CN111595687A - Full-size blasting cutting test device and method for pipeline - Google Patents
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Abstract
Description
技术领域technical field
本发明属于管道强度试验技术领域,具体涉及一种管道全尺寸爆破切割试验装置及试验方法。The invention belongs to the technical field of pipeline strength testing, and in particular relates to a pipeline full-size blasting and cutting testing device and a testing method.
背景技术Background technique
目前,输气管道断裂控制试验通过模拟真实输气管道运行条件,采用天然气等介质开展高压输气管道全尺寸断裂研究,真实模拟管道破裂释放的天然气爆炸后对环境产生的 影响,完成对环境造成的灾害评估。开展这项工作的关键之一在管道初始裂纹的产生,一般采用切割工具进行机械式管道切割,然而由于封闭管道内有高压天然气体,现有的机械式管道切割不但不能保证操作人员安全,同时在较短时间内无法产生规定长度裂纹,在可靠性和安全性均不能满足试验要求。还有进行全尺寸天然气爆破试验时,需通过引燃装置将起爆后泄漏的天然气引燃,然而引燃装置无法保证在起爆后2s之内将泄漏并升至空中的天然气气团引燃,无法保证在0~5级风速内、在小雨的情况下以及可在爆炸环境下可有效工作。At present, the gas pipeline fracture control test simulates the operating conditions of real gas pipelines, uses natural gas and other media to carry out full-scale fracture research on high-pressure gas pipelines, and realistically simulates the impact on the environment after the explosion of natural gas released by pipeline ruptures. disaster assessment. One of the keys to this work is the generation of initial cracks in the pipeline. Generally, cutting tools are used for mechanical pipeline cutting. However, due to the high-pressure natural gas in the closed pipeline, the existing mechanical pipeline cutting not only cannot ensure the safety of operators, but also The specified length of crack cannot be produced in a relatively short period of time, and the test requirements cannot be met in terms of reliability and safety. In addition, during the full-scale natural gas blasting test, the natural gas leaked after the detonation needs to be ignited by the ignition device. However, the ignition device cannot guarantee that the natural gas mass that leaks and rises to the air will be ignited within 2s after the detonation. It can work effectively in the 0-5 wind speed, in the case of light rain and in the explosive environment.
发明内容SUMMARY OF THE INVENTION
针对现有技术中的不足之处,本发明提供一种管道全尺寸爆破切割试验装置及试验方法。Aiming at the deficiencies in the prior art, the present invention provides a pipeline full-size blasting cutting test device and a test method.
为了达到上述目的,本发明技术方案如下:In order to achieve the above object, the technical scheme of the present invention is as follows:
一种管道全尺寸爆破切割试验装置,包括:线性聚能切割器、多个引燃装置和起爆网络,起爆网络控制线型聚能切割器的爆炸以及引燃装置的发射时间;A pipeline full-scale blasting and cutting test device, comprising: a linear energy-gathering cutter, a plurality of ignition devices and a detonation network, the detonation network controls the explosion of the linear energy-gathering cutter and the launch time of the ignition device;
所述线性聚能切割器沿起裂管轴向安装在起裂管中心顶部12点钟位置,包括多发数码电子雷管,每一发数码电子雷管采用中间起爆的方式进行起爆,每一发数码电子雷管中设有控制器,控制器具有唯一ID编码,以标识每一发数码电子雷管;The linear energy accumulating cutter is installed at the 12 o'clock position on the top of the center of the cracking tube along the axial direction of the cracking tube, and includes multiple digital electronic detonators. There is a controller in the detonator, and the controller has a unique ID code to identify each digital electronic detonator;
所述引燃装置包括多发点火弹,点火弹包括不小于40个的点火星体;The ignition device includes multiple ignition bombs, and the ignition bombs include no less than 40 point sparks;
所述起爆网络采用并联连接,包括起爆网络主机、多个起爆网络从机以及若干电缆;多个起爆网络从机并联于起爆网络主机,起爆网络从机与数码电子雷管、引燃装置之间、以及数码电子雷管与引燃装置之间形成双向通信。The detonation network is connected in parallel, including a detonation network host, a plurality of detonation network slaves and several cables; a plurality of detonation network slaves are connected in parallel to the detonation network host, and between the detonation network slave and the digital electronic detonator and the ignition device, And two-way communication is formed between the digital electronic detonator and the ignition device.
进一步的,所述线性聚能切割器引入的贯穿型裂纹应平行于起裂管轴向。Further, the through-type cracks introduced by the linear concentrated cutter should be parallel to the axial direction of the crack initiation tube.
进一步的,所述线性聚能切割器引入的贯穿型裂纹宽度应尽可能窄,以不超过10mm为宜。Further, the width of the through-type crack introduced by the linear energy-gathering cutter should be as narrow as possible, preferably no more than 10 mm.
进一步的,所述线性聚能切割器引入的贯穿型裂纹长度为500mm。Further, the length of the through-type crack introduced by the linear energy-gathering cutter is 500 mm.
进一步的,所述点火弹的质量为200~250g,垂直发射高度分为90~120 m和150~160m两种类型。Further, the mass of the ignition bomb is 200~250g, and the vertical launch height is divided into two types: 90~120m and 150~160m.
进一步的,所述点火弹的发射位置距点火弹水平距离为50 m。Further, the firing position of the ignition bomb is 50 m horizontally away from the ignition bomb.
进一步的,所述点火星体的有效燃烧时间3~4 s,点火星体覆盖面积800 m2左右。Further, the effective combustion time of the point Mars body is 3-4 s, and the point Mars body covers an area of about 800 m 2 .
进一步的,所述引燃装置还包括发射点火弹的发射装置,发射装置包括发射管和发射底座,发射管相对于发射底座的角度可调。Further, the ignition device further includes a launching device for launching an ignition bomb, the launching device includes a launching tube and a launching base, and the angle of the launching tube relative to the launching base is adjustable.
进一步的,所述电缆为有线电缆,型号为PSVP2*2.0型,采用屏蔽双绞线。Further, the cable is a wired cable, the model is PSVP2*2.0, and the shielded twisted pair is used.
进一步的,所述起爆网络主机分为电源开关和充电接口、从机接口、液晶显示区域、指示灯显示区域、按键区域、按钮操作区域;起爆网络主机对起爆网络从机和数码电子雷管控制器进行动作控制,接收相应动作执行情况进行信息处理显示,有最高处理权。Further, the detonation network host is divided into a power switch and a charging interface, a slave interface, a liquid crystal display area, an indicator light display area, a key area, and a button operation area; the detonation network host controls the detonation network slave and digital electronic detonator controller. Carry out action control, receive the corresponding action execution status for information processing and display, and have the highest processing power.
进一步的,所述起爆网络主机采用+24VDC锂亚电池和直流电源模块供电;电源模块产生设备所需的所有直流电源;操作面板对设备进行操作,包括电源开关、在线检测按钮、故障检测按钮、起爆按钮、查询各从机信息上下按键等;密码登陆是为安全保障设置的一个屏障,必须输入正确密码才能登陆界面对起爆网络主机进行操作;通信接口模块实现起爆网络主机和各起爆网络从机之间RS-485通信;处理模块是核心,实现数据处理、输入采样、输出控制等功能;显示部分采用液晶显示模块用来直观显示用户与起爆系统交流信息。Further, the detonation network host is powered by a +24VDC lithium sub-battery and a DC power module; the power module generates all the DC power required by the device; the operation panel operates the device, including the power switch, online detection button, fault detection button, Detonation button, up and down buttons for querying the information of each slave, etc.; password login is a barrier set up for security, and the correct password must be entered to log in to the interface to operate the detonation network host; the communication interface module realizes the detonation network host and each detonation network slave. RS-485 communication between them; the processing module is the core, which realizes data processing, input sampling, output control and other functions; the display part adopts a liquid crystal display module to visually display the information exchanged between the user and the detonation system.
进一步的,所述起爆网络主机连接起爆网络从机数量为1~20个。Further, the number of the detonating network host connected to the detonating network slaves is 1-20.
进一步的,所述起爆网络主机到起爆网络从机最远通信距离为2000m。Further, the maximum communication distance from the detonation network host to the detonation network slave is 2000m.
进一步的,所述起爆网络从机分为电源开关和充电接口、通信接口、编号接口、数码电子雷管接口、液晶显示区域、按键区域;电源开关控制起爆网络从机供电;由专用充电器给起爆网络主机锂电池充电;通信接口一端与起爆网络主机连接,一端与下一起爆网络从机连接;编号接口确定该起爆网络从机地址编号;数码电子雷管接口与数码电子雷管连接;液晶显示区域显示相关信息;按键区域进行相应的液晶显示页面选择和设置操作。Further, the detonation network slave machine is divided into a power switch and a charging interface, a communication interface, a serial number interface, a digital electronic detonator interface, a liquid crystal display area, and a button area; the power switch controls the detonation network slave machine to supply power; a dedicated charger is used for detonation. The network host lithium battery is charged; one end of the communication interface is connected to the detonation network host, and the other end is connected to the next detonation network slave; the serial number interface determines the address number of the detonation network slave; the digital electronic detonator interface is connected to the digital electronic detonator; LCD display area display Relevant information; the key area performs the corresponding LCD page selection and setting operations.
进一步的,所述起爆网络从机设置数码电子雷管延期时间范围为0~16000ms。Further, the delay time range of the digital electronic detonator set by the detonating network slave machine is 0-16000ms.
进一步的,所述起爆网络从机连接雷管的数量为1~200发。Further, the number of detonators connected to the detonating network slaves is 1 to 200 rounds.
进一步的,所述起爆网络从机到雷管最远通信距离为100m。Further, the maximum communication distance from the detonation network slave to the detonator is 100m.
进一步的,所述起爆网络主机和起爆网络从机内置可充电锂亚电池,电池电压实时检测显示,低于设定值时进行告警指示。Further, the detonation network host and the detonation network slave have built-in rechargeable lithium sub-battery, and the battery voltage is detected and displayed in real time, and an alarm indication is given when it is lower than the set value.
为了保证切割在轴线上,利用光学测量和电子水平校准技术,使线性聚能切割器的轴线和管道轴线在一个竖直面上,通过设置固定支架将线性聚能切割器固定在管道上。In order to ensure that the cutting is on the axis, optical measurement and electronic level calibration technology are used to make the axis of the linear concentrated cutter and the axis of the pipeline on a vertical plane, and the linear concentrated cutter is fixed on the pipe by setting the fixing bracket.
针对线性聚能切割器上方需要回填土,既能保护切割器,又不影响爆炸效果,按照需求设置了防护罩。In view of the need to backfill the top of the linear energy-gathering cutter, which can protect the cutter without affecting the explosion effect, a protective cover is set up as required.
本发明还提供一种管道全尺寸爆破切割试验方法,所述试验方法包括以下步骤:The present invention also provides a full-scale blasting and cutting test method for a pipeline, the test method comprising the following steps:
(1)电焊固定辅助装置:将固定支架及防护罩点焊在待试验的管道上;(1) Electric welding fixing auxiliary device: spot welding the fixing bracket and the protective cover to the pipeline to be tested;
(2)安装线性聚能切割器:采用螺丝固定方式将线性聚能切割器安装至所需切割位置,确保聚能穴正对管道;(2) Install the linear energy-gathering cutter: Install the linear energy-gathering cutter to the desired cutting position by screwing to ensure that the energy-gathering hole is facing the pipeline;
(3)安装引燃装置:计算好引燃装置的发射距离,在距切割点50米位置安装好发射底座,并调整发射管的发射角度;(3) Install the ignition device: Calculate the launch distance of the ignition device, install the launch base 50 meters away from the cutting point, and adjust the launch angle of the launch tube;
(4)领发爆炸物品:数码电子雷管和点火弹现场保管要有专人负责,严格按“爆破安全规程”规定进行操作,确定的爆破材料品种未经主管单位批准不得任意变更调整;(4) Receipt of explosives: digital electronic detonators and ignition bombs must be kept on-site by a special person, and operate in strict accordance with the "Blasting Safety Regulations".
(5)设定延时:分别设置每发点火弹及数码电子雷管的起爆时间;(5) Setting delay: Set the detonation time of each ignition bomb and digital electronic detonator respectively;
(6)安装爆炸物品:按照设定的延期时间分别将点火弹安装进发射管内和将数码电子雷管安装在线性聚能切割器内;(6) Installation of explosives: according to the set delay time, install the ignition bomb into the launch tube and the digital electronic detonator into the linear energy gathering cutter;
(7)连接爆破网路:其他施工人员撤离后进行网路的连接,按设计的爆破网路线路连接,连接方法需符合规范要求;(7) Connect the blasting network: connect the network after the other construction personnel are evacuated, and connect according to the designed blasting network line, and the connection method must meet the requirements of the specification;
(8)起爆:爆前现场人员、机械设备、车辆撤离现场,爆区周围设立岗哨警戒检查爆破网路无误后,发出联络信号向指挥长报告,再进入起爆站听候指令进行起爆;(8) Detonation: Before the explosion, the personnel, machinery and equipment and vehicles should be evacuated from the site, and guard posts should be set up around the explosion area to check that the blasting network is correct, and then send a contact signal to report to the commander, and then enter the detonation station to wait for instructions to detonate;
(9)爆后检查:爆破完毕,爆破有关人员进入现场检查,发现问题及时安排处理,经检查无误后,方可解除警报。(9) Inspection after blasting: After blasting is completed, relevant blasting personnel enter the site for inspection, and arrange for treatment in time if problems are found. The alarm can be lifted only after the inspection is correct.
进一步的,所述起爆网络主机完成对整个爆破网络实行安全分级的远程管理。Further, the detonation network host implements remote management of security classification for the entire detonation network.
进一步的,所述起爆过程按照安全等级划分为:在线检测、故障检测、起爆三个过程,对每个过程网络运行状态实时检测。通过起爆网络主机可以完成对每个起爆网络从机的参数设置和参数、工作状态查询,相应信息在人机界面汉化直观显示。Further, the detonation process is divided into three processes according to the safety level: online detection, fault detection, and detonation, and the network operation state of each process is detected in real time. Through the detonation network host, the parameter setting and parameter and working status query of each detonation network slave can be completed, and the corresponding information can be displayed visually on the man-machine interface.
有益效果:Beneficial effects:
(1)本发明采用起爆网络控制线型聚能切割器的爆炸以及引燃弹的发射时间,经过精确计算,实现准确延时,历经多次模拟试验,测定计算了实际发射角度与高度,确定覆盖范围及高度,实现了长时间,高低空,全空间的火焰覆盖,确保其能点燃泄露的天然气;(1) The present invention uses the detonation network to control the explosion of the linear energy-gathering cutter and the launch time of the detonator. After accurate calculation, an accurate delay is realized. After many simulation tests, the actual launch angle and height are measured and calculated, and the determination is made. The coverage and height achieve long-term, high and low-altitude, full-space flame coverage, ensuring that it can ignite the leaked natural gas;
(2)起爆网络具有两线制无极性并联网络组网双向通信的功能,可在线检测控制控制器状态,回读并验证已设定的延期时间,精确把握工作状况;具备了高安全性、精准起爆的系统性能,能够很容易实现和完成复杂延时爆破的网络设计;(2) The detonation network has the function of two-wire non-polar parallel network networking and two-way communication, which can detect the status of the control controller online, read back and verify the set delay time, and accurately grasp the working status; it has high security, The system performance of precise detonation can easily realize and complete the network design of complex delayed blasting;
(3)数码电子雷管用精准的电子延时技术取代传统延时方法,解决传统方法延期时间分散性和使用中的不确定性;借助现代信息技术,实现雷管应用中的灵活多变性,可在雷管装入炮孔后编程)和可测试性;同时引入了抗静电和射频干扰,抑制杂散电流、电子隔离以及数字化等多项技术,解决外部环境对雷管安全的影响;借助内置储能元件,减少起爆过程中“断线”等突发事故对网络的影响;(3) The digital electronic detonator replaces the traditional delay method with accurate electronic delay technology to solve the delay time dispersion of the traditional method and the uncertainty in use; After the detonator is installed in the blasthole, it is programmed) and testability; at the same time, a number of technologies such as anti-static and radio frequency interference, suppression of stray current, electronic isolation and digitalization are introduced to solve the impact of the external environment on the safety of the detonator; with the help of built-in energy storage components , to reduce the impact of sudden accidents such as "disconnection" during the detonation process on the network;
(4)采用现代电子信息技术完成雷管通信、信息处理、存储、延时起爆控制、检测功能;能够抵御各种交、直流电源、静电、射频电的危害;提高传统雷管延期精度;合理的电路板桥丝焊接工艺可以控制桥丝阻值一致性;提高雷管使用的安全性、可靠性;内置ID码、起爆授权进行地域控制、追踪起爆地点;可以进行现场起爆网络在线检测、信息采集,便于管理部门掌握爆破信息,进行雷管流向管理,适合我国雷管使用的国情和政策导向。(4) The use of modern electronic information technology to complete the detonator communication, information processing, storage, delayed initiation control, and detection functions; can resist the hazards of various AC and DC power sources, static electricity, and radio frequency electricity; improve the delay accuracy of traditional detonators; reasonable circuit The bridge wire welding process can control the consistency of the bridge wire resistance; improve the safety and reliability of the detonator; the built-in ID code and detonation authorization are used for regional control and tracking of the detonation site; it can perform on-site detonation network online detection and information collection, which is convenient for The management department grasps the blasting information and manages the flow direction of the detonator, which is suitable for the national conditions and policy orientation of the use of detonators in my country.
附图说明Description of drawings
图1为本发明的线性聚能切割器结构示意图;1 is a schematic structural diagram of a linear energy-gathering cutter of the present invention;
图2为本发明的数码电子雷管的控制器结构示意图;Fig. 2 is the controller structure schematic diagram of the digital electronic detonator of the present invention;
图3为本发明的一种发射装置结构示意图;3 is a schematic structural diagram of a transmitting device according to the present invention;
图4为本发明的另一种发射装置结构示意图;4 is a schematic structural diagram of another transmitting device according to the present invention;
图5为本发明的现场延时设置图;Fig. 5 is the scene delay setting diagram of the present invention;
图6为本发明的起爆网络分布连接图;Fig. 6 is the detonation network distribution connection diagram of the present invention;
图7为本发明的固定支架结构示意图;FIG. 7 is a schematic structural diagram of a fixed bracket of the present invention;
图8为本发明的防护罩结构示意图;8 is a schematic structural diagram of a protective cover of the present invention;
图9为本发明的现场平面图;Fig. 9 is the site plan view of the present invention;
图10为本发明的现场布置示意图;10 is a schematic diagram of the site layout of the present invention;
图11为本发明的起爆网络连接细节图;11 is a detailed diagram of the detonation network connection of the present invention;
图12为本发明的数码电子雷管控制器起爆操作流程图。12 is a flow chart of the detonation operation of the digital electronic detonator controller of the present invention.
图中,1-通信模块,2-电源模块,3-处理单元,4-起爆储能单元,5-放电模块,6-起爆控制模块,7-桥丝,8-桥丝检测模块。In the figure, 1-communication module, 2-power module, 3-processing unit, 4-initiation energy storage unit, 5-discharge module, 6-initiation control module, 7-bridge wire, 8-bridge wire detection module.
具体实施方式Detailed ways
以下参照具体的实施例来说明本发明。本领域技术人员能够理解,这些实施例仅用于说明本发明,其不以任何方式限制本发明的范围。The present invention will be described below with reference to specific examples. Those skilled in the art can understand that these examples are only for illustrating the present invention, and they do not limit the scope of the present invention in any way.
实施例1:管道全尺寸爆破切割试验装置Example 1: Pipeline full-scale blasting and cutting test device
一种管道全尺寸爆破切割试验装置,包括:线性聚能切割器、多个引燃装置和起爆网络,起爆网络控制线型聚能切割器的爆炸以及引燃装置的发射时间。The utility model relates to a full-scale blasting and cutting test device for a pipeline, comprising: a linear energy-gathering cutter, a plurality of ignition devices and a detonation network, and the detonation network controls the explosion of the linear energy-gathering cutter and the launch time of the ignition device.
如图1所示,线性聚能切割器沿起裂管轴向安装在起裂管中心顶部12点钟位置;线性聚能切割器引入的贯穿型裂纹应平行于起裂管轴向,贯穿型裂纹宽度为10mm、长度为500mm。As shown in Figure 1, the linear condensed cutter is installed at the 12 o'clock position on the top of the center of the crack initiation pipe along the axial direction of the initiation pipe; the penetration crack introduced by the linear energy collection cutter should be parallel to the axial direction of the initiation pipe. The crack width is 10mm and the length is 500mm.
线性聚能切割器包括两发数码电子雷管,每一发数码电子雷管采用中间起爆的方式进行起爆,每一发数码电子雷管中设有控制器,控制器具有唯一ID编码,以标识每一发数码电子雷管;如图2所示,数码电子雷管的控制器采用模块化设计,包括通信模块1、电源模块2、处理单元3、起爆储能单元4、放电模块5、起爆控制模块6、桥丝检测模块8和桥丝7;The linear energy gathering cutter includes two digital electronic detonators. Each digital electronic detonator is detonated by means of intermediate detonation. Each digital electronic detonator is equipped with a controller. The controller has a unique ID code to identify each round. Digital electronic detonator; as shown in Figure 2, the controller of the digital electronic detonator adopts a modular design, including
通信模块1一端连接雷管脚线,另一端依次连接有电源模块2和处理单元3,实现起爆器、编程器与控制器内部控制的数据通信;One end of the
处理单元3与放电模块5、起爆储能单元4、起爆控制模块6、桥丝检测模块8连接,控制整个控制器的运行工作;其中,The processing unit 3 is connected with the discharge module 5, the detonation
起爆储能单元4的另一端与桥丝7连接,桥丝7的另一端则连接于桥丝检测模块8的另一端。The other end of the detonating
引燃装置包括多发点火弹和发射点火弹的发射装置,点火弹包括不小于40个的点火星体;点火弹的质量为200~250g,垂直发射高度分为90~120 m和150~160 m两种类型,点火弹的发射位置距点火弹水平距离为50 m;点火星体的有效燃烧时间3~4 s,点火星体覆盖面积800 m2左右。如图3和图4所示,发射装置包括发射管和发射底座,发射管相对于发射底座的角度可调。The ignition device includes multiple ignition bombs and a launching device for launching ignition bombs. The ignition bomb includes no less than 40 point sparks; the mass of the ignition bomb is 200~250g, and the vertical launching height is divided into 90~120 m and 150~160 m For the two types, the firing position of the ignition bomb is 50 m away from the horizontal distance of the ignition bomb; the effective burning time of the point Mars body is 3-4 s, and the point Mars body covers an area of about 800 m 2 . As shown in FIG. 3 and FIG. 4 , the launch device includes a launch tube and a launch base, and the angle of the launch tube relative to the launch base is adjustable.
如图5和图6所示,起爆网络采用并联连接,包括起爆网络主机、两个起爆网络从机以及若干电缆;两个起爆网络从机并联于起爆网络主机,起爆网络从机与数码电子雷管、引燃装置之间、以及数码电子雷管与引燃装置之间形成双向通信;起爆网络主机到起爆网络从机最远通信距离为2000m;起爆网络从机设置数码电子雷管延期时间范围为0~16000ms;起爆网络从机到雷管最远通信距离为100m。As shown in Figure 5 and Figure 6, the detonation network is connected in parallel, including the detonation network host, two detonation network slaves and several cables; the two detonation network slaves are connected in parallel to the detonation network host, and the detonation network slave and digital electronic detonator. Two-way communication is formed between the ignition devices, and between the digital electronic detonator and the ignition device; the maximum communication distance from the detonation network host to the detonation network slave is 2000m; the detonation network slave sets the digital electronic detonator delay time range from 0 to 16000ms; the maximum communication distance from the detonating network slave to the detonator is 100m.
起爆网络主机分为电源开关和充电接口、从机接口、液晶显示区域、指示灯显示区域、按键区域、按钮操作区域;起爆网络主机对起爆网络从机和数码电子雷管控制器进行动作控制,接收相应动作执行情况进行信息处理显示,有最高处理权。起爆网络主机采用+24VDC锂亚电池和直流电源模块供电;电源模块产生设备所需的所有直流电源;操作面板对设备进行操作,包括电源开关、在线检测按钮、故障检测按钮、起爆按钮、查询各从机信息上下按键等;密码登陆是为安全保障设置的一个屏障,必须输入正确密码才能登陆界面对起爆网络主机进行操作;通信接口模块实现起爆网络主机和各起爆网络从机之间RS-485通信;处理模块是核心,实现数据处理、输入采样、输出控制等功能;显示部分采用液晶显示模块用来直观显示用户与起爆系统交流信息。The detonation network host is divided into power switch and charging interface, slave interface, liquid crystal display area, indicator light display area, key area and button operation area; the detonation network host controls the action of the detonation network slave and digital electronic detonator controller, receives Information processing and display will be performed on the execution of corresponding actions, and it has the highest processing power. The detonation network host is powered by a +24VDC lithium sub-battery and a DC power module; the power module generates all the DC power required by the device; the operation panel operates the device, including the power switch, online detection button, fault detection button, detonation button, and inquiry Slave information, up and down buttons, etc.; password login is a barrier set up for security, you must enter the correct password to log in to the interface to operate the detonation network host; the communication interface module realizes RS-485 between the detonation network host and each detonation network slave. Communication; the processing module is the core, which realizes data processing, input sampling, output control and other functions; the display part adopts a liquid crystal display module to visually display the information exchanged between the user and the detonation system.
起爆网络从机分为电源开关和充电接口、通信接口、编号接口、数码电子雷管接口、液晶显示区域、按键区域;电源开关控制起爆网络从机供电;由专用充电器给起爆网络主机锂电池充电;通信接口一端与起爆网络主机连接,一端与下一起爆网络从机连接;编号接口确定该起爆网络从机地址编号;数码电子雷管接口与数码电子雷管连接;液晶显示区域显示相关信息;按键区域进行相应的液晶显示页面选择和设置操作。The detonation network slave is divided into power switch and charging interface, communication interface, serial number interface, digital electronic detonator interface, liquid crystal display area, and key area; the power switch controls the detonation network slave to supply power; the detonation network host lithium battery is charged by a special charger One end of the communication interface is connected to the detonation network host, and the other end is connected to the next detonation network slave; the serial number interface determines the address number of the detonation network slave; the digital electronic detonator interface is connected to the digital electronic detonator; the liquid crystal display area displays relevant information; the button area Carry out the corresponding LCD page selection and setting operations.
其中,起爆网络主机和起爆网络从机内置可充电锂亚电池,电池电压实时检测显示,低于设定值时进行告警指示;电缆为有线电缆,型号为PSVP2*2.0型,采用屏蔽双绞线。Among them, the detonation network host and the detonation network slave have built-in rechargeable lithium sub-battery, the battery voltage is detected and displayed in real time, and an alarm indication is given when the voltage is lower than the set value; the cable is a wired cable, the model is PSVP2*2.0, and the shielded twisted pair is used .
为了保证切割在轴线上,利用光学测量和电子水平校准技术,使线性聚能切割器的轴线和管道轴线在一个竖直面上,通过设置固定支架将线性聚能切割器固定在管道上,如图7所示,固定支架呈L型,一面支臂与线性聚能切割器侧壁固定,另外一个垂直支臂与管道固定。In order to ensure that the cutting is on the axis, optical measurement and electronic level calibration technology are used to make the axis of the linear concentrated cutter and the axis of the pipeline on a vertical plane, and the linear concentrated cutter is fixed on the pipe by setting the fixing bracket, such as As shown in Figure 7, the fixed bracket is L-shaped, one arm is fixed to the side wall of the linear energy-gathering cutter, and the other vertical arm is fixed to the pipeline.
针对线性聚能切割器上方需要回填土,既能保护切割器,又不影响爆炸效果,按照需求设置了防护罩,如图8所示,防护罩通过多块平板组成的底部开口的长方体状。In view of the need to backfill the top of the linear energy-gathering cutter, which can protect the cutter without affecting the explosion effect, a protective cover is set up according to the requirements. As shown in Figure 8, the protective cover is formed by multiple flat plates.
实施例2:管道全尺寸爆破切割试验方法Example 2: Test method for full-scale blasting cutting of pipelines
2.1 爆破施工要求:使用线型聚能切割器在直径为1422mm、厚度为21.4mm的X80管道充装13.3MPa天然气的条件下沿轴向切割一条长500mm宽10mm的贯穿型裂缝,并通过引燃装置将切割泄露至空气中的天然气点燃。2.1 Blasting construction requirements: use a linear energy-gathering cutter to cut a 500mm long and 10mm wide penetrating crack along the axial direction under the condition that the X80 pipeline with a diameter of 1422mm and a thickness of 21.4mm is filled with 13.3MPa natural gas, and ignited by ignition The device ignites the natural gas leaked from the cutting into the air.
2.2线型聚能切割器的技术要求:2.2 Technical requirements of linear energy-gathering cutter:
(1)应在试验前采用与试验相同规格的钢管或钢板进行线性聚能切割器切割试验,以确保可靠切割;(1) Before the test, the steel pipe or steel plate of the same specification as the test should be used for the cutting test of the linear energy-gathering cutter to ensure reliable cutting;
(2)应在土壤回填前安装线性聚能切割器;(2) Linear energy-gathering cutters should be installed before soil backfilling;
(3)线性聚能切割器应沿起裂管轴向安装在起裂管中心顶部12点钟位置;(3) The linear energy-gathering cutter should be installed at the 12 o'clock position on the top of the center of the cracking pipe along the axial direction of the cracking pipe;
(4)通过线性聚能切割器引入的贯穿型裂纹宽度应尽可能窄,以不超过10mm为宜;(4) The width of the through-type crack introduced by the linear energy-gathering cutter should be as narrow as possible, preferably no more than 10mm;
(5)线性聚能切割器引入的贯穿型裂纹长度为500mm;(5) The length of the through-type crack introduced by the linear energy-gathering cutter is 500mm;
(6)线性聚能切割器引入的贯穿型裂纹应平行于钢管轴向;(6) The through-type cracks introduced by the linear energy-gathering cutter should be parallel to the axial direction of the steel pipe;
(7)线性聚能切割器引入的贯穿型裂纹尖端应比较尖锐;(7) The tip of the through-type crack introduced by the linear energy-gathering cutter should be relatively sharp;
(8)线性聚能切割器采用数码电子雷管,中间起爆的方式进行起爆;(8) The linear energy gathering cutter adopts digital electronic detonator, which is detonated in the middle;
(9)装药量应适中,刚好切穿21.4mm厚的X80管线钢管即可;(9) The amount of charge should be moderate, just cut through the 21.4mm thick X80 pipeline steel pipe;
(10)线性聚能切割器宜采用紫铜做为药型罩材料;(10) The linear energy-gathering cutter should use red copper as the material of the medicine cover;
(11)需采用保护罩,保证线性聚能切割器不受回填土挤压的影响,保护罩的安装方式需得到业主方认可;(11) A protective cover is required to ensure that the linear energy-gathering cutter is not affected by the extrusion of the backfill, and the installation method of the protective cover must be approved by the owner;
(12)线性聚能切割器的购买、运输、储存和使用需遵守相关法律法规。(12) The purchase, transportation, storage and use of linear energy-gathering cutters shall comply with relevant laws and regulations.
2.3 引燃装置需满足以下技术要求:2.3 The ignition device shall meet the following technical requirements:
(1)引燃装置需保证在起爆后2s之内将泄漏并升至空中的天然气气团引燃;(1) The ignition device shall ensure that the natural gas mass that leaks and rises into the air will be ignited within 2s after detonation;
(2)引燃装置需保证在0~5级风速内可有效工作;(2) The ignition device must be guaranteed to work effectively within the wind speed of grade 0 to 5;
(3)引燃装置需保证在小雨的情况下可有效工作;(3) The ignition device needs to ensure that it can work effectively in the case of light rain;
(4)引燃装置需保证可在爆炸环境下有效工作;(4) The ignition device needs to ensure that it can work effectively in an explosive environment;
(5)采用多发点火弹,点火弹发射高度需在120m以上。(5) Multiple firing bombs are used, and the firing height of the firing bombs must be above 120m.
2.4 现场平面设计2.4 On-site graphic design
如图9和10所示,因天然气点燃爆炸后破坏力巨大,为了试验人员安全,需要起爆控制点距离爆破点2km;为了确保点燃泄露的天然气,经过精确计算,引燃弹发射架安装在距离爆破点50m的地方,圆周安放在4个对称角上。As shown in Figures 9 and 10, due to the huge destructive power of natural gas after ignition and explosion, for the safety of test personnel, the detonation control point needs to be 2km away from the blasting point; in order to ensure that the leaked natural gas is ignited, after accurate calculation, the detonator launcher is installed at a distance of 50m from the blasting point, the circumference is placed on 4 symmetrical corners.
2.4试验方法包括以下步骤:2.4 The test method includes the following steps:
(1)电焊固定辅助装置:将固定支架及防护罩点焊在待试验的管道上;(1) Electric welding fixing auxiliary device: spot welding the fixing bracket and the protective cover to the pipeline to be tested;
(2)安装线性聚能切割器:采用螺丝固定方式将线性聚能切割器安装至所需切割位置,确保聚能穴正对管道;(2) Install the linear energy-gathering cutter: Install the linear energy-gathering cutter to the desired cutting position by screwing to ensure that the energy-gathering hole is facing the pipeline;
(3)安装引燃装置:计算好引燃装置的发射距离,在距切割点50米位置安装好发射底座,并调整发射管的发射角度;(3) Install the ignition device: Calculate the launch distance of the ignition device, install the launch base 50 meters away from the cutting point, and adjust the launch angle of the launch tube;
(4)领发爆炸物品:数码电子雷管和点火弹现场保管要有专人负责,严格按“爆破安全规程”规定进行操作,确定的爆破材料品种未经主管单位批准不得任意变更调整;(4) Receipt of explosives: digital electronic detonators and ignition bombs must be kept on-site by a special person, and operate in strict accordance with the "Blasting Safety Regulations".
(5)设定延时:如图5和6所示,分别设置每发点火弹及数码电子雷管的起爆时间;(5) Setting delay: as shown in Figures 5 and 6, set the detonation time of each ignition bomb and digital electronic detonator respectively;
(6)安装爆炸物品:按照设定的延期时间分别将点火弹安装进发射管内和将数码电子雷管安装在线性聚能切割器内;(6) Installation of explosives: according to the set delay time, install the ignition bomb into the launch tube and the digital electronic detonator into the linear energy gathering cutter;
(7)连接爆破网路:其他施工人员撤离后进行网路的连接,如图11所示,所有数码电子雷管并联连接后与相应的起爆网络从机连接;连接起爆网络从机之间电缆线;连接起爆网络主机与起爆网络从机之间连线;(7) Connect the blasting network: connect the network after other construction personnel are evacuated. As shown in Figure 11, all digital electronic detonators are connected in parallel with the corresponding blasting network slaves; connect the cables between the blasting network slaves ;Connect the connection between the detonation network host and the detonation network slave;
(8)起爆:爆前现场人员、机械设备、车辆撤离现场,爆区周围设立岗哨警戒检查爆破网路无误后,发出联络信号向指挥长报告,再进入起爆站听候指令进行起爆;(8) Detonation: Before the explosion, the personnel, machinery and equipment and vehicles should be evacuated from the site, and guard posts should be set up around the explosion area to check that the blasting network is correct, and then send a contact signal to report to the commander, and then enter the detonation station to wait for instructions to detonate;
(9)爆后检查:爆破完毕,爆破有关人员进入现场检查,发现问题及时安排处理,经检查无误后,方可解除警报。(9) Inspection after blasting: After blasting is completed, relevant blasting personnel enter the site for inspection, and arrange for treatment in time if problems are found. The alarm can be lifted only after the inspection is correct.
2.5起爆的操作步骤:2.5 Operation steps for detonation:
(1)分别打开起爆网络主机和所有在线起爆网络从机电源;起爆前准备工作完毕;(1) Turn on the power supply of the detonation network host and all online detonation network slaves respectively; the preparations before detonation are completed;
(2)输入起爆网络主机登陆密码进入操作界面,按下在线检测按钮,查看指示灯或界面显示在线从机数量及编号是否与实际布控一致。正常后进入下一操作;(2) Enter the detonation network host login password to enter the operation interface, press the online detection button, and check whether the number and number of online slaves displayed on the indicator light or interface are consistent with the actual control. Go to the next operation after normal;
(3)按下故障检测按钮,查看每个在线从机是否存在故障:从机欠压、从机输出断路、短路等故障。所有从机正常后进入下一操作;(3) Press the fault detection button to check whether each online slave has faults: slave undervoltage, slave output open circuit, short circuit and other faults. After all the slaves are normal, go to the next operation;
(4)按下起爆按钮,输入数码电子雷管起爆授权后,按下确定键自动对各起爆网络从机进行授权密码设置→起爆20S倒计时→数码电子雷管依据延时设置进行起爆。(4) Press the detonation button, enter the detonation authorization of the digital electronic detonator, and press the OK key to automatically set the authorization password for each detonation network slave → detonation 20S countdown → the digital electronic detonator detonates according to the delay setting.
2.6数码电子雷管控制器起爆的操作步骤:2.6 Operation steps for detonating digital electronic detonator controller:
如图12所示,接收到充电指令判断起爆授权密码是否正确,正确则进行正常充电;接收到起爆指令,判断储能电容是否已经充电,如果正常则根据设定的延时参数进行延时;延期时间到,发出起爆命令;起爆结束,对残余储能电量进行放电。As shown in Figure 12, after receiving the charging instruction, it is judged whether the detonation authorization password is correct, and if it is correct, normal charging is performed; after receiving the detonation instruction, it is judged whether the energy storage capacitor has been charged, and if it is normal, the delay is performed according to the set delay parameter; When the delay time expires, a detonation command is issued; when the detonation ends, the residual stored energy is discharged.
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