CN111604804A - E-shaped magnetic core grinding processing equipment - Google Patents
E-shaped magnetic core grinding processing equipment Download PDFInfo
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- CN111604804A CN111604804A CN202010373572.XA CN202010373572A CN111604804A CN 111604804 A CN111604804 A CN 111604804A CN 202010373572 A CN202010373572 A CN 202010373572A CN 111604804 A CN111604804 A CN 111604804A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/16—Cleaning-out devices, e.g. for removing the cake from the filter casing or for evacuating the last remnants of liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/02—Combinations of filters of different kinds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/11—Lapping tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/27—Work carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/14—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by liquid or gas pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
- B24B55/03—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant designed as a complete equipment for feeding or clarifying coolant
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
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- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了一种E型磁芯研磨加工设备,包括工作台,还包括设置于工作台一侧可升降的研磨机构、设置于工作台上对E型磁芯进行夹持固定的装夹机构、穿透固定于工作台上端面的导水管和设置于工作台一侧对水进行过滤处理的储水组件,工作台的一侧设置有导向板且导向板的一端与储水箱相对应,导水管的一端与储水组件相连通且导水管上设置有水泵,能对第一步过滤网上的杂质进行持续性的清理,保证水流能较快的流通过过滤网,同时也能对即将进入吸水管内的水进行过滤,进一步保证水的纯净。
The invention discloses an E-shaped magnetic core grinding and processing equipment, which comprises a worktable, a grinding mechanism arranged on one side of the worktable that can be lifted and lowered, and a clamping mechanism arranged on the worktable for clamping and fixing the E-shaped magnetic core , penetrate the water guide pipe fixed on the upper end face of the workbench and the water storage component arranged on one side of the workbench to filter the water. One side of the workbench is provided with a guide plate and one end of the guide plate corresponds to the water storage tank. One end of the water pipe is connected with the water storage component and a water pump is installed on the water guide pipe, which can continuously clean the impurities on the filter screen in the first step, ensure that the water flow can pass through the filter screen quickly, and also can absorb the water that is about to enter. The water in the tube is filtered to further ensure the purity of the water.
Description
技术领域technical field
本发明涉及磁性材料打磨设备技术领域,特别涉及一种E型磁芯研磨加工设备。The invention relates to the technical field of magnetic material grinding equipment, in particular to an E-shaped magnetic core grinding and processing equipment.
背景技术Background technique
磁芯是指由各种氧化铁混合物组成的一种烧结磁性金属氧化物。例如,锰-锌铁氧体和镍-锌铁氧体是典型的磁芯体材料,锰-锌铁氧体具有高磁导率和高磁通密度的特点,且在低于1MHz的频率时,具有较低损耗的特性;镍-锌铁氧体具有极高的阻抗率、不到几百的低磁导率等特性,及在高1MHz的频率亦产生较低损耗等。铁氧体磁芯用于各种电子设备的线圈和变压器中。Magnetic core refers to a sintered magnetic metal oxide composed of various iron oxide mixtures. For example, manganese-zinc ferrite and nickel-zinc ferrite are typical magnetic core materials, and manganese-zinc ferrite has the characteristics of high magnetic permeability and high magnetic flux density, and at frequencies below 1MHz , has the characteristics of low loss; nickel-zinc ferrite has the characteristics of extremely high resistivity, low magnetic permeability of less than a few hundred, and low loss at frequencies as high as 1MHz. Ferrite cores are used in coils and transformers of various electronic devices.
如中国专利公开号为CN208196506U的发明专利公开了一种用于E型磁芯的研磨设备,包括工作台,工作台上设置有研磨机构和与研磨机构配合的用于固定E型磁芯的装夹机构,装夹机构外围设置有有一圈上端开口的固定在工作台上的隔离筒,隔离筒与装夹机构之间形成一个隔离腔,工作台侧面设置有上端开口的废液处理箱,隔离腔底部设置有伸入废液处理箱内的废液引流管,废液处理箱内壁设置有若干在同一水平面均布的挂钩,挂钩上挂设有一张位于废液引流管下方的滤网,废液处理箱内底部设置有电永磁块,工作台内部设置有吸水泵,吸水泵一端连接有伸入废液处理箱内的吸水管,吸水泵另一端连接有伸入隔离腔与装夹机构配合的冷却水导管。For example, the invention patent of Chinese Patent Publication No. CN208196506U discloses a grinding device for E-shaped magnetic core, including a worktable, and a grinding mechanism and a device for fixing the E-shaped magnetic core are arranged on the worktable. Clamping mechanism, the periphery of the clamping mechanism is provided with a circle of isolation cylinders fixed on the worktable with an upper end opening, an isolation cavity is formed between the isolation cylinder and the clamping mechanism, and a waste liquid treatment box with an upper end opening is arranged on the side of the worktable to isolate The bottom of the cavity is provided with a waste liquid drainage pipe extending into the waste liquid treatment box. The inner wall of the waste liquid treatment box is provided with a number of hooks evenly distributed on the same horizontal plane. An electric permanent magnet block is arranged at the bottom of the liquid treatment tank, and a suction pump is arranged inside the worktable. One end of the suction pump is connected with a suction pipe extending into the waste liquid treatment tank, and the other end of the suction pump is connected with a suction pipe extending into the isolation chamber and a clamping mechanism. Matching cooling water conduit.
但是上述技术方案在对打磨的碎屑进行过滤清理时,过滤下来的碎屑就会粘附在过滤网的表面,影响过滤网的过滤效果,降低水渗过过滤网的时间,在对电磁铁上的铁屑进行清理时,会有部分铁屑会进入到吸水管内,进而会对E型磁芯的打磨质量造成不好的影响。However, when the above technical solution filters and cleans the grinding debris, the filtered debris will adhere to the surface of the filter screen, affecting the filtering effect of the filter screen and reducing the time for water to penetrate the filter screen. When the iron filings on the top are cleaned, some of the iron filings will enter the water suction pipe, which will have a bad influence on the grinding quality of the E-type magnetic core.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种E型磁芯研磨加工设备,能对第一步过滤网上的杂质进行持续性的清理,保证水流能较快的流通过过滤网,同时也能对即将进入吸水管内的水进行过滤,进一步保证水的纯净。The purpose of the present invention is to provide an E-type magnetic core grinding and processing equipment, which can continuously clean the impurities on the filter screen in the first step, ensure that the water flow can pass through the filter screen faster, and also can prevent the water entering the suction pipe. The water is filtered to further ensure the purity of the water.
本发明的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present invention is achieved through the following technical solutions:
一种E型磁芯研磨加工设备,包括工作台,还包括设置于工作台一侧可升降的研磨机构、设置于所述工作台上对E型磁芯进行夹持固定的装夹机构、穿透固定于所述工作台上端面的导水管和设置于所述工作台一侧对水进行过滤处理的储水组件,所述工作台的一侧设置有导向板且所述导向板的一端与所述储水箱相对应,所述导水管的一端与所述储水组件相连通且所述导水管上设置有水泵,所述储水组件包括储水箱、固定于储水箱两侧内壁上的放置块、设置于储水箱内部且两端均与所述储水箱内壁呈转动配合的转轴、固定于所述转轴外表面上且可对水进行过滤处理的过滤板和固定于所述储水箱外壁上且可驱动转轴进行转动的电机,一侧所述放置块远离所述储水箱内壁的一端开设有弧形面,且另一侧所述放置块的一端开设有半圆形面,所述转轴位于所述半圆形面的中心,所述过滤板远离转轴的一端分别与所述半圆形面和弧形面相贴合,开设有半圆形面的放置块内开设有排料槽且所述排料槽内穿插固定有排料管,所述储水箱的底部设置有电磁铁,所述储水箱的下方侧壁上开设有滑槽且所述滑槽内与滑槽呈滑动配合的过滤片,所述滑槽内设置有弹簧且所述弹簧两端分别与所述滑槽的一端内壁和过滤片固定连接,所述滑槽内设置有方形块,所述方向块与所述过滤片固定连接。An E-type magnetic core grinding and processing equipment includes a worktable, a grinding mechanism arranged on one side of the worktable and can be lifted and lowered, a clamping mechanism provided on the worktable for clamping and fixing the E-type magnetic core, and a piercing mechanism. A water guide pipe fixed on the upper end face of the worktable and a water storage assembly arranged on one side of the worktable to filter water, a guide plate is provided on one side of the worktable, and one end of the guide plate is connected with the guide plate. Corresponding to the water storage tank, one end of the water conduit is communicated with the water storage assembly and a water pump is arranged on the water conduit. block, a rotating shaft arranged inside the water storage tank and both ends of which are rotatably matched with the inner wall of the water storage tank, a filter plate fixed on the outer surface of the rotating shaft and capable of filtering water, and a filter plate fixed on the outer wall of the water storage tank A motor that can drive the rotating shaft to rotate, one end of the placing block away from the inner wall of the water storage tank is provided with an arc-shaped surface, and one end of the placing block on the other side is opened with a semicircular surface, and the rotating shaft is located at the end of the water storage tank. The center of the semicircular surface, the end of the filter plate away from the rotating shaft is respectively fitted with the semicircular surface and the arc surface, and a discharge slot is opened in the placing block with the semicircular surface and the A discharge pipe is inserted and fixed in the discharge chute, an electromagnet is arranged at the bottom of the water storage tank, a chute is opened on the lower side wall of the water storage tank, and a filter sheet in the chute is slidingly matched with the chute. , the chute is provided with a spring and the two ends of the spring are respectively fixedly connected with one end of the inner wall of the chute and the filter sheet, the chute is provided with a square block, and the direction block is fixed with the filter sheet connect.
采用上述技术方案,将待研磨的E型磁芯放置在装夹机构上进行夹持固定,随后启动研磨机构对E型磁芯进行研磨,在对E型磁芯进行研磨的同时,启动水泵,水泵就会将储水箱内的水分抽吸到导水管内,经过导水管的导向作用后,进入到导水管内的水就会进入到E型磁芯的打磨处,对E型磁芯进行降温和对打磨下来的铁屑进行冲刷,保证研磨机构的打磨效果,冲刷下来的铁屑就会被水冲入到导向板上,经过导向板的导向作用后进入到储水箱内与放置块的上端面进行接触,由于放置块的上端面具有一定的斜度,从而落在放置块上端面的废水就会沿着放置块的上端面滑落到两个放置块之间,布置在两个放置块支架的过滤板就会对废水进行过滤,在水泵启动的同时,电机也会随之启动,电机启动就会驱动转轴转动,进而固定在转轴外表面上的过滤板就会转动,落在过滤网上的铁屑就会位于两个过滤板之间,位于两个过滤网之间的铁屑就会随着转轴的转动而转动,当转轴转动到一定程度时,位于两个过滤板之间的铁屑就会从过滤板上滑落,从过滤板上滑落的铁屑就会进入到放置块上开设的排料槽内,进入到排料槽的铁屑会继续沿着排料槽进入到排料管内,在水泵启动的同时,电磁铁也进行通电工作,位于储水箱底部电磁铁就会具有磁力,可以对铁质物件进行吸附,掉落在电磁铁上的铁屑就会被电磁铁吸附,且固定在过滤片底部的方形块也会在电磁铁的磁力作用下向下移动,当方形块抵触到滑槽的底部时,过滤片就会对导水管一端进行遮挡,通过过滤片可以对进入导水管内的水进行再次过滤,避免进入到导水管内水含有铁屑,影响E型磁芯的加工质量,当电磁铁停止工作时,过滤片就会在弹簧的弹性作用下移动到原先位置,方便工作人员对导水管内的杂质进行清理和排出。Using the above technical solution, the E-type magnetic core to be ground is placed on the clamping mechanism for clamping and fixing, then the grinding mechanism is started to grind the E-type magnetic core, and the water pump is started while grinding the E-type magnetic core, The water pump will suck the water in the water storage tank into the aqueduct. After the guiding action of the aqueduct, the water entering the aqueduct will enter the grinding place of the E-type magnetic core to cool the E-type magnetic core. And scour the polished iron scraps to ensure the grinding effect of the grinding mechanism. The washed iron scraps will be flushed into the guide plate by water, and then enter the water storage tank and the upper part of the placing block after being guided by the guide plate. The end faces are in contact. Since the upper end face of the placing block has a certain slope, the waste water falling on the upper end face of the placing block will slide down between the two placing blocks along the upper end face of the placing block and be arranged on the two placing block brackets. The filter plate will filter the waste water. When the pump starts, the motor will also start, and the motor will drive the shaft to rotate, and then the filter plate fixed on the outer surface of the shaft will rotate, and the filter plate that falls on the filter net will rotate. The iron filings will be located between the two filter plates, and the iron filings between the two filter screens will rotate with the rotation of the rotating shaft. When the rotating shaft rotates to a certain extent, the iron filings located between the two filter plates will It will slide off the filter plate, and the iron filings that slip off the filter plate will enter the discharge chute opened on the placing block, and the iron filings entering the discharge chute will continue to enter the discharge pipe along the discharge chute. , When the pump starts, the electromagnet is also energized, the electromagnet located at the bottom of the water tank will have a magnetic force, which can adsorb iron objects, and the iron filings falling on the electromagnet will be adsorbed by the electromagnet, and The square block fixed at the bottom of the filter will also move down under the magnetic force of the electromagnet. When the square block touches the bottom of the chute, the filter will block one end of the aqueduct. The water in the water pipe is filtered again to avoid the iron filings in the water entering the aqueduct, which will affect the processing quality of the E-type magnetic core. When the electromagnet stops working, the filter will move to the original position under the elastic action of the spring. It is convenient for the staff to clean and discharge the impurities in the aqueduct.
作为优选,所述研磨机构包括设置于所述储水箱一侧的液压升降柱、固定于液压升降柱一端的横梁、开设于所述横梁内部的连接槽和穿设于所述横梁一端且与所述横梁呈转动配合的旋杆,所述旋杆位于所述连接槽内的部分外套固定有皮带轮一,所述横梁靠近液压升降柱的一侧固定有驱动电机且所述驱动电机输出轴位于连接槽内的部分外套固定有皮带轮二,皮带轮一和皮带轮二通过皮带进行连接,所述旋杆的一端固定有砂轮。Preferably, the grinding mechanism includes a hydraulic lifting column arranged on one side of the water storage tank, a beam fixed at one end of the hydraulic lifting column, a connecting groove opened inside the beam, and a connecting groove that penetrates one end of the beam and is connected with the hydraulic lifting column. The beam is a rotating rod that is rotatably matched, and a pulley is fixed on a part of the outer casing of the rotating rod located in the connecting groove. A drive motor is fixed on the side of the beam close to the hydraulic lifting column, and the output shaft of the drive motor is located in the connecting groove. Part of the outer casing in the groove is fixed with a second pulley, the first pulley and the second pulley are connected by a belt, and one end of the rotating rod is fixed with a grinding wheel.
采用上述技术方案,当E型磁芯固定在装夹组件上时,启动驱动电机,驱动电机启动就会在皮带轮一、皮带轮二和皮带的带动下带动旋杆转动,从而旋杆转动就会带动砂轮转动,通过液压升降柱可以对砂轮在竖直方向上的位置进行调整,保证E型磁芯的研磨效果。Using the above technical solution, when the E-shaped magnetic core is fixed on the clamping assembly, the drive motor is started, and the drive motor will drive the rotating rod to rotate under the driving of the first pulley, the second pulley and the belt, so that the rotation of the rotating rod will drive the rotation of the rotating rod. The grinding wheel rotates, and the vertical position of the grinding wheel can be adjusted through the hydraulic lifting column to ensure the grinding effect of the E-type magnetic core.
作为优选,所述装夹机构包括固定于所述工作台上端面的固定块、固定于所述固定块中部的抵触块和对称固定于所述固定块两侧的限位板,所述限位板穿透设置有与所述限位板呈螺纹配合的螺纹杆且所述螺纹杆的一端固定有与所述螺纹杆呈转动配合的夹持块,所述螺纹杆远离夹持块的一端固定有与所述螺纹杆固定连接的旋柄,所述抵触块和限位板上均开设有缺口且所述开设的缺口内开设有螺纹孔,所述缺口内布置有与所述缺口相适配的压块且所述压块开设有条形孔,所述条形孔的内壁上固定有凸起,所述条形孔内穿插设置有与所述螺纹孔呈螺纹配合的固定螺栓。Preferably, the clamping mechanism includes a fixing block fixed on the upper end face of the worktable, a collision block fixed in the middle of the fixing block, and limit plates symmetrically fixed on both sides of the fixing block. The plate is penetrated and provided with a threaded rod that is threadedly matched with the limiting plate, one end of the threaded rod is fixed with a clamping block that is rotatably matched with the threaded rod, and one end of the threaded rod away from the clamping block is fixed There is a rotary handle fixedly connected with the threaded rod, a gap is opened on the interference block and the limit plate, and a threaded hole is opened in the opened gap, and a threaded hole is arranged in the gap to match the gap. The pressure block is provided with a bar-shaped hole, a protrusion is fixed on the inner wall of the bar-shaped hole, and a fixing bolt which is threadedly matched with the threaded hole is inserted in the bar-shaped hole.
采用上述技术方案,在对E型磁芯进行装夹时,将E型磁芯放置在抵触块和夹持块之间,随后人工转动旋柄,由于与旋柄固定连接的螺纹杆与限位板螺纹配合,从而转动旋柄就会带动螺纹杆移动,螺纹杆移动就带动与螺纹杆转动连接的夹持块移动,当两侧的夹持块均夹紧E型磁芯时,停止螺纹杆的转动,随后工作人员将合适的两个压块分别放置在E型磁芯的两处凹槽处且使压块布置在缺口内,此时压块上的条形孔与缺口内开设的螺纹孔相对应,随后旋紧固定螺栓,固定螺栓就会在与螺纹孔的配合下将E型磁芯紧紧的固定在固定块上,避免E型磁芯在进行砂轮的研磨时出现晃动的现象,保证E型磁芯的研磨效果。Using the above technical solution, when clamping the E-type magnetic core, the E-type magnetic core is placed between the interference block and the clamping block, and then the rotary handle is manually rotated. The plate is threaded, so turning the handle will drive the threaded rod to move, and the movement of the threaded rod will drive the clamping block connected to the threaded rod to move. When the clamping blocks on both sides clamp the E-type magnetic core, stop the threaded rod. Then, the staff placed two suitable pressure blocks in the two grooves of the E-type magnetic core and arranged the pressure blocks in the gap. At this time, the strip hole on the pressure block and the thread opened in the gap Corresponding holes, then tighten the fixing bolts, the fixing bolts will tightly fix the E-type magnetic core on the fixing block under the cooperation with the threaded holes, so as to avoid the E-type magnetic core shaking during grinding of the grinding wheel. , to ensure the grinding effect of the E-type magnetic core.
作为优选,所述储水箱的材质为钢化玻璃,所述方形块的材质为铁金属,所述过滤板远离转轴的一端固定有毛刷且所述毛刷远离所述过滤板的一端与所述弧形面和半圆形面相贴合。Preferably, the material of the water storage tank is tempered glass, the material of the square block is iron metal, the end of the filter plate away from the rotating shaft is fixed with a brush, and the end of the brush away from the filter plate is connected with the The curved surface and the semi-circular surface fit together.
采用上述技术方案,钢化玻璃具有较好的硬度且对电磁铁不具有吸引的效果,条形块为铁金属,方便电磁铁工作时,能对条形块具有吸引作用,进而将条形块吸附在电磁铁的条形槽内,通过毛刷可以对弧形面和半圆形面上的铁屑进行清理,保证圆弧面和半圆弧面的平滑和整洁。By adopting the above technical solution, the tempered glass has good hardness and does not have the effect of attracting the electromagnet, and the bar-shaped block is made of iron metal, which is convenient for the electromagnet to work, and can attract the bar-shaped block, and then the bar-shaped block can be adsorbed. In the strip groove of the electromagnet, the iron filings on the arc surface and semi-circle surface can be cleaned by brushes, so as to ensure the smoothness and neatness of the arc surface and semi-circle surface.
作为优选,所述储水箱的一侧侧壁上穿透设置有排水管且所述排水管上设置有阀门。Preferably, a drain pipe is penetratingly provided on one side wall of the water storage tank, and a valve is provided on the drain pipe.
采用上述技术方案,通过排水管方便对储水箱内的水进行排出,通过阀门可以对排水的状态进行控制。By adopting the above technical solution, the water in the water storage tank can be conveniently discharged through the drainage pipe, and the state of the drainage can be controlled through the valve.
作为优选,所述工作台的一侧侧壁上固定有控制面板且所述水泵、驱动电机和电机均电性连接。Preferably, a control panel is fixed on one side wall of the workbench, and the water pump, the drive motor and the motor are all electrically connected.
采用上述技术方案,通过控制面板可以对水泵、驱动电机和电机的状态进行控制,保证水泵、驱动电机和电机的运行状态处于正常的工作状态。By adopting the above technical solution, the state of the water pump, the driving motor and the motor can be controlled through the control panel, so as to ensure that the running states of the water pump, the driving motor and the motor are in a normal working state.
附图说明Description of drawings
图1为实施例的结构示意图;Fig. 1 is the structural representation of embodiment;
图2为实施例用于展示工作台内部结构示意图;FIG. 2 is a schematic diagram of an embodiment for displaying the internal structure of the workbench;
图3为实施例用于展示过滤板所在位置示意图;3 is a schematic diagram for showing the location of the filter plate according to the embodiment;
图4为实施例用于展示滑槽内部结构示意图;FIG. 4 is a schematic diagram for showing the internal structure of the chute according to the embodiment;
图5为实施例用于展示装夹机构所示示意图。FIG. 5 is a schematic diagram showing the clamping mechanism of the embodiment.
附图标记:1、工作台;2、导水管;3、导向板;4、水泵;5、储水箱;6、放置块;7、转轴;8、过滤板;9、电机;10、弧形面;11、半圆形面;12、排料槽;13、排料管;14、电磁铁;15、滑槽;16、过滤片;17、弹簧;19、方形块;20、液压升降柱;21、横梁;22、旋杆;23、连接槽;24、皮带轮一;25、皮带轮二;26、驱动电机;27、皮带;28、砂轮;29、固定螺栓;30、毛刷;31、抵触块;32、限位板;33、螺纹杆;34、夹持块;35、旋柄;36、缺口;37、螺纹孔;38、压块;39、条形孔;40、凸起;41、排水管;42、阀门;43、控制面板;44、固定块。Reference numerals: 1, workbench; 2, water conduit; 3, guide plate; 4, water pump; 5, water storage tank; 6, placing block; 7, rotating shaft; 8, filter plate; 9, motor; 10, arc face; 11, semicircular face; 12, discharge chute; 13, discharge pipe; 14, electromagnet; 15, chute; 16, filter sheet; 17, spring; 19, square block; 20, hydraulic lifting column ;21, beam; 22, rotary rod; 23, connecting groove; 24, pulley one; 25, pulley two; 26, drive motor; 27, belt; 28, grinding wheel; 29, fixing bolt; 30, brush; 31, 32, limit plate; 33, threaded rod; 34, clamping block; 35, rotary handle; 36, notch; 37, threaded hole; 38, pressure block; 39, strip hole; 40, protrusion; 41. Drain pipe; 42. Valve; 43. Control panel; 44. Fixed block.
具体实施方式Detailed ways
以下所述仅是本发明的优选实施方式,保护范围并不仅局限于该实施例,凡属于本发明思路下的技术方案应当属于本发明的保护范围。同时应当指出,对于本技术领域的普通技术人员而言,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The following description is only a preferred embodiment of the present invention, and the protection scope is not limited to this embodiment. All technical solutions that belong to the idea of the present invention should belong to the protection scope of the present invention. At the same time, it should be pointed out that, for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
见图1、图2和图4所示,一种E型磁芯研磨加工设备,包括工作台1,还包括设置于工作台1一侧可升降的研磨机构、设置于工作台1上对E型磁芯进行夹持固定的装夹机构、穿透固定于工作台1上端面的导水管2和设置于工作台1一侧对水进行过滤处理的储水组件,工作台1的一侧设置有导向板3且导向板3的一端与储水箱5相对应,导水管2的一端与储水组件相连通且导水管2上设置有水泵4,将待研磨的E型磁芯放置在装夹机构上进行夹持固定,该装夹机构包括固定于工作台1上端面的固定块44、固定于固定块44中部的抵触块31和对称固定于固定块44两侧的限位板32,限位板32穿透设置有与限位板32呈螺纹配合的螺纹杆33且螺纹杆33的一端固定有与螺纹杆33呈转动配合的夹持块34,螺纹杆33远离夹持块34的一端固定有与螺纹杆33固定连接的旋柄35,抵触块31和限位板32上均开设有缺口36且开设的缺口36内开设有螺纹孔37,缺口36内布置有与缺口36相适配的压块38且压块38开设有条形孔39,条形孔39的内壁上固定有凸起40,条形孔39内穿插设置有与螺纹孔37呈螺纹配合的固定螺栓29。As shown in Figure 1, Figure 2 and Figure 4, an E-type magnetic core grinding and processing equipment includes a workbench 1, and also includes a grinding mechanism arranged on one side of the workbench 1 that can be lifted and lowered. A clamping mechanism for clamping and fixing the magnetic core, a
如图4所示,将E型磁芯放置在抵触块31和夹持块34之间,随后人工转动旋柄35,由于与旋柄35固定连接的螺纹杆33与限位板32螺纹配合,从而转动旋柄35就会带动螺纹杆33移动,螺纹杆33移动就带动与螺纹杆33转动连接的夹持块34移动,当两侧的夹持块34均夹紧E型磁芯时,停止螺纹杆33的转动,随后工作人员将合适的两个压块38分别放置在E型磁芯的两处凹槽处且使压块38布置在缺口36内,此时压块38上的条形孔39与缺口36内开设的螺纹孔37相对应,随后旋紧固定螺栓29,固定螺栓29就会在与螺纹孔37的配合下将E型磁芯紧紧的固定在固定块44上,避免E型磁芯在进行砂轮28的研磨时出现晃动的现象,保证E型磁芯的研磨效果。As shown in FIG. 4 , the E-shaped magnetic core is placed between the
如图2所示,当E型磁芯固定好后,启动研磨机构对E型磁芯进行研磨,研磨机构包括设置于储水箱5一侧的液压升降柱20、固定于液压升降柱20一端的横梁21、开设于横梁21内部的连接槽23和穿设于横梁21一端且与横梁21呈转动配合的旋杆22,旋杆22位于连接槽23内的部分外套固定有皮带27轮一24,横梁21靠近液压升降柱20的一侧固定有驱动电机26且驱动电机26输出轴位于连接槽23内的部分外套固定有皮带27轮二25,皮带27轮一24和皮带27轮二25通过皮带27进行连接,旋杆22的一端固定有砂轮28,启动驱动电机26,驱动电机26启动就会在皮带27轮一24、皮带27轮二25和皮带27的带动下带动旋杆22转动,从而旋杆22转动就会带动砂轮28转动,通过液压升降柱20可以对砂轮28在竖直方向上的位置进行调整,保证E型磁芯的研磨效果。As shown in FIG. 2 , after the E-type magnetic core is fixed, the grinding mechanism is started to grind the E-type magnetic core. The grinding mechanism includes a
如图1至3所示,在对E型磁芯进行研磨的同时,启动水泵4,且启动储水组件,储水组件包括储水箱5、固定于储水箱5两侧内壁上的放置块6、设置于储水箱5内部且两端均与储水箱5内壁呈转动配合的转轴7、固定于转轴7外表面上且可对水进行过滤处理的过滤板8和固定于储水箱5外壁上且可驱动转轴7进行转动的电机9,一侧放置块6远离储水箱5内壁的一端开设有弧形面10,且另一侧放置块6的一端开设有半圆形面11,转轴7位于半圆形面11的中心,过滤板8远离转轴7的一端分别与半圆形面11和弧形面10相贴合,开设有半圆形面11的放置块6内开设有排料槽12且排料槽12内穿插固定有排料管13,储水箱5的底部设置有电磁铁14,储水箱5的下方侧壁上开设有滑槽15且滑槽15内与滑槽15呈滑动配合的过滤片16,滑槽15内设置有弹簧17且弹簧17两端分别与滑槽15的一端内壁和过滤片16固定连接,滑槽15内设置有方形块19,方向块与过滤片16固定连接。As shown in FIGS. 1 to 3 , while grinding the E-shaped magnetic core, start the
水泵4会将储水箱5内的水分抽吸到导水管2内,经过导水管2的导向作用后,进入到导水管2内的水就会进入到E型磁芯的打磨处,对E型磁芯进行降温和对打磨下来的铁屑进行冲刷,保证研磨机构的打磨效果,冲刷下来的铁屑就会被水冲入到导向板3上,经过导向板3的导向作用后进入到储水箱5内与放置块6的上端面进行接触,由于放置块6的上端面具有一定的斜度,从而落在放置块6上端面的废水就会沿着放置块6的上端面滑落到两个放置块6之间,布置在两个放置块6支架的过滤板8就会对废水进行过滤,在水泵4启动的同时,电机9也会随之启动,电机9启动就会驱动转轴7转动,进而固定在转轴7外表面上的过滤板8就会转动,落在过滤网上的铁屑就会位于两个过滤板8之间,位于两个过滤网之间的铁屑就会随着转轴7的转动而转动,当转轴7转动到一定程度时,位于两个过滤板8之间的铁屑就会从过滤板8上滑落,从过滤板8上滑落的铁屑就会进入到放置块6上开设的排料槽12内,进入到排料槽12的铁屑会继续沿着排料槽12进入到排料管13内,在水泵4启动的同时,电磁铁14也进行通电工作,位于储水箱5底部电磁铁14就会具有磁力,可以对铁质物件进行吸附,掉落在电磁铁14上的铁屑就会被电磁铁14吸附,且固定在过滤片16底部的方形块19也会在电磁铁14的磁力作用下向下移动,当方形块19抵触到滑槽15的底部时,过滤片16就会对导水管2一端进行遮挡,通过过滤片16可以对进入导水管2内的水进行再次过滤,避免进入到导水管2内水含有铁屑,影响E型磁芯的加工质量,当电磁铁14停止工作时,过滤片16就会在弹簧17的弹性作用下移动到原先位置,方便工作人员对导水管2内的杂质进行清理和排出。The
如图3所示,储水箱5的材质为钢化玻璃,方形块19的材质为铁金属,过滤板8远离转轴7的一端固定有毛刷30且毛刷30远离过滤板8的一端与弧形面10和半圆形面11相贴合。As shown in FIG. 3 , the material of the
钢化玻璃具有较好的硬度且对电磁铁14不具有吸引的效果,条形块为铁金属,方便电磁铁14工作时,能对条形块具有吸引作用,进而将条形块吸附在电磁铁14的条形槽内,通过毛刷30可以对弧形面10和半圆形面11上的铁屑进行清理,保证圆弧面和半圆弧面的平滑和整洁。The tempered glass has good hardness and does not have the effect of attracting the
如图2所示,储水箱5的一侧侧壁上穿透设置有排水管41且排水管41上设置有阀门42,通过排水管41方便对储水箱5内的水进行排出,通过阀门42可以对排水的状态进行控制。As shown in FIG. 2 , a drain pipe 41 is penetrated on one side wall of the
如图1所示,工作台1的一侧侧壁上固定有控制面板43且水泵4、驱动电机26和电机9均电性连接,通过控制面板43可以对水泵4、驱动电机26和电机9的状态进行控制,保证水泵4、驱动电机26和电机9的运行状态处于正常的工作状态。As shown in FIG. 1 , a
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Cited By (4)
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| CN112658981A (en) * | 2020-12-28 | 2021-04-16 | 郑州铁路职业技术学院 | Chemical polishing machine for surface treatment of parts |
| CN113510601A (en) * | 2021-09-13 | 2021-10-19 | 南通迅腾精密设备有限公司 | A polishing device for semiconductor processing |
| CN114102391A (en) * | 2021-11-22 | 2022-03-01 | 南京金陵石化建筑安装工程有限公司 | Grinding machine |
| CN119057601A (en) * | 2024-11-06 | 2024-12-03 | 江苏爱矽半导体科技有限公司 | Semiconductor wafer grinding equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112658981A (en) * | 2020-12-28 | 2021-04-16 | 郑州铁路职业技术学院 | Chemical polishing machine for surface treatment of parts |
| CN113510601A (en) * | 2021-09-13 | 2021-10-19 | 南通迅腾精密设备有限公司 | A polishing device for semiconductor processing |
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| CN119057601A (en) * | 2024-11-06 | 2024-12-03 | 江苏爱矽半导体科技有限公司 | Semiconductor wafer grinding equipment |
| CN119057601B (en) * | 2024-11-06 | 2025-04-22 | 江苏爱矽半导体科技有限公司 | Semiconductor wafer grinding equipment |
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| CN111604804B (en) | 2021-08-31 |
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Effective date of registration: 20230406 Address after: 556000 Building 105, Mountain Tourism Equipment Manufacturing Industrial Park, Lushan Industrial Park, Kaili City, Qiandongnan Miao and Dong Autonomous Prefecture, Guizhou Province Patentee after: Guizhou Jingyuan Magnetic Technology Co.,Ltd. Address before: 314400 Building 1, West, 152 Wanhua street, zhouwangmiao Town, Haining City, Jiaxing City, Zhejiang Province Patentee before: Haining Jingyuan Electronic Co.,Ltd. |
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Denomination of invention: An E-shaped core grinding processing equipment Granted publication date: 20210831 Pledgee: Qiandongnan branch of Bank of Guizhou Co.,Ltd. Pledgor: Guizhou Jingyuan Magnetic Technology Co.,Ltd. Registration number: Y2025980017740 |
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Granted publication date: 20210831 Pledgee: Qiandongnan branch of Bank of Guizhou Co.,Ltd. Pledgor: Guizhou Jingyuan Magnetic Technology Co.,Ltd. Registration number: Y2025980017740 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An E-shaped core grinding processing equipment Granted publication date: 20210831 Pledgee: Qiandongnan branch of Bank of Guizhou Co.,Ltd. Pledgor: Guizhou Jingyuan Magnetic Technology Co.,Ltd. Registration number: Y2026980004231 |
