CN111573320A - A box car bagged material loading and unloading equipment - Google Patents

A box car bagged material loading and unloading equipment Download PDF

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Publication number
CN111573320A
CN111573320A CN202010456922.9A CN202010456922A CN111573320A CN 111573320 A CN111573320 A CN 111573320A CN 202010456922 A CN202010456922 A CN 202010456922A CN 111573320 A CN111573320 A CN 111573320A
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sideslip
belt conveyor
telescopic
boxcar
belt feeder
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王晓明
左玉良
张保军
江惠生
夏建国
谢涛
王秀勇
姚昕
李建东
钱海翔
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Wuhan Leaddo Measuring and Control Co Ltd
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Wuhan Leaddo Measuring and Control Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/02Loading or unloading land vehicles
    • B65G67/04Loading land vehicles
    • B65G67/08Loading land vehicles using endless conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/904Devices for picking-up and depositing articles or materials provided with rotary movements only

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

本发明公开了一种棚车袋装物料装卸设备,包括底盘、横移支架、横移滑台、横移皮带机、伸缩皮带机、扫描模块和抓料机构,所述横移支架固定在底盘上,所述横移滑台连接在横移支架上,并可在横移支架的滑槽内横向滑动,所述横移皮带机连接在横移滑台一端,所述伸缩皮带机连接在横移滑台另外一端,所述扫描模块固定在伸缩皮带机端部,所述抓料机构固定在伸缩皮带机两侧。本发明的底盘行驶系采用成熟的汽车行驶系,便于操作和维护,作业时横移滑台横向滑动,Ⅰ位回转支承和Ⅰ位滑槽带动伸缩皮带机旋转并深入棚车内部,Ⅱ位回转支承和Ⅱ位滑槽带动横移皮带机与伸缩皮带机搭接,扫描模块和抓料机构即可在棚车内开始装料或卸料,本发明能够实现棚车内袋装物料的自动化装卸。

Figure 202010456922

The invention discloses a box car bagged material loading and unloading equipment, comprising a chassis, a traverse bracket, a traverse sliding table, a traverse belt conveyor, a telescopic belt conveyor, a scanning module and a material grabbing mechanism. The traverse bracket is fixed on the chassis , the traverse sliding table is connected to the traverse bracket and can slide laterally in the chute of the traverse bracket, the traverse belt conveyor is connected to one end of the traverse sliding table, and the telescopic belt conveyor is connected to the traverse At the other end of the sliding table, the scanning module is fixed on the end of the telescopic belt conveyor, and the grabbing mechanism is fixed on both sides of the telescopic belt conveyor. The chassis driving system of the present invention adopts a mature automobile driving system, which is convenient for operation and maintenance. During operation, the traverse sliding table slides laterally. The first-position slewing bearing and the first-position chute drive the telescopic belt conveyor to rotate and penetrate into the boxcar, and the second-position slewing bearing The traversing belt conveyor and the telescopic belt conveyor are lapped by the chute at position II, and the scanning module and the grabbing mechanism can start loading or unloading in the boxcar. The invention can realize the automatic loading and unloading of bagged materials in the boxcar.

Figure 202010456922

Description

一种棚车袋装物料装卸设备A box car bagged material loading and unloading equipment

技术领域technical field

本发明涉及一种袋装物料装卸设备,具体涉及一种用于在铁路棚车内装卸袋装物料的设备。The invention relates to a device for loading and unloading bagged materials, in particular to a device for loading and unloading bagged materials in a railway boxcar.

背景技术Background technique

铁路棚车车门位于棚车中部,其它位置处于封闭状态,受棚车结构限制,袋装物料的装卸难以实现机械化和自动化。The door of the railway boxcar is located in the middle of the boxcar, and other positions are closed. Due to the limitation of the boxcar structure, it is difficult to mechanize and automate the loading and unloading of bagged materials.

目前,铁路棚车内袋装物料的装卸主要以人力为主,辅以小型叉车完成,叉车往棚车内堆放物料存在不能贴边、不能堆放高处、易造成袋装物料破损等限制,且在没有月台的站点无法使用,另外,叉车不能直接从棚车内卸货。部分车站的棚车装卸采用了一种装卸机,往棚车内装运袋装物料时,装卸机的皮带机将袋装物料输送到棚车门口,人工将袋装物料运送至棚车内指定位置进行堆放。将棚车内袋装物料运出时,装卸机的皮带机在等待在棚车门口,人工将袋装物料搬运到该皮带机上,装卸机再将袋装物料输送到棚车外。综合以上,现有棚车袋装物料的装卸作业过程中,需要人工进行袋装物料的搬运和堆放,人工劳动强度大,工作环境恶劣。At present, the loading and unloading of bagged materials in railway boxcars is mainly done by manpower, supplemented by small forklifts. There are limitations such as forklifts stacking materials in boxcars, such as not being able to welt, not stacking in high places, and easily causing damage to bagged materials. The station on the platform is not available, in addition, the forklift cannot unload directly from the boxcar. The boxcar loading and unloading at some stations adopts a loader. When the bagged materials are loaded into the boxcar, the belt conveyor of the loader and the unloader transports the bagged materials to the door of the boxcar, and manually transports the bagged materials to the designated position in the boxcar for stacking. When the bagged materials in the boxcar are transported out, the belt conveyor of the loader and unloader is waiting at the door of the boxcar, and the bagged materials are manually transported to the belt conveyor, and the loader and the unloader transport the bagged materials to the outside of the boxcar. To sum up, in the process of loading and unloading the bagged materials in the existing boxcar, manual handling and stacking of the bagged materials are required, which is labor-intensive and the working environment is harsh.

发明内容SUMMARY OF THE INVENTION

本发明的目的是为了克服上述现有棚车内袋装物料装卸方式的不足,提供一种棚车袋装物料装卸设备,能够自由移动且能够实现棚车内袋装物料自动装卸。The purpose of the present invention is to overcome the above-mentioned deficiencies of the existing methods of loading and unloading bagged materials in a boxcar, and provide a boxcar bagged material loading and unloading device that can move freely and can automatically load and unload bagged materials in the boxcar.

为实现上述目的,本发明采用如下技术方案:一种棚车袋装物料装卸设备,包括底盘、横移支架、横移滑台、横移皮带机、伸缩皮带机、扫描模块和抓料机构,所述横移支架固定在底盘上,所述横移滑台连接在横移支架上,并可在横移支架的滑槽内横向滑动,所述横移皮带机连接在横移滑台一端,所述伸缩皮带机连接在横移滑台另外一端,所述扫描模块固定在伸缩皮带机端部,所述抓料机构固定在伸缩皮带机两侧。In order to achieve the above purpose, the present invention adopts the following technical scheme: a box car bagged material loading and unloading equipment, including a chassis, a traverse bracket, a traverse sliding table, a traverse belt conveyor, a telescopic belt conveyor, a scanning module and a material grabbing mechanism, so The traverse bracket is fixed on the chassis, the traverse slide table is connected to the traverse bracket, and can slide laterally in the chute of the traverse bracket, and the traverse belt conveyor is connected to one end of the traverse slide table, so the The telescopic belt conveyor is connected to the other end of the traverse sliding table, the scanning module is fixed on the end of the telescopic belt conveyor, and the grabbing mechanism is fixed on both sides of the telescopic belt conveyor.

在上述技术方案中,所述底盘包含行驶系、底盘支架和液压支腿,行驶系采用成熟的汽车行驶系,底盘支架用于给底盘上其它部件提供安装接口并支撑设备重量,液压支腿安装在底盘支架上,用于保证设备在工作时不发生倾覆。In the above technical solution, the chassis includes a running system, a chassis bracket and hydraulic outriggers. The running system adopts a mature automobile running system. The chassis bracket is used to provide installation interfaces for other components on the chassis and support the weight of the equipment. The hydraulic outriggers are installed On the chassis bracket, it is used to ensure that the equipment does not overturn during work.

在上述技术方案中,所述横移支架固定在底盘的Ⅰ位端,横移支架由框架和横移滑槽组成,框架固定在底盘上,两个横移滑槽分别固定在框架上方两侧。In the above technical solution, the traverse bracket is fixed on the first position end of the chassis, the traverse bracket is composed of a frame and a traverse chute, the frame is fixed on the chassis, and the two traverse chutes are respectively fixed on both sides above the frame .

在上述技术方案中,所述横移滑台连接在横移支架上,并可在横移支架的横移滑槽内滑动,横移滑台由滑台支架、Ⅰ位回转支承、Ⅱ位回转支承、Ⅰ位滑槽、Ⅱ位滑槽和横移支撑轮组成,Ⅰ位回转支承和Ⅱ位回转支承分别位于滑台支架的Ⅰ位端和Ⅱ位端,Ⅰ位滑槽和Ⅱ位滑槽分别固定在Ⅰ位回转支承和Ⅱ位回转支承上,横移支架一端端部下方还布置有横移支撑轮。In the above technical solution, the traverse slide table is connected to the traverse bracket and can slide in the traverse chute of the traverse bracket. It is composed of support, I-position chute, II-position chute and traverse support wheel. I-position slewing bearing and II-position slewing bearing are located at the I-position end and II-position end of the slide bracket, respectively. I-position chute and II-position chute They are respectively fixed on the I-position slewing bearing and the II-position slewing support, and a traverse support wheel is also arranged below one end of the traverse bracket.

在上述技术方案中,所述横移皮带机包含滑移底座、皮带机和摆动油缸,滑移底座连接在横移滑台的Ⅱ位滑槽上,横移皮带机可在Ⅱ位滑槽内来回滑动,摆动油缸一端固定在滑移底座上,另外一端固定在皮带机上,摆动油缸伸长或缩短可带动皮带机上下摆动,在横移滑台的Ⅱ位回转支承驱动下,横移皮带机可在水平面内旋转,横移皮带机自身还可上下摆动。In the above technical solution, the traverse belt conveyor includes a sliding base, a belt conveyor and a swinging oil cylinder, the sliding base is connected to the Ⅱ position chute of the traverse sliding table, and the traverse belt conveyor can be in the Ⅱ position chute Sliding back and forth, one end of the swing oil cylinder is fixed on the sliding base, and the other end is fixed on the belt conveyor. The extension or shortening of the swing oil cylinder can drive the belt conveyor to swing up and down. It can rotate in the horizontal plane, and the traverse belt conveyor itself can also swing up and down.

在上述技术方案中,所述伸缩皮带机是多级皮带机,连接在横移滑台的Ⅰ位滑槽上,伸缩皮带机可以在Ⅰ位滑槽内滑动,在横移滑台Ⅰ位回转支承驱动下,伸缩皮带机可在水平面内旋转,伸缩皮带机自身可伸长缩短,伸缩皮带机端部布置有连接支架,伸缩皮带机端部还布置有支撑轮,当伸缩皮带机伸长缩短时可以支撑在底面,避免倾覆。In the above technical solution, the telescopic belt conveyor is a multi-stage belt conveyor, which is connected to the I-position chute of the traverse sliding table. The telescopic belt conveyor can slide in the I-position chute and rotate on the I-position of the transverse sliding table. Under the support drive, the telescopic belt conveyor can rotate in the horizontal plane, the telescopic belt conveyor itself can be extended and shortened, the end of the telescopic belt conveyor is arranged with a connecting bracket, and the end of the telescopic belt conveyor is also arranged with a support wheel, when the telescopic belt conveyor is extended and shortened. It can be supported on the bottom surface to avoid overturning.

在上述技术方案中,所述扫描模块固定在伸缩皮带机端部,扫描模块采用成熟的双目立体视觉系统,用于扫描棚车内袋装物料堆放状态。In the above technical solution, the scanning module is fixed on the end of the telescopic belt conveyor, and the scanning module adopts a mature binocular stereo vision system, which is used to scan the stacking state of bagged materials in the boxcar.

在上述技术方案中,所述抓料机构固定在伸缩皮带机端部的连接支架上,用于抓取棚车内的袋装物料,也可将伸缩皮带机输送来的袋装物料按要求堆放在棚车内。In the above technical solution, the grabbing mechanism is fixed on the connecting bracket at the end of the telescopic belt conveyor, and is used to grab the bagged materials in the boxcar, and can also stack the bagged materials conveyed by the telescopic belt conveyor on the Inside the boxcar.

本发明与现有技术对比,充分显示其优越性在于:一方面,通过将各执行模块集成在底盘上,实现了棚车袋装物料装卸设备的灵活移动,适应不同位置装卸袋装物料的需求;另一方面,通过特有的皮带布置和抓取模块结构,既具备了将袋装物料整齐的堆放到棚车上的功能,也能够抓取无规则堆放在棚车上的袋装物料。Compared with the prior art, the present invention fully shows its advantages: on the one hand, by integrating each execution module on the chassis, the flexible movement of the bagged material loading and unloading equipment in the boxcar is realized, and the requirements for loading and unloading bagged materials at different positions are met; On the other hand, through the unique belt arrangement and grabbing module structure, it not only has the function of neatly stacking bagged materials on the boxcar, but also can grab bagged materials that are randomly stacked on the boxcar.

附图说明Description of drawings

图1是本发明设备收车状态下的主视结构示意图。FIG. 1 is a schematic front view of the structure of the device according to the present invention in the state of being retracted.

图2是本发明设备收车状态下的等轴测结构示意图。FIG. 2 is a schematic isometric view of the structure of the device of the present invention when the vehicle is retracted.

图3是本发明设备装料作业状态下的等轴测结构示意图(伸缩皮带机伸长)。Fig. 3 is a schematic diagram of an isometric structure (extension of the telescopic belt conveyor) under the loading operation state of the equipment of the present invention.

图4是本发明设备卸料作业状态下的等轴测结构示意图(伸缩皮带机缩短)。FIG. 4 is a schematic diagram of an isometric structure in the unloading operation state of the equipment of the present invention (the telescopic belt conveyor is shortened).

图5是本发明设备装料作业状态下与棚车、输送皮带机配合的等轴测结构示意图一。Fig. 5 is a schematic diagram 1 of an isometric structure of the equipment of the present invention, which cooperates with a boxcar and a conveyor belt in a charging operation state.

图6是本发明设备卸料作业状态下与棚车、输送皮带机配合的等轴测结构示意图二。FIG. 6 is a second isometric structural schematic diagram of the equipment of the present invention in cooperation with the boxcar and the conveyor belt in the unloading operation state.

图中,1.底盘,101.行驶系,102.底盘支架,103.液压支腿,2.横移支架,201.框架,202.横移滑槽,3.横移滑台,301.滑台支架,302.Ⅰ位回转支承,303.Ⅱ位回转支承,304.Ⅰ位滑槽,305.Ⅱ位滑槽,306.横移支撑轮,4.横移皮带机,401.滑移底座,402.皮带机,403.摆动油缸,5.伸缩皮带机,501.一级皮带机,502.二级皮带机,503.三级皮带机,504.四级皮带机,505.连接支架,506.支撑轮,6.扫描模块,7.抓料机构,701.回转底座,702.伸缩臂外臂,703.伸缩臂内臂,704.升伸缩油缸,705.升降油缸,706.回转减速机,707.抓取模块,801.输送皮带机,802.P70棚车。In the figure, 1. Chassis, 101. Driving system, 102. Chassis bracket, 103. Hydraulic outrigger, 2. Traverse bracket, 201. Frame, 202. Traverse chute, 3. Traverse slide table, 301. Slider Table bracket, 302. I-position slewing bearing, 303. II-position slewing bearing, 304. I-position chute, 305. II-position chute, 306. Traverse support wheel, 4. Traverse belt conveyor, 401. Sliding base , 402. Belt conveyor, 403. Swing cylinder, 5. Telescopic belt conveyor, 501. Level 1 belt conveyor, 502. Level 2 belt conveyor, 503. Level 3 belt conveyor, 504. Level 4 belt conveyor, 505. Connecting bracket, 506. Support wheel, 6. Scanning module, 7. Grabbing mechanism, 701. Swivel base, 702. Outer arm of telescopic arm, 703. Inner arm of telescopic arm, 704. Telescopic cylinder, 705. Lifting cylinder, 706. Slewing deceleration Machine, 707. Grab Module, 801. Conveyor Belt, 802. P70 Boxcar.

具体实施方式Detailed ways

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施的限制。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific implementation disclosed below.

需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同吋存在居中元件。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is considered to be "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.

除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/ 或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

下面结合附图及实施例对本发明作进一步的详细描述。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.

如图1至图6所示,本发明实施例提供一种棚车袋装物料装卸设备,包括底盘1、横移支架2、横移滑台3、横移皮带机4、伸缩皮带机5、扫描模块6、抓料机构7。为便于说明,将本发明的一端定义为Ⅰ位端,另外一端定义为Ⅱ位端。As shown in FIGS. 1 to 6 , an embodiment of the present invention provides a box car bagged material loading and unloading equipment, including a chassis 1, a traverse bracket 2, a traverse slide table 3, a traverse belt conveyor 4, a telescopic belt conveyor 5, a scanning Module 6, material grabbing mechanism 7. For the convenience of description, one end of the present invention is defined as the I position end, and the other end is defined as the II position end.

上述底盘1包含行驶系101、底盘支架102和液压支腿103,行驶系101采用成熟的汽车行驶系,底盘支架102用于给底盘1上其它部件提供安装接口并支撑设备重量,液压支腿103安装在底盘支架102上,用于保证设备在工作时不发生倾覆。The above chassis 1 includes a driving system 101, a chassis bracket 102 and a hydraulic outrigger 103. The driving system 101 adopts a mature automobile driving system. The chassis bracket 102 is used to provide installation interfaces for other components on the chassis 1 and support the weight of the equipment. The hydraulic outriggers 103 It is installed on the chassis bracket 102 to ensure that the equipment does not overturn during operation.

上述横移支架2固定在底盘1的Ⅰ位端,横移支架2由框架201和横移滑槽202组成,框架201通过焊接等其它方式固定在底盘1上,两个横移滑槽202分别固定在框架201上方两侧。The above-mentioned traverse bracket 2 is fixed on the first position end of the chassis 1. The traverse bracket 2 is composed of a frame 201 and a traverse chute 202. The frame 201 is fixed on the chassis 1 by welding or other methods, and the two traverse chute 202 are respectively It is fixed on both sides above the frame 201 .

上述横移滑台3由滑台支架301、Ⅰ位回转支承302、Ⅱ位回转支承303、Ⅰ位滑槽304、Ⅱ位滑槽305和横移支撑轮306组成,滑台支架301连接在横移滑槽202上,可带动安装在滑台支架301上的其它元件在横移滑槽202内来回滑动,Ⅰ位回转支承302固定在滑台支架301的Ⅰ位端,Ⅰ位滑槽304固定在Ⅰ位回转支承302上,Ⅰ位滑槽304在Ⅰ位回转支承302的驱动下可在水平面内旋转,Ⅱ位回转支承303固定在滑台支架301的Ⅱ位端,Ⅱ位滑槽305固定在Ⅱ位回转支承303上,Ⅱ位滑槽305在Ⅱ位回转支承303的驱动下可在水平面内旋转,横移支撑轮306是可伸缩的支撑轮,工作时横移支撑轮306伸长支撑在地面,收车时收回锁定,横移支撑轮306固定在滑台支架301的Ⅰ位端下部,避免横移滑台3伸出底盘1过长时的倾覆风险。The above-mentioned traverse sliding table 3 is composed of a sliding table bracket 301, a position I slewing bearing 302, a position Ⅱ slewing bearing 303, a position I chute 304, a position II chute 305 and a traverse supporting wheel 306. On the sliding chute 202, other components installed on the sliding table bracket 301 can be driven to slide back and forth in the transverse sliding chute 202. The I-position slewing bearing 302 is fixed on the I-position end of the sliding table support 301, and the I-position chute 304 is fixed. On the I-position slewing bearing 302, the I-position chute 304 can be rotated in the horizontal plane under the driving of the I-position slewing bearing 302, the II-position slewing bearing 303 is fixed on the II-position end of the sliding table bracket 301, and the II-position chute 305 is fixed On the slewing bearing 303 at position II, the chute 305 at position II can rotate in the horizontal plane under the driving of the slewing bearing 303 at position II. The traverse support wheel 306 is a telescopic support wheel, and the traverse support wheel 306 is extended to support during operation. On the ground, when the vehicle is retracted, it is retracted and locked, and the traverse support wheel 306 is fixed at the lower part of the I-position end of the carriage bracket 301 to avoid the risk of overturning when the traverse carriage 3 extends out of the chassis 1 for too long.

上述横移皮带机4包含滑移底座401、皮带机402和摆动油缸403,滑移底座401连接在横移滑台3的Ⅱ位滑槽305上,横移皮带机4可在Ⅱ位滑槽305内来回滑动,摆动油缸403一端固定在滑移底座401上,另外一端固定在皮带机402上,摆动油缸403伸长或缩短可带动皮带机402上下摆动。在横移滑台的Ⅱ位回转支承303驱动下,横移皮带机4可在水平面内旋转,横移皮带机4自身还可上下摆动。The above-mentioned traverse belt conveyor 4 includes a sliding base 401, a belt conveyor 402 and a swing oil cylinder 403. The sliding base 401 is connected to the Ⅱ position chute 305 of the traverse sliding table 3, and the traverse belt conveyor 4 can be in the Ⅱ position chute. 305 slides back and forth. One end of the swing cylinder 403 is fixed on the sliding base 401, and the other end is fixed on the belt conveyor 402. The extension or shortening of the swing cylinder 403 can drive the belt conveyor 402 to swing up and down. Driven by the slewing bearing 303 of position II of the traverse sliding table, the traverse belt conveyor 4 can rotate in the horizontal plane, and the traverse belt conveyor 4 itself can also swing up and down.

上述伸缩皮带机5是四级皮带机,包含一级皮带机501、二级皮带机502、三级皮带机503、四级皮带机504、连接支架505和支撑轮506,一级皮带机501连接在横移滑台3的Ⅰ位滑槽304上,伸缩皮带机5可以在Ⅰ位滑槽304内滑动,在横移滑台3的Ⅰ位回转支承302驱动下,伸缩皮带机5可在水平面内旋转,连接支架5固定在四级皮带机504端部,用于固定抓料机构7,支撑轮506是可伸缩的支撑轮,工作时支撑轮506伸长支撑在地面,收车时收回锁定,支撑轮506固定在四级皮带机504的底部,避免伸缩皮带机伸长时的倾覆风险。The above-mentioned telescopic belt conveyor 5 is a four-level belt conveyor, including a first-level belt conveyor 501, a second-level belt conveyor 502, a third-level belt conveyor 503, a fourth-level belt conveyor 504, a connecting bracket 505 and a support wheel 506, and the first-level belt conveyor 501 is connected On the I-position chute 304 of the traverse slide table 3, the telescopic belt conveyor 5 can slide in the I-position chute 304. Driven by the I-position slewing bearing 302 of the traverse slide table 3, the telescopic belt conveyor 5 can slide in the horizontal plane Internal rotation, the connecting bracket 5 is fixed on the end of the fourth-stage belt conveyor 504, which is used to fix the grabbing mechanism 7. The support wheel 506 is a retractable support wheel. When working, the support wheel 506 is extended and supported on the ground, and is retracted and locked when the car is retracted. , the support wheel 506 is fixed on the bottom of the four-stage belt conveyor 504 to avoid the risk of overturning when the telescopic belt conveyor is extended.

上述扫描模块6固定在伸缩皮带机5的四级皮带机504端部,扫描模块6采用成熟的双目立体视觉系统对袋装物料进行三维定位,获取袋装物料在棚车上的堆放模型。The above-mentioned scanning module 6 is fixed at the end of the fourth-stage belt conveyor 504 of the telescopic belt conveyor 5. The scanning module 6 uses a mature binocular stereo vision system to three-dimensionally locate the bagged materials, and obtain the stacking model of the bagged materials on the boxcar.

上述抓料机构7包含回转底座701、伸缩臂外臂702、伸缩臂内臂703、伸缩油缸704、升降油缸705、回转减速机706和抓取模块707,抓料机构7的回转底座701固定在伸缩皮带机5的连接支架505上,两个抓料机构7分布在伸缩皮带机5两侧,伸缩臂外臂702连接在回转底座701上,回转底座701回转可以带动伸缩臂外臂702及其上部件转动,伸缩臂内臂703套装在伸缩臂外臂702内,伸缩油缸704一端固定在伸缩臂外臂702端部,另外一端固定在伸缩臂内臂703端部,伸缩油缸704伸长或缩短可以带动伸缩臂内臂703及其上部件伸缩,升降油缸705一端固定在回转底座701上,另外一端固定在伸缩臂外臂702上,升降油缸705伸长或缩短可带动伸缩臂外臂702及其上部件上下摆动, 回转减速机706连接在伸缩臂内臂703上,抓取模块707采用成熟的吸盘模式对袋装物料进行吸取,主要由吸盘、风管和风机三部分组成,抓取模块707连接在回转减速机706下方,回转减速机706可根据袋装物料的方向旋转角度,保证抓取模块707方向与袋装物料方向保持一致,回转底座701、伸缩油缸704、升降油缸705和回转减速机706的组合动作可以使抓取模块707移动到指定位置。The above-mentioned grabbing mechanism 7 includes a revolving base 701, an outer telescopic arm 702, an inner telescopic arm 703, a telescopic oil cylinder 704, a lifting oil cylinder 705, a rotary reducer 706 and a grabbing module 707. The rotary base 701 of the grabbing mechanism 7 is fixed on the On the connecting bracket 505 of the telescopic belt conveyor 5, two grabbing mechanisms 7 are distributed on both sides of the telescopic belt conveyor 5. The telescopic arm outer arm 702 is connected to the revolving base 701, and the revolving base 701 can drive the telescopic arm outer arm 702 and its The upper part rotates, the inner arm 703 of the telescopic arm is sheathed in the outer arm 702 of the telescopic arm, one end of the telescopic cylinder 704 is fixed at the end of the outer arm 702 of the telescopic arm, and the other end is fixed at the end of the inner arm 703 of the telescopic arm, and the telescopic cylinder 704 is extended or The shortening can drive the telescopic arm inner arm 703 and its upper parts to expand and contract, one end of the lift cylinder 705 is fixed on the slewing base 701, and the other end is fixed on the telescopic arm outer arm 702, the lift cylinder 705 can be extended or shortened to drive the telescopic arm outer arm 702 and its upper parts swing up and down, the rotary reducer 706 is connected to the inner arm 703 of the telescopic arm, and the grabbing module 707 uses a mature suction cup mode to suck the bagged materials, which is mainly composed of a suction cup, an air duct and a fan. The module 707 is connected under the rotary reducer 706. The rotary reducer 706 can rotate according to the direction of the bagged material to ensure that the direction of the grabbing module 707 is consistent with the direction of the bagged material. The rotary base 701, the telescopic cylinder 704, the lifting cylinder 705 and the The combined action of the rotary reducer 706 can move the grabbing module 707 to a designated position.

本发明进行装卸料作业过程中,需要其它输送皮带机801与本发明的横移皮带机4配合,将袋装物料输入到横移皮带机4上或者将横移皮带机4上的袋装物料输送走。During the loading and unloading operation of the present invention, other conveyor belt conveyors 801 are required to cooperate with the traverse belt conveyor 4 of the present invention to input the bagged materials to the traverse belt conveyor 4 or transfer the bagged materials on the traverse belt conveyor 4 transport away.

本发明的袋装物料装车过程如下:The bagged material loading process of the present invention is as follows:

1、本发明在P70棚车802装车时,首先从P70棚车802一端底部开始堆放,一层堆6袋袋装物料,第一层堆满后开始推第2层,直至堆放11层,至此P70棚车802端部第1列堆完;第1列堆完后开始贴靠着第1列开始堆放第2列,第2列堆满后堆第3列,直至将棚车一端堆满;然后按照相同的顺序堆放P70棚车802另外一端,棚车两端堆满后开始堆放P70棚车802门口处,先从门口对侧开始堆放,一层7袋,一列10层,第1列堆完后贴靠第1列开始堆放第2列,共堆放3列;1. When loading the P70 boxcar 802 according to the present invention, firstly, start stacking from the bottom of one end of the P70 boxcar 802, and stack 6 bags of bagged materials in one layer. After the first layer is full, start to push the second layer until the 11th layer is stacked. The first column at the end of the boxcar 802 is stacked; after the first column is stacked, the second column is stacked against the first column. After the second column is full, the third column is stacked until one end of the boxcar is full; then the same Stack the other end of the P70 boxcar 802 in the same order. After the two ends of the boxcar are full, start to stack the P70 boxcar 802 at the door. Start stacking from the opposite side of the door, with 7 bags in one layer and 10 layers in a row. The column starts to stack the second column, and a total of 3 columns are stacked;

2、 司机将本发明驾驶至P70棚车802车门处,驻车停稳;2. The driver drives the present invention to the door of P70 boxcar 802, and stops the vehicle steadily;

3、 液压支腿103伸出支撑在地面;3. The hydraulic outriggers 103 are extended and supported on the ground;

4、横移支撑轮306及支撑轮506支撑在地面,横移滑台3往Ⅰ位端移动,同时Ⅰ位回转支承302转动,带动伸缩皮带机5进入P70棚车802一端;4. The traverse support wheel 306 and the support wheel 506 are supported on the ground, the traverse slide table 3 moves to the I-position end, and the I-position slewing bearing 302 rotates to drive the telescopic belt conveyor 5 to enter one end of the P70 boxcar 802;

5、 伸缩皮带机5伸长,带动两个抓料机构7抵达棚车端部;5. The telescopic belt conveyor 5 is extended, driving the two grabbing mechanisms 7 to reach the end of the boxcar;

6、 输送皮带机801与本发明横移皮带机4对接,调整皮带机402的位置,使输送皮带机801位于皮带机402上方,并使皮带机402位于一级皮带机501的上方;6. The conveyor belt 801 is docked with the traverse belt conveyor 4 of the present invention, and the position of the belt conveyor 402 is adjusted so that the conveyor belt conveyor 801 is located above the belt conveyor 402, and the belt conveyor 402 is located above the primary belt conveyor 501;

7、 扫描模块6对P70棚车802内进行扫描,获得袋装物料堆放情况;7. The scanning module 6 scans the inside of the P70 boxcar 802 to obtain the stacking situation of bagged materials;

8、 输送皮带机801将袋装物料输送给皮带机402,皮带机402在将袋装物料输送给伸缩皮带机5,伸缩皮带机5将袋料输送到四级皮带机504端部,等待抓料机构7吸取;8. The conveyor belt conveyor 801 conveys the bagged material to the belt conveyor 402, the belt conveyor 402 is conveying the bagged material to the telescopic belt conveyor 5, and the telescopic belt conveyor 5 conveys the bagged material to the end of the fourth-stage belt conveyor 504, waiting to be caught. Feeding mechanism 7 sucks;

9、抓取模块707移动到袋装物料上方,抓取模块707风机启动,抓取模块707吸盘吸住袋装物料;9. The grabbing module 707 is moved above the bagged material, the fan of the grabbing module 707 is started, and the suction cup of the grabbing module 707 sucks the bagged material;

10、根据袋装物料堆放模型,抓取模块707带动袋装物料移动,并将袋料堆放到棚车指定位置;10. According to the bagged material stacking model, the grabbing module 707 drives the bagged material to move, and stacks the bagged material at the designated position of the boxcar;

11、重复上述步骤7-10,按照步骤1的顺序从P70棚车802最端部第一层开始堆放,一列堆满后,伸缩皮带机5后退一列的距离,开始堆放下一列的第一层,直至将P70棚车802一端堆满;11. Repeat the above steps 7-10, and start stacking from the first layer at the end of the P70 boxcar 802 in the order of step 1. After one row is full, the telescopic belt conveyor 5 moves back a distance of one row, and starts to stack the first layer of the next row. Until one end of the P70 boxcar 802 is full;

12、P70棚车802一端堆满后,横移支架2带动伸缩皮带机4及其上部件按照步骤4-6进入棚车另外一端,重复上述步骤7-11将P70棚车802另外一端堆满;12. After one end of the P70 boxcar 802 is full, the traverse bracket 2 drives the telescopic belt conveyor 4 and its upper parts to enter the other end of the boxcar according to steps 4-6, and repeats the above steps 7-11 to fill the other end of the P70 boxcar 802;

13、 P70棚车802两端堆满后,伸缩皮带机5旋转90°,使伸缩皮带机5和横移皮带机4方向一致,此时,横移皮带机4位于伸缩皮带机5上方;13. After the two ends of the P70 boxcar 802 are full, the telescopic belt conveyor 5 rotates 90°, so that the telescopic belt conveyor 5 and the traverse belt conveyor 4 are in the same direction. At this time, the traverse belt conveyor 4 is located above the telescopic belt conveyor 5;

14、 重复上述步骤7-10,按照步骤1的顺序将P70棚车802门口处堆满,至此,本发明完成了棚车内袋装物料的装车作业。14. Repeat the above steps 7-10, and fill the door of the P70 boxcar 802 according to the sequence of step 1. So far, the present invention has completed the loading operation of the bagged materials in the boxcar.

本发明的袋装物料卸车过程如下:The bagged material unloading process of the present invention is as follows:

1、本发明在P70棚车802卸车时,首先车门处开始卸料,一次将门口3列袋料卸完;门口卸完后开始卸P70棚车802一端的袋装物料,一端卸完后卸另外一端,直至将棚车内袋装物料卸完;1. When unloading the P70 boxcar 802 in the present invention, the material is first unloaded at the door, and three rows of bag materials are unloaded at the door at one time; after the door is unloaded, the bagged material at one end of the P70 boxcar 802 is unloaded, and the other end is unloaded after unloading one end. , until the bagged materials in the boxcar are unloaded;

2、司机将本发明驾驶至P70棚车802车门处,驻车停稳;2. The driver drives the present invention to the door of the P70 boxcar 802, and stops the vehicle steadily;

3、液压支腿103伸出支撑在地面;3. The hydraulic outriggers 103 are extended and supported on the ground;

4、横移支撑轮306及支撑轮506支撑在地面,此时抓料机构7位于P70棚车802车门袋料附近;4. The traverse support wheel 306 and the support wheel 506 are supported on the ground, and the grabbing mechanism 7 is located near the door bag material of the P70 boxcar 802;

5、输送皮带机801与本发明横移皮带机4对接,调整皮带机402的位置,使输送皮带机801位于皮带机402下方,并使皮带机402位于一级皮带机501的上方;5. The conveyor belt 801 is docked with the traverse belt conveyor 4 of the present invention, and the position of the belt conveyor 402 is adjusted so that the conveyor belt conveyor 801 is located below the belt conveyor 402 and the belt conveyor 402 is located above the primary belt conveyor 501;

6、扫描模块6对P70棚车802内进行扫描,获得袋装物料堆放情况;6. The scanning module 6 scans the inside of the P70 boxcar 802 to obtain the stacking of bagged materials;

7、根据袋装物料堆放模型,抓取模块707移动到要抓取袋装物料上方,,抓取模块707风机启动,抓取模块707吸盘吸住袋装物料,并将袋料堆放到皮带机402上;7. According to the bagged material stacking model, the grabbing module 707 moves to the top of the bagged material to be grabbed, the fan of the grabbing module 707 starts, the suction cup of the grabbing module 707 sucks the bagged material, and stacks the bagged material on the belt conveyor 402 on;

8、皮带机402将袋料运送到输送皮带机801上;8. The belt conveyor 402 transports the bag material to the conveyor belt conveyor 801;

9、重复上述步骤6-8,将P70棚车802门周围的袋料卸完;9. Repeat the above steps 6-8 to unload the bags around the door 802 of the P70 boxcar;

10、 横移滑台3往Ⅰ位端移动,同时Ⅰ位回转支承302转动,带动伸缩皮带机5进入P70棚车802一端,伸缩皮带机5整体沿Ⅰ位滑槽304往棚车端部运动,然后皮带机402沿Ⅱ位滑槽304往Ⅰ位端移动,使皮带机402端部位于伸缩皮带机5后部下方;10. The traverse sliding table 3 moves to the end of position I, and at the same time, the slewing bearing 302 of position I rotates, which drives the telescopic belt conveyor 5 to enter the end of the P70 boxcar 802. The belt conveyor 402 moves to the I-position end along the Ⅱ-position chute 304, so that the end of the belt conveyor 402 is located below the rear of the telescopic belt conveyor 5;

11、扫描模块6对P70棚车802内进行扫描,获得袋装物料堆放情况;11. The scanning module 6 scans the inside of the P70 boxcar 802 to obtain the stacking of bagged materials;

12、根据袋装物料堆放模型,抓取模块707移动到要抓取袋装物料上方,,抓取模块707风机启动,抓取模块707吸盘吸住袋装物料,并将袋料堆放到伸缩皮带机5上;12. According to the bagged material stacking model, the grabbing module 707 moves above the bagged material to be grabbed, the fan of the grabbing module 707 starts, the suction cup of the grabbing module 707 sucks the bagged material, and stacks the bagged material on the telescopic belt machine 5;

13、伸缩皮带机5将袋料运送到皮带机402上,皮带机402再将袋料运送到输送皮带机801上;13. The telescopic belt conveyor 5 transports the bag material to the belt conveyor 402, and the belt conveyor 402 transports the bag material to the conveyor belt conveyor 801;

14、重复上述步骤11-13,将P70棚车802一端袋料卸完;14. Repeat the above steps 11-13 to unload the bag material at one end of the P70 boxcar 802;

15、P70棚车802一端卸完后,横移支架2带动伸缩皮带机4及其上部件按照步骤10进入棚车另外一端,重复上述步骤11-13将P70棚车802另外一端卸完,至此,本发明完成了棚车内袋装物料的卸车作业。15. After one end of the P70 boxcar 802 is unloaded, the traverse bracket 2 drives the telescopic belt conveyor 4 and its upper parts to enter the other end of the boxcar according to step 10, and repeats the above steps 11-13 to unload the other end of the P70 boxcar 802. So far, the present invention The unloading of the bagged materials in the boxcar was completed.

本说明书未作详细描述的内容属于本领域专业技术人员公知的现有技术。The content not described in detail in this specification belongs to the prior art known to those skilled in the art.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Substitutions should be covered within the protection scope of the present invention.

Claims (8)

1. The utility model provides a boxcar bagged materials handling equipment, includes chassis, sideslip support, sideslip slip table, sideslip belt feeder, flexible belt feeder, scanning module and grabs the material mechanism, its characterized in that: the sideslip support is fixed on the chassis, sideslip slip table is connected on the sideslip support to can be in the spout of sideslip support lateral sliding, sideslip belt feeder is connected in sideslip slip table one end, flexible belt feeder is connected in the other one end of sideslip slip table, scanning module fixes at flexible belt feeder tip, it fixes in flexible belt feeder both sides to grab material mechanism.
2. The boxcar bagged material handling apparatus according to claim 1, wherein: the chassis comprises a running system, a chassis support and hydraulic support legs, wherein the running system is an automobile running system, the chassis support is used for providing mounting interfaces for other parts on the chassis and supporting the weight of equipment, and the hydraulic support legs are mounted on the chassis support and used for ensuring that the equipment does not overturn during working.
3. The boxcar bagged material handling apparatus according to claim 1, wherein: the transverse moving support is fixed at the I-position end of the chassis and consists of a frame and transverse moving chutes, the frame is fixed on the chassis, and the two transverse moving chutes are respectively fixed on two sides above the frame.
4. The boxcar bagged material handling apparatus according to claim 1, wherein: the sideslip slip table is connected on the sideslip support to can slide in the sideslip spout of sideslip support, the sideslip slip table is by the slip table support, I position slewing bearing, II position slewing bearing, I position spout, II position spouts and sideslip support wheel are constituteed, I position slewing bearing and II position slewing bearing fix respectively at I position end and the II position end of slip table support, I position spout and II position spouts are fixed respectively on I position slewing bearing and II position slewing bearing, sideslip support wheel has still been arranged to sideslip support one end tip below.
5. The boxcar bagged material handling apparatus according to claim 1, wherein: the sideslip belt feeder contains base, belt feeder and the swing hydro-cylinder of sliding, and the base of sliding is connected on II position spouts of sideslip slip table, and the sideslip belt feeder can make a round trip to slide in II position spouts, and swing hydro-cylinder one end is fixed on the base of sliding, and one end is fixed on the belt feeder in addition, and the swing hydro-cylinder extension or shorten can drive the belt feeder luffing motion, and under the drive of II position slewing bearing of sideslip slip table, the sideslip belt feeder can be at the horizontal plane internal rotation, and sideslip belt feeder self still.
6. The boxcar bagged material handling apparatus according to claim 1, wherein: the flexible belt feeder is multistage belt feeder, connects on I position spout of sideslip slip table, and flexible belt feeder can slide in I position spout, and under I position slewing bearing drive of sideslip slip table, flexible belt feeder can be at the horizontal plane internal rotation, and flexible belt feeder self is extensible to be shortened, and linking bridge has been arranged to flexible belt feeder tip, and the supporting wheel has still been arranged to flexible belt feeder tip.
7. The boxcar bagged material handling apparatus according to claim 1, wherein: the scanning module is fixed at the end part of the telescopic belt conveyor, adopts a binocular stereoscopic vision system and is used for scanning the piling state of bagged materials in the box wagon.
8. The boxcar bagged material handling apparatus according to claim 1, wherein: the gripping mechanism is used for gripping bagged materials in the box wagon, the bagged materials conveyed by the telescopic belt conveyor can also be stacked in the box wagon according to requirements, the gripping mechanism comprises a rotary base, a telescopic arm outer arm, a telescopic arm inner arm, a telescopic oil cylinder, a lifting oil cylinder, a rotary speed reducer and a gripping module, the rotary base of the gripping mechanism is fixed on a connecting support of the telescopic belt conveyor, two gripping mechanisms are distributed at two sides of the telescopic belt conveyor, the telescopic arm outer arm is connected on the rotary base, the rotary base can drive the telescopic arm outer arm and an upper part thereof to rotate, the telescopic arm inner arm is sleeved in the telescopic arm outer arm, one end of the telescopic oil cylinder is fixed at the end part of the telescopic arm outer arm, the other end of the telescopic oil cylinder is fixed at the end part of the telescopic arm inner arm, the telescopic oil cylinder can drive the telescopic arm inner arm and an upper part thereof to stretch or shorten, and the other end of the lifting oil cylinder is fixed on the outer arm of the telescopic arm, the lifting oil cylinder can drive the outer arm of the telescopic arm and the upper part of the outer arm to swing up and down when being extended or shortened, the rotary speed reducer is connected to the inner arm of the telescopic arm, the grabbing module adopts a sucking disc mode to suck bagged materials, the grabbing module is connected below the rotary speed reducer, and the rotary speed reducer can rotate according to the direction of the bagged materials to ensure that the direction of the grabbing module is consistent with the direction of the bagged materials.
CN202010456922.9A 2020-05-26 2020-05-26 A box car bagged material loading and unloading equipment Pending CN111573320A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112141725A (en) * 2020-09-28 2020-12-29 上海克来机电自动化工程股份有限公司 Gooseneck telescopic platform and stacker crane
CN112591496A (en) * 2020-12-15 2021-04-02 姜堰经济开发区科创中心 Automatic loading system for bagged goods of train boxcar
CN113734817A (en) * 2021-09-28 2021-12-03 焦作市钰欣机械有限公司 Material distribution belt conveyor
CN116238925A (en) * 2023-04-12 2023-06-09 昆明鼎承科技有限公司 An automatic loading and unloading device based on a standard manipulator
CN116715048A (en) * 2023-06-26 2023-09-08 唐山图灵科技股份有限公司 A bagged cement train loading machine
CN117104864A (en) * 2023-08-25 2023-11-24 中储恒科物联网系统有限公司 An intelligent unloading machine suitable for box-type freight bagged materials

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CN110654804A (en) * 2019-10-09 2020-01-07 广州大学 Automatic loading and unloading system of logistics robot
CN212608266U (en) * 2020-05-26 2021-02-26 武汉利德测控技术有限公司 A box car bagged material loading and unloading equipment

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CN101891067A (en) * 2010-07-10 2010-11-24 时德才 Belt type steering loader
CN104163339A (en) * 2014-05-02 2014-11-26 襄阳忠良工程机械有限责任公司 Mobile loader
CN110654804A (en) * 2019-10-09 2020-01-07 广州大学 Automatic loading and unloading system of logistics robot
CN212608266U (en) * 2020-05-26 2021-02-26 武汉利德测控技术有限公司 A box car bagged material loading and unloading equipment

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112141725A (en) * 2020-09-28 2020-12-29 上海克来机电自动化工程股份有限公司 Gooseneck telescopic platform and stacker crane
CN112591496A (en) * 2020-12-15 2021-04-02 姜堰经济开发区科创中心 Automatic loading system for bagged goods of train boxcar
CN113734817A (en) * 2021-09-28 2021-12-03 焦作市钰欣机械有限公司 Material distribution belt conveyor
CN116238925A (en) * 2023-04-12 2023-06-09 昆明鼎承科技有限公司 An automatic loading and unloading device based on a standard manipulator
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CN117104864A (en) * 2023-08-25 2023-11-24 中储恒科物联网系统有限公司 An intelligent unloading machine suitable for box-type freight bagged materials
CN117104864B (en) * 2023-08-25 2026-03-27 中储恒科物联网系统有限公司 A smart unloading machine suitable for bagged materials in boxed freight vehicles

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