CN111570163A - Flotation device stator and rotor production device - Google Patents
Flotation device stator and rotor production device Download PDFInfo
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- CN111570163A CN111570163A CN202010313119.XA CN202010313119A CN111570163A CN 111570163 A CN111570163 A CN 111570163A CN 202010313119 A CN202010313119 A CN 202010313119A CN 111570163 A CN111570163 A CN 111570163A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to three-dimensional [3D] surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
- B05B13/0645—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies the hollow bodies being rotated during treatment operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/001—Air generating units, e.g. movable or independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/003—Air or gas filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/50—Ducting arrangements from the source of air or other gases to the materials or objects being dried
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/06—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Robotics (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
本发明涉及浮选机定子与转子生产技术领域,尤其为一种浮选机定子与转子生产装置,包括主体装置、清洗装置、烘干装置和喷涂装置,所述主体装置的一端固定连接有清洗装置,所述清洗装置的右侧设置有烘干装置,且烘干装置与主体装置固定连接,所述烘干装置的右侧设置有喷涂装置,且喷涂装置与主体装置固定连接,本发明中,通过设置的烘干箱等,可以通过烘干箱实现对清洗过的转子与定子进行快速地烘干,便于对转子与定子表面进行喷涂通过设置的转环、限位环和压环等,当需要对定子的表面以及内壁喷涂镍基碳化钨粉末时,把定子放置在压紧板之间,然后通过转盘带动定子转动,同时通过机械臂带动喷头对定子的表面以及定子的内壁进行快速地喷涂。
The invention relates to the technical field of flotation machine stator and rotor production, in particular to a flotation machine stator and rotor production device, comprising a main device, a cleaning device, a drying device and a spraying device. One end of the main device is fixedly connected with a cleaning device. A drying device is provided on the right side of the cleaning device, and the drying device is fixedly connected with the main device, and a spraying device is provided on the right side of the drying device, and the spraying device is fixedly connected with the main device. , Through the set drying box, etc., the cleaned rotor and stator can be quickly dried through the drying box, which is convenient for spraying the surface of the rotor and stator. When it is necessary to spray nickel-based tungsten carbide powder on the surface and inner wall of the stator, place the stator between the pressing plates, and then drive the stator to rotate through the turntable, and at the same time drive the nozzle through the robotic arm to quickly spray the surface of the stator and the inner wall of the stator. spray.
Description
技术领域technical field
本发明涉及浮选机定子与转子生产技术领域,具体为一种浮选机定子与转子生产装置。The invention relates to the technical field of flotation machine stator and rotor production, in particular to a flotation machine stator and rotor production device.
背景技术Background technique
浮选机适用于有色黑色金属的选别,还可用于非金属如煤莹石、滑石的选别,该浮选机由电动机三角带传动带动叶轮旋转,产生离心作用形成负压,一方面吸入充足的空气与矿浆混合,一方面搅拌矿浆与药物混合,同时细化泡沫,使矿物粘合泡沫之上,浮到矿浆面再形成矿化泡沫,调节闸板高度,控制液面,使有用泡沫被刮板刮出,随着对浮选机的应用更加广泛,因此,对一种浮选机定子与转子生产装置的需求日益增长。The flotation machine is suitable for the sorting of non-ferrous and ferrous metals, and can also be used for the sorting of non-metals such as coal, fluorite and talc. Adequate air is mixed with the pulp. On the one hand, the pulp is mixed with the medicine, and the foam is refined at the same time, so that the mineral is bound to the foam and floats to the surface of the pulp to form the mineralized foam. Scraped out by the scraper, with the wider application of flotation machines, there is an increasing demand for a flotation machine stator and rotor production device.
定子与转子是浮选设备的重要组成部件,由于长周期在液态颗粒状态下的工作环境,致使定子与转子表面冲蚀磨损严重,内尺寸增大影响浮选效果而报废,在对浮选机定子与转子进行生产时需要在定子与转子的表面喷涂镍基碳化钨粉末,通过镍基碳化钨粉末提高转子与定子的耐腐蚀性以及硬度,在对定子与转子喷涂前一般需要人工对转子与定子表面的油污进行清理,清理效率低,且没有专门对转子与定子进行专门烘干的装置,也降低了整体的生产效率,在对转子与定子进行喷涂时需要对转子与定子进行专门的夹持,因此,针对上述问题提出一种浮选机定子与转子生产装置。The stator and rotor are important components of flotation equipment. Due to the long-term working environment in the state of liquid particles, the surface of the stator and rotor is severely eroded and worn, and the increase in internal size affects the flotation effect and is scrapped. When the stator and rotor are produced, nickel-based tungsten carbide powder needs to be sprayed on the surface of the stator and rotor, and the corrosion resistance and hardness of the rotor and the stator are improved by the nickel-based tungsten carbide powder. The oil pollution on the surface of the stator is cleaned, the cleaning efficiency is low, and there is no special drying device for the rotor and the stator, which also reduces the overall production efficiency. Therefore, in view of the above problems, a flotation machine stator and rotor production device is proposed.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种浮选机定子与转子生产装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a flotation machine stator and rotor production device to solve the above-mentioned problems in the background art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种浮选机定子与转子生产装置,包括主体装置、清洗装置、烘干装置和喷涂装置,所述主体装置的一端固定连接有清洗装置,所述清洗装置的右侧设置有烘干装置,且烘干装置与主体装置固定连接,所述烘干装置的右侧设置有喷涂装置,且喷涂装置与主体装置固定连接。A flotation machine stator and rotor production device, comprising a main device, a cleaning device, a drying device and a spraying device, one end of the main device is fixedly connected with a cleaning device, and a drying device is arranged on the right side of the cleaning device, And the drying device is fixedly connected with the main device, the right side of the drying device is provided with a spraying device, and the spraying device is fixedly connected with the main device.
优选的,所述主体装置包括固定座、控制柜、门板和第一把手,所述清洗装置的一端固定连接有固定座,所述固定座的左端固定连接有控制柜,所述固定座的前端通过铰链转动连接有门板,所述门板的前端固定连接有第一把手。Preferably, the main device includes a fixed seat, a control cabinet, a door panel and a first handle, one end of the cleaning device is fixedly connected to the fixed seat, the left end of the fixed seat is fixedly connected to the control cabinet, and the front end of the fixed seat passes through The hinge is rotatably connected with a door panel, and the front end of the door panel is fixedly connected with a first handle.
优选的,所述清洗装置包括超声波清洗仪、第一电机、主动轮、同步带、限位轴、滑块、第一电动伸缩杆、保护罩、密封垫、电磁铁、密封环、防渗环和从动轮,所述主体装置的一端固定连接有第一电机,所述第一电机的主轴末端固定连接有主动轮,且主动轮与主体装置转动连接,所述主动轮的外侧设置有同步带,所述同步带的右端内侧设置有从动轮,且从动轮与主体装置转动连接,所述同步带的一端外侧固定连接有滑块,所述滑块的内侧滑动连接有限位轴,且限位轴与主体装置固定连接,所述滑块的底端固定连接有竖直设置的第一电动伸缩杆,所述第一电动伸缩杆的底端固定连接有电磁铁,所述电磁铁的外侧固定连接有密封环,所述电磁铁的下侧设置有超声波清洗仪。Preferably, the cleaning device includes an ultrasonic cleaner, a first motor, a driving wheel, a timing belt, a limit shaft, a slider, a first electric telescopic rod, a protective cover, a sealing gasket, an electromagnet, a sealing ring, and an anti-seepage ring and a driven wheel, one end of the main device is fixedly connected with a first motor, the end of the main shaft of the first motor is fixedly connected with a driving wheel, and the driving wheel is rotatably connected with the main device, and a synchronous belt is arranged on the outside of the driving wheel , the inner side of the right end of the synchronous belt is provided with a driven wheel, and the driven wheel is rotatably connected with the main device, the outer side of one end of the synchronous belt is fixedly connected with a slider, and the inner side of the slider is slidably connected to a limit shaft, and the limit The shaft is fixedly connected with the main device, the bottom end of the slider is fixedly connected with a vertically arranged first electric telescopic rod, the bottom end of the first electric telescopic rod is fixedly connected with an electromagnet, and the outer side of the electromagnet is fixed A sealing ring is connected, and an ultrasonic cleaning instrument is arranged on the lower side of the electromagnet.
优选的,所述密封环的顶端与底端内侧均固定连接有防渗环,所述密封环的外侧固定连接有密封垫,所述密封垫的顶端固定连接有保护罩,所述密封垫和防渗环均是由橡胶材质的垫片制成。Preferably, an impermeable ring is fixedly connected to the inner side of the top end and the bottom end of the sealing ring, a sealing gasket is fixedly connected to the outer side of the sealing ring, a protective cover is fixedly connected to the top end of the sealing gasket, and the sealing gasket and The impermeable rings are made of rubber gaskets.
优选的,所述烘干装置包括保护壳、第二把手、过渡箱、堵板、烘干箱、竖杆、滤水网、废水管、支撑杆、过滤网、分子筛、固定杆、风机、电热丝、弹簧、伸缩杆和卡头,所述主体装置的底端内侧固定连接有保护壳,所述保护壳的内侧固定连接有支撑杆,所述支撑杆的顶端设置有过滤网,所述过滤网的顶端设置有分子筛,所述保护壳的内侧固定连接有固定杆,所述固定杆的顶端固定连有风机,所述风机的上侧设置有电热丝,且电热丝与保护壳固定连接,所述保护壳的左端通过管道连通有烘干箱,且烘干箱与主体装置固定连接,所述烘干箱的底端内侧固定连接有竖直设置的竖杆,所述竖杆的顶端固定连接有滤水网,所述烘干箱的左端内侧连通有废水管。Preferably, the drying device includes a protective shell, a second handle, a transition box, a blocking plate, a drying box, a vertical rod, a water filter screen, a waste water pipe, a support rod, a filter screen, a molecular sieve, a fixed rod, a fan, an electric heater A wire, a spring, a telescopic rod and a clamp head, the inner side of the bottom end of the main device is fixedly connected with a protective shell, the inner side of the protective shell is fixedly connected with a support rod, the top of the support rod is provided with a filter screen, the filter The top of the mesh is provided with molecular sieve, the inner side of the protective shell is fixedly connected with a fixed rod, the top of the fixed rod is fixedly connected with a fan, an electric heating wire is arranged on the upper side of the fan, and the electric heating wire is fixedly connected with the protective shell, The left end of the protective shell is connected with a drying box through a pipeline, and the drying box is fixedly connected with the main device, and a vertical rod is fixedly connected to the inner side of the bottom end of the drying box, and the top of the vertical rod is fixed A water filter net is connected, and a waste water pipe is connected to the inner side of the left end of the drying box.
优选的,所述保护壳的右端内侧固定连接有伸缩杆,所述伸缩杆的一端设置有卡头,所述伸缩杆的外侧设置有弹簧,且弹簧的两端分别与保护壳与卡头固定连接,所述卡头的一端卡合有堵板,所述堵板的右端固定连接有第二把手。Preferably, a telescopic rod is fixedly connected to the inner side of the right end of the protective shell, one end of the telescopic rod is provided with a clamp, the outer side of the telescopic rod is provided with a spring, and both ends of the spring are respectively fixed to the protective shell and the clamp One end of the clamping head is engaged with a blocking plate, and the right end of the blocking plate is fixedly connected with a second handle.
优选的,所述喷涂装置包括喷涂箱、喷头、机械臂、支撑座、第二电机、转环、第三电机、支撑板、固定架、限位环、压环、压紧板、定子、第二电动伸缩杆、转盘第四电机、调节板、第三电动伸缩杆、夹紧块、转子和夹紧垫,所述主体装置的底端内侧固定连接有喷涂箱,所述喷涂箱的左端通过管道连通有喷头,所述喷头的顶端固定连接有机械臂,且机械臂与主体装置固定连接,所述主体装置的底端内侧固定连接有支撑座,位于右侧的所述支撑座的内侧固定连接有第三电机,所述第三电机的主轴末端固定连接有支撑板,所述支撑板的顶端固定连接固定架,所述固定架的底端固定连接有转盘,且转盘与固定架转动连接,所述转盘的顶端设置有定子,所述固定架的顶端左侧固定连接有第二电动伸缩杆,所述第二电动伸缩杆的顶端固定连接有压紧板,所述支撑板的底端固定连接有调节板,位于右侧的所述调节板的内侧固定连接有第二电机,位于左侧的所述调节板的内侧与第二电机的主轴末端分别转动和固定连接有第三电动伸缩杆,所述第三电动伸缩杆的另一端固定连接有夹紧块,所述第三电动伸缩杆的外侧固定连接有转环,且转环与调节板转动连接。Preferably, the spraying device includes a spraying box, a spray head, a mechanical arm, a support base, a second motor, a swivel, a third motor, a support plate, a fixed frame, a limit ring, a pressure ring, a pressure plate, a stator, a first Two electric telescopic rods, a fourth motor of a turntable, an adjusting plate, a third electric telescopic rod, a clamping block, a rotor and a clamping pad, a spraying box is fixedly connected to the inner side of the bottom end of the main device, and the left end of the spraying box passes through The pipe is connected with a spray head, the top of the spray head is fixedly connected with a mechanical arm, and the mechanical arm is fixedly connected with the main body device, the inner side of the bottom end of the main body device is fixedly connected with a support seat, and the inner side of the support seat located on the right side is fixed A third motor is connected, the end of the main shaft of the third motor is fixedly connected with a support plate, the top end of the support plate is fixedly connected to a fixing frame, the bottom end of the fixing frame is fixedly connected with a turntable, and the turntable is rotatably connected to the fixing frame , the top of the turntable is provided with a stator, the top left of the fixed frame is fixedly connected with a second electric telescopic rod, the top of the second electric telescopic rod is fixedly connected with a pressing plate, and the bottom end of the support plate A regulating plate is fixedly connected, the inner side of the regulating plate on the right side is fixedly connected with a second motor, and the inner side of the regulating plate on the left side and the end of the main shaft of the second motor are respectively rotated and fixedly connected with a third electric telescopic The other end of the third electric telescopic rod is fixedly connected with a clamping block, the outer side of the third electric telescopic rod is fixedly connected with a swivel ring, and the swivel ring is rotatably connected with the adjustment plate.
优选的,所述压紧板的右端固定连接有压环,所述压环的底端内侧转动连接有限位环,且限位环与定子接触,所述夹紧块的一端固定连接有夹紧垫,所述夹紧垫的一端设置有转子,且夹紧垫是由橡胶材质的垫片制成。Preferably, a pressing ring is fixedly connected to the right end of the pressing plate, a limiting ring is rotatably connected to the inner side of the bottom end of the pressing ring, and the limiting ring is in contact with the stator, and one end of the clamping block is fixedly connected with a clamping ring. One end of the clamping pad is provided with a rotor, and the clamping pad is made of a rubber gasket.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明中,通过设置的超声波清洗仪、主动轮、同步带、滑块、第一电动伸缩杆和保护罩等,通过设置的超声波清洗仪可以实现对转子与定子的自动清洗且通过电磁铁可以实现对转子与定子的移动,不用通过人工手动对转子与定子进行拿取,保证转子与定子表面不会有油污,不会影响到转子与定子的喷涂,提高了工作的效率,且通过保护罩以及密封垫可以实习对第一电动伸缩杆以及电磁铁的密封保护。1. In the present invention, the automatic cleaning of the rotor and The iron can realize the movement of the rotor and the stator, and it is not necessary to manually take the rotor and the stator, so as to ensure that there will be no oil pollution on the surface of the rotor and the stator, and will not affect the spraying of the rotor and the stator, which improves the work efficiency. The protective cover and the gasket can practice the sealing protection of the first electric telescopic rod and the electromagnet.
2、本发明中,通过设置的烘干箱、滤水网、支撑杆、过滤网和分子筛等,可以通过烘干箱实现对清洗过的转子与定子进行快速地烘干,便于对转子与定子表面进行喷涂,且通过过滤网可以防止外界的灰尘进入烘干箱中,对烘干箱内侧的通风口造成堵塞。2. In the present invention, through the provided drying box, water filter, support rod, filter screen and molecular sieve, etc., the cleaned rotor and stator can be quickly dried through the drying box, which is convenient for the rotor and stator. The surface is sprayed, and the filter screen can prevent external dust from entering the drying box and block the ventilation openings inside the drying box.
3、本发明中,通过设置的转环、支撑板、固定架、限位环和压环等,当需要对定子的表面以及内壁喷涂镍基碳化钨粉末时,把定子放置在压紧板之间,然后通过转盘带动定子转动,同时通过机械臂带动喷头对定子的表面以及定子的内壁进行快速地喷涂,当需要对转子的表面进行喷涂镍基碳化钨粉末时,把转子固定在夹紧垫之间,调节转子的位置,然后通过机械臂带动喷头对转子的表面进行快速的喷涂。3. In the present invention, when the surface and inner wall of the stator need to be sprayed with nickel-based tungsten carbide powder, the stator is placed on the pressing plate through the provided swivel ring, support plate, fixing frame, limit ring and pressure ring. Then, the rotor is driven to rotate by the turntable, and the spray head is driven by the robotic arm to rapidly spray the surface of the stator and the inner wall of the stator. When the surface of the rotor needs to be sprayed with nickel-based tungsten carbide powder, fix the rotor on the clamping pad. In between, adjust the position of the rotor, and then drive the spray head through the robotic arm to quickly spray the surface of the rotor.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明图1的A处结构示意图;Fig. 2 is the structural representation at A of Fig. 1 of the present invention;
图3为本发明图1的B处结构示意图;Fig. 3 is the structural representation at B of Fig. 1 of the present invention;
图4为本发明保护壳的内部结构示意图;4 is a schematic diagram of the internal structure of the protective shell of the present invention;
图5为本发明图4的C处结构示意图;Fig. 5 is the structural representation at C of Fig. 4 of the present invention;
图6为本发明门板的安装结构示意图。FIG. 6 is a schematic diagram of the installation structure of the door panel of the present invention.
图中:1-主体装置、101-固定座、102-控制柜、103-门板、104-第一把手、2-清洗装置、201-超声波清洗仪、202-第一电机、203-主动轮、204-同步带、205-限位轴、206-滑块、207-第一电动伸缩杆、208-保护罩、209-密封垫、210-电磁铁、211-密封环、212-防渗环、213-从动轮、3-烘干装置、301-保护壳、302-第二把手、303-过渡箱、304-堵板、305-烘干箱、306-竖杆、307-滤水网、308-废水管、309-支撑杆、310-过滤网、311-分子筛、312-固定杆、313-风机、314-电热丝、315-弹簧、316-伸缩杆、317-卡头、4-喷涂装置、401-喷涂箱、402-喷头、403-机械臂、404-支撑座、405-第二电机、406-转环、407-第三电机、408-支撑板、409-固定架、410-限位环、411-压环、412-压紧板、413-定子、414-第二电动伸缩杆、415-转盘、416-第四电机、417-调节板、418-第三电动伸缩杆、419-夹紧块、420-转子、421-夹紧垫。In the picture: 1-main device, 101-fixed seat, 102-control cabinet, 103-door panel, 104-first handle, 2-cleaning device, 201-ultrasonic cleaner, 202-first motor, 203-driving wheel, 204 - Timing belt, 205-limit shaft, 206-slider, 207-first electric telescopic rod, 208-protective cover, 209-gasket, 210-electromagnet, 211-sealing ring, 212-impermeable ring, 213 -Following wheel, 3-Drying device, 301-Protective shell, 302-Second handle, 303-Transition box, 304-Block plate, 305-Drying box, 306-Vertical rod, 307-Water filter, 308- Waste water pipe, 309-support rod, 310-filter, 311-molecular sieve, 312-fixed rod, 313-fan, 314-electric heating wire, 315-spring, 316-expandable rod, 317-clamp, 4-spraying device, 401-Spraying Box, 402-Spray Head, 403-Robot Arm, 404-Support Base, 405-Second Motor, 406-Rotary Ring, 407-Third Motor, 408-Support Plate, 409-Fixing Frame, 410-Limiting Ring, 411-pressing ring, 412-pressing plate, 413-stator, 414-second electric telescopic rod, 415-turntable, 416-fourth motor, 417-adjustment plate, 418-third electric telescopic rod, 419- Clamping block, 420-rotor, 421-clamping pad.
具体实施方式Detailed ways
实施例1:Example 1:
请参阅图1-6,本发明提供一种技术方案:Please refer to Figures 1-6, the present invention provides a technical solution:
一种浮选机定子与转子生产装置,包括主体装置1、清洗装置2、烘干装置3和喷涂装置4,主体装置1的一端固定连接有清洗装置2,清洗装置2的右侧设置有烘干装置3,且烘干装置3与主体装置1固定连接,烘干装置3的右侧设置有喷涂装置4,且喷涂装置4与主体装置1固定连接,主体装置1包括固定座101、控制柜102、门板103和第一把手104,清洗装置2的一端固定连接有固定座101,固定座101的左端固定连接有控制柜102,固定座101的前端通过铰链转动连接有门板103,门板103的前端固定连接有第一把手104,清洗装置2包括超声波清洗仪201、第一电机202、主动轮203、同步带204、限位轴205、滑块206、第一电动伸缩杆207、保护罩208、密封垫209、电磁铁210、密封环211、防渗环212和从动轮213,主体装置1的一端固定连接有第一电机202,第一电机202的主轴末端固定连接有主动轮203,且主动轮203与主体装置1转动连接,主动轮203的外侧设置有同步带204,同步带204的右端内侧设置有从动轮213,且从动轮213与主体装置1转动连接,同步带204的一端外侧固定连接有滑块206,滑块206的内侧滑动连接有限位轴205,且限位轴205与主体装置1固定连接,滑块206的底端固定连接有竖直设置的第一电动伸缩杆207,第一电动伸缩杆207的底端固定连接有电磁铁210,电磁铁210的外侧固定连接有密封环211,电磁铁210的下侧设置有超声波清洗仪201,密封环211的顶端与底端内侧均固定连接有防渗环212,密封环211的外侧固定连接有密封垫209,密封垫209的顶端固定连接有保护罩208,密封垫209和防渗环212均是由橡胶材质的垫片制成,通过密封垫209与防渗环212的配合可以防止水深入电磁铁210的上面,提高电磁铁210的安全性,烘干装置3包括保护壳301、第二把手302、过渡箱303、堵板304、烘干箱305、竖杆306、滤水网307、废水管308、支撑杆309、过滤网310、分子筛311、固定杆312、风机313、电热丝314、弹簧315、伸缩杆316和卡头317,主体装置1的底端内侧固定连接有保护壳301,保护壳301的内侧固定连接有支撑杆309,支撑杆309的顶端设置有过滤网310,过滤网310的顶端设置有分子筛311,保护壳301的内侧固定连接有固定杆312,固定杆312的顶端固定连有风机313,风机313的上侧设置有电热丝314,且电热丝314与保护壳301固定连接,保护壳301的左端通过管道连通有烘干箱305,且烘干箱305与主体装置1固定连接,烘干箱305的底端内侧固定连接有竖直设置的竖杆306,竖杆306的顶端固定连接有滤水网307,烘干箱305的左端内侧连通有废水管308,保护壳301的右端内侧固定连接有伸缩杆316,伸缩杆316的一端设置有卡头317,伸缩杆316的外侧设置有弹簧315,且弹簧315的两端分别与保护壳301与卡头317固定连接,卡头317的一端卡合有堵板304,堵板304的右端固定连接有第二把手302,通过弹簧315以及伸缩杆316的作用可以实现堵板304的快速拆卸安装,喷涂装置4包括喷涂箱401、喷头402、机械臂403、支撑座404、第二电机405、转环406、第三电机407、支撑板408、固定架409、限位环410、压环411、压紧板412、定子413、第二电动伸缩杆414、转盘415第四电机416、调节板417、第三电动伸缩杆418、夹紧块419、转子420和夹紧垫421,主体装置1的底端内侧固定连接有喷涂箱401,喷涂箱401的左端通过管道连通有喷头402,喷头402的顶端固定连接有机械臂403,且机械臂403与主体装置1固定连接,主体装置1的底端内侧固定连接有支撑座404,位于右侧的支撑座404的内侧固定连接有第三电机407,第三电机407的主轴末端固定连接有支撑板408,支撑板408的顶端固定连接固定架409,固定架409的底端固定连接有转盘415,且转盘415与固定架409转动连接,转盘415的顶端设置有定子413,固定架409的顶端左侧固定连接有第二电动伸缩杆414,第二电动伸缩杆414的顶端固定连接有压紧板412,支撑板408的底端固定连接有调节板417,位于右侧的调节板417的内侧固定连接有第二电机405,位于左侧的调节板417的内侧与第二电机405的主轴末端分别转动和固定连接有第三电动伸缩杆418,第三电动伸缩杆418的另一端固定连接有夹紧块419,第三电动伸缩杆418的外侧固定连接有转环406,且转环406与调节板417转动连接,压紧板412的右端固定连接有压环411,压环411的底端内侧转动连接有限位环410,且限位环410与定子413接触,夹紧块419的一端固定连接有夹紧垫421,夹紧垫421的一端设置有转子420,且夹紧垫421是由橡胶材质的垫片制成,通过压环411与限位环410实现对定子413固定的同时,不会影响到机械臂403带动喷头402对定子413的内壁进行喷涂,且夹紧垫421不会对转子420造成损坏。A flotation machine stator and rotor production device includes a main device 1, a cleaning device 2, a drying device 3 and a spraying device 4. One end of the main device 1 is fixedly connected with a cleaning device 2, and the right side of the cleaning device 2 is provided with a drying device. Drying device 3, and the drying device 3 is fixedly connected with the main device 1, the right side of the drying device 3 is provided with a spraying device 4, and the spraying device 4 is fixedly connected with the main device 1, and the main device 1 includes a
控制柜102的型号为SDTH控制柜,超声波清洗仪201的型号为bh-520型,第一电机202、第二电机405、第三电机407和第四电机416的型号均为Y1-160M1-8电机,第一电动伸缩杆207、第二电动伸缩杆414和第三电动伸缩杆418的型号均为ANT-36电动伸缩杆,电磁铁210的型号为&100型电磁铁,电热丝314的型号为OCR25A15电热丝,风机313的型号为D式9-26型风机,喷涂箱401的型号为T328。The model of the
工作流程:本发明中在使用之前先通过外接电源进行供电,当需要对转子420进行喷涂时,工作人员把转子420放置在超声波清洗仪201的内侧,然后通过控制柜102控制超声波清洗仪201对转子420进行快速的清洗,清洗完成后,控制柜102控制第一电动伸缩杆207带动电磁铁210往下运动,并对电磁铁210通电,通过电磁铁210把转子420从超声波清洗仪201的内侧取出,然后控制柜102控制第一电机202通过主动轮203、从动轮213以及同步带204带动滑块206沿着限位轴205往右滑动,接着滑块206会通过第一电动伸缩杆207带动电磁铁210以及转子420往右运动,直到转子420运动到烘干箱305的上侧,然后第一电动伸缩杆207带动电磁铁210往下运动,且电磁铁210断电,使转子掉落到滤水网307的上面,然后控制柜102控制风机313工作,使风机313通过过滤网310、分子筛311、电热丝314以及烘干箱305对滤水网307上面的转子420快速烘干,烘干完成后,再把转子420放置在过渡箱303的内侧,然后工作人员把过渡箱303的内侧的转子420放置在夹紧垫421之间,然后通过控制柜102控制第三电动伸缩杆418带动夹紧块419以及夹紧垫421对转子420的夹紧固定,接着第三电机407通过支撑板408实现对转子420位置的改变,使转子420处于支撑板408的正上方,然后通过喷涂箱401以及机械臂403带动喷头402对转子420的表面喷涂镍基碳化钨粉末,同时第二电机405通过第三电动伸缩杆418、夹紧块419以及夹紧垫421使转子420转动,从而实现对转子表面的喷涂。Workflow: In the present invention, power is supplied through an external power supply before use. When the
实施例2:Example 2:
请参阅图1-6,本发明提供一种技术方案:Please refer to Figures 1-6, the present invention provides a technical solution:
一种浮选机定子与转子生产装置,包括主体装置1、清洗装置2、烘干装置3和喷涂装置4,主体装置1的一端固定连接有清洗装置2,清洗装置2的右侧设置有烘干装置3,且烘干装置3与主体装置1固定连接,烘干装置3的右侧设置有喷涂装置4,且喷涂装置4与主体装置1固定连接,主体装置1包括固定座101、控制柜102、门板103和第一把手104,清洗装置2的一端固定连接有固定座101,固定座101的左端固定连接有控制柜102,固定座101的前端通过铰链转动连接有门板103,门板103的前端固定连接有第一把手104,清洗装置2包括超声波清洗仪201、第一电机202、主动轮203、同步带204、限位轴205、滑块206、第一电动伸缩杆207、保护罩208、密封垫209、电磁铁210、密封环211、防渗环212和从动轮213,主体装置1的一端固定连接有第一电机202,第一电机202的主轴末端固定连接有主动轮203,且主动轮203与主体装置1转动连接,主动轮203的外侧设置有同步带204,同步带204的右端内侧设置有从动轮213,且从动轮213与主体装置1转动连接,同步带204的一端外侧固定连接有滑块206,滑块206的内侧滑动连接有限位轴205,且限位轴205与主体装置1固定连接,滑块206的底端固定连接有竖直设置的第一电动伸缩杆207,第一电动伸缩杆207的底端固定连接有电磁铁210,电磁铁210的外侧固定连接有密封环211,电磁铁210的下侧设置有超声波清洗仪201,密封环211的顶端与底端内侧均固定连接有防渗环212,密封环211的外侧固定连接有密封垫209,密封垫209的顶端固定连接有保护罩208,密封垫209和防渗环212均是由橡胶材质的垫片制成,通过密封垫209与防渗环212的配合可以防止水深入电磁铁210的上面,提高电磁铁210的安全性,烘干装置3包括保护壳301、第二把手302、过渡箱303、堵板304、烘干箱305、竖杆306、滤水网307、废水管308、支撑杆309、过滤网310、分子筛311、固定杆312、风机313、电热丝314、弹簧315、伸缩杆316和卡头317,主体装置1的底端内侧固定连接有保护壳301,保护壳301的内侧固定连接有支撑杆309,支撑杆309的顶端设置有过滤网310,过滤网310的顶端设置有分子筛311,保护壳301的内侧固定连接有固定杆312,固定杆312的顶端固定连有风机313,风机313的上侧设置有电热丝314,且电热丝314与保护壳301固定连接,保护壳301的左端通过管道连通有烘干箱305,且烘干箱305与主体装置1固定连接,烘干箱305的底端内侧固定连接有竖直设置的竖杆306,竖杆306的顶端固定连接有滤水网307,烘干箱305的左端内侧连通有废水管308,保护壳301的右端内侧固定连接有伸缩杆316,伸缩杆316的一端设置有卡头317,伸缩杆316的外侧设置有弹簧315,且弹簧315的两端分别与保护壳301与卡头317固定连接,卡头317的一端卡合有堵板304,堵板304的右端固定连接有第二把手302,通过弹簧315以及伸缩杆316的作用可以实现堵板304的快速拆卸安装,喷涂装置4包括喷涂箱401、喷头402、机械臂403、支撑座404、第二电机405、转环406、第三电机407、支撑板408、固定架409、限位环410、压环411、压紧板412、定子413、第二电动伸缩杆414、转盘415第四电机416、调节板417、第三电动伸缩杆418、夹紧块419、转子420和夹紧垫421,主体装置1的底端内侧固定连接有喷涂箱401,喷涂箱401的左端通过管道连通有喷头402,喷头402的顶端固定连接有机械臂403,且机械臂403与主体装置1固定连接,主体装置1的底端内侧固定连接有支撑座404,位于右侧的支撑座404的内侧固定连接有第三电机407,第三电机407的主轴末端固定连接有支撑板408,支撑板408的顶端固定连接固定架409,固定架409的底端固定连接有转盘415,且转盘415与固定架409转动连接,转盘415的顶端设置有定子413,固定架409的顶端左侧固定连接有第二电动伸缩杆414,第二电动伸缩杆414的顶端固定连接有压紧板412,支撑板408的底端固定连接有调节板417,位于右侧的调节板417的内侧固定连接有第二电机405,位于左侧的调节板417的内侧与第二电机405的主轴末端分别转动和固定连接有第三电动伸缩杆418,第三电动伸缩杆418的另一端固定连接有夹紧块419,第三电动伸缩杆418的外侧固定连接有转环406,且转环406与调节板417转动连接,压紧板412的右端固定连接有压环411,压环411的底端内侧转动连接有限位环410,且限位环410与定子413接触,夹紧块419的一端固定连接有夹紧垫421,夹紧垫421的一端设置有转子420,且夹紧垫421是由橡胶材质的垫片制成,通过压环411与限位环410实现对定子413固定的同时,不会影响到机械臂403带动喷头402对定子413的内壁进行喷涂,且夹紧垫421不会对转子420造成损坏。A flotation machine stator and rotor production device includes a main device 1, a cleaning device 2, a drying device 3 and a spraying device 4. One end of the main device 1 is fixedly connected with a cleaning device 2, and the right side of the cleaning device 2 is provided with a drying device. Drying device 3, and the drying device 3 is fixedly connected with the main device 1, the right side of the drying device 3 is provided with a spraying device 4, and the spraying device 4 is fixedly connected with the main device 1, and the main device 1 includes a fixing
控制柜102的型号为SDTH控制柜,超声波清洗仪201的型号为bh-520型,第一电机202、第二电机405、第三电机407和第四电机416的型号均为Y1-160M1-8电机,第一电动伸缩杆207、第二电动伸缩杆414和第三电动伸缩杆418的型号均为ANT-36电动伸缩杆,电磁铁210的型号为&100型电磁铁,电热丝314的型号为OCR25A15电热丝,风机313的型号为D式9-26型风机,喷涂箱401的型号为T328。The model of the
工作流程:本发明中在使用之前先通过外接电源进行供电,当需要对定子413进行喷涂时,工作人员把定子413放置在超声波清洗仪201的内侧,然后通过控制柜102控制超声波清洗仪201对定子413进行快速的清洗,清洗完成后,控制柜102控制第一电动伸缩杆207带动电磁铁210往下运动,并对电磁铁210通电,通过电磁铁210把定子413从超声波清洗仪201的内侧取出,然后控制柜102控制第一电机202通过主动轮203、从动轮213以及同步带204带动滑块206沿着限位轴205往右滑动,接着滑块206会通过第一电动伸缩杆207带动电磁铁210以及定子413往右运动,直到定子413运动到烘干箱305的上侧,然后第一电动伸缩杆207带动电磁铁210往下运动,且电磁铁210断电,使转子掉落到滤水网307的上面,然后控制柜102控制风机313工作,使风机313通过过滤网310、分子筛311、电热丝314以及烘干箱305对滤水网307上面的定子413快速烘干,烘干完成后,再把定子413放置在过渡箱303的内侧,然后工作人员把过渡箱303的内侧的定子413放置在转盘415的上面,并使第二电动伸缩杆414通过压紧板412、压环411以及限位环410对定子413进行夹紧固定,接着第三电机407通过支撑板408实现对定子413位置的改变,使定子413处于支撑板408的正上方,后通过喷涂箱401以及机械臂403带动喷头402对定子413的表面以及内壁喷涂镍基碳化钨粉末,接着使第四电机416通过转盘415带动定子413转动,同时限位环410也会绕着压紧板412转动。Workflow: In the present invention, power is supplied through an external power supply before use. When the
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想。以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本发明的保护范围。Specific examples are used herein to illustrate the principles and implementations of the present invention, and the descriptions of the above examples are only used to help understand the method and the core idea of the present invention. The above are only the preferred embodiments of the present invention. It should be pointed out that due to the limited expression of words, there are objectively unlimited specific structures. For those of ordinary skill in the art, without departing from the principles of the present invention However, some improvements, modifications or changes can also be made, and the above-mentioned technical features can also be combined in an appropriate manner; these improvements, modifications, or combinations, or the concept and technical solutions of the invention are directly applied to other occasions without improvement. should be regarded as the protection scope of the present invention.
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