CN111598496A - Reinforcing steel bar processing management system and processing management method - Google Patents
Reinforcing steel bar processing management system and processing management method Download PDFInfo
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Abstract
The invention discloses a reinforcing steel bar processing management system and a processing management method, wherein the reinforcing steel bar processing management system comprises a Revit reinforcing steel bar modeling platform and a processing management platform, wherein the Revit reinforcing steel bar modeling platform comprises a modeling unit and a material table generating unit; the modeling unit is used for building a steel bar model; the material table generating unit completes material proportioning through the steel bar group of the steel bar model and generates a material table; the processing management platform comprises a purchase table generating unit, a processing arrangement unit and a material distribution unit. The processing management module can control the production process in real time, realize remote and on-site cooperative management, reduce the working intensity of operators and improve the processing efficiency of the reinforcing steel bars.
Description
Technical Field
The invention relates to the technical field of automatic management of steel bar processing, in particular to a steel bar processing management method.
Background
The steel bar processing specialization degree reflects the development level of national building industrialization and construction technology, and the purpose of developing the steel bar processing specialization is to change the backward appearance of steel bar processing dispersion in China, build a specialized construction team by advanced technical equipment and realize large-scale operation.
The BIM (Building Information Modeling) has a powerful three-dimensional design function and has the characteristics of three-dimensional visualization, cooperativity and Information extractability. All structural components in the BIM are three-dimensional entities, the provided information quantity is complete, the three-dimensional display is visual and can be observed in real time, and the rationality of structural arrangement and the structural detail structure characteristics can be well detected. The comprehensive application of BIM can greatly improve the informatization degree of building engineering and has great influence on the scientific and technological progress of the building industry.
In the prior art, the processing and management process of the reinforcing steel bar is complicated, the material list of the reinforcing steel bar processing and batching and the purchasing information of the reinforcing steel bar raw material need to be counted manually, the counting working intensity is high, and the defects are avoided, the use of the raw materials can not be effectively monitored, the phenomenon of material shortage in the processing of the reinforcing steel bars is easy to occur, the processing efficiency of the reinforcing steel bars is seriously influenced, the prior reinforcing steel bar processing process has long process, more personnel are needed from material table examination, feeding plan, material entry, production arrangement, overall blanking, progress tracking, report statistics and cooperative management, the efficiency is low, the actual management work brings many troubles, although a novel automatic reinforcing steel bar processing device is used, however, due to the low efficiency of the management process, the processing capacity of the equipment cannot be fully exerted, and the timely feedback of information cannot be realized, so that the processing efficiency of the reinforcing steel bar is low.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a reinforcing steel bar processing management system and a reinforcing steel bar processing management method, which realize remote and on-site cooperative management and form modularized, normalized and standardized management on a working process, a management node and the like; and estimate the actual quantity of former material through simulation processing, accurate control reinforcing bar purchase, the disconnected material scheme of optimal combination is generated in simulation processing simultaneously, adds the rational utilization former material and clout of man-hour, avoids long material short-term usefulness, reduces the reinforcing bar loss, and processing management module can control the production process in real time, and the production progress is rationally arranged, has not only reduced operating personnel's working strength, and improves the machining efficiency of reinforcing bar.
In order to solve the technical problems, the invention provides the following technical scheme:
the reinforcing steel bar processing management system is characterized by comprising a Revit reinforcing steel bar modeling platform and a processing management platform, wherein:
the Revit steel bar modeling platform comprises a modeling unit and a material table generating unit;
the modeling unit is used for building a steel bar model;
the material table generating unit completes material proportioning through the steel bar group of the steel bar model and generates a material table;
the processing management platform comprises a purchase table generating unit, a processing arrangement unit and a material distribution unit;
the purchase table production unit is used for summarizing the raw materials required by the plurality of material table sheets and generating a material purchase table for finishing purchasing the required raw materials;
the processing arrangement unit takes a single material list as a primary processing task and distributes the processing task to each team;
the material distribution unit derives the blanking amount according to the processing tasks received by each team and distributes the raw materials of each team according to the blanking amount.
The processing management platform further comprises a processing task management unit which is used for taking the single-time bill of materials as a one-time processing arrangement and distributing the processing arrangement to each team.
The processing task management unit comprises a blanking amount derivation module, a two-dimensional code generation module and a discharging module; the blanking amount derivation module is used for deriving corresponding blanking amounts after each team receives processing tasks; the two-dimensional code production module is used for generating a two-dimensional code for taking materials; the discharging module identifies the two-dimensional code of the material taking and sends out the raw material.
A reinforcing steel bar processing management method is characterized in that: the method comprises the following steps:
step 1): establishing a steel bar model on a Revit steel bar modeling platform, and completing material proportioning through steel bar group material proportioning of the steel bar model;
step 2): generating a material form for the finished batching;
step 3): summarizing the raw materials required by the bill of materials to finish the purchase of the required raw materials;
step 4): taking a single material list as a primary processing arrangement, and distributing processing tasks to each team; after each team receives the processing tasks, the blanking amount is led out, the two-dimensional codes are output, the material cards are generated, the raw materials are received by scanning the two-dimensional codes on the material cards, and the raw materials are processed;
step 5): and after the processing is finished, processing completion registration is carried out, and the stacking of the processed steel bars is finished.
The BIM management system for processing the steel bars is composed of two ports, namely a platform web end and a mobile phone APP.
The mobile phone APP comprises five functional modules: an individual account; scanning; my task; a project profile; and (5) message reminding.
The message reminding of the mobile phone APP comprises full system early warning in a role range, reinforcing steel bar processing progress delay, reinforcement binding incompletion and unprocessed processing task accumulation.
The platform web end comprises six functional modules: managing ingredients; managing raw materials; arranging production; processing the reinforcing steel bars; tracking progress; and (5) report statistics.
The batching management of the platform web end comprises a normal batching table, a reset batching table and a differential batching table; the raw material management comprises a discharge standing book, a feeding plan and excess material management; the report statistics comprise project tasks and user-defined statistics.
A reinforcing steel bar processing management method comprises the following steps:
(1) building a steel bar model on a Revit steel bar modeling platform, and completing batching through steel bar group batching;
(2) according to the design and the standard requirement of the reinforcing steel bar, the finished batching is checked and approved, so that a material form is generated, and the generated material form is provided to a processing management platform;
(3) the processing management platform collects the raw materials required by a plurality of material tables and initiates a raw material purchasing plan by combining with actual market conditions to complete the purchasing of the required raw materials;
(4) the processing management platform takes the single material list as a one-time processing arrangement, distributes the processing tasks to each team, leads out the blanking amount after each team receives the processing tasks, outputs the two-dimensional codes, generates the material plate, receives the raw materials by scanning the two-dimensional codes on the material plate and processes the raw materials;
(5) and after the processing is finished, processing completion registration is carried out, and the stacking of the processed steel bars is finished.
As a further scheme of the invention: the BIM management system for processing the steel bars is composed of two ports, namely a platform web end and a mobile phone APP.
As a further scheme of the invention: the mobile phone APP comprises five functional modules including a personal account, a sweep, my tasks, project profiles and message reminders.
As a further scheme of the invention: the platform web end comprises six functional modules including batching management, raw material management, production arrangement, steel bar processing, progress tracking and report statistics.
As a further scheme of the invention: and (3) the minimum standard of raw material purchase in the step (3) is that each raw material is purchased by not less than 60 tons.
As a further scheme of the invention: and (4) in the step (4), each link of raw material processing needs to scan the two-dimensional code on the material plate for circulation, and the raw material processing comprises steel bar cutting, wire end processing, airplane sleeve installation and steel bar bending.
As a further scheme of the invention: and (5) the two-dimensional codes on the material plates need to be scanned for registration in the process of picking up the finished products and binding the construction site, so that project managers can master project conditions conveniently in the whole process and all elements.
As a further scheme of the invention: the personal account of the mobile phone APP is set with roles in the background, and each user logs in through an account number and a password.
As a further scheme of the invention: the message reminding of the mobile phone APP comprises full system early warning in a role range, steel bar processing progress delay, unfinished steel bar binding and more unprocessed processing tasks.
As a further scheme of the invention: the batching management of the platform web end comprises a normal batching table, a reset batching table and a differential batching table; the raw material management comprises a discharge standing book, a feeding plan and excess material management; the report statistics comprise project tasks and user-defined statistics.
Compared with the prior art, the invention has the beneficial effects that: the invention provides a reinforcing steel bar processing management system and a reinforcing steel bar processing management method, wherein a reinforcing steel bar processing management platform is effectively connected with BIM software, so that the integrated management of the processes of checking a reinforcing steel bar from a material table, planning feeding, entering materials, arranging production, overall blanking, tracking progress, counting reports, cooperative management and the like is realized, and the modularized, normalized and standardized management is formed on a work flow, a management node and the like; the actual consumption of the raw materials is estimated through simulation processing, steel bar purchasing is accurately controlled, meanwhile, an optimized combination material cutting scheme is generated through simulation processing, the raw materials and the excess materials are reasonably utilized during processing, short-time use of long materials is avoided, steel bar loss is reduced, a processing management module can control the production process in real time, the production progress is reasonably arranged, remote and on-site cooperative management is realized, the working intensity of operators is reduced, and the processing efficiency of steel bars is improved.
Drawings
Fig. 1 is a reinforcing steel bar processing flow chart of the reinforcing steel bar processing management method.
Fig. 2 is a flow chart of a reinforcing steel bar processing BIM management system of the reinforcing steel bar processing management method.
Fig. 3 is a two-dimensional code material tablet generated by a single material sheet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the embodiment of the invention, a reinforcing steel bar processing management method is based on the combination of reinforcing steel bar processing management software and BIM software, and the concrete flow of reinforcing steel bar processing is as follows:
(1) the method comprises the steps of establishing a steel bar model on a Revit steel bar modeling platform, completing batching through steel bar group batching, and realizing intelligent proportioning of steel bar processing raw materials (as shown in a table 1: a steel bar group batching list table);
TABLE 1
(2) According to the design and the standard requirement of the steel bar, the finished ingredients are checked and approved to generate a material form, the generated material form is provided to a processing management platform, the material form (table 3) of the steel bar raw material is monitored through multiple checks (table 2: uploading the platform material form after the checks are finished), the scheme of processing and producing the material form is optimized, the raw material and the residual material are reasonably utilized during processing, and the short use of long material is avoided;
TABLE 2
TABLE 3
(3) The processing management platform collects the raw materials required by a plurality of material tables and initiates a raw material purchasing plan by combining with actual market conditions to complete the purchasing of the required raw materials, and the lowest standard of the raw material purchasing is that each raw material is not less than 60 tons for purchasing;
(4) the processing management platform takes a single material list as a one-time processing arrangement, processing tasks are distributed to all teams, after all teams receive the processing tasks, the blanking amount is led out, two-dimensional codes are output, a material plate is generated, raw materials are received by scanning the two-dimensional codes on the material plate, the raw materials are processed, each link of raw material processing needs to scan the two-dimensional codes on the material plate for circulation, and the raw material processing comprises steel bar cutting, wire head processing, airplane sleeve installation and steel bar bending;
(5) after the processing is finished, the processing is finished and the registration is finished, the stacking of the processed steel bars is finished, and the two-dimensional codes on the material plate are required to be scanned for registration both the picking of the processed finished products and the binding of a construction site, so that project managers can master project conditions conveniently in the whole process.
A reinforcing steel bar processing management method is based on the combination of reinforcing steel bar processing management software and BIM software, and the mobile phone APP process of a reinforcing steel bar processing BIM management system is as follows:
(1) the personal accounts of the mobile phone APP are all provided with roles in the background, each user logs in through an account number and a password, and can check messages and tasks in the authority range after logging in and check the personal accounts at the same time;
(2) when the mobile phone APP is scanned and discharged, raw materials are received through the two-dimensional code on the scanning board;
(3) the mobile phone APP has the advantages that My tasks of the mobile phone APP are two tasks, one is the own task, the other is not the own task, when the tasks are completed, the tasks can be selected to be completed, picture certificates are uploaded, task completion amount, task receiving amount and a total schedule can be counted, and meanwhile the tasks can be screened through processing states, steel bar specifications, the number of pieces of processing equipment, processing teams and responsible persons;
(4) the project overview of the mobile phone APP comprises project introduction and a steel bar engineering processing address book;
(5) the message reminding of the mobile phone APP comprises full system early warning in a role range, steel bar processing progress delay, unfinished steel bar binding and more unprocessed processing tasks.
A reinforcing steel bar processing management method is based on the combination of reinforcing steel bar processing management software and BIM software, and the platform web end process of a reinforcing steel bar processing BIM management system is as follows:
firstly, the batching management of a platform web end comprises a normal material table, a reset material table and a differential material table, wherein the material table is of a correlation model, and details, namely a reinforcing steel bar batching table and a reinforcing steel bar calculation table, can be checked in the material table;
secondly, raw material management of a platform web end comprises a discharging machine account, a feeding plan and excess material management, in order to achieve fine management, the serial number of a material list is required to be registered for discharging, meanwhile, the getting amount and the surplus are required to be recorded every time, the getting date and the getting object are recorded, two-dimensional codes are required to be produced for getting raw materials every time, and code scanning and material picking are carried out through scanning in a mobile phone APP; the feeding plan can find the feeding details, such as suppliers, related evidence requiring data, purchasing time and inspection acceptors, and can be newly added;
production arrangement of the platform web end can lead out all material cards through the bill of materials, and look over the number of the reinforcing steel bars, details of the processing process, processing teams, schedule details and the like through the material cards, and meanwhile, new processing arrangement can be initiated to a plurality of processing teams;
processing the steel bars at the web end of the platform, connecting customized processing equipment with the platform through communication with social manufacturers, directly reading parameters through a processing list for processing, checking the processing tasks and the processing states of the processing equipment at any time and executing operation;
the progress tracking of the platform web end is to check the progress of each stage of the numbers of all the steel bars under the material list by taking the one-time material list as a unit;
and sixthly, the report statistics of the platform web end comprises project tasks and user-defined statistics, a construction area is formulated according to the total project, and project progress and task reports are checked at any time by taking a material sheet as a dimension.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. The reinforcing steel bar processing management system is characterized by comprising a Revit reinforcing steel bar modeling platform and a processing management platform, wherein:
the Revit steel bar modeling platform comprises a modeling unit and a material table generating unit;
the modeling unit is used for building a steel bar model;
the material table generating unit completes material proportioning through the steel bar group of the steel bar model and generates a material table;
the processing management platform comprises a purchase table generating unit, a processing arrangement unit and a material distribution unit;
the purchase table production unit is used for summarizing the raw materials required by the plurality of material table sheets and generating a material purchase table for finishing purchasing the required raw materials;
the processing arrangement unit takes a single material list as a primary processing task and distributes the processing task to each team;
the material distribution unit derives the blanking amount according to the processing tasks received by each team and distributes the raw materials of each team according to the blanking amount.
2. The processing management system according to claim 1, wherein the processing management platform further comprises a processing task management unit for assigning the processing schedule to each of the groups as a one-time processing schedule on a single-time bill table.
3. The processing management system according to claim 1, wherein the processing task management unit includes a blanking amount derivation module, a two-dimensional code generation module, and a discharge module; the blanking amount derivation module is used for deriving corresponding blanking amounts after each team receives processing tasks; the two-dimensional code production module is used for generating a two-dimensional code for taking materials; the discharging module identifies the two-dimensional code of the material taking and sends out the raw material.
4. A reinforcing steel bar processing method is characterized in that: the method comprises the following steps:
step 1): establishing a steel bar model on a Revit steel bar modeling platform, and completing material proportioning through steel bar group material proportioning of the steel bar model;
step 2): generating a material form for the finished batching;
step 3): summarizing the raw materials required by the bill of materials to finish the purchase of the required raw materials;
step 4): taking a single material list as a primary processing arrangement, and distributing processing tasks to each team; after each team receives the processing tasks, the blanking amount is led out, the two-dimensional codes are output, the material cards are generated, the raw materials are received by scanning the two-dimensional codes on the material cards, and the raw materials are processed;
step 5): and after the processing is finished, processing completion registration is carried out, and the stacking of the processed steel bars is finished.
5. The reinforcing bar processing management method according to claim 4, wherein: the BIM management system for processing the steel bars is composed of two ports, namely a platform web end and a mobile phone APP.
6. The reinforcing bar processing management method according to claim 5, wherein: the mobile phone APP comprises five functional modules: an individual account; scanning; my task; a project profile; and (5) message reminding.
7. The reinforcing bar processing management method according to claim 6, wherein: the message reminding of the mobile phone APP comprises full system early warning in a role range, reinforcing steel bar processing progress delay, reinforcement binding incompletion and unprocessed processing task accumulation.
8. The reinforcing bar processing management method according to claim 5, wherein: the platform web end comprises six functional modules: managing ingredients; managing raw materials; arranging production; processing the reinforcing steel bars; tracking progress; and (5) report statistics.
9. The reinforcing bar processing management method according to claim 8, wherein: the batching management of the platform web end comprises a normal batching table, a reset batching table and a differential batching table; the raw material management comprises a discharge standing book, a feeding plan and excess material management; the report statistics comprise project tasks and user-defined statistics.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113011776A (en) * | 2021-04-07 | 2021-06-22 | 中建安装集团有限公司 | Pipe excess material comprehensive utilization method based on BIM |
| CN113506038A (en) * | 2021-07-30 | 2021-10-15 | 高晓斌 | Construction management system and method |
| CN114329693A (en) * | 2021-11-30 | 2022-04-12 | 中国建筑第二工程局有限公司 | Reinforcing steel bar sample turning collision inspection method, device, equipment and storage medium |
| CN116384908A (en) * | 2023-03-10 | 2023-07-04 | 北京迈思发展科技有限责任公司 | Method for obtaining use state of reinforcing steel bar material in construction site |
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| CN105303308A (en) * | 2015-10-22 | 2016-02-03 | 张玉英 | Management system and method for whole steel bar engineering process based on 3D figure information platform |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113011776A (en) * | 2021-04-07 | 2021-06-22 | 中建安装集团有限公司 | Pipe excess material comprehensive utilization method based on BIM |
| CN113506038A (en) * | 2021-07-30 | 2021-10-15 | 高晓斌 | Construction management system and method |
| CN114329693A (en) * | 2021-11-30 | 2022-04-12 | 中国建筑第二工程局有限公司 | Reinforcing steel bar sample turning collision inspection method, device, equipment and storage medium |
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| CN116384908B (en) * | 2023-03-10 | 2024-07-26 | 北京迈思发展科技有限责任公司 | Method for obtaining use state of reinforcing steel bar material in construction site |
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