CN111572918B - Multi-shaft straw bale breaker - Google Patents
Multi-shaft straw bale breaker Download PDFInfo
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- CN111572918B CN111572918B CN202010292037.1A CN202010292037A CN111572918B CN 111572918 B CN111572918 B CN 111572918B CN 202010292037 A CN202010292037 A CN 202010292037A CN 111572918 B CN111572918 B CN 111572918B
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- assembly
- bale breaking
- shaft
- bale
- shell
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- 239000010902 straw Substances 0.000 title claims abstract description 27
- 238000004064 recycling Methods 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims description 27
- 230000000712 assembly Effects 0.000 claims description 25
- 238000000429 assembly Methods 0.000 claims description 25
- 230000003287 optical effect Effects 0.000 claims description 15
- 244000025254 Cannabis sativa Species 0.000 claims description 12
- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention discloses a multi-shaft straw bale breaker, which belongs to the field of agricultural machinery and aims to solve the problems of low working efficiency, high working cost and serious environmental pollution of the straw bale breaker in the prior art, wherein the bale breaker comprises a power assembly, a supporting assembly, a bale breaking assembly and a recycling assembly; the bale breaking assembly and the recycling assembly are arranged in the supporting assembly, the bale breaking assembly is arranged above the recycling assembly, the bale breaking assembly is rotatably connected with the supporting assembly, the recycling assembly is fixedly connected with the supporting assembly, the power assembly is arranged outside the supporting assembly, and the power output end of the power assembly penetrates through the supporting assembly to be fixedly connected with the bale breaking assembly.
Description
Technical Field
The invention belongs to the field of agricultural machinery, and particularly relates to a multi-shaft straw bale breaker.
Background
At present, the utilization of straws in China is comprehensively developed, but the straw processing machinery is not complete, the bundled straws are large in size, heavy in mass and high in impurity, small-sized enterprises or livestock breeding industries completely depend on manual bundle removal, the labor intensity is high, the efficiency is low, dust is high, large-sized enterprises are forced to scatter by large-sized equipment, the efficiency is low, the cost is high, the environmental pollution is serious, the method cannot realize industrial production, an efficient production line cannot be formed, the impurities contained in the straws are brought into production, potential safety hazards are brought to production equipment, the production cost is increased, and the quality of straw products is reduced. It is therefore desirable to develop a new straw bale breaker that addresses the above problems.
Disclosure of Invention
The invention provides a multi-shaft straw bale breaker in order to solve the problems of low working efficiency, high working cost and serious environmental pollution of the straw bale breaker in the prior art;
a multi-shaft straw bale breaker comprises a power assembly, a supporting assembly, a bale breaking assembly and a recycling assembly; the bale breaking assembly and the recycling assembly are arranged in the supporting assembly, the bale breaking assembly is arranged above the recycling assembly, the bale breaking assembly is rotatably connected with the supporting assembly, the recycling assembly is fixedly connected with the supporting assembly, the power assembly is arranged outside the supporting assembly, and the power output end of the power assembly penetrates through the supporting assembly and is fixedly connected with the bale breaking assembly;
furthermore, the supporting assembly comprises a rectangular feeding port and a shell, the feeding port is horn-shaped, and a small-opening end of the feeding port is fixedly connected with one end of the shell;
further, the power assembly comprises a transmission motor, a speed reducer, two couplers, a belt pulley assembly, a motor support and two connecting shafts; the motor support is arranged outside the supporting assembly, the transmission motor is arranged on the motor support, a power output shaft of the transmission motor is connected with a power input shaft of the speed reducer through a coupler, the power output shaft of the speed reducer is connected with a connecting shaft through a coupler, a driving wheel in the belt pulley assembly is sleeved on one connecting shaft, a driven wheel in the belt pulley assembly is sleeved on the other connecting shaft, the driving wheel and the driven wheel are connected through a belt, one end of the other connecting shaft penetrates through the shell and is arranged inside the shell, and the other connecting shaft is rotatably connected with the shell;
furthermore, the recovery assembly comprises a blanking hopper and a conveyor, the blanking hopper is horn-shaped, the large opening end of the blanking hopper is fixedly connected with the inner wall of the shell, the conveyor is arranged below the blanking hopper, and an opening is machined in the side wall of the shell, close to the middle tail end of the conveyor;
furthermore, the bale breaking assembly comprises N bale breaking shaft assemblies, chain wheels and transmission chains, the N bale breaking shaft assemblies are divided into two groups on average, the two bale breaking shaft assemblies are symmetrically arranged relative to the chain wheels, the central connecting line of the N bale breaking shaft assemblies and the chain wheels in the same plane is in a w shape, two ends of each bale breaking shaft assembly are respectively sleeved with a bearing, one end of each bale breaking shaft assembly is fixedly connected with a bearing inner ring of one bearing, a bearing outer ring of each bearing is embedded into the side wall of one side of the shell, the bearing outer ring of each bearing is fixedly connected with the shell, the chain wheels are sleeved on the other connecting shaft, and the N bale breaking shaft assemblies are connected with the chain wheels through the transmission chains;
furthermore, the bale breaking shaft assembly comprises an optical axis, a transmission chain wheel and a plurality of grass breaking teeth, the grass breaking teeth are sleeved on the optical axis at equal intervals along the length direction of the optical axis, two ends of the optical axis are respectively and rotatably connected with one side wall of the shell, the transmission chain wheel is sleeved on one end of the optical axis, and a transmission chain is connected with each transmission chain wheel;
furthermore, the number difference of the grass disassembling teeth in the two adjacent bale disassembling shaft assemblies is 1, the two adjacent bale disassembling shaft assemblies are further provided with six observation holes in the side wall of the shell along the length direction of the shell, and each observation hole is arranged opposite to one bale disassembling shaft assembly.
Compared with the prior art, the invention has the following beneficial effects:
compared with the existing straw bale breaking machine, the multi-shaft straw bale breaking machine provided by the invention has an independent transmission mechanism, can be used in cooperation with cleaning equipment or crushing equipment, reduces the labor intensity, has high production efficiency, reduces the production cost, reduces pollution, enables the matched production line to continuously run, and can adjust the bale breaking speed according to the yield.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic side view of the present invention;
in the figure, a feeding port 1, a bale breaking shaft assembly 2, grass breaking teeth 3, a shell 4, an observation hole 5, a transmission motor 6, a speed reducer 7, a coupler 8, a belt pulley assembly 9, a blanking hopper 10, a conveyor 11 and a transmission chain 12 are arranged.
Detailed Description
The first embodiment is as follows: the present embodiment is described with reference to fig. 1 and 2, and provides a multi-shaft straw bale breaker comprising a power assembly, a support assembly, a bale breaking assembly and a recovery assembly; the bale breaking assembly and the recycling assembly are arranged in the supporting assembly, the bale breaking assembly is arranged above the recycling assembly, the bale breaking assembly is rotatably connected with the supporting assembly, the recycling assembly is fixedly connected with the supporting assembly, the power assembly is arranged outside the supporting assembly, and the power output end of the power assembly penetrates through the supporting assembly and is fixedly connected with the bale breaking assembly.
The second embodiment is as follows: the present embodiment is described with reference to fig. 1 and fig. 2, and is further limited to the support assembly according to the first embodiment, in the present embodiment, the support assembly includes a material inlet 1 and a housing 4, the housing 4 is rectangular, the material inlet 1 is in a horn shape, and a small opening end of the material inlet 1 is fixedly connected to one end of the housing 4. Other components and connection modes are the same as those of the first embodiment.
So set up, be convenient for put into straw machine with the straw of bundle.
The third concrete implementation mode: the present embodiment is described with reference to fig. 1 and 2, and is further limited to the power assembly described in the second embodiment, and in the present embodiment, the power assembly includes a transmission motor 6, a speed reducer 7, two couplers 8, a pulley assembly 9, a motor bracket, and two connecting shafts; the motor support sets up in the outside of supporting component, driving motor 6 installs on the motor support, driving motor 6's power output shaft links to each other through a shaft coupling 8 with the power input shaft of speed reducer 7, speed reducer 7's power output shaft and a connecting axle link to each other through a shaft coupling 8, the action wheel suit among the belt pulley assembly 9 is on a connecting axle, from the driving wheel suit among the belt pulley assembly 9 on another connecting axle, and the action wheel links to each other through the belt between the follow driving wheel, the one end of another connecting axle is passed casing 4 and is set up inside casing 4, and another connecting axle rotates with casing 4 to be connected. The other components and the connection mode are the same as those of the second embodiment.
So set up, increase speed reducer 7 on driving motor 6 in order to be convenient for can adjust bale breaking speed according to output at any time.
The fourth concrete implementation mode: the present embodiment is described with reference to fig. 1 and 2, and is further limited to the recycling assembly according to the first embodiment, in the present embodiment, the recycling assembly includes a receiving hopper 10 and a conveyor 11, the receiving hopper 10 is trumpet-shaped, a large opening end of the receiving hopper 10 is fixedly connected with an inner wall of the housing 4, the conveyor 11 is disposed below the receiving hopper 10, and an opening is formed on a side wall of the housing near a middle tail end of the conveyor 11. Other components and connection modes are the same as those of the first embodiment.
So set up, can use with cleaning equipment or crushing apparatus are supporting, be convenient for make supporting production line can continuous operation.
The fifth concrete implementation mode: the present embodiment is described with reference to fig. 1 and 2, which further defines the bale breaking assembly as described in the fourth embodiment, which, in this embodiment, the bale breaking assembly comprises N bale breaking shaft assemblies 2, chain wheels and a transmission chain 12, the N bale breaking shaft assemblies 2 are divided into two groups on average, the two bale breaking shaft assemblies 2 are symmetrically arranged relative to the chain wheels, and the central connecting lines of the N bale breaking shaft components 2 and the chain wheel in the same plane are in a w shape, two ends of each bale breaking shaft component 2 are respectively sleeved with a bearing, one end of each bale breaking shaft component 2 is fixedly connected with a bearing inner ring of one bearing, a bearing outer ring of each bearing is embedded in the side wall of one side of the shell 4, and the bearing outer ring of each bearing is fixedly connected with the shell 4, the chain wheel is sleeved on the other connecting shaft, and the N bale breaking shaft assemblies 2 are connected with the chain wheel through a transmission chain 12. The other components and the connection mode are the same as those of the fourth embodiment.
The value range of N is 4-10, the number of the bale breaking shaft assemblies is adjusted according to the difference of the quantities of the bundled straws, so that the best bale breaking efficiency is achieved, and meanwhile, the N bale breaking shaft assemblies 2 and the chain wheels are distributed in a w shape, so that the round bales and the square bales of straws are effectively broken.
The sixth specific implementation mode: the present embodiment is described with reference to fig. 1 and 2, and is further limited to the bale breaking shaft assembly 2 according to the fifth embodiment, in the present embodiment, the bale breaking shaft assembly 2 includes an optical axis, a driving sprocket and a plurality of grass breaking teeth 3, the grass breaking teeth 3 are equidistantly sleeved on the optical axis along the length direction of the optical axis, two ends of the optical axis are respectively rotatably connected with one side wall of the housing 4, the driving sprocket is sleeved on one end of the optical axis, and the driving chain 12 is connected with each driving sprocket. Other components and connection modes are the same as those of the first embodiment.
The seventh embodiment: the present embodiment will be described with reference to fig. 1 and 2, and the bale breaking shaft assembly 2 according to the sixth embodiment is further defined in that the number of grass stripping teeth 3 in two adjacent bale breaking shaft assemblies 2 differs by 1, and the grass stripping teeth 3 in two adjacent bale breaking shaft assemblies 2 are staggered. Other components and connection modes are the same as those of the sixth embodiment.
The arrangement is to make the bale breaking effect better.
The specific implementation mode is eight: the present embodiment will be described with reference to fig. 1 and 2, and further defines the casing 4 according to the third embodiment, wherein six observation holes 5 are provided in the side wall of the casing 4 in the longitudinal direction of the casing 4, and each observation hole 5 is provided for one unpacking shaft assembly 2. The other components and the connection mode are the same as those of the seventh embodiment.
So set up, in order to observe the bale breaking process for the convenience to and clearance winding when parkking.
Principle of operation
When the straw bale breaking device is used, all parts are assembled according to the connection mode in the first embodiment, the transmission motor 6 is started, the rotating speed is reduced through the speed reducer 7, power is transmitted to the connecting shaft through the belt pulley assembly, the connecting shaft drives the gear to rotate, meanwhile, the transmission chain 12 is driven to drive the two bale breaking shaft assemblies 2 to rotate, the bale breaking effect is achieved, the gear is placed in the middle, power for improving transmission efficiency is transmitted to the two bale breaking shaft assemblies from the middle, then, baled straw is fed in (along the vertical direction) from the feeding port 1, when the baled straw enters the shell 4, efficient bale breaking is achieved through the two bale breaking shaft assemblies 2, the baled straw slides onto the conveyor 11 along the bale breaking hopper, and the straw is conveyed to the next machine of a production line by the conveyor 11 to be processed.
Claims (1)
1. The utility model provides a multiaxis formula straw bale breaker which characterized in that: the bale breaker comprises a power assembly, a supporting assembly, a bale breaking assembly and a recycling assembly; the bale breaking assembly and the recycling assembly are arranged in the supporting assembly, the bale breaking assembly is arranged above the recycling assembly, the bale breaking assembly is rotatably connected with the supporting assembly, the recycling assembly is fixedly connected with the supporting assembly, the power assembly is arranged outside the supporting assembly, and the power output end of the power assembly penetrates through the supporting assembly and is fixedly connected with the bale breaking assembly;
the supporting assembly comprises a feeding port (1) and a shell (4), the shell (4) is a cylinder with a rectangular cross section, the feeding port (1) is horn-shaped, and the small opening end of the feeding port (1) is fixedly connected with one end of the shell (4);
the power assembly comprises a transmission motor (6), a speed reducer (7), two couplers (8), a belt pulley assembly (9), a motor support and two connecting shafts; the motor support is arranged outside the supporting assembly, the transmission motor (6) is installed on the motor support, a power output shaft of the transmission motor (6) is connected with a power input shaft of the speed reducer (7) through a coupler (8), a power output shaft of the speed reducer (7) is connected with a connecting shaft through another coupler (8), a driving wheel in the belt pulley assembly (9) is sleeved on one connecting shaft, a driven wheel in the belt pulley assembly (9) is sleeved on another connecting shaft, the driving wheel and the driven wheel are connected through a belt, one end of the other connecting shaft penetrates through the shell (4) and is arranged inside the shell (4), and the other connecting shaft is rotatably connected with the shell (4);
the recycling assembly comprises a blanking hopper (10) and a conveyor (11), the blanking hopper (10) is horn-shaped, the large opening end of the blanking hopper (10) is fixedly connected with the inner wall of the shell (4), the conveyor (11) is arranged below the blanking hopper (10), and an opening is machined in the side wall of the shell, close to the middle tail end of the conveyor (11);
the bale breaking assembly comprises N bale breaking shaft assemblies (2), chain wheels and transmission chains (12), N is a positive even number, the N bale breaking shaft assemblies (2) are averagely divided into two groups, the two groups of bale breaking shaft assemblies (2) are symmetrically arranged relative to the chain wheels, the N bale breaking shaft assemblies (2) and the chain wheels are distributed in a w shape, two ends of each bale breaking shaft assembly (2) are respectively sleeved with a bearing, one end of each bale breaking shaft assembly (2) is fixedly connected with a bearing inner ring of one bearing, a bearing outer ring of each bearing is embedded in one side wall of the shell (4), the bearing outer ring of each bearing is fixedly connected with the shell (4), the chain wheels are sleeved on the other connecting shaft, and the N bale breaking shaft assemblies (2) are connected with the chain wheels through the transmission chains (12);
the bale breaking shaft assembly (2) comprises an optical axis, a transmission chain wheel and a plurality of grass breaking teeth (3), the grass breaking teeth (3) are sleeved on the optical axis at equal intervals along the length direction of the optical axis, two ends of the optical axis are respectively and rotatably connected with one side wall of the shell (4), the transmission chain wheel is sleeved on one end of the optical axis, and the transmission chain (12) is connected with each transmission chain wheel;
the number difference of the grass removing teeth (3) in the two adjacent bale breaking shaft assemblies (2) is 1, and the grass removing teeth (3) in the two adjacent bale breaking shaft assemblies (2) are arranged in a staggered manner;
the length direction that extends casing (4) on the lateral wall of casing (4) is equipped with six observation holes (5), and every observation hole (5) is relative one and is torn bundle axle subassembly (2) and set up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010292037.1A CN111572918B (en) | 2020-04-14 | 2020-04-14 | Multi-shaft straw bale breaker |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010292037.1A CN111572918B (en) | 2020-04-14 | 2020-04-14 | Multi-shaft straw bale breaker |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111572918A CN111572918A (en) | 2020-08-25 |
| CN111572918B true CN111572918B (en) | 2022-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010292037.1A Active CN111572918B (en) | 2020-04-14 | 2020-04-14 | Multi-shaft straw bale breaker |
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| CN (1) | CN111572918B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3926378A (en) * | 1975-01-30 | 1975-12-16 | Blair Mfg Co | Hay stack disintegrating apparatus |
| US4195958A (en) * | 1978-05-30 | 1980-04-01 | Wayne Diekemper | Bale unroller |
| CN101310864A (en) * | 2007-05-23 | 2008-11-26 | 潍坊扬帆机械有限公司 | Knife flywheel type crusher |
| CN202272229U (en) * | 2011-09-15 | 2012-06-13 | 北京德普新源科技发展有限公司 | Straw bale crushing machine |
| CN202987643U (en) * | 2012-12-12 | 2013-06-12 | 北京德普新源科技发展有限公司 | Bale breaking machine |
| CN206078172U (en) * | 2016-10-13 | 2017-04-12 | 黑龙江翰恒环保科技有限公司 | Birotor living beings straw bale broken rubbing crusher |
| CN207254458U (en) * | 2017-09-14 | 2018-04-20 | 深圳市盘龙环境技术有限公司 | A kind of disassembling apparatus of Bulky Waste |
| CN207839134U (en) * | 2017-09-13 | 2018-09-11 | 成都仁新科技股份有限公司 | New four axis shredder |
| CN109076799A (en) * | 2018-07-03 | 2018-12-25 | 无为县黄姑农机专业合作社 | A kind of stalk pulverization compressor |
| CN109463138A (en) * | 2019-01-10 | 2019-03-15 | 河北天太生物质能源开发有限公司 | A kind of stalk unpacks, crushes all-in-one machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207254457U (en) * | 2017-09-14 | 2018-04-20 | 深圳市盘龙环境技术有限公司 | A kind of dedicated disassembling apparatus of Bulky Waste |
-
2020
- 2020-04-14 CN CN202010292037.1A patent/CN111572918B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3926378A (en) * | 1975-01-30 | 1975-12-16 | Blair Mfg Co | Hay stack disintegrating apparatus |
| US4195958A (en) * | 1978-05-30 | 1980-04-01 | Wayne Diekemper | Bale unroller |
| CN101310864A (en) * | 2007-05-23 | 2008-11-26 | 潍坊扬帆机械有限公司 | Knife flywheel type crusher |
| CN202272229U (en) * | 2011-09-15 | 2012-06-13 | 北京德普新源科技发展有限公司 | Straw bale crushing machine |
| CN202987643U (en) * | 2012-12-12 | 2013-06-12 | 北京德普新源科技发展有限公司 | Bale breaking machine |
| CN206078172U (en) * | 2016-10-13 | 2017-04-12 | 黑龙江翰恒环保科技有限公司 | Birotor living beings straw bale broken rubbing crusher |
| CN207839134U (en) * | 2017-09-13 | 2018-09-11 | 成都仁新科技股份有限公司 | New four axis shredder |
| CN207254458U (en) * | 2017-09-14 | 2018-04-20 | 深圳市盘龙环境技术有限公司 | A kind of disassembling apparatus of Bulky Waste |
| CN109076799A (en) * | 2018-07-03 | 2018-12-25 | 无为县黄姑农机专业合作社 | A kind of stalk pulverization compressor |
| CN109463138A (en) * | 2019-01-10 | 2019-03-15 | 河北天太生物质能源开发有限公司 | A kind of stalk unpacks, crushes all-in-one machine |
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| Publication number | Publication date |
|---|---|
| CN111572918A (en) | 2020-08-25 |
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