,所述基座形成有第二通孔,所述第二通孔与所述第一通孔和/或所述缺口连通,并与所述气体出口连通;In some embodiments of the present invention, the combustion channel structure further includes a base, the base is formed with a second through hole, and the second through hole communicates with the first through hole and/or the notch , and communicated with the gas outlet;
所述基座还设有至少一安装柱,所述隔离件设有第一连接孔,所述连通件设有第二连接孔,所述安装柱穿过所述第一连接孔和所述第二连接孔,将所述基座、所述隔离件和所述连通件固定连接。The base is further provided with at least one mounting post, the isolator is provided with a first connection hole, the communicating piece is provided with a second connection hole, and the mounting post passes through the first connection hole and the first connection hole. Two connecting holes, for fixedly connecting the base, the isolation piece and the communication piece.
在本发明的一些实施例中,部分所述第一通孔或部分所述缺口与所述第二通孔连通。In some embodiments of the present invention, part of the first through hole or part of the gap communicates with the second through hole.
在本发明的一些实施例中,所述安装柱的数量为多个,多个所述安装柱间隔设置于所述基座,所述隔离件设有多个第一连接孔,所述连通件设有多个第二连接孔,一所述安装柱穿过一所述第一连接孔和一所述第二连接孔,所述基座、所述隔离件和所述连通件共同围合形成所述燃烧道。In some embodiments of the present invention, the number of the mounting posts is multiple, the multiple mounting posts are arranged on the base at intervals, the isolation member is provided with a plurality of first connection holes, and the communication member is provided with a plurality of first connection holes. A plurality of second connection holes are provided, and one of the mounting posts passes through one of the first connection holes and the second connection holes, and the base, the spacer and the communication piece are jointly enclosed to form the combustion channel.
在本发明的一些实施例中,所述隔离件设有第一插接柱和第一插接孔,所述连通件设有第二插接柱和第二插接孔,在所述隔离件的数量和所述连通件的数量均为多个,所述隔离件和所述连通件交替堆叠设置时,一所述隔离件的第一插接柱插接于一所述连通件的第二插接孔内,该连通件的第二插接柱插接于另一所述隔离件的第一插接孔内。In some embodiments of the present invention, the isolator is provided with a first insertion post and a first insertion hole, the communication member is provided with a second insertion post and a second insertion hole, and the isolator is provided with a second insertion post and a second insertion hole The number and the number of the connecting pieces are both multiple, and when the spacers and the connecting pieces are alternately stacked, the first plug-in post of one of the spacers is inserted into the second one of the connecting pieces. In the insertion hole, the second insertion post of the communication piece is inserted into the first insertion hole of the other isolation piece.
在本发明的一些实施例中,每一所述隔离件均具有多个所述第一通孔,每一所述连通件均具有多个所述缺口,每一所述第一通孔均与一所述缺口连通;In some embodiments of the present invention, each of the isolation members has a plurality of the first through holes, each of the communication members has a plurality of the notches, and each of the first through holes is connected to 1. the gap is connected;
且/或,所述隔离件和所述连通件均呈环形设置,所述燃烧道设于所述隔离件和所述连通件的中部。And/or, both the spacer and the communication member are arranged in an annular shape, and the combustion channel is disposed in the middle of the spacer and the communication member.
本发明还提出一种燃烧道结构的制作方法,所述燃烧道结构的制作方法用于制作如上任一项所述的燃烧道结构,所述燃烧道结构的制作方法包括如下步骤:The present invention also provides a manufacturing method of a combustion duct structure, the manufacturing method of the combustion duct structure is used to manufacture the combustion duct structure described in any one of the above, and the manufacturing method of the combustion duct structure includes the following steps:
步骤S10:将隔离件和连通件对位并堆叠,使第一通孔与缺口连通;Step S10: aligning and stacking the spacer and the connecting piece, so that the first through hole is communicated with the gap;
步骤S20:通过定位治具对隔离件和连通件的相对位置进行限定;Step S20: the relative positions of the isolation member and the connecting member are limited by the positioning jig;
步骤S30:将隔离件和连通件固定连接,并去除定位治具。Step S30 : the isolation piece and the connecting piece are fixedly connected, and the positioning jig is removed.
在本发明的一些实施例中,所述将隔离件和连通件对位并堆叠,使第一通孔与缺口连通的步骤包括:In some embodiments of the present invention, the step of aligning and stacking the spacer and the communication member so that the first through hole communicates with the notch includes:
提供基座,将隔离件通过第一连接孔套接于基座的安装柱,并使第二通孔与第一通孔连通;a base is provided, the spacer is sleeved on the mounting post of the base through the first connection hole, and the second through hole is communicated with the first through hole;
再将连通件通过第二连接孔套接于基座的安装柱,完成隔离件与连通件的对位;Then, the connecting piece is sleeved on the mounting post of the base through the second connecting hole to complete the alignment of the isolation piece and the connecting piece;
依次对多个隔离件和多个连通件进行套接,以使第一通孔与缺口交替连通;Sleeve the plurality of spacers and the plurality of connecting pieces in turn, so that the first through holes and the gaps are alternately communicated;
所述将隔离件和连通件固定连接,并去除定位治具的步骤包括:The steps of fixing the isolation piece and the connecting piece and removing the positioning fixture include:
将隔离件和连通件依次焊接固定或者冲压固定;Welding or stamping the isolation piece and the connecting piece in turn;
或者,将位于安装柱背离基座一端的连通件或隔离件与安装柱焊接固定。Alternatively, the connecting piece or the spacer at the end of the mounting post facing away from the base is welded and fixed to the mounting post.
本发明还提出一种燃烧器,所述燃烧器包括燃烧道结构,所述燃烧道结构包括隔离件,所述隔离件形成有第一通孔;和连通件,所述连通件与所述隔离件堆叠设置,并共同围合形成所述燃烧道,所述连通件形成有缺口,所述缺口与所述第一通孔连通设置,并连通所述燃烧道,所述第一通孔或所述缺口与所述气体出口连通设置;The present invention also provides a burner, the burner includes a combustion channel structure, the combustion channel structure includes a spacer, the spacer is formed with a first through hole; and a communication member, the communication member and the spacer The components are stacked and formed together to form the combustion channel, the communication component is formed with a gap, the gap is arranged in communication with the first through hole, and communicates with the combustion channel, the first through hole or the The gap is arranged in communication with the gas outlet;
或者,所述燃烧器包括采用燃烧道结构的制作方法制作的燃烧道结构,所述燃烧道结构的制作方法包括如下步骤:步骤S10:将隔离件和连通件对位并堆叠,使第一通孔与缺口连通;步骤S20:通过定位治具对隔离件和连通件的相对位置进行限定;步骤S30:将隔离件和连通件固定连接,并去除定位治具。Alternatively, the burner includes a combustion duct structure manufactured by a manufacturing method of a combustion duct structure, and the manufacturing method of the combustion duct structure includes the following steps: Step S10: aligning and stacking the spacer and the connecting piece, so that the first passage The hole is communicated with the notch; step S20 : the relative positions of the spacer and the connecting piece are defined by the positioning fixture; step S30 : the spacer and the connecting piece are fixedly connected, and the positioning fixture is removed.
本发明的技术方案通过设置具有第一通孔的隔离件,并设置具有缺口的连通件,通过将隔离件与连通件堆叠设置,围合形成燃烧道,进一步使得缺口与第一通孔连通,并连通燃烧道,在需要使用燃气结构时,将第一通孔或缺口与气体出口连通,该气体出口可以为燃气与空气混合后的气体出口,如此,可以使得混合气体充分在燃烧道混合;或者该气体出口为空气出口,或者该气体出口为燃气出口,具体的,该第一通孔可以与所述燃气通道的出气口连接,空气通道的出气口可以与燃烧道连通;或者,缺口可以与所述空气通道的出气口连接,燃气通道的出气口可以与燃烧道连通,使得燃气和空气可以从第一通孔或缺口流过,并进入燃烧道混合。由于通过分体结构形成燃烧道,使得在需要调整燃烧道时,将隔离件和连通件重新调整装配即可,大大提高了燃烧道的通用性,并且分体的零件一般小于整体的燃烧道结构,降低了模具的尺寸形状,降低了模具成本。The technical solution of the present invention is to set a spacer with a first through hole and a communication piece with a gap, and stack the spacer and the communication piece to form a combustion channel, and further connect the gap with the first through hole, And connected to the combustion duct, when the gas structure needs to be used, the first through hole or gap is connected with the gas outlet, and the gas outlet can be the gas outlet after the gas and air are mixed, so that the mixed gas can be fully mixed in the combustion duct; Or the gas outlet is an air outlet, or the gas outlet is a gas outlet. Specifically, the first through hole can be connected with the gas outlet of the gas channel, and the gas outlet of the air channel can be communicated with the combustion channel; or, the gap can be Connected with the air outlet of the air passage, the air outlet of the gas passage can be communicated with the combustion passage, so that the gas and air can flow through the first through hole or the notch and enter the combustion passage for mixing. Since the combustion duct is formed by the split structure, when the combustion duct needs to be adjusted, the spacer and the connecting piece can be re-adjusted and assembled, which greatly improves the versatility of the combustion duct, and the split parts are generally smaller than the overall combustion duct structure. , reducing the size and shape of the mold and reducing the cost of the mold.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained according to the structures shown in these drawings without creative efforts.
图1为本发明燃烧道结构一实施例的结构示意图;1 is a schematic structural diagram of an embodiment of a combustion duct structure of the present invention;
图2为本发明燃烧道结构一实施例的分解示意图;FIG. 2 is an exploded schematic view of an embodiment of the combustion duct structure of the present invention;
图3为本发明燃烧道结构的隔离件和连通件一实施例的结构示意图;3 is a schematic structural diagram of an embodiment of a spacer and a connecting member of the combustion duct structure of the present invention;
图4为本发明燃烧道结构一实施例的俯视图;4 is a top view of an embodiment of the combustion channel structure of the present invention;
图5为图4中沿A-A向的截面图;Fig. 5 is the sectional view along the A-A direction in Fig. 4;
图6为本发明燃烧道结构的隔离件和连通件另一实施例的结构示意图;FIG. 6 is a schematic structural diagram of another embodiment of the isolation member and the communication member of the combustion channel structure of the present invention;
图7为本发明燃烧器一实施例的俯视图;7 is a top view of an embodiment of the burner of the present invention;
图8为本发明燃烧器一实施例的结构示意图;FIG. 8 is a schematic structural diagram of an embodiment of the burner of the present invention;
图9为本发明燃烧器一实施例的分解示意图;9 is an exploded schematic view of an embodiment of the burner of the present invention;
图10为图7中沿B-B向的截面图;Figure 10 is a cross-sectional view along the B-B direction in Figure 7;
图11为图10中C处的局部示意图;Figure 11 is a partial schematic diagram at C in Figure 10;
图12为本发明燃烧道结构的制作方法一实施例的流程步骤图。FIG. 12 is a flow chart of an embodiment of a manufacturing method of a combustion channel structure according to the present invention.
附图标号说明:Description of reference numbers:
本发明目的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The object realization, functional features and advantages of the present invention will be further described with reference to the accompanying drawings in conjunction with the embodiments.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relationship between various components under a certain posture (as shown in the accompanying drawings). The relative positional relationship, the movement situation, etc., if the specific posture changes, the directional indication also changes accordingly.
另外,在本发明中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the descriptions involving "first", "second", etc. in the present invention are only for descriptive purposes, and should not be understood as indicating or implying their relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. , is not within the scope of protection required by the present invention.
本发明提出一种燃烧道结构100,用于燃烧器,所述燃烧器包括气体出口。The present invention proposes a
参照图1至图6,本发明技术方案提出的燃烧道结构100包括:1 to 6 , the
隔离件10,所述隔离件10形成有第一通孔11;和a
连通件20,所述连通件20与所述隔离件10堆叠设置,并共同围合形成所述燃烧道40,所述连通件20形成有缺口21,所述缺口21与所述第一通孔11连通设置,并连通所述燃烧道40,所述第一通孔11或所述缺口21与所述气体出口连通设置。The communicating
本发明的技术方案通过设置具有第一通孔11的隔离件10,并设置具有缺口21的连通件20,通过将隔离件10与连通件20堆叠设置,围合形成燃烧道40,进一步使得缺口21与第一通孔11连通,并连通燃烧道40,在需要使用燃气结构时,将第一通孔11或缺口21与气体出口连通,该气体出口可以为燃气与空气混合后的气体出口,如此,可以使得混合气体充分在燃烧道混合;或者该气体出口为空气出口,或者该气体出口为燃气出口,具体的,该第一通孔11可以与所述燃气通道的出气口连接,空气通道的出气口可以与燃烧道40连通;或者,缺口21可以与所述空气通道的出气口连接,燃气通道的出气口可以与燃烧道40连通,使得燃气和空气可以从第一通孔11或缺口21流过,并进入燃烧道40混合。由于通过分体结构形成燃烧道40,使得在需要调整燃烧道40时,将隔离件10和连通件20重新调整装配即可,大大提高了燃烧道40的通用性,并且分体的零件一般小于整体的燃烧道结构100,降低了模具的尺寸形状,降低了模具成本。The technical solution of the present invention is to provide a
本实施例中,该隔离件10和连通件20的材质可以采用金属材质,从而提高其耐热性,并且使得燃烧道结构100更加稳定性。在一些实施例中,堆叠后的隔离件10与连通件20可以通过点焊依次连接在一起,或者通过冲压依次固定在一起。In this embodiment, the material of the
在本发明的一些实施例中,该第一通孔11的孔径d的取值范围为0.1mm≤d≤10mm,当孔径的取值小于0.1mm时,会使得燃气或空气的过气量较小,需要设置较多的通孔才能保证二者足够的流量,当孔径的取值大于10mm时,会使得提高隔离件10的中空面积,使得隔离件10的强度降低,不利于保证燃烧道40的结构稳定,当孔径d的取值范围为0.1mm≤d≤10mm,一方面便于保证足够的过气量,另一方面还可以保证隔离件10的结构强度。可以理解的是,孔径d的取值还可以为0.2mm、0.5mm、0.7mm、1mm、2mm、3mm、4mm、5mm、6mm、7mm、8mm、9mm等,均可一方面便于保证足够的过气量,另一方面还可以保证隔离件10的结构强度。该第一通孔11自进气侧向出气侧可以呈逐渐缩小设置,如此设置,可以提高流体在出气时的流速,在该气体出口为空气出口,或者该气体出口为燃气出口时,保证空气与燃气的接触效率,提高燃气的燃烧效率。以及,当第一通孔11的孔径不在1mm≤d≤10mm范围内时,容易出现流出第一通孔11的混合气体气压过大,进而直接喷向另一侧的第一通孔11内,大大降低了第一通孔11的出气效率,或者出现第一通孔11流出第一通孔11的气压不足,不能充分利用燃烧道40的空间。当第一通孔11的孔径在1mm≤d≤10mm范围内时,可以使混合气体均匀分布在燃烧道40,提高燃烧效率。可以理解的是,孔径d的取值还可以为0.2mm、0.5mm、0.7mm、1mm、2mm、3mm、4mm、5mm、6mm、7mm、8mm、9mm等,均可以使混合气体均匀分布在燃烧道40,提高燃烧效率。In some embodiments of the present invention, the value range of the diameter d of the first through
在本发明的一些实施例中,该缺口21的开口可以与第一通孔11的孔径大小一致,从而便于流出第一通孔11的流体自缺口21流入燃烧道40。该缺口21还可以呈贯穿孔状设置,进一步通过设置连通槽使得孔的孔壁被贯穿,在需要使用时,将贯穿孔与第一通孔11连通,或者直接与空气通道或燃气通道的出气口连通,并将连通槽与燃烧道40连通,即可通过隔离件10和连通件20形成燃烧道40,并且便于使用。进一步地,该连通槽可以自连通件20的内部连通贯穿孔,或者在连通件20的表面连通贯穿孔,只要便于将贯穿孔与燃烧道40连通即可。In some embodiments of the present invention, the opening of the
可以理解的是,空气通道和燃气通道具体与第一通孔11或缺口21连通,在此并不限定,具体可以根据用户采用的堆叠形态确定。空气与燃气中的至少一个,从第一通孔11或缺口21流入燃烧道40,另一个直接连通于燃烧道40,实现在燃烧道40内的混合。It can be understood that, the air channel and the gas channel are specifically communicated with the first through
在本发明的一些实施例中,所述隔离件10的数量和所述连通件20的数量均为多个,所述隔离件10和所述连通件20交替堆叠设置,以使所述第一通孔11与所述缺口21交替连通。在一实施例中,隔离件10和连通件20的形状均可以呈板状设置,如此设置,可以使得第一通孔11和缺口21需要贯穿的长度较短,提高加工效率。并且通过多个隔离件10堆叠设置,从而可以灵活调整燃烧道40的长度,大大提高了燃烧道40的通用性。隔离件10和连通件20的厚度也可以根据实际情况进行设定,还可以将不同厚度的隔离件10和连通件20进行堆叠进一步提高燃烧道结构100的适配性。具体的,该隔离件10和连通件20的厚度取值范围可以为0.5mm至100mm之间的任意数值(具体可以为1mm、2mm、5mm、10mm、20mm、50mm、70mm、90mm等),只要能保证隔离件10具有一定的强度,并且便于形成第一通孔11即可。同样的,该连通件20的厚度取值范围可以为0.5mm至100mm之间的任意数值(具体可以为1mm、2mm、5mm、10mm、20mm、50mm、70mm、90mm等),只要能保证连通具有一定的强度,并且便于形成缺口21即可。并且通过交替设置可以使得缺口21的分布均匀,进而使得进入第一通孔11的流体方便导入燃烧道40,提高燃烧效率。需要说明的是,本实施例中的交替并不仅意味着一件隔离件10堆叠一件连通件20后再堆叠一件隔离件10的形式,还包括一件隔离件10上堆叠多件连通件20,一件连通件20上堆叠多件隔离件10,以及n件隔离件10上堆叠m件连通件20的形式(n与m可以为相等的数值,也可以为不相等的数值),只要能便于缺口21分布即可。In some embodiments of the present invention, the number of the
参照图2、图11,本实施例中,通过将多个隔离件10和连通件20交替堆叠设置,使得多个第一通孔11和多个缺口21共同形成独立的燃烧空间50(可以理解的是,至少一个通孔和第至少一个缺口也可形成独立的燃烧空间50),进一步,由于设置多个缺口21,可以在多个缺口21点燃燃烧空间50内的混合燃气,形成多个着火点,大大提高了燃气燃烧的效率。Referring to FIG. 2 and FIG. 11 , in this embodiment, by alternately stacking a plurality of
参照图1、图2和图5,在本发明的一些实施例中,所述燃烧道结构100还包括基座30,所述基座30形成有第二通孔31,所述第二通孔31与所述第一通孔11和/或所述缺口21连通,并与所述燃气通道的出气口连通;1 , 2 and 5 , in some embodiments of the present invention, the
所述基座30还设有至少一安装柱32,所述隔离件10设有第一连接孔12,所述连通件20设有第二连接孔22,所述安装柱32穿过所述第一连接孔12和所述第二连接孔22,将所述基座30、所述隔离件10和所述连通件20固定连接。The
本实施例中,该基座30的厚度略大于单个隔离件10与单个连通件20的厚度之和,从而保证对隔离件10和连通件20的初步支撑。该第二通孔31用于对流出燃气通道出气口或空气通道出气口的流体进行导引,当基座30上先安置连通件20时,将流体导引至缺口21,进入缺口21的流体一部分进入燃烧道40,另一部分进入第一通孔11;当基座30上先设置隔离件10时,将流体导引至第一通孔11,进而流体从第一通孔11流入缺口21,进入缺口21的流体一部分进入燃烧道40,另一部分进入下一个隔离件10的第一通孔11。本实施例中,通过设置第一连接孔12、第二连接孔22和安装柱32,使得隔离件10和连通件20可以串联在安装柱32。在一实施例中,安装柱32背离基座30的端部可以设置外螺纹,进一步通过设置套接于安装柱32的螺母,将隔离件10和连通件20固定。或者,该安装柱32呈管状设置,套接于其的隔离件10和连通件20与安装柱32过盈连接,实现对隔离件10和连通件20的固定。在一实施例中,可以将位于安装柱32背离基座30一端的连通件20或隔离件10与安装柱32焊接固定。如此设置,可以通过末端的连通件20或隔离件10,限定套接于安装柱32上的其他隔离件10与连通件20,提高生产效率。In this embodiment, the thickness of the
参照图2和图5,在本发明的一些实施例中,所述安装柱32的数量为多个,多个所述安装柱32间隔设置于所述基座30,所述隔离件10设有多个第一连接孔12,所述连通件20设有多个第二连接孔22,一所述安装柱32穿过一所述第一连接孔12和一所述第二连接孔22,所述基座30、所述隔离件10和所述连通件20共同围合形成所述燃烧道40。通过设置多个安装柱32,使得隔离件10和连通件20的多个位置均被串接固定,提高对隔离件10和连通件20的固定效果。在安装柱32的数量为多个时,多个安装柱32环绕基座30间隔设置,还可以不设置第一连接孔12和第二连接孔22,直接将隔离件10和连通件20的两侧夹在安装柱32之间,从而实现对隔离件10和连通件20的固定。Referring to FIGS. 2 and 5 , in some embodiments of the present invention, the number of the mounting
参照图6,在本发明的一些实施例中,所述隔离件10设有第一插接柱13和第一插接孔14,所述连通件20设有第二插接柱23和第二插接孔24,在所述隔离件10的数量和所述连通件20的数量均为多个,所述隔离件10和所述连通件20交替堆叠设置时,一所述隔离件10的第一插接柱13插接于一所述连通件20的第二插接孔24内,该连通件20的第二插接柱23插接于另一所述隔离件10的第一插接孔14内。如此设置,可以使相邻的隔离件10和连通件20相互固定,进而保证隔离件10和连通件20的连接效果。优选的,第一插接柱13、第二插接柱23、第一插接孔14和第二插接孔24的轮廓尺寸相近,提高隔离件10和连通件20的安装效率。以及,插接柱插接于插接孔内时,可以与插接孔过盈抵接,从而提高固定的效果。Referring to FIG. 6 , in some embodiments of the present invention, the
参照图1至图5,在本发明的一些实施例中,每一所述隔离件10均具有多个所述第一通孔11,每一所述连通件20均具有多个所述缺口21,每一所述第一通孔11均与一所述缺口21连通。通过设置多个第一通孔11和多个缺口21,使得流出燃气通道或空气通道的流体可以沿多个位置导入第一通孔11,进而多个缺口21将流体导入燃烧道40,提高了流体进入燃烧道40的效率,进而提高燃烧的效率。1 to 5 , in some embodiments of the present invention, each of the
参照图1至图6,可以理解的是,在每个隔离件10均具有多个第一通孔11,每个连通件20均具有缺口21时,通过将多个隔离件10和连通件20交替堆叠设置,使得同一列设置的多个第一通孔11和多个缺口21共同形成独立的燃烧空间50(可以理解的是,至少一个通孔11和第至少一个缺口21也可形成独立的燃烧空间50),从而得到位于不同列的多个独立的燃烧空间50,进一步,由于每个燃烧空间50都设置有多个缺口21,可以在多个缺口21点燃燃烧空间50内的混合燃气,形成多个着火点,大大提高了燃气燃烧的效率。Referring to FIGS. 1 to 6 , it can be understood that when each
参照图1至图6,在本发明的一些实施例中,所述隔离件10、所述连通件20和所述基座30均呈环形设置,多个所述第一通孔11均匀分布于所述隔离件10,多个所述缺口21均匀分布于所述连通件20,所述燃烧道40设于所述隔离件10、所述连通件20和所述基座30的中部。如此设置,便于集中混合后的空气和燃气,使得燃烧道结构100的出焰集中。在一实施例中,该隔离件10、连通件20和底座均呈圆环形设置,由于在相同的周长下,圆形具有较大的面积,使得燃烧道40的直径较大,空气和燃气具有较大的混合空间,提高混合效率。1 to 6 , in some embodiments of the present invention, the
参照图2、图11.可以理解的是,该沉台33的第二通孔31的数量为多个,每一第二通孔31对应一个燃烧空间50设置,保证了每个独立的燃烧空间50的供气充分,提高燃烧效率。2 and 11. It can be understood that the number of the second through
在一实施例中,安装柱32设于基座30的上表面,基座30的下表面设置有沉台33,第二通孔31的一端贯穿该沉台33设置。如此设置,提高燃烧道结构100在安装时与安装面的结构面积,并且通过设置沉台进行定位防呆,提高安装效率和安装稳定性。In one embodiment, the mounting
参照图12,本发明还提出一种燃烧道结构100的制作方法,所述燃烧道结构100的制作方法用于制作燃烧道结构100,参照图8,所述燃烧道结构100的制作方法包括如下步骤:Referring to FIG. 12 , the present invention also proposes a method of manufacturing the
步骤S10:将隔离件10和连通件20对位并堆叠,使第一通孔11与缺口21连通;本实施例中,由于第一通孔11和缺口21需要对空气通道或燃气通道的流体导引至燃烧道40,将二者连通便于提高导引效率。对位的方式,具体可以通过设置对位标记或者通过对位治具进行对位,只要能实现较好的对位效果即可。Step S10: Align and stack the
步骤S20:通过定位治具对隔离件10和连通件20的相对位置进行限定;本实施例中,将隔离件10和连通件20的相对位置进行限定,提高二者在后续加工程序的加工效果。具体的,该定位治具可以为定位夹或者定位钳,只要能实现较好的定位效果即可。Step S20: The relative positions of the
步骤S30:将隔离件10和连通件20固定连接,并去除定位治具。本实施例中,可以将隔离件10和连通件20冲压固定,或者焊接固定,在需要调整隔离件10和连通件20时,可以通过解焊等方式,使二者分离,提高燃烧道40的适配性。Step S30: The
本实施例中,通过设置具有第一通孔11的隔离件10,并设置具有缺口21的连通件20,通过将隔离件10与连通件20堆叠设置,围合形成燃烧道40,进一步使得缺口21与第一通孔11连通,并连通燃烧道40,在需要使用燃气结构时,将第一通孔11或缺口21与气体出口连通,该气体出口可以为燃气与空气混合后的气体出口,如此,可以使得混合气体充分在燃烧道混合;或者该气体出口为空气出口,或者该气体出口为燃气出口,具体的,该第一通孔11可以与所述燃气通道的出气口连接,空气通道的出气口可以与燃烧道40连通;或者,缺口21可以与所述空气通道的出气口连接,燃气通道的出气口可以与燃烧道40连通,使得燃气和空气可以从第一通孔11或缺口21流过,并进入燃烧道40混合。由于通过分体结构形成燃烧道40,使得在需要调整燃烧道40时,将隔离件10和连通件20重新调整装配即可,大大提高了燃烧道40的通用性,并且分体的零件一般小于整体的燃烧道结构100,降低了模具的尺寸形状,降低了模具成本。In this embodiment, the
在本发明的一些实施例中,所述步骤S10包括:In some embodiments of the present invention, the step S10 includes:
步骤S11,提供基座30,将隔离件10通过第一连接孔12套接于基座30的安装柱32,并使第二通孔31与第一通孔11连通;本实施例中,通过套接的方式实现隔离件10与基座30的安装,并使得第二通孔31与第一通孔11对位连通,提高通气效率。Step S11 , providing the
步骤S12,再将连通件20通过第二连接孔22套接于基座30的安装柱32,完成隔离件10与连通件20的对位;本实施例中,通过套接的方式实现连通件20与基座30的安装,并使得缺口21与第一通孔11对位连通,提高通气效率。In step S12, the connecting
步骤S13,依次对多个隔离件10和多个连通件20进行套接,以使第一通孔11与缺口21交替连通。依次对多个隔离件10和连通件20进行套接,通过交替设置可以使得缺口21的分布均匀,并便于形成不同尺寸的燃烧道40,进而使得进入第一通孔11的流体方便导入燃烧道40,提高燃烧效率。In step S13 , the plurality of
本实施例中,通过设置基座30对隔离件10和连通件20进行安装,使得隔离件10和连通件20套接于安装柱32,提高了隔离件10和连通件20的安装效率和燃烧道结构100的稳定性。In this embodiment, the
在本发明的一些实施例中,所述步骤S30包括:In some embodiments of the present invention, the step S30 includes:
将隔离件10和连通件20依次焊接固定或者冲压固定;如此,使得相邻的隔离件10和连通件20均能固定一起,提高隔离件10和连通件20的固定效果。The
或者,将位于安装柱32背离基座30一端的连通件20或隔离件10与安装柱32焊接固定。如此设置,可以通过末端的连通件20或隔离件10,限定套接于安装柱32上的其他隔离件10与连通件20,提高生产效率。要说明的是,由于中部的隔离件10和连通件20没有与其他部件固定,需要将中部的隔离件10和连通件20压紧后,再对位于安装柱32背离基座30一端的连通件20或隔离件10与安装柱32焊接固定,提高燃烧道结构100的成型效果。Alternatively, the connecting
参照7至图11,本发明还提出一种燃烧器200,所述燃烧器200包括燃烧道结构100,所述燃烧道结构100包括隔离件10,所述隔离件10形成有第一通孔11;和连通件20,所述连通件20与所述隔离件10堆叠设置,并共同围合形成所述燃烧道40,所述连通件20形成有缺口21,所述缺口21与所述第一通孔11连通设置,并连通所述燃烧道40,所述第一通孔11或所述缺口21与所述气体出口连通设置;Referring to FIG. 7 to FIG. 11 , the present invention further provides a
或者,所述燃烧器200包括采用燃烧道结构100的制作方法制作的燃烧道结构100,所述燃烧道结构100的制作方法包括如下步骤:步骤S10:将隔离件10和连通件20对位并堆叠,使第一通孔11与缺口21连通;步骤S20:通过定位治具对隔离件10和连通件20的相对位置进行限定;步骤S30:将隔离件10和连通件20固定连接,并去除定位治具。由于本燃烧器200采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。Alternatively, the
参照图7至图11,在本发明的一些实施例中,燃烧道结构100还包括端盖201和燃烧座202,所述燃烧座202包括安装腔2021,该燃烧座202还设置有连通安装腔2021的出气孔2022,该出气孔2022内可以输出燃气、空气或者燃气、空气的混合气体(该出气孔2022的一端可以连通至燃烧器200的预混腔204,该预混腔204用于对空气和燃气进行混合),当燃烧道结构100安置于安装腔2021时,出气孔2022内流出的气体可以流入燃烧道结构100的燃烧空间,进而从缺口21流入燃烧道40进行燃烧。以及,该端盖201设于燃烧道结构100背离出气孔2022的一端,一方面可以对燃烧道结构100的燃烧空间进行封堵,使得燃烧空间的出气部分只有缺口21,保证了着火点的燃烧气体充足,进而保证燃烧道40内的燃烧效果;另一方面可以对燃烧道结构100进行固定,保证燃烧道结构100与燃烧座202的相对位置固定。7 to 11, in some embodiments of the present invention, the
参照图2、图11,在一实施例中,燃烧道结构100的基座设有环绕的沉台,该沉台将所有第二通孔背离连通件20和/或隔离件10的一侧连通,该沉台与安装腔2021之间形成缓冲空间203,如此设置,在将燃烧道结构100安置于安装腔2021,流出出气孔2022的混合气体可以在沉台与安装腔2021共同形成的缓冲空间203重新平衡预混的压力,形成稳压的混合其他,进而让进入第二通孔的混合气体的压力均衡,提高燃烧效率。Referring to FIGS. 2 and 11 , in one embodiment, the base of the
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Under the conception of the present invention, the equivalent structural transformations made by the contents of the description and accompanying drawings of the present invention, or directly/indirectly applied in Other related technical fields are included within the scope of patent protection of the present invention.
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