CN111579321A - Quantitative linear scratching device for tubular sample and method of using the same - Google Patents
Quantitative linear scratching device for tubular sample and method of using the same Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及传热管表面缺陷腐蚀评估领域,具体为一种管状试样定量线性划伤装置及其使用方法。The invention relates to the field of surface defect corrosion assessment of heat transfer tubes, in particular to a quantitative linear scratching device for a tubular sample and a method for using the same.
背景技术Background technique
工程上,金属结构材料在使用的过程中常常会出现划伤表面缺陷,在划痕周围塑性变形的程度影响着金属的服役性能,如耐磨性及耐受应力腐蚀的性能。例如,在传热管的生产、运输、装管过程中,传热管表面难以避免会出现划伤表面缺陷。世界上已经发生过许多由划伤表面缺陷导致的蒸汽发生器传热管失效案例。划伤区域残余应力大、塑性变形剧烈、存在梯度变化的晶粒尺寸、表面活性高,在腐蚀介质中易受到侵蚀而发生应力腐蚀。因此,需要科学地评估各种尺度的划伤表面缺陷对传热管表面微观组织及腐蚀性能的影响,可为核电站关键部件(如蒸汽发生器传热管)的设计与延寿提供科学的参考的依据,对我国核电站的安全运行具有十分重要的意义。在精确控制其他实验参数的条件下,定量地制备带有不同深度、不同划伤角度、不同划伤速率的表面线性划伤试样则是开展相关研究的基础。本发明主要是用于在传热管表面制备定量线性划伤的装置。In engineering, scratch surface defects often appear in the use of metal structural materials, and the degree of plastic deformation around the scratch affects the service performance of the metal, such as wear resistance and stress corrosion resistance. For example, in the process of production, transportation and installation of heat transfer tubes, it is difficult to avoid scratches and surface defects on the surface of heat transfer tubes. There have been many cases in the world of steam generator heat transfer tube failures caused by scratched surface defects. The scratched area has large residual stress, severe plastic deformation, gradient grain size, high surface activity, and is easily eroded in corrosive media to cause stress corrosion. Therefore, it is necessary to scientifically evaluate the effects of scratched surface defects of various scales on the surface microstructure and corrosion performance of heat transfer tubes, which can provide scientific reference for the design and life extension of key components of nuclear power plants (such as steam generator heat transfer tubes). It is of great significance to the safe operation of my country's nuclear power plants. Under the condition of precise control of other experimental parameters, quantitative preparation of surface linear scratch samples with different depths, different scratch angles, and different scratch rates is the basis for related research. The invention is mainly a device for preparing quantitative linear scratches on the surface of heat transfer tubes.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种管状试样定量线性划伤装置及其使用方法,在传热管表面制备定量线性划伤模拟试样,解决用于在高温高压水中腐蚀测试的管状定量线性划伤试样制备问题The purpose of the present invention is to provide a quantitative linear scratching device for tubular samples and a method of using the same, which can prepare quantitative linear scratching simulation samples on the surface of heat transfer tubes, and solve the problem of tubular quantitative linear scratching used for corrosion testing in high temperature and high pressure water. Specimen Preparation Issues
本发明的技术方案如下:The technical scheme of the present invention is as follows:
一种管状试样定量线性划伤装置,主框架上设置有装卡固定管套、试样架台、导向槽、划伤框架,主框架包括主框架侧板、主框架平台,主框架侧板沿竖向设置于主框架平台上的一侧,主框架侧板的一侧中部设置装卡固定管套,试样架台设置于主框架侧板一侧的主框架平台上,管状试样设置于试样架台上表面的弧形凹槽上,试样架台上相对平行设置两个跨设于管状试样顶部的龙门压管固定装置,每个龙门压管固定装置通过其上V型压紧块底部的V形凹槽与管状试样相对应,试样架台上表面的弧形凹槽与V型压紧块底部的V形凹槽相对应,使管状试样上下通过龙门压管固定装置与试样架台夹持,管状试样的一端插设于装卡固定管套中;A quantitative linear scratching device for tubular samples. The main frame is provided with a clamping and fixing tube sleeve, a sample rack, a guide groove and a scratching frame. The main frame includes a main frame side plate and a main frame platform. It is vertically arranged on one side of the main frame platform, the middle of one side of the main frame side plate is provided with a clamping and fixed tube sleeve, the sample rack is arranged on the main frame platform on one side of the main frame side plate, and the tubular sample is arranged on the test On the arc-shaped groove on the upper surface of the sample rack table, two gantry pressure tube fixing devices spanning the top of the tubular sample are arranged in parallel on the sample rack table. Each gantry pressure tube fixing device passes through the bottom of the V-shaped compression block. The V-shaped groove corresponding to the tubular sample, the arc-shaped groove on the upper surface of the sample stand corresponds to the V-shaped groove at the bottom of the V-shaped pressing block, so that the tubular sample passes through the gantry pressing tube fixing device up and down and the test sample. The sample stand is clamped, and one end of the tubular sample is inserted into the clamping fixed sleeve;
划伤框架为单立柱上端带有悬臂的结构,所述悬臂的端部自上而下依次设置锁紧机构、导向块、划伤机构,导向块上配有锁紧机构,划伤机构的上端设有标矩尺,标矩尺依次穿过导向块、板条形锁紧机构,并与导向块、板条形锁紧机构呈滑动配合,锁紧机构的侧面开孔内安装锁紧螺栓,通过锁紧螺栓与标矩尺锁紧定位,划伤机构的下端安装与管状试样表面相对应的锥形头;所述单立柱的下端安装于主框架平台上另一侧的导向槽中,导向槽与管状试样为同一水平方向,传动杆的一端伸至导向槽内与单立柱的下端连接。The scratch frame is a structure with a cantilever on the upper end of a single column. The end of the cantilever is provided with a locking mechanism, a guide block and a scratch mechanism from top to bottom. The guide block is equipped with a locking mechanism, and the upper end of the scratch mechanism There is a ruler, the ruler passes through the guide block and the slat-shaped locking mechanism in turn, and is in sliding fit with the guide block and the slat-shaped locking mechanism, and the locking bolt is installed in the side opening of the locking mechanism. The lower end of the scratching mechanism is installed with a conical head corresponding to the surface of the tubular sample by the locking bolt and the ruler for locking and positioning; the lower end of the single column is installed in the guide groove on the other side of the main frame platform, The guide groove and the tubular sample are in the same horizontal direction, and one end of the transmission rod extends into the guide groove to connect with the lower end of the single column.
所述的管状试样定量线性划伤装置,传动杆的另一端与直进电机相连,直进电机通过变频器与电源相连,通过直进电机驱动划伤框架,划伤框架带动划伤机构沿线性移动。In the tubular sample quantitative linear scratching device, the other end of the transmission rod is connected to the straight-forward motor, the straight-forward motor is connected to the power supply through the frequency converter, the scratching frame is driven by the straight-forward motor, and the scratching frame drives the scratching mechanism along the line Sexual movement.
所述的管状试样定量线性划伤装置,变频器的频率在0~100Hz可调,实现制备过程中划伤机构的不同线性速度控制。In the quantitative linear scratching device for the tubular sample, the frequency of the frequency converter is adjustable from 0 to 100 Hz, so as to realize the different linear speed control of the scratching mechanism during the preparation process.
所述的管状试样定量线性划伤装置,为了保护管状试样的原始表面状态,在试样架台、龙门压管固定装置夹持管状试样的接触处均设有缓冲棉。In the tubular sample quantitative linear scratching device, in order to protect the original surface state of the tubular sample, a buffer cotton is provided at the contact place where the sample rack and the gantry pressure tube fixing device clamp the tubular sample.
所述的管状试样定量线性划伤装置,龙门压管固定装置由旋盘、螺杆、龙门架、滑槽、V型压紧块组成,具体结构如下:The tube-shaped sample quantitative linear scratching device, the gantry pressure tube fixing device is composed of a rotary disk, a screw, a gantry frame, a chute, and a V-shaped pressing block, and the specific structure is as follows:
龙门架的顶部中间开有螺纹孔,竖向设置的螺杆穿设于所述螺纹孔,螺杆的上端与旋盘一体连接,螺杆的下端与V型压紧块通过轴承连接,V型压紧块的两侧与龙门架内相对两侧竖向的滑槽呈滑动配合,V型压紧块的底部设有与管状试样对应的V形凹槽。There are threaded holes in the middle of the top of the gantry, and the vertically arranged screw rods pass through the screw holes. The two sides of the gantry are in sliding fit with the vertical chutes on the opposite sides of the gantry, and the bottom of the V-shaped pressing block is provided with a V-shaped groove corresponding to the tubular sample.
所述的管状试样定量线性划伤装置,使用时,两个龙门压管固定装置固定于带有弧形凹槽的试样架台上,龙门压管固定装置与试样架台之间一体连接,以此实现管状试样的固定。For the quantitative linear scratching device for tubular samples, when in use, two gantry pressure tube fixing devices are fixed on a sample rack with arc-shaped grooves, and the gantry pressure tube fixing device and the sample rack are integrally connected. In this way, the fixation of the tubular specimen is achieved.
所述的管状试样定量线性划伤装置,划伤机构由接触传感器、柱形杆、锥形头套筒、上紧固螺栓孔、下紧固螺栓孔、锥形头组成,具体结构如下:The tubular sample quantitative linear scratching device, the scratching mechanism is composed of a contact sensor, a cylindrical rod, a conical head sleeve, an upper fastening bolt hole, a lower fastening bolt hole, and a conical head. The specific structure is as follows:
上下设置紧密接触的柱形杆、锥形头穿设于锥形头套筒,接触传感器安装于柱形杆露出锥形头套筒的上部侧面;锥形头套筒的上部侧面开设上紧固螺栓孔,上紧固螺栓安装于上紧固螺栓孔,柱形杆通过上紧固螺栓顶紧固定于锥形头套筒;锥形头套筒的下部侧面开设下紧固螺栓孔,下紧固螺栓安装于下紧固螺栓孔,锥形头为柱形段和锥形段上下一体的结构,锥形头的柱形段通过下紧固螺栓顶紧固定于锥形头套筒,锥形头的锥形段下端与待划伤的管状试样相对应。The top and bottom cylindrical rods that are in close contact are arranged, the conical head is passed through the conical head sleeve, the contact sensor is installed on the cylindrical rod and the upper side of the conical head sleeve is exposed; the upper side of the conical head sleeve is provided with an upper fastening Bolt holes, the upper fastening bolts are installed in the upper fastening bolt holes, and the cylindrical rod is firmly fixed to the conical head sleeve through the upper fastening bolts; the lower fastening bolt holes are provided on the lower side of the conical head sleeve, and the lower fastening bolts are provided. The fixing bolt is installed in the lower tightening bolt hole, and the conical head is a structure in which the cylindrical section and the conical section are integrated up and down. The lower end of the tapered section of the head corresponds to the tubular specimen to be scratched.
所述的管状试样定量线性划伤装置,标矩尺的下端与柱形杆的上端相连,通过标矩尺上下调节锥形头的划伤深度,实现划伤深度的定量预设;当锥形头接触到管状试样时,接触传感器出现信号反馈,以此作为标矩尺的调整零点。In the tubular sample quantitative linear scratching device, the lower end of the ruler is connected to the upper end of the cylindrical rod, and the scratch depth of the conical head is adjusted up and down through the ruler to realize the quantitative preset of the scratch depth; When the shape head touches the tubular sample, the contact sensor gives a signal feedback, which is used as the adjustment zero point of the ruler.
所述的管状试样定量线性划伤装置,锥形头采用YG系硬质合金,柱形杆采用TWIP钢。The tubular sample quantitative linear scratching device, the conical head is made of YG series hard alloy, and the cylindrical rod is made of TWIP steel.
所述的管状试样定量线性划伤装置的使用方法,具体步骤如下:The use method of the described tubular sample quantitative linear scratching device, the specific steps are as follows:
(1)选取所需制备划痕角度配套的锥形头,将锥形头安装入锥形头套筒内,安装过程中锥形头与柱形杆密切配合,向上完全顶紧,通过下紧固螺栓孔、上紧固螺栓孔进行紧固;(1) Select the conical head matching the required scratch angle, and install the conical head into the sleeve of the conical head. During the installation process, the conical head and the cylindrical rod are closely matched, and the top is completely tightened. Fastening bolt holes and upper fastening bolt holes for fastening;
(2)固定管状试样,将管状试样插入装卡固定管套中,并置于试样架台上;旋转旋盘,不断将V型压紧块下压,压紧管状试样,直至管状试样不能自由旋转、前后运动为止;(2) Fix the tubular sample, insert the tubular sample into the clamping and fixing tube sleeve, and place it on the sample stand; rotate the turntable, continuously press down the V-shaped pressing block, and compress the tubular sample until the tubular sample is The sample cannot rotate freely and move back and forth;
(3)以220V供电连接电源,调节变频器频率,使其达到制备所需的划伤速率,按动变频器“正向”按钮,将锥形头的正下方对准管状试样;(3) Connect the power supply with 220V power supply, adjust the frequency of the inverter to make it reach the scratch rate required for the preparation, press the "forward" button of the inverter, and align the bottom of the conical head with the tubular sample;
(4)通过标矩尺向下运动,直至划伤机构下端的锥形头接触到管状试样表面的最高点,接触传感器发出提示音,此时拧动锁紧螺栓,将整个划伤机构固定于此高度,将标矩尺归零;(4) Move down through the ruler until the conical head at the lower end of the scratching mechanism touches the highest point of the surface of the tubular sample, and the contact sensor emits a beep. At this time, screw the locking bolt to fix the entire scratching mechanism. At this height, set the moment scale to zero;
(5)按动变频器“逆向”按钮,将锥形头移出管状试样的上方;将标矩尺下调至所需制备的划伤深度,再拧紧紧固螺栓;(5) Press the "reverse" button of the inverter to move the conical head out of the top of the tubular sample; lower the ruler to the required scratch depth, and then tighten the fastening bolts;
(6)制备划痕,按动变频器“正向”按钮,直进电机推动传动杆向前运动,通过锥形头线性划伤管状试样,完成划痕制备;(6) To prepare scratches, press the "forward" button of the inverter, the straight-forward motor pushes the transmission rod to move forward, and the tubular sample is linearly scratched through the tapered head to complete the scratch preparation;
(7)按动变频器“停止”按钮,松开锁紧螺栓,将标矩尺上升,松开旋盘,将带有所需表面线性划伤的管状试样取出。(7) Press the "Stop" button of the frequency converter, loosen the locking bolt, raise the ruler, loosen the turntable, and take out the tubular sample with linear scratches on the desired surface.
本发明的优点及有益效果是:The advantages and beneficial effects of the present invention are:
1、本发明装置能够定量地制备带有不同划伤深度、不同划伤角度、不同划伤速率的表面线性划伤试样,不仅能同时保证划伤几何尺寸的精度和精确控制划伤速率,更兼顾具有操作简易、经济性好、实用性高等特点。1. The device of the present invention can quantitatively prepare surface linear scratch samples with different scratch depths, different scratch angles and different scratch rates, which can not only ensure the accuracy of the scratch geometry and precisely control the scratch rate at the same time, It also has the characteristics of easy operation, good economy and high practicability.
2、本发明在管状试样上下两侧同时设置了V型夹紧,上夹紧为龙门压管固定装置,下夹紧为带V型开口的试样架台;夹紧端设置有缓冲棉,能在保护管材原始表面状态的条件下实现紧固和可靠的夹持,配合端部的装卡固定管套紧固效果好、安装简易、操作方便。2. In the present invention, V-shaped clamping is set on the upper and lower sides of the tubular sample at the same time, the upper clamping is a gantry pressure tube fixing device, and the lower clamping is a sample rack with a V-shaped opening; the clamping end is provided with a buffer cotton, The utility model can realize the tightening and reliable clamping under the condition of protecting the original surface state of the pipe material, and the clamping and fixing pipe sleeve at the matching end has good tightening effect, simple installation and convenient operation.
3、本发明不仅适用于标准管状试样线性划伤,通过改进夹持机构也可适用于制备带有表面线性划伤缺陷的用于C型环试验的试样。3. The present invention is not only applicable to the linear scratch of standard tubular specimens, but also to the preparation of C-ring test specimens with surface linear scratch defects by improving the clamping mechanism.
4、本发明中划伤机构采用刚性设计,可以有效避免划伤过程中因刚度不足所引起的塑性变形问题,从而有效降低划伤深度误差,同时采用接触感应器,增大零点校正的准确性。4. The scratch mechanism in the present invention adopts a rigid design, which can effectively avoid the problem of plastic deformation caused by insufficient rigidity in the scratch process, thereby effectively reducing the scratch depth error, and at the same time, a contact sensor is used to increase the accuracy of zero point correction. .
5、本发明中对划伤机构、导向块采用锁紧螺栓、上紧固螺栓、下紧固螺栓进行锁死紧固,其可靠性高、锁紧牢固。5. In the present invention, the scratching mechanism and the guide block are locked and fastened with locking bolts, upper fastening bolts and lower fastening bolts, which have high reliability and firm locking.
附图说明Description of drawings
图1为管状试样定量线性划伤装置结构示意图。图中,1电源;2变频器;3直进电机;4传动杆;5导向槽;6划伤框架;7龙门压管固定装置;8划伤机构;9标矩尺;10锁紧机构;11锁紧螺栓;12导向块;13主框架;131主框架侧板;132主框架平台;14管状试样;15试样架台;16装卡固定管套。Figure 1 is a schematic structural diagram of a quantitative linear scratching device for tubular samples. In the figure, 1 power supply; 2 inverter; 3 straight motor; 4 transmission rod; 5 guide groove; 6 scratch frame; 7 gantry pressure tube fixing device; 8 scratch mechanism; 11 locking bolt; 12 guide block; 13 main frame; 131 main frame side plate; 132 main frame platform; 14 tubular sample;
图2为龙门压管固定装置7的结构示意图。图中,71旋盘;72螺杆;73龙门架;74滑槽;75V型压紧块。FIG. 2 is a schematic structural diagram of the gantry pressing tube fixing device 7 . In the figure, 71 turntable; 72 screw; 73 gantry; 74 chute; 75V-type compression block.
图3为划伤机构8的结构示意图。图中,81接触传感器;82柱形杆;83锥形头套筒;84上紧固螺栓孔;85下紧固螺栓孔;86锥形头。FIG. 3 is a schematic structural diagram of the
图4-图5为划伤机构8、锁紧机构10、导向块12之间装配关系的示意图。其中,图4为立体图,图5为图4中的I处放大图。图中,8划伤机构;9标矩尺;10锁紧机构;101滑槽紧固螺栓孔;102纵向滑槽;11锁紧螺栓;12导向块;121纵向导轨。4-5 are schematic diagrams of the assembly relationship among the scratching
具体实施方式Detailed ways
在具体实施过程中,本发明管状试样定量线性划伤装置主要由电源、变频器、直进电机、传动杆、导向槽、划伤框架、龙门压管固定装置、标矩尺、锁紧机构、锁紧螺栓、导向块、划伤机构、试样架台、装卡固定管套、主框架等组成,在装置主框架上设置有一弧形凹槽的试样架台,试样架台上部设置有两个龙门压管固定装置,装置主框架侧板设有一装卡固定管套;在试样架台上方设有划伤机构,划伤机构由划伤锥形头套筒、锥形头、接触传感器、标矩尺、锁紧机构、柱形杆、导向块构成;划伤机构通过划伤框架、导向槽、传动杆与直进电机相连,获取带动划伤机构沿水平方向线性移动的动力;直进电机与变频器、电源相连,调整速度和划伤机构进给方向。使用时,通过柱形杆的接触传感器,预选角度划伤机构的锥形头接触管状试样表面后对标矩尺进行归零,再通过标矩尺对划伤机构的锥形头上下进给量进行调整,之后对划伤机构进行锁紧。控制直进电机变频器,实现划伤机构与固定管状试样的相对运动,完成预设角度与定量深度的划伤制备。In the specific implementation process, the tubular sample quantitative linear scratching device of the present invention is mainly composed of a power supply, a frequency converter, a linear motor, a transmission rod, a guide groove, a scratching frame, a gantry pressure tube fixing device, a ruler, and a locking mechanism. , locking bolt, guide block, scratching mechanism, sample rack, clamping and fixing tube sleeve, main frame, etc. The main frame of the device is provided with a sample rack with an arc-shaped groove, and the upper part of the sample rack is provided with two A gantry pressure tube fixing device, the main frame side plate of the device is provided with a clamping and fixing tube sleeve; a scratching mechanism is arranged above the sample rack, and the scratching mechanism consists of a scratched cone head sleeve, a cone head, a contact sensor, It is composed of a ruler, a locking mechanism, a cylindrical rod, and a guide block; the scratching mechanism is connected with the linear motor through the scratching frame, the guide groove, and the transmission rod, so as to obtain the power to drive the scratching mechanism to move linearly in the horizontal direction; The motor is connected with the frequency converter and the power supply, and the speed and the feeding direction of the scratching mechanism are adjusted. When in use, through the contact sensor of the cylindrical rod, the tapered head of the scratching mechanism with a preselected angle contacts the surface of the tubular sample, and then the ruler is zeroed, and then the tapered head of the scratching mechanism is fed up and down through the ruler. Adjust the amount, and then lock the scratch mechanism. Control the linear motor frequency converter to realize the relative movement of the scratch mechanism and the fixed tubular sample, and complete the scratch preparation of the preset angle and quantitative depth.
如图1-图5所示,本发明管状试样定量线性划伤装置,主要包括:电源1、变频器2、直进电机3、传动杆4、导向槽5、划伤框架6、龙门压管固定装置7、划伤机构8、标矩尺9、锁紧机构10、锁紧螺栓11、导向块12、主框架13、管状试样14、试样架台15、装卡固定管套16,具体结构如下:As shown in Figures 1-5, the tubular sample quantitative linear scratching device of the present invention mainly includes: a power supply 1, a frequency converter 2, a linear motor 3, a transmission rod 4, a guide groove 5, a scratching frame 6, a gantry pressure Tube fixing device 7,
主框架13上设置有装卡固定管套16、试样架台15、导向槽5、划伤框架6,主框架13包括主框架侧板131、主框架平台132,主框架侧板131沿竖向设置于主框架平台132上的一侧,主框架侧板131的一侧中部设置装卡固定管套16,试样架台15设置于主框架侧板131一侧的主框架平台132上,管状试样14设置于试样架台15上表面的弧形凹槽上,试样架台15上相对平行设置两个跨设于管状试样14顶部的龙门压管固定装置7,每个龙门压管固定装置7通过其上V型压紧块75底部的V形凹槽与管状试样14相对应,试样架台15上表面的弧形凹槽与V型压紧块75底部的V形凹槽相对应,使管状试样14上下通过龙门压管固定装置7与试样架台15夹持,管状试样14的一端插设于装卡固定管套16中。The
如图1、图4、图5所示,划伤框架6为单立柱上端带有悬臂的结构,所述悬臂的端部自上而下依次设置锁紧机构10、导向块12、划伤机构8,导向块12上端面设有平行于主框架侧板131方向的纵向导轨121,锁紧机构10下端面设有与纵向导轨121相对应的纵向滑槽102,纵向导轨121与纵向滑槽102呈滑动配合。纵向滑槽102侧面带有滑槽紧固螺栓孔101,滑槽紧固螺栓穿装于滑槽紧固螺栓孔101、并与纵向导轨121相对应,纵向滑槽102通过滑槽紧固螺栓与纵向导轨121顶紧固定。锁紧机构10的纵向滑槽102安装入导向块12的纵向导轨121实现纵向微调,保证划伤机构8恰好位于管状试样14的正上方。划伤机构8的上端设有标矩尺9,标矩尺9依次穿过导向块12、板条形锁紧机构10,并与导向块12、板条形锁紧机构10呈滑动配合,锁紧机构10的侧面开孔内安装锁紧螺栓11,通过锁紧螺栓11与标矩尺9锁紧定位,划伤机构8的下端安装与管状试样14表面相对应的锥形头86,通过锁紧机构10和锁紧螺栓11对划伤机构8进行锁死操作。As shown in Figure 1, Figure 4, Figure 5, the scratch frame 6 is a structure with a cantilever on the upper end of a single column, and the end of the cantilever is provided with a
所述单立柱的下端安装于主框架平台132上另一侧的导向槽5中,导向槽5与管状试样14为同一水平方向,传动杆4的一端伸至导向槽5内与单立柱的下端连接,传动杆4的另一端与直进电机3相连,直进电机3通过变频器2与电源1相连,通过直进电机3驱动划伤框架6,划伤框架6带动划伤机构8沿线性移动。变频器2的频率在0~100Hz可调,实现制备过程中划伤机构的不同线性速度控制。为了保护管状试样14的原始表面状态,在试样架台15、龙门压管固定装置7夹持管状试样14的接触处均设有缓冲棉,避免管状试样14表面损伤,并加大摩擦力,增强夹紧固定效果。The lower end of the single column is installed in the guide groove 5 on the other side of the
如图2所示,龙门压管固定装置7由旋盘71、螺杆72、龙门架73、滑槽74、V型压紧块75组成,具体结构如下:As shown in FIG. 2 , the gantry pressing tube fixing device 7 is composed of a
龙门架73的顶部中间开有螺纹孔,竖向设置的螺杆72穿设于所述螺纹孔,螺杆72的上端与旋盘71一体连接,螺杆72的下端与V型压紧块75通过轴承连接,V型压紧块75的两侧与龙门架73内相对两侧竖向的滑槽74呈滑动配合,V型压紧块75的底部设有可与管状试样14对应的V形凹槽。使用时,两个龙门压管固定装置7固定于带有弧形凹槽的试样架台15上,拧动龙门压管固定装置7的旋盘71,带动螺杆72向下运动,嵌入滑槽74的V型压紧块75压紧管状试样14;其中,龙门压管固定装置7与试样架台15之间一体连接,以此实现管状试样14的固定。The top of the
如图3所示,划伤机构8由接触传感器81、柱形杆82、锥形头套筒83、上紧固螺栓孔84、下紧固螺栓孔85、锥形头86组成,具体结构如下:As shown in FIG. 3 , the
上下设置紧密接触的柱形杆82、锥形头86穿设于锥形头套筒83;锥形头套筒83的上部侧面开设上紧固螺栓孔84,上紧固螺栓安装于上紧固螺栓孔84,柱形杆82通过上紧固螺栓顶紧固定于锥形头套筒83;锥形头套筒83的下部侧面开设下紧固螺栓孔85,下紧固螺栓安装于下紧固螺栓孔85,锥形头86为柱形段和锥形段上下一体的结构,锥形头86的柱形段通过下紧固螺栓顶紧固定于锥形头套筒83,锥形头86的锥形段下端与待划伤的管状试样14相对应。接触传感器81安装于柱形杆82露出锥形头套筒83的上部侧面,当锥形头86接触到管状试样14时,接触传感器81出现信号反馈,以此作为标矩尺9的调整零点;标矩尺9的下端与柱形杆82的上端相连,通过标矩尺9上下调节锥形头86的划伤深度,实现划伤深度的定量预设。The
其中,锥形头拥有多种角度规格,采用YG系硬质合金制造,以此实现不同划伤角度的表面线性划伤试样制备。柱形杆使用TWIP钢材质,具有强度高刚度大的特点,保证在线性划伤过程中几乎不产生形变,从而保证定量精度。Among them, the conical head has various angle specifications and is made of YG series cemented carbide, so as to realize the preparation of surface linear scratch samples with different scratch angles. The cylindrical rod is made of TWIP steel, which has the characteristics of high strength and high rigidity, which ensures that almost no deformation occurs during the linear scratching process, thereby ensuring quantitative accuracy.
如图1-图5所示,本发明管状试样定量线性划伤装置的使用方法如下:As shown in Figure 1-Figure 5, the method of using the tubular sample quantitative linear scratching device of the present invention is as follows:
1、选取所需制备划痕角度配套的锥形头86,将锥形头86安装入锥形头套筒83内,安装过程中注意与柱形杆82密切配合,向上完全顶紧,通过下紧固螺栓孔85、上紧固螺栓孔84进行紧固。1. Select the
2、固定管状试样14,将管状试样14小心插入装卡固定管套16中,并置于试样架台15上;旋转旋盘71,不断将V型压紧块75下压,压紧管状试样14,直至管状试样14不能自由旋转、前后运动为止。2. Fix the tubular sample 14, carefully insert the tubular sample 14 into the clamping and fixing
3、以220V供电连接电源1,调节变频器2频率(0~100Hz),使其达到制备所需的划伤速率(按需调整),按动变频器2“正向”按钮,将锥形头86的正下方对准管状试样14。3. Connect the power supply 1 with 220V power supply, adjust the frequency of the inverter 2 (0~100Hz) to make it reach the scratch rate required for the preparation (adjust as needed), press the "forward" button of the inverter 2, turn the cone Directly below the
4、通过标矩尺9向下运动,直至划伤机构8下端的锥形头86接触到管状试样14表面的最高点,接触传感器81发出提示音,此时拧动锁紧螺栓11,将整个划伤机构8固定于此高度,将标矩尺9归零。该位置视为定量划伤的进给起点,将此时标矩尺9示数作为零点。4. Move downward through the ruler 9 until the
5、按动变频器2“逆向”按钮,将锥形头86移出管状试样14的上方。将标矩尺9从归零点下调至所需制备的划伤深度,再拧紧锁紧螺栓11。5. Press the "Reverse" button of the inverter 2 to move the
6、制备划痕,按动变频器2“正向”按钮,直进电机3推动传动杆4向前运动,通过锥形头86线性划伤管状试样14,完成划痕制备。6. To prepare scratches, press the "forward" button of the inverter 2, the straight motor 3 pushes the transmission rod 4 to move forward, and the tubular sample 14 is linearly scratched by the
7、按动变频器2“停止”按钮,松开锁紧螺栓11,将标矩尺9上升,松开旋盘71,将带有所需表面线性划伤的管状试样14取出。7. Press the "stop" button of the inverter 2, loosen the locking
结果表明,本发明通过更换不同角度的锥形头,调节划伤角度;通过标矩尺上下运动,配合接触传感器进行归零,调节划伤深度;通过变频器控制直进电机的频率,调节划伤速率。该装置能够实现管状试样的定量表面线性划伤,支持调整多种划伤角度、多种划伤深度、多种划伤速度等参数,进行模拟表面线性划伤试样制备。The results show that the invention adjusts the scratch angle by replacing the conical heads with different angles; moves the ruler up and down, cooperates with the contact sensor to reset to zero, and adjusts the scratch depth; controls the frequency of the straight motor by the frequency converter to adjust the scratch depth injury rate. The device can realize quantitative surface linear scratching of tubular samples, and supports the adjustment of parameters such as various scratch angles, various scratch depths, and various scratch speeds to simulate the preparation of surface linear scratch samples.
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