CN111570000A - Glass product waste integrated crushing and recycling device - Google Patents
Glass product waste integrated crushing and recycling device Download PDFInfo
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- CN111570000A CN111570000A CN202010265124.8A CN202010265124A CN111570000A CN 111570000 A CN111570000 A CN 111570000A CN 202010265124 A CN202010265124 A CN 202010265124A CN 111570000 A CN111570000 A CN 111570000A
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- 239000011521 glass Substances 0.000 title claims abstract description 50
- 239000002699 waste material Substances 0.000 title claims abstract description 43
- 238000004064 recycling Methods 0.000 title abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 22
- 239000004566 building material Substances 0.000 claims abstract description 5
- 238000011084 recovery Methods 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims 1
- 230000010354 integration Effects 0.000 claims 1
- 238000002347 injection Methods 0.000 abstract description 15
- 239000007924 injection Substances 0.000 abstract description 15
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 239000005357 flat glass Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000010791 domestic waste Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/286—Feeding devices
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Abstract
一种玻璃制品废弃物一体化破碎回收装置,其特征在于:它由顶盖、上箱体、投放通道、挡板、双辊破碎装置、收集箱、托盘、下箱体、四个电磁铁、四个支撑弹簧和控制动力单元组成;顶盖的中央开有组合投放口,组合投放口的下部连接有投放通道,投放通道的出口位于挡板中,挡板下部安装有双辊破碎装置;收集箱安装在双辊破碎装置的下部并置于托盘上,托盘的中心通过球铰结构支承下箱体上。本发明有效解决了城市生活玻璃制品废弃物由于难回收而造成多数混杂在其他垃圾中所带来的一系列问题,不仅可适用于不同种类玻璃制品废弃物的一体化回收,且通过将其破碎实现有效减容,同时所回收的物料还可直接用作建筑材料使用。
An integrated crushing and recycling device for glass product waste is characterized in that: it consists of a top cover, an upper box, a throwing channel, a baffle, a double-roller crushing device, a collection box, a tray, a lower box, four electromagnets, It is composed of four support springs and control power units; the center of the top cover is provided with a combined injection port, the lower part of the combined injection port is connected with an injection channel, the outlet of the injection channel is located in the baffle, and a double-roller crushing device is installed at the lower part of the baffle; The box is installed at the lower part of the double-roller crushing device and placed on the tray, and the center of the tray supports the lower box body through the ball hinge structure. The invention effectively solves a series of problems caused by the difficulty in recycling of urban household glass product wastes, which causes most of them to be mixed with other wastes. Effective volume reduction is achieved, and the recovered materials can also be directly used as building materials.
Description
技术领域technical field
本发明属于垃圾分类回收技术领域,涉及一种玻璃制品废弃物回收装置,具体地说是一种玻璃制品废弃物一体化破碎回收装置。The invention belongs to the technical field of garbage classification and recycling, and relates to a glass product waste recycling device, in particular to a glass product waste integrated crushing and recycling device.
背景技术Background technique
玻璃制品,由于其质优、价廉、耐用以及特殊的光学效果等特点,在日常生活中使用极为广泛。随着经济的发展、人口的增长以及限塑政策的推行等,玻璃制品废弃物近年来呈现出快速增加态势。据有关统计数据显示,玻璃制品废弃物约占城市生活垃圾的5%,对于我国而言每年产生的玻璃制品废弃物则已经超过4000万吨而且呈现逐年增长趋势。目前,对于玻璃制品废弃物常采用直接填埋的方法进行处理。由于玻璃的化学性质稳定,填埋处理会造成长期占用土地资源等不利影响。因此,对玻璃制品废弃物进行合理、安全的处置及高效地回收利用,将不仅产生经济效益而且还会带来巨大的环境效益,对我国的可持续发展具有十分重要的意义。Glass products are widely used in daily life due to their high quality, low price, durability and special optical effects. With economic development, population growth and the implementation of plastic restriction policies, glass product waste has shown a rapid increase in recent years. According to relevant statistics, glass product waste accounts for about 5% of urban domestic waste. For my country, the annual glass product waste generated has exceeded 40 million tons and has shown an increasing trend year by year. At present, the direct landfill method is often used for the disposal of glass product waste. Due to the stable chemical properties of glass, landfill treatment will cause adverse effects such as long-term occupation of land resources. Therefore, reasonable and safe disposal and efficient recycling of glass product waste will not only generate economic benefits but also bring huge environmental benefits, which is of great significance to the sustainable development of our country.
现阶段,在我国城市生活集中区如居民小区等,很少有用于处理玻璃制品废弃物的装置,多数玻璃制品废弃物被混杂在其他生活垃圾中进行投放,投放及处理过程中其难免会发生破碎,极易造成垃圾收运处理人员的伤害等。即使少数地方设置了专门处理玻璃制品废弃物的装置,也因所设置的装置适用对象单一(多仅能处理玻璃瓶类废弃物),而使得其他玻璃制品废弃物如平板玻璃等仍无法得到有效回收处置。若同时针对不同玻璃制品废弃物设置多种回收装置,不仅需占用较大的空间而且使用效率也不高。At this stage, in my country's urban living concentrated areas such as residential quarters, there are few devices for processing glass product wastes. Most glass product wastes are mixed with other household wastes for delivery, which will inevitably occur during the delivery and disposal process. Broken, it is very easy to cause injury to the garbage collection, transportation and processing personnel. Even if a few places have set up a special device for the treatment of glass product waste, because the installed device is only applicable to a single object (mostly can only deal with glass bottle waste), other glass product waste such as flat glass still cannot be effectively used. Recycling and disposal. If multiple recycling devices are set up for different glass product wastes at the same time, it will not only take up a lot of space, but also have low use efficiency.
综上可见,目前尚未有一种能够适用于不同种类玻璃制品废弃物的回收装置可供适用,进而造成玻璃制品废弃物难以得到有效回收处置,一定程度上制约了城市垃圾分类回收的深入推进。To sum up, there is currently no recycling device that can be applied to different types of glass product waste, which makes it difficult to effectively recycle and dispose of glass product waste, which restricts the in-depth promotion of urban garbage classification and recycling to a certain extent.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对目前玻璃制品废弃物难以有效回收的问题,发明一种可满足不同种类玻璃制品废弃物回收、投放后能够及时破碎减容且回收物可作为建筑原料直接使用的一体化破碎回收装置。The purpose of the present invention is to solve the problem that the current glass product waste is difficult to effectively recycle, and to invent an integrated crusher that can meet the recovery of different types of glass product waste, can be broken in time to reduce the volume after being put in, and the recycled material can be directly used as a building raw material. recycling device.
本发明的技术方案是:The technical scheme of the present invention is:
一种玻璃制品废弃物一体化破碎回收装置,其特征在于:它由顶盖1、上箱体2、投放通道3、挡板4、双辊破碎装置5、收集箱6、托盘7、下箱体8、四个电磁铁9、四个支撑弹簧10和控制动力单元组成;顶盖1的中央开有组合投放口12,组合投放口12的下部连接有截面形状一致的投放通道3,投放通道3的出口位于挡板4中从而保证瓶型玻璃制品废弃物竖直或倾斜落入位于挡板4下部安装的双辊破碎装置5中;收集箱6安装在双辊破碎装置5的下部并置于托盘7上,托盘7的中心通过球铰结构支承下箱体8上,托盘7的四周支撑在安装于下箱体8底部的支撑弹簧10上,下箱体8底部安装有不与托盘底部接触的电磁铁9,控制电磁铁9的通断电向下吸放托盘,即可以在支撑弹簧10的配合下实现托盘7的震动,进而使得收集箱6中所收集的玻璃粉碎物料避免局部堆积。An integrated crushing and recycling device for glass product waste is characterized in that: it consists of a top cover 1, an
所述挡板4为一中空倒置锥台,其内部下沿高度与双辊破碎装置5最高一排破碎齿的齿顶高度一致,从而避免落在非双辊破碎装置5破碎区的物料不经破碎直接掉落,且能够使其在破碎辊旋转运动下带回破碎区进行破碎,进而保证落入收集箱6中的玻璃粉碎物大小均匀可直接作为建筑材料使用。The
所述双辊破碎装置5装在上箱体2和下箱体8的结合处,两个破碎辊前后布置,左右两侧装有落料挡板,保证玻璃制品废弃物破碎后全部落入收集箱6内。The double-
所述托盘7的主体为一平板,在其底部下表面中心装有一个半球体,与下箱体8底板上表面中心的半球型凹槽形成球副,形成球副后托盘7依靠四个支撑弹簧10保持水平,其底部下表面与四个电磁铁9不接触;在托盘7上表面左、右、后三边中心靠内处焊有长方形挡板,前边中心靠内处开有一个长方形孔,孔中可插入一个长方形挡板,四块长方形挡板构成的内部空间可放置收集箱6,保证托盘7震动时收集箱6不会滑出而撞到箱体,前边长方形挡板的可拆卸方便收集箱6的取放。The main body of the tray 7 is a flat plate, and a hemisphere is installed in the center of the lower surface of the bottom. It forms a ball pair with the hemispherical groove in the center of the upper surface of the bottom plate of the lower box 8. After the ball pair is formed, the tray 7 relies on four supports. The
所述下箱体8的底板上表面中心有一带有半球型凹槽的方形凸台,底板上表面四个角处靠内各装有一个电磁铁9,两个电磁铁9的中间各装有一个支撑弹簧10。There is a square boss with a hemispherical groove in the center of the upper surface of the bottom plate of the lower box body 8, an electromagnet 9 is installed in each of the four corners of the upper surface of the bottom plate, and two electromagnets 9 are installed in the middle. A
所述控制动力单元由电动机11-1、投放传感器11-2、物料高度传感器11-3和指示灯11-4组成;其中,投放传感器11-2装在投放通道3中,物料高度传感器11-3装在落料挡板内壁左右侧且其高度比收集箱6的上沿高5-10毫米。The control power unit is composed of a motor 11-1, a delivery sensor 11-2, a material height sensor 11-3 and an indicator light 11-4; wherein, the delivery sensor 11-2 is installed in the
所述组合投放口12的形状为三个圆孔且圆孔两两之间以长方形孔连接,圆孔之间的长方形通道为板型玻璃制品废弃物的下落提供定位和导向。The combined
本发明的有益效果:Beneficial effects of the present invention:
(1)本发明所述玻璃制品废弃物一体化破碎回收装置,有效解决了城市生活玻璃制品废弃物由于难回收而造成多数混杂在其他垃圾中所带来的一系列问题,不仅可适用于不同种类玻璃制品废弃物的一体化回收,而且通过将其破碎实现有效减容,同时所回收的物料还可直接用作建筑材料使用。(1) The integrated crushing and recycling device for glass product waste according to the present invention effectively solves a series of problems caused by the difficulty in recycling of urban household glass product waste and causes most of them to be mixed with other wastes. It is not only applicable to different The integrated recycling of various types of glass product waste, and effective volume reduction can be achieved by crushing it, and the recovered materials can also be directly used as building materials.
(2)本发明所述玻璃制品废弃物一体化破碎回收装置,创造性设计了组合投放口并配有与之适配的投放通道,不仅保证瓶型玻璃制品废弃物竖直或倾斜落入双辊破碎装置,解决了双辊破碎无法破碎瓶型玻璃制品废弃物的难题,而且还为板型玻璃制品废弃物的下落提供定位和导向。(2) The integrated crushing and recycling device for glass product waste according to the present invention creatively designs a combined injection port and is equipped with a corresponding injection channel, which not only ensures that the bottle-shaped glass product waste falls vertically or obliquely into the double rollers The crushing device solves the problem of double-roller crushing of bottle-shaped glass product waste that cannot be broken, and also provides positioning and guidance for the falling of plate-shaped glass product waste.
(3)本发明所述玻璃制品废弃物一体化破碎回收装置,通过控制电磁铁间断通电及球副和支撑弹簧的约束,能够使收集箱中玻璃粉碎物料较为均匀的分布在收集箱中,具有较高的容积且保养维护方便,结构紧凑,实用性强。(3) The glass product waste integrated crushing and recycling device of the present invention can make the glass crushing materials in the collection box more evenly distributed in the collection box by controlling the intermittent power-on of the electromagnet and the restraint of the ball pair and the support spring, and has High volume and easy maintenance, compact structure and strong practicability.
附图说明Description of drawings
图1是本发明装置的结构示意图。FIG. 1 is a schematic diagram of the structure of the device of the present invention.
图2是本发明装置的外形图。Fig. 2 is an external view of the device of the present invention.
图3是投放通道3的结构示意图。FIG. 3 is a schematic structural diagram of the
图4是本发明装置上半部分沿左右对称中心A-A的剖视图。Figure 4 is a cross-sectional view of the upper half of the device of the present invention taken along the left-right symmetry center A-A.
图5是本发明下箱体8底板的结构示意图。FIG. 5 is a schematic structural diagram of the bottom plate of the lower box body 8 of the present invention.
图中:1-顶盖、2-上箱体、3-投放通道、4-挡板、5-双辊破碎装置、6-收集箱、7-托盘、8-下箱体、9-电磁铁、10-支撑弹簧、11-控制动力单元、11-1-电动机、11-2-投放传感器、11-3-物料高度传感器、11-4-指示灯、12-组合投放口。In the picture: 1-top cover, 2-upper box, 3-putting channel, 4-baffle plate, 5-double roller crushing device, 6-collection box, 7-tray, 8-lower box, 9-electromagnet , 10-support spring, 11-control power unit, 11-1-motor, 11-2-put sensor, 11-3-material height sensor, 11-4-indicator light, 12-combination input port.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步的说明,但这不能用于对本发明的限制,本领域技术人员根据本发明的基本思想,可以做出各种修改或改进,但是只要不脱离本发明的基本思想,均在本发明的范围之内。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, but this cannot be used to limit the present invention. Those skilled in the art can make various modifications or improvements according to the basic idea of the present invention, but as long as they do not depart from the present invention The basic idea of the invention is within the scope of the present invention.
如图1-5所示。As shown in Figure 1-5.
一种玻璃制品废弃物一体化破碎回收装置,它主要由顶盖1、上箱体2、投放通道3、挡板4、双辊破碎装置5、收集箱6、托盘7、下箱体8、四个电磁铁9、四个支撑弹簧10和控制动力单元11组成(图1);其中,顶盖1的中央开有组合投放口12(图2),组合投放口12的形状为三个圆孔且圆孔两两之间以长方形孔连接,其下装有截面形状一致的投放通道3(图3),从而保证瓶型玻璃制品废弃物竖直或倾斜落入双辊破碎装置5中,同时圆孔两两之间的长方形通道为板型玻璃制品废弃物的下落提供定位和导向;控制电磁铁9的通断电以及在支撑弹簧10的配合下实现托盘7的震动,进而使得收集箱6中所收集的玻璃粉碎物料避免局部堆积。所述挡板4为一中空倒置锥台,其内部下沿高度与双辊破碎装置5最高一排破碎齿的齿顶高度一致,如图4所示,从而避免落在非双辊破碎装置5破碎区的物料不经破碎直接掉落,且能够使其在破碎辊旋转运动下带回破碎区进行破碎,进而保证落入收集箱6中的玻璃粉碎物大小均匀可直接作为建筑材料使用。所述双辊破碎装置5装在上箱体2和下箱体8的结合处,两个破碎辊前后布置,左右两侧装有落料挡板,保证玻璃制品废弃物破碎后全部落入收集箱6内,如图4所示。所述托盘7的主体为一平板,在其底部下表面中心装有一个半球体,与下箱体8底板上表面中心的半球型凹槽形成球副,形成球副后托盘7依靠四个支撑弹簧10保持水平,其底部下表面与四个电磁铁9不接触;在托盘7上表面左、右、后三边中心靠内处焊有长方形挡板,前边中心靠内处开有一个长方形孔,孔中可插入一个长方形挡板,长方形挡板构成的内部空间可放置收集箱6,保证托盘7震动时收集箱6不会滑出而撞到箱体,前边长方形挡板的可拆卸方便收集箱6的取放。所述下箱体8,其底板上表面中心有一带有半球型凹槽的方形凸台,底板上表面四个角处靠内各装有一个电磁铁9,两个电磁铁9的中间各装有一个支撑弹簧10,如图5所示。所述控制动力单元11由电动机11-1、投放传感器11-2、物料高度传感器11-3、指示灯11-4组成;其中,投放传感器11-2装在投放通道3中,物料高度传感器11-3装在落料挡板内壁左右侧且其高度比收集箱6的上沿高5-10毫米。A glass product waste integrated crushing and recycling device, which mainly consists of a top cover 1, an
具体工作原理:Specific working principle:
将玻璃制品废弃物从投放口投进,投放传感器11-2检测到有物料投放,电动机11-1启动,双辊破碎装置5中破碎辊工作,粉碎后玻璃粉碎物料落入收集箱6中,投放传感器11-2检测到玻璃制品废弃物已被全部粉碎后,电动机11-1停止。当物料高度传感器11-3检测到收集箱6中物料已达到预定高度,指示灯11-4亮起,同时前面两个电磁铁9先通电,对托盘7产生向下引力,托盘7在球副约束下向前倾斜,随后前面两个电磁铁9断电,托盘7在支撑弹簧10的作用下恢复水平,而后面两个电磁铁9通电,对托盘7产生向下引力,托盘7在球副约束下向后倾斜,随后后面两个电磁铁9断电,托盘7在支撑弹簧10的作用下再次恢复水平,从而产生震动效果。重复电磁铁通断电三到五次,若指示灯11-4熄灭,则可以继续投放;若指示灯11-4依旧亮着,则收集箱6已满,由工作人员更换收集箱6。The glass product waste is thrown into the injection port, the injection sensor 11-2 detects that there is material injection, the motor 11-1 starts, the crushing roller in the double-
本发明未涉及部分均与现有技术相同或可采用现有技术实现。The parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art.
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Application publication date: 20200825 |
