CN111571720A - Light soft material blanking device - Google Patents

Light soft material blanking device Download PDF

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Publication number
CN111571720A
CN111571720A CN202010434947.9A CN202010434947A CN111571720A CN 111571720 A CN111571720 A CN 111571720A CN 202010434947 A CN202010434947 A CN 202010434947A CN 111571720 A CN111571720 A CN 111571720A
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CN
China
Prior art keywords
mounting
soft material
piece
hole
air
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Granted
Application number
CN202010434947.9A
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Chinese (zh)
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CN111571720B (en
Inventor
丁卫兵
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Individual
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Individual
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Priority to CN202010434947.9A priority Critical patent/CN111571720B/en
Publication of CN111571720A publication Critical patent/CN111571720A/en
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Publication of CN111571720B publication Critical patent/CN111571720B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/018Holding the work by suction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/20Cutting beds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2614Means for mounting the cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/44Cutters therefor; Dies therefor

Abstract

The invention relates to a light soft material blanking device, which comprises a workbench and a cutting die which is arranged above the workbench and can move up and down relative to the workbench; the workbench comprises a table top plate and at least one air extracting device; the table panel is provided with a first air exhaust hole in a penetrating way, and the air exhaust device is communicated with the first air exhaust hole; the cutting die comprises a positioning piece, a mounting piece and a cutter, and the cutter is connected with the mounting piece; the positioning piece is connected with an electromagnet, and the mounting piece is loosened or adsorbed by switching on and off the electromagnet; the first spacing portion that is equipped with on the setting element is equipped with the spacing portion of second on the installed part, thereby the spacing portion of second is used for preventing the installed part to remove along at least one direction of perpendicular to magnetism direction for the setting element with the cooperation of first spacing portion. The light soft material blanking device can prevent the light soft material from being taken up during blanking, can conveniently replace the cutter, and improves the production efficiency.

Description

Light soft material blanking device
Technical Field
The invention relates to the technical field of light soft material processing devices, in particular to a light soft material blanking device.
Background
The pearl wool is a non-crosslinked closed-cell structure product formed by foaming polyethylene, has the advantages of water resistance, moisture resistance, shock resistance, heat preservation, good plasticity, strong toughness, cyclic reconstruction, environmental protection, strong impact resistance, good chemical resistance and the like, and is widely applied to packaging of various products such as high-grade fragile gifts, daily necessities and the like. The pearl wool is used for packaging, generally, sheet or plate-shaped light soft materials need to be blanked, and a placing groove matched with the shape of a product is formed, so that the product can be surrounded, the product is prevented from moving after being packaged, and the product is better protected.
Punching of light soft materials such as pearl wool is generally performed on a table, and a cutting die moves up and down to cut. Because light-duty soft materials quality is light, the cutter cuts often can take up light-duty soft materials often, is unfavorable for light-duty soft materials to process on the workstation, still need take up light-duty soft materials and take off, has reduced production efficiency. Meanwhile, the cutting die used for blanking is usually fixedly mounted in a mechanical mode or a strong adhesive bonding mode, the cutting die is difficult to replace after being mounted, and the cutting die is difficult to position during mounting. Need use the cutter of different shapes when punching to light-duty soft materials to different products, current cutting die mounting means is changed and is wasted time and energy, is difficult to satisfy the production needs.
Disclosure of Invention
In view of the defects of the prior art, the invention aims to provide a light soft material blanking device which can prevent the light soft material from being taken up during processing and can conveniently and accurately replace cutters for different products, thereby improving the production efficiency.
In order to achieve the purpose of the invention, the invention provides a light soft material blanking device, which comprises a workbench and a cutting die which is arranged above the workbench and can move up and down relative to the workbench; the workbench comprises a table top plate and at least one air extracting device; the table panel is provided with a first air exhaust hole in a penetrating way, and the air exhaust device is communicated with the first air exhaust hole; the cutting die comprises a positioning piece, a mounting piece and a cutter, and the cutter is connected with the mounting piece; the positioning piece is connected with an electromagnet, and the mounting piece is loosened or adsorbed by switching on and off the electromagnet; the first spacing portion that is equipped with on the setting element is equipped with the spacing portion of second on the installed part, thereby the spacing portion of second is used for preventing the installed part to remove along at least one direction of perpendicular to magnetism direction for the setting element with the cooperation of first spacing portion.
The further technical scheme is that the air extraction device comprises a chamber and at least one fan, and the chamber is connected with the table top plate; the number of the first air exhaust holes is multiple, and the first air exhaust holes are communicated with the cavity; the fan is connected with the chamber and used for pumping air in the chamber to form negative pressure in the chamber.
The further technical proposal is that the table panel comprises a processing area or a plurality of processing areas, and each processing area is matched with an air exhaust device.
The further technical scheme is that when the air extraction device comprises a plurality of fans, the fans are uniformly distributed and connected with the chamber.
The further technical scheme is that the air extraction device further comprises a cover body and at least one instrument fan, the cover body is connected with the cavity and covers the fan, and an opening is formed in the cover body at the exhaust position of the fan; the instrument fan is connected on the lid, and the instrument fan is close to the fan setting.
The further technical scheme is that an air groove is formed in the surface of the table top plate and connected with the adjacent first air suction holes; the workbench for processing the light soft materials further comprises a soft base plate, the soft base plate is placed on the surface of the table top plate, a plurality of second air suction holes are formed in the soft base plate in a penetrating mode, and the second air suction holes are communicated with the first air suction holes or the air grooves.
The further technical scheme is that the first air exhaust holes and the second air exhaust holes are respectively arranged in an array; the distance between the adjacent first air exhaust holes is selected from 5mm to 30mm, and the distance between the adjacent second air exhaust holes is selected from 5mm to 30 mm.
The further technical scheme is that the chamber is connected below the table panel, and the fan is connected at the lower end of the chamber; the workbench for processing the light soft material further comprises a plurality of supporting columns, and the supporting columns are arranged at the edge of the bottom of the cavity, so that the bottom of the air exhaust device is suspended.
The further technical proposal is that the air extracting device also comprises a driving plate which is arranged outside the cavity or inside the cover body; the drive plate is electrically connected with a motor of the fan.
The further technical scheme is that the air extraction device also comprises a wiring bar and a switch power supply, wherein the wiring bar and the switch power supply are arranged on the outer side of the cavity or the inner side of the cover body; the wiring row is electrically connected with an external power supply, a switching power supply, a driving plate and the instrument fan, so that external power supply voltage is provided for the driving plate, and voltage converted from the external power supply voltage through the switching power supply is provided for the instrument fan.
The further technical scheme is that one of the first limiting part and the second limiting part comprises a groove, the other one comprises a lug, and the lug is used for the groove matching; or the first limiting part comprises a first limiting hole, the second limiting part comprises a second limiting hole, and the first limiting hole and the second limiting hole are used for aligning and are connected by a limiting part.
The further technical scheme is that the groove is communicated with two opposite end faces of the positioning piece, and the convex blocks are convex strips extending to the two opposite end faces of the mounting piece.
The further technical scheme is that the number of the convex blocks is 2, and the 2 convex blocks are respectively arranged in a left area and a right area of the mounting piece which are divided by the middle of the mounting piece; the number of the grooves is at least 2, and 2 grooves are matched with 2 lugs.
The further technical scheme is that the cutting die comprises at least 2 mounting pieces, and different mounting pieces are connected with different cutters; the distance between 2 of the lugs in different mountings is the same or different.
The further technical scheme is that the grooves comprise at least two groups of grooves, each group of grooves comprises two grooves which are symmetrically arranged relative to the central line of the positioning piece, and the distance from each group of grooves to the central line of the positioning piece is different.
The further technical proposal is that the groove also comprises a central groove which is arranged on the central line of the positioning piece;
the further technical scheme is that two side walls of the groove are planes or are sunken towards two sides to form a T-shaped groove or a dovetail groove.
The further technical scheme is that the cutting die can move in the horizontal plane direction relative to the workbench.
The technical scheme is that the mounting part is adsorbed below the positioning part, the first limiting part is arranged on the lower end face of the positioning part, and the second limiting part is arranged on the upper end face of the mounting part.
The further technical scheme is that the mounting piece is plate-shaped, strip-shaped or block-shaped.
The further technical proposal is that the electromagnet is arranged in the positioning piece, above the positioning piece or below the positioning piece.
The further technical scheme is that the number of the electromagnets is multiple, and the electromagnets are uniformly distributed in the area of the positioning piece for adsorbing the installation piece in a staggered arrangement mode.
The further technical scheme is that a counter bore with a downward opening is arranged in the positioning piece, and the electromagnet is placed in the counter bore.
The further technical scheme is that a through hole communicated with the upper end face of the positioning piece is formed in the bottom of the counter bore, and an electric wire of the electromagnet penetrates through the through hole and extends out of the upper end face of the positioning piece.
The further technical scheme is that an upward extending mounting hole is formed in the bottom of the counter bore, the electromagnet is connected with a threaded fastener, and the threaded fastener is matched with the mounting hole.
The further technical scheme is that the mounting piece and the cutter are integrally formed or assembled and connected.
The further technical proposal is that the cutting edge of the cutter is in a sawtooth shape.
Compared with the prior art, the invention can obtain the following beneficial effects:
the light soft material blanking device is mainly applied to blanking processing of light soft materials for packaging, and comprises a workbench and a cutting die, wherein negative pressure suction is performed on the workbench according to the characteristic that the light soft materials are light in weight and easy to take up; according to the characteristic that a cutter needs to be replaced frequently according to the shape of a product by a light soft material packaging material, a cutter die structure which is easy to replace and position is adopted. The light soft material blanking device can improve the production efficiency.
Specifically, the workbench of the light soft material blanking device disclosed by the invention adopts the air exhaust device, so that a good negative pressure suction effect can be obtained, the light soft material is effectively prevented from being carried, and the light blanking device is simple and light in structure. The blanking cutting die mounting structure adsorbs the mounting part through the electro-magnet of installing on the locating plate to improve the location accuracy of cutter through first spacing portion and the spacing portion of second.
Drawings
Fig. 1 is a schematic structural view of a first embodiment of a light soft material blanking device according to the present invention.
Fig. 2 is a schematic structural view of the connection between the table plate and the air suction device in the first embodiment of the light soft material blanking device of the present invention.
Fig. 3 is a schematic view of the connection between the table plate and the air extractor in the first embodiment of the light soft material blanking device of the present invention from another view.
FIG. 4 is a schematic view showing the structure of the upper surface of the table top plate in the first embodiment of the table for processing a lightweight and soft material according to the present invention.
Fig. 5 is an enlarged view of a portion circled at a in fig. 4.
FIG. 6 is a schematic view showing the structure of a soft pad in a first embodiment of a table for processing a light soft material according to the present invention.
Fig. 7 is an enlarged view of a portion of the structure circled at B in fig. 6.
Fig. 8 is a schematic view of the connection circuit of the air extractor in the first embodiment of the light soft material blanking device of the present invention.
FIG. 9 is a schematic view of a first embodiment of a light soft material blanking device according to the present invention, showing the suction device removed from the chamber, as viewed from above.
Fig. 10 is a schematic structural view of the lower end surface of the positioning plate in the first embodiment of the light soft material blanking device of the present invention.
Fig. 11 is a schematic view showing the structure of the upper end surface of the mounting member in the first embodiment of the light soft material blanking apparatus according to the present invention.
Fig. 12 is a schematic structural view of a work table in a second embodiment of the light soft material blanking apparatus according to the present invention.
Fig. 13 is a schematic view showing the structure of the upper surface of the deck plate in the second embodiment of the light soft material blanking apparatus of the present invention.
Fig. 14 is a schematic structural view of a cutting die in a third embodiment of the light soft material blanking device according to the present invention.
Fig. 15 is a schematic structural view of a positioning member in a fourth embodiment of the light soft material blanking device according to the present invention.
Fig. 16 is a schematic structural view of a cutting die in a fifth embodiment of the light soft material blanking device according to the present invention.
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Detailed Description
First embodiment
As shown in fig. 1 to 11, the light soft material blanking device of the present embodiment includes a table 100 and a cutting die 200, and the cutting die 200 is disposed above the table 100 and can move up and down with respect to the table 100. For example, the light soft material blanking device may further include a guide post 300, the guide post 300 is vertically disposed, and the cutting die 200 is slidably coupled to the guide post 300. The light soft material blanking device may further include a driving member such as an oil cylinder, an air cylinder, or a motor for pushing the cutter die 200 to move up and down. The guide post 300 may be connected to an adjusting means for moving the guide post 300 and the cutting die 200 connected thereto in a horizontal direction, for example, front-rear-left-right directions, thereby adjusting the position of the cutting die 200 in the horizontal plane with respect to the table 100.
As shown in fig. 1 to 8, the work table 100 includes a table top 110 and an air-extracting device including a chamber 120 and at least 1 fan 130. The workbench further comprises a soft pad 140 and a support column 150. Wherein, the table panel 110 is rectangular, square or other suitable shapes, and the table panel 110 may be a stainless steel plate. The chamber 120 is rectangular, square or other suitable shape and is connected to the bottom surface of the platform 110. in this embodiment, the platform 110 is a whole plate, and in other embodiments of the present invention, the platform can be assembled. In this embodiment, the chamber 120 is integrally connected to the platform 110, and specifically, the chamber 120 includes a bottom plate and a side plate disposed around an edge of the bottom plate, thereby forming the chamber 120 with an upward opening, the platform 110 covers the upward opening of the chamber 20, and the side plate is connected to an edge of the platform 110, thereby forming an integral platform. The number of the support columns 150 is four, and they are supported at four corners of the bottom surface of the chamber 120, respectively. The bottom surface of the chamber 120 may be further provided with support bars 151, and the support bars 151 extend from the bottom surface of the chamber 120 and are connected between the adjacent support columns 150, thereby further improving the support stability. The fan 130 is connected to the bottom of the chamber 120, and the bottom of the fan 130 is suspended for exhausting. The soft pad 140 is disposed on the upper surface of the table panel 110, the soft pad 140 may be made of soft rubber material, and the soft pad 140 is used for bearing the impact of the punching tool and preventing the punching tool from directly and rigidly impacting the table panel 110.
As shown in fig. 2 to 5, the table panel 110 is penetratingly provided with a plurality of first pumping holes 111, and the first pumping holes 111 communicate the chamber 120 with the upper surface of the table panel 110. The first air extraction holes 111 are arranged in an array, the distance between every two adjacent first air extraction holes 111 is selected from 5mm to 30mm, preferably 10mm to 20mm, and specifically, the distance can be selected according to actual needs, for example, the distance can be selected according to the size of a product placement groove to be punched, so that light soft material waste at the position of the cut product placement groove can still remain in the original sheet, the situation that the waste is taken up by a cutter and needs to be cleaned is avoided, and the waste in the original sheet is ejected subsequently. As shown in fig. 4 to 5, the table panel 110 is provided with air grooves 112 on the upper surface thereof, and each two adjacent first pumping holes 111 are communicated by the air grooves 112, and in this embodiment, the air grooves 112 are arranged along the transverse direction and the longitudinal direction of the array of first pumping holes 111.
As shown in fig. 2 to 3, the air extraction device further comprises a cover 131 and at least 1 meter fan 132. The cover 131 is fixed under the chamber 120; a blower 130 is located within the cover 131, the blower 130 communicating with the chamber 120 at the bottom of the chamber 120 for drawing air within the chamber 120. The meter fan 132 is disposed at the bottom of the cover 131, and communicates the inside and the outside of the cover 131 for heat dissipation of the fan 130. An opening 133 is provided at the bottom of the cover 131 at a position corresponding to the blower 130, and air sucked by the blower 130 is discharged. Preferably, the meter fan 132 is disposed proximate the fan 130 to facilitate heat dissipation. Preferably, as shown in fig. 9, soundproof cotton 137 may be attached to the inside of the cover 131 to reduce noise.
In this embodiment, the number of the fans 130 is 2, and the 2 fans 130 are respectively connected to two areas of the bottom of the chamber 120, which are divided by the middle of the bottom of the chamber 120, and are uniformly distributed, so that the air in the chamber 120 can be more uniformly sucked. In other embodiments of the present invention, the number of fans 130 and meter fans 132 may be greater, and in particular, may be selectively adjusted according to the actual size of the work bench.
As shown in fig. 6 to 7, the soft pad 140 is penetratingly provided with a plurality of second pumping holes 141, the second pumping holes 141 are communicated with the first pumping holes 111 or the air grooves 112, and when the soft pad 140 is slightly deviated in position or the soft pad 140 is slightly deformed, the second pumping holes 141 can still be communicated with the negative pressure chamber 120, so as to suck the light soft material.
In this embodiment, as shown in FIG. 8, the evacuation device further includes a drive board 134, a terminal block 135 and a switching power supply 136, which are mounted outside the chamber 120 or inside the cover 131. The driving board 134 is electrically connected with a motor of the fan 130. The terminal block 135 is electrically connected to an external power source, a switching power source 136, a driving board 134 and the meter fan 132, and supplies an external power source voltage to the driving board 134 and a lower voltage, which is converted from the external power source voltage by the switching power source 136, to the meter fan 132. In fig. 8, the C port is connected to an external power source and the D port is connected to the meter fan 132.
As shown in fig. 1 and fig. 10 to 11, the cutting die includes a positioning member 210, a mounting member 220, and a cutter 230, the cutter 230 is fixedly connected to a lower end surface of the mounting member 220, and the mounting member 220 is attracted to a lower portion of the positioning member 210.
In the present embodiment, the positioning member 210 has a plate shape, and the mounting member 220 has a plate shape. In other embodiments of the present invention, the mounting member 220 may be a strip or a block, the cutter 230 can be connected to the lower or side of the mounting member 220, and the positioning member 210 can be connected to the upper side of the mounting member 20 in a limiting manner and can be sucked.
The positioning member 210 is provided with a hole 211, an electromagnet 212 is installed in the hole 211, and the installation member 220 is released or adsorbed by turning on or off the electromagnet 212. Specifically, bore 211 is counterbore 211, with counterbore 211 opening downward. The electromagnet 212 is mounted in the hole 211 to attract the mounting member 220 therebelow without being blocked by the plate. The number of the holes 211 is the same as that of the electromagnets 212, and the number of the holes 211 is multiple, 1 electromagnet 212 is correspondingly arranged in 1 hole 211, and the multiple holes 211 are uniformly distributed in the area of the positioning member 210 for adsorbing the mounting member 220 in a staggered manner.
Preferably, the bottom of the counterbore 211 is provided with a through hole 213 communicated with the upper end surface of the positioning element 210, the electric wire of the electromagnet 212 passes through the through hole 213 and extends out of the upper end surface of the positioning element 210, the electromagnet 212 is electrically connected and wired from the upper part of the positioning element 210, the contact between the lower end surface of the positioning element 210 and the mounting element 220 is not influenced, and the structure is simple and reasonable. The electromagnets 212 can be connected in parallel and then connected with a power switch to jointly control the on-off of the power supply. Preferably, the electromagnet 212 is magnetic when de-energized to attract the mount 220, and the electromagnet 212 is magnetically neutralized or weakened when energized to loosen the mount 220, thereby reducing power consumption after installation, and avoiding damage to the equipment and the object to be processed caused by the mount 220 and the tool 230 falling off when the power is undesirably turned off. The electromagnet 212 may include a permanent magnet and a coil sleeved outside the permanent magnet, and when the coil is energized, an opposite magnetic field is formed to counteract or weaken the magnetic field of the permanent magnet. The mounting member 220 may be made of any material that can be magnetically attracted.
Preferably, the bottom of the counterbore 211 is provided with an upwardly extending mounting hole 214, and the electromagnet 212 is connected with a threaded fastener which is engaged with the mounting hole 214. The mounting holes 214 may be threaded holes and the mounting may be accomplished by threading threaded fasteners carried by the electromagnet 212 into the mounting holes 214. The mounting hole 214 can also be a through hole, the electromagnet 212 is provided with a threaded hole, one end of the threaded fastener is clamped outside the mounting hole 214, and the other end of the threaded fastener penetrates through the through hole to be connected with the electromagnet 212, so long as convenient connection is achieved.
The first spacing portion that is equipped with on the setting element 210 is equipped with the spacing portion of second on the installed part 220, and the spacing portion of second is used for thus preventing the installed part 220 to remove along the at least one direction of perpendicular to magnetism direction for the setting element 210 with the cooperation of first spacing portion. The magnetic attraction direction refers to a direction in which the mounting member 220 is attracted toward the positioning member 210 due to the magnetic attraction effect of the electromagnet 212, for example, the magnetic attraction direction is a direction in which the mounting member 220 points to the electromagnet 212. The first and second position-limiting portions limit the positioning element 210 and the mounting element 220 to move in at least one direction perpendicular to the magnetic attraction direction, i.e., when the magnetic attraction direction is upward, the first and second position-limiting portions can be used to limit the movement in at least one direction, such as forward, backward, leftward, rightward, etc. Preferably, when the positioning member is used for punching pearl wool, the front-back direction is a feeding direction and a discharging direction of the pearl wool, and the first limiting portion and the second limiting portion can be used for limiting the relative movement between the positioning member 210 and the mounting member 220 in the left-right direction.
In the present embodiment, the first position-limiting portion is a groove 215, and the second position-limiting portion is a bump 221. Namely, the positioning member 210 is provided with a groove 215, the mounting member 220 is provided with a projection 221 which is matched with the groove 215, and the positioning and mounting are realized through the matching of the projection 221 and the groove 215. Specifically, the groove 215 is disposed on the lower end surface of the positioning member 210, and the protrusion 221 is disposed on the upper end surface of the mounting member 220. Preferably, the groove 215 communicates with the front end face of the positioning member 210 and the rear end face of the positioning member 210, and the protrusion 221 is a convex strip extending from the front end face of the mounting member 220 to the rear end face of the mounting member 220, so as to provide a guiding function and facilitate positioning and installation, for example, the rear end face of the mounting member 220 can be aligned to the front end face of the positioning member 210, the protrusion 221 can be aligned to the groove 215, and then the mounting member 220 can be pushed in parallel below the positioning member 210 to complete positioning.
Preferably, the number of the protrusions 221 is 2, and 2 protrusions 221 are respectively disposed in two left and right regions of the mounting member 220 divided by the middle of the mounting member 220, for example, 2 protrusions may be respectively disposed at both ends of the mounting member 220, so that the positioning is more accurate.
The number of grooves 215 is at least 2, of which 2 grooves 215 cooperate with 2 projections 221. When the number of recesses 215 is more than 2, the mounting member 220 can be mounted between any two recesses 215 to accommodate mounting of mounting members 220 of different lateral dimensions, or the same mounting member 220 can be mounted to different locations of the mounting member 220 to adjust the cutting position.
Preferably, the number of the mounting members 220 is at least 2, and different cutting tools 210 are connected to different mounting members 220, so that the different cutting tools 210 can be replaced when the mounting members 220 are replaced. Different mounting members 220 may have the same or different lateral dimensions, and the distance between 2 of the projections 221 in different mounting members 220 may be the same or different, and may be capable of mating with two of the plurality of recesses 215. Preferably, the recesses 215 comprise at least two sets, each set comprising two recesses 215 symmetrically disposed with respect to the center line of the positioning member 210, and the distances from the recesses to the center line of the positioning member 210 are different, so that the positioning member 210 can be applied to at least two kinds of mounting members 220, and the distances between the 2 protrusions 221 of each kind of mounting member 220 can be different and respectively correspond to each set of recesses. The center line of the positioning member 210 is a center line that divides the positioning member 210 into two substantially symmetrical left and right portions, and extends in the front-rear direction. The symmetrical arrangement of the two recesses of each set of recesses with respect to the center line of the positioning member 210 enables different types of mounting members 220 to be positioned in the middle. Preferably, 2 projections are provided at both ends of the mounting member 220, and the distance between the 2 projections 221 is related to the transverse dimension of the mounting member 220, i.e. one set of grooves is suitable for one transverse dimension of the mounting member 220. When a smaller tool 230 is desired, a smaller transverse dimension mount 220 may be used, reducing costs.
Preferably, the cutting edge of the cutter 230 is serrated, which is beneficial for cutting a material with certain flexibility, such as pearl wool.
In other embodiments of the present invention, the groove 215 may not communicate with the front end surface or the rear end surface of the positioning element 210, and the protrusion 221 is placed into the groove 215 from below the positioning element 210. The groove 215 may or may not penetrate through the positioning member 210, so as to form a through-hole type or blind-hole type position-limiting hole, and the protrusion 221 may be a cylinder, which is engaged with the position-limiting hole. The spacing hole can be a round hole or a groove-shaped hole, the column body can be a cylinder or a prism, the matching of the column body and the spacing hole can be that the column body is matched with the spacing hole in the same shape, for example, the spacing hole is in a long strip shape, the two sides of the column body are matched with the two walls of the spacing hole, and the column body can move along the length direction of the spacing hole before magnetic attraction during installation. In other embodiments of the present invention, a protrusion may be disposed on the lower end surface of the positioning element 210, and a groove may be disposed on the upper end surface of the mounting element 220, as long as the groove and the protrusion are matched. The recesses and projections may be formed directly from the positioning member 210 or the mounting member 220, or may be formed by assembling groove-like and projection-like components to the positioning member 210 or the mounting member 220.
In other embodiments of the present invention, the number of the grooves may be 1, and the number of the protrusions may also be 1, which may be matched with each other to limit the position.
When the light soft material cutting device of this embodiment works, the light soft material is placed on the soft cushion plate 140 of the workbench 200, the second suction hole 141 on the soft cushion plate 140 is communicated with the first suction hole 111 on the table top plate 110 and is connected with the cavity 120, and the suction fan assembly 130 sucks air from the bottom of the cavity 120 to form a negative pressure, so as to suck the light soft material and prevent the light soft material from being taken up during the blanking process. A conveyor may be used to continuously convey the light soft material onto the table 200 and to continuously feed out the punched light soft material. When the tool 230 needs to be replaced, the electromagnet 212 is powered on to counteract the magnetic force, the mounting part 220 is taken down to position another mounting part 220, and the electromagnet 212 is powered off to have the magnetic force to attract the mounting part 220. Therefore, the light soft material cutting device can improve the production efficiency in the blanking process and the cutter replacement.
Second embodiment
As shown in fig. 12 to 13, the present embodiment is similar in structure to the first embodiment described above, except that: the table panel 110 may be divided into a plurality of working areas, each working area is provided with a first pumping hole 111, and the air groove 112 communicates adjacent first pumping holes 111 in the same working area on the upper surface of the table panel 110. An air extraction device is connected below each working area, and each air extraction device comprises a cavity, a cover body, at least one fan and at least one instrument fan. Different cavities corresponding to different air extraction devices can be formed by separating a single integral cavity, and the different cavities are respectively connected with the cover body, the fan and the instrument fan.
The present embodiment is based on the first embodiment, and partitions the table panel 110, and the negative pressure suction effects in different working areas do not affect each other. When light soft materials such as pearl wool and the like are punched, pearl wool with different sizes is often required to be selected according to products and specific applications such as packaging sizes. When the light soft material such as pearl wool to be punched is small in size and cannot cover all the working area of the table top 110, that is, cannot cover all the first air exhaust holes 111, if a single air exhaust device is adopted, negative pressure cannot be formed due to air leakage of the first air exhaust holes 111, and then the pearl wool cannot be sucked. After a plurality of working areas are adopted, as long as the pearl cotton covers one of the working areas, the pearl cotton can be sucked, and therefore the pearl cotton is prevented from being taken up.
Third embodiment
As shown in fig. 14, the present embodiment has substantially the same structure as the first embodiment, except that: in the cutting die, the first position-limiting portion is a first position-limiting hole 216, and the second position-limiting portion is a second position-limiting hole 222, that is, the positioning plate 210 is provided with the first position-limiting hole 216, and the mounting plate 220 is provided with the second position-limiting hole 222. The first position-limiting hole 216 is aligned with the second position-limiting hole 222, and the position-limiting member 240 connects the first position-limiting hole 216 and the second position-limiting hole 222. For example, the first position-limiting hole 216 and the second position-limiting hole 222 may be tapered through holes with diameters decreasing from top to bottom, and the position-limiting member 240 may be a taper pin. For example, one of the first limiting hole 216 and the second limiting hole 222 may be a threaded hole, the other may be a through hole, and the limiting member 240 may be a threaded fastener such as a screw or a bolt, one end of which extends into the through hole and the other end of which is engaged with the threaded hole. For example, the first position-limiting hole 216 may be a through hole with a countersunk hole at the upper end, and the position-limiting member 240 may be a pin or a nail with a screw head, the screw head is engaged with the countersunk hole, and the pin or the nail passes through the through hole and extends into the second position-limiting hole 222. The second position-limiting hole 222 may be a through hole or a blind hole that does not communicate with the lower end surface of the mounting plate 220. Preferably, in the above-mentioned manner of engaging the first position-limiting hole 216, the second position-limiting hole 222 and the position-limiting member 240, the position-limiting member 240 does not lock the first position-limiting hole 216 and the second position-limiting hole 222 at the same time, for example, the position-limiting member 240 is connected or in contact with the first position-limiting hole 216, and without detaching the position-limiting member 240 from the first position-limiting hole 216, the mounting plate 220 may be moved down to disengage the second position-limiting hole 222 from the position-limiting member 240, so that the mounting plate 220 may be removed and replaced. For example, if the limiting member 240 is connected or in contact with the second limiting hole 222, the mounting plate 220 can be moved down to separate the first limiting hole 216 from the limiting member 240 without detaching the limiting member 240 from the second limiting hole 222, so that the mounting plate 220 can be removed and replaced. For another example, the limiting member 240 can be easily inserted into or removed from the first limiting hole 216 and the second limiting hole 222, and after the limiting member 240 is removed, the mounting plate 220 can be replaced.
In other embodiments of the present invention, the blanking die mounting structure may include a plurality of sets of corresponding first and second retention holes 216 and 222, each of which may be spaced apart from a centerline of the positioning member 210 differently to accommodate mounting members 220 of different sizes.
Fourth embodiment
As shown in fig. 15, in the structure for mounting a blanking die according to the present embodiment, the groove 215 is a T-shaped groove, and the T-shaped groove also serves to prevent the mounting member from falling. The grooves 215 extend in the left-right direction of the positioning plate and include a set of grooves disposed on both sides of the center line and a middle groove disposed on the center line. The mounting piece matched with the T-shaped groove can be provided with T-shaped convex blocks matched with the T-shaped grooves, and the number of the T-shaped convex blocks can be 3, and the T-shaped convex blocks are respectively matched with 3T-shaped grooves. The remaining structure is substantially the same as that of the first embodiment described above.
Fifth embodiment
As shown in fig. 16, this embodiment has substantially the same structure as the first embodiment described above, except that: the electromagnet 212 in the cutting die is connected above the positioning member 210, and magnetically attracts the mounting member 220 through the positioning member 210. For example, the electromagnet 212 may be screwed on the positioning member 210, an external screw may be connected to a lower end of the electromagnet 212, and a screw hole may be provided at an upper end of the positioning member 210 so as to connect the electromagnet 212. The electromagnet 212 is conveniently wired in this position. The positioning member 210 is no longer provided with a counter bore, and the positioning member 210 has a simpler structure. Wherein the positioning member 210 may be aluminum and the mounting member 220 may be iron. In other embodiments of the present invention, the electromagnet 212 may also be installed below the positioning element 210, i.e. between the lower end surface of the positioning element 210 and the upper end surface of the mounting element 220, as long as the electromagnet 212 is not prevented from magnetically attracting the mounting element 220.
Finally, it should be emphasized that the above-described embodiments are merely preferred examples of the invention, which is not intended to limit the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A light soft material blanking device comprises a workbench and a cutting die which is arranged above the workbench and can move up and down relative to the workbench; the method is characterized in that:
the workbench comprises a workbench panel and at least one air exhaust device; the table panel is provided with a first air exhaust hole in a penetrating manner, and the air exhaust device is communicated with the first air exhaust hole;
the cutting die comprises a positioning piece, a mounting piece and a cutter, and the cutter is connected with the mounting piece; the positioning piece is connected with an electromagnet, and the mounting piece is loosened or adsorbed by the on-off of the electromagnet; the locating piece is provided with a first limiting part, the mounting piece is provided with a second limiting part, and the second limiting part is used for being matched with the first limiting part so as to prevent the mounting piece from moving relative to the locating piece along at least one direction perpendicular to the magnetic attraction direction.
2. A light soft material blanking device according to claim 1, wherein:
the table top plate is integrated or assembled;
the air extracting device comprises a chamber and at least one fan, and the chamber is connected with the table panel; the number of the first pumping holes is multiple, and the first pumping holes are communicated with the chamber; the fan is connected with the chamber and used for pumping air in the chamber out to form negative pressure in the chamber.
3. A light soft material blanking device according to claim 2, wherein:
the table panel comprises a processing area or a plurality of processing areas, and each processing area is matched with one air exhaust device;
when the air extraction device comprises a plurality of fans, the fans are uniformly distributed and connected with the chamber.
4. A light soft material blanking device according to claim 2 or 3, wherein:
the air extraction device also comprises a cover body and at least one instrument fan, the cover body is connected with the cavity and covers the fan, and an opening is formed in the cover body at the exhaust position of the fan; the instrument fan is connected to the cover body and is arranged close to the fan; soundproof cotton is arranged in the cover body.
5. A light soft material blanking device according to claim 2 or 3, wherein:
the chamber is connected with the table panel into a whole;
the surface of the table board is provided with an air groove, and the air groove is connected with the adjacent first air suction holes;
the workbench for processing the light soft material further comprises a soft base plate, the soft base plate is arranged on the surface of the table panel, a plurality of second air suction holes are formed in the soft base plate in a penetrating mode, and the second air suction holes are communicated with the first air suction holes or the air grooves.
6. A light soft material blanking device according to any one of claims 1 to 3, wherein:
one of the first limiting part and the second limiting part comprises a groove, and the other one comprises a lug which is used for matching with the groove;
or, the first limiting part comprises a first limiting hole, the second limiting part comprises a second limiting hole, and the first limiting hole and the second limiting hole are used for aligning and are connected by a limiting part.
7. A light soft material blanking device according to claim 6, characterized in that:
the groove is communicated with two opposite end faces of the positioning piece, and the convex block is a convex strip extending to the two opposite end faces of the mounting piece;
the number of the convex blocks is 2, and the 2 convex blocks are respectively arranged in a left area and a right area of the mounting piece divided by the middle of the mounting piece;
the number of the grooves is at least 2, and 2 grooves are matched with 2 lugs;
the cutting die comprises at least 2 mounting pieces, and different mounting pieces are connected with different cutters; the distance between 2 lugs in different mounting parts is the same or different.
8. A light soft material blanking device according to claim 7, wherein:
the grooves comprise at least two groups of grooves, each group of grooves comprises two grooves which are symmetrically arranged relative to the center line of the positioning piece, and the distances from each group of grooves to the center line of the positioning piece are different;
the groove also comprises a central groove, and the central groove is arranged on the central line of the positioning piece;
two side walls of the groove are planes or are sunken towards two sides to form a T-shaped groove or a dovetail groove.
9. A light soft material blanking device according to any one of claims 1 to 3, wherein:
the cutting die can move in the horizontal plane direction relative to the workbench;
the mounting piece and the cutter are integrally formed or assembled and connected;
the mounting piece is adsorbed below the positioning piece, the first limiting part is arranged on the lower end face of the positioning piece, and the second limiting part is arranged on the upper end face of the mounting piece;
the mounting piece is plate-shaped, strip-shaped or block-shaped;
the electromagnet is arranged in the positioning piece, above the positioning piece or below the positioning piece;
the number of the electromagnets is multiple, and the electromagnets are uniformly distributed in the area of the positioning piece for adsorbing the mounting piece in a staggered arrangement manner;
the cutting edge of the cutter is in a sawtooth shape.
10. A light soft material blanking device according to claim 9, wherein:
a counter bore with a downward opening is formed in the positioning piece, and the electromagnet is placed in the counter bore;
a through hole communicated with the upper end face of the positioning piece is formed in the bottom of the counter bore, and an electric wire of the electromagnet penetrates through the through hole and extends out of the upper end face of the positioning piece;
the bottom of the counter bore is provided with an upward extending mounting hole, the electromagnet is connected with a threaded fastener, and the threaded fastener is matched with the mounting hole.
CN202010434947.9A 2020-05-21 2020-05-21 Light soft material blanking device Expired - Fee Related CN111571720B (en)

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CN108994946A (en) * 2018-06-28 2018-12-14 滁州质顶机电科技有限公司 A kind of automotive upholstery punching die
CN110405049A (en) * 2019-08-01 2019-11-05 苏州久越金属科技有限公司 A kind of light sheet products hole location processing unit (plant) and its processing technology
CN210100170U (en) * 2019-01-21 2020-02-21 深圳市浩宇泰科技有限公司 Quick die-cut device of PC insulating piece

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CN1520974A (en) * 2003-01-10 2004-08-18 格罗兹-贝克特公司 Punching tool with re-usable, neutral structural groups
CN105881652A (en) * 2014-12-29 2016-08-24 东莞市鸿企机械有限公司 Punching cutting die
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