CN111561345A - Method and device for dust reduction in tunnel construction - Google Patents
Method and device for dust reduction in tunnel construction Download PDFInfo
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- E21—EARTH OR ROCK DRILLING; MINING
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Abstract
Description
技术领域technical field
本发明涉及隧道工程技术领域,具体为一种隧道施工降尘的方法及装置。The invention relates to the technical field of tunnel engineering, in particular to a method and device for dust reduction in tunnel construction.
背景技术Background technique
隧道是埋置于地层内的工程建筑物,是人类利用地下空间的一种形式,隧道可分为交通隧道、水工隧道、市政隧道、矿山隧道、均事隧道,隧道的结构包括主体建筑物和附属设备两部分,主体建筑物由洞身和洞门组成,附属设备包括避车洞、消防设施、应急通讯和防排水设施,长的隧道还有专门的通风和照明设备。Tunnels are engineering buildings buried in the stratum, and it is a form of human utilization of underground space. Tunnels can be divided into traffic tunnels, hydraulic tunnels, municipal tunnels, mine tunnels, and average tunnels. The structure of the tunnel includes the main building. The main building is composed of a tunnel body and a tunnel door. Ancillary equipment includes vehicle shelters, firefighting facilities, emergency communication and drainage facilities, as well as special ventilation and lighting equipment for long tunnels.
在隧道施工过程中,其隧道的内部会产生大量的灰尘,为了避免工作人员吸入过多的灰尘同时保证能在隧道中正常施工,需要使用到降尘装置,对隧道内部的灰尘进行处理,而现有的降尘装置一般是通过向隧道内部喷水达到降尘的效果,直接喷水不仅增加了用水量,且喷洒范围比较小,进而导致其降尘效果不够理想,若喷水量过多还容易导致隧道过于潮湿,不利于工作人员正常施工。In the process of tunnel construction, a large amount of dust will be generated inside the tunnel. In order to prevent the workers from inhaling too much dust and ensure normal construction in the tunnel, a dust suppression device needs to be used to deal with the dust inside the tunnel. Some dust suppression devices generally achieve the effect of dust suppression by spraying water into the tunnel. Direct water spraying not only increases the water consumption, but also has a relatively small spraying range, which leads to an unsatisfactory dust suppression effect. Excessive humidity is not conducive to the normal construction of the staff.
发明内容SUMMARY OF THE INVENTION
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本发明提供了一种隧道施工降尘的方法及装置,解决了现有的降尘设备用水量过大,且喷洒范围较小,导致降尘效果不够理想的问题。Aiming at the deficiencies of the prior art, the present invention provides a method and device for dust reduction in tunnel construction, which solves the problem that the existing dust reduction equipment consumes too much water and has a small spraying range, resulting in an unsatisfactory dust reduction effect.
(二)技术方案(2) Technical solutions
为实现以上目的,本发明通过以下技术方案予以实现:一种隧道施工降尘的装置,包括底座,所述底座顶部的左侧固定连接有两个支撑座,两个所述支撑座相对的一侧之间转动连接有喷雾结构,所述喷雾结构包括喷雾筒,所述喷雾筒的内部分别开设有凹槽和喷雾槽,所述凹槽的内部设置有驱动电机,所述驱动电机输出的一端且位于喷雾槽的内部固定连接有转动叶,所述喷雾筒的一侧设置有雾化装置,所述雾化装置的两个输出端均连通有输送管,所述输送管的一端贯穿喷雾筒的外部并延伸至喷雾筒的内部,所述底座的顶部固定连接有装置板,所述装置板的一侧开设有装置槽,所述装置槽的内部设置有转动结构,所述转动结构包括扇形齿轮、转动电机和齿板,所述底座顶部的右侧固定连接有水箱。In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a device for dust reduction in tunnel construction, comprising a base, two support seats are fixedly connected to the left side of the top of the base, and the opposite sides of the two support seats are A spray structure is rotatably connected between them, and the spray structure includes a spray cylinder. The interior of the spray cylinder is respectively provided with a groove and a spray groove. The interior of the groove is provided with a driving motor, and one end of the output of the driving motor is A rotating blade is fixedly connected to the inside of the spray tank, an atomization device is provided on one side of the spray cylinder, and two output ends of the atomization device are connected with a conveying pipe, and one end of the conveying pipe runs through the end of the spray cylinder. The top of the base is fixedly connected with a device board, and one side of the device board is provided with a device slot, and the inside of the device slot is provided with a rotating structure, and the rotating structure includes a sector gear , a rotating motor and a toothed plate, and a water tank is fixedly connected to the right side of the top of the base.
进一步地,所述驱动电机输出轴的一端固定连接有螺纹转轴,所述螺纹转轴的外表面螺纹连接有活动块,所述活动块的一侧与齿板的一侧固定连接。Further, one end of the output shaft of the drive motor is fixedly connected with a threaded rotating shaft, an outer surface of the threaded rotating shaft is threadedly connected with a movable block, and one side of the movable block is fixedly connected with one side of the toothed plate.
进一步地,所述齿板的一侧啮合有扇形齿轮,所述齿板的一侧固定连接有滑轮,所述滑轮的外表面与所述装置槽内表面的一侧滚动连接。Further, one side of the toothed plate is meshed with a sector gear, one side of the toothed plate is fixedly connected with a pulley, and the outer surface of the pulley is connected to one side of the inner surface of the device groove in a rolling connection.
进一步地,所述水箱的内部设置有水泵,所述水泵的输入端连通有进水管,所述水泵的输出端通过输出管与雾化装置的一侧连通。Further, a water pump is arranged inside the water tank, the input end of the water pump is connected with a water inlet pipe, and the output end of the water pump is communicated with one side of the atomizing device through the output pipe.
进一步地,所述底座底部的两侧均开设有两个活动槽,所述活动槽内部设置有移动结构,所述移动结构包括活动杆,所述活动杆的一端与活动槽内表面的一侧转动连接。Further, two movable grooves are opened on both sides of the bottom of the base, and a moving structure is arranged inside the movable groove. The moving structure includes a movable rod, and one end of the movable rod is connected to one side of the inner surface of the movable groove. Turn the connection.
进一步地,所述活动杆的另一端固定连接有滚轮,所述滚轮的顶部与活动槽内表面的顶部之间这只有缓冲弹簧。Further, a roller is fixedly connected to the other end of the movable rod, and there is only a buffer spring between the top of the roller and the top of the inner surface of the movable groove.
进一步地,所述扇形齿轮固定连接于喷雾筒外部的一侧,所述支撑座的左侧设置有防撞垫。Further, the sector gear is fixedly connected to one side outside the spray cylinder, and an anti-collision pad is provided on the left side of the support seat.
一种隧道施工降尘装置的方法,包括以下步骤:A method for a tunnel construction dust suppression device, comprising the following steps:
S1、使用时,水泵将水箱内部的水导出,然后通过输送管输送至雾化装置中,水进入到雾化装置中,将其转化为水雾形态,然后再分别输送至两个输送管中,最终进入到喷雾筒内部;S1. When in use, the water pump leads out the water inside the water tank, and then transports it to the atomizing device through the conveying pipe. The water enters the atomizing device, converts it into the form of water mist, and then conveys it to the two conveying pipes respectively. , and finally enter the inside of the spray cylinder;
S2、通过驱动电机转动可以带动转动叶同时转动,转动叶转动时产生的风力可以将进入到喷雾筒内部的水雾吹出,由于水雾相对较轻,在强风的作用下,可以喷洒至周围更远的地方,从而增加降尘效果;S2. By driving the motor to rotate, the rotating blades can be driven to rotate at the same time. The wind force generated by the rotating blades can blow out the water mist entering the spray cylinder. Because the water mist is relatively light, it can be sprayed to the surrounding area under the action of strong wind. far away, thereby increasing the dust suppression effect;
S3、在喷雾结构运行的同时,转动结构也同时运作,通过转动电机转动,可以带动其表面的活动块活动,通过活动块的活动可以使得齿板活动,此时齿板一侧的滑轮可以沿着装置槽内表面滚动,通过齿板的活动,可以带动扇形齿轮转动,最终使得喷雾筒可以转动,当活动块移动至螺纹转轴表面的顶部时,喷雾筒正好转动至最大角度,在喷雾筒转动的同时水雾可以向不同方向扩散;S3. While the spray structure is running, the rotating structure also operates at the same time. By rotating the motor, the movable block on the surface can be driven to move, and the tooth plate can be moved through the movement of the movable block. At this time, the pulley on the side of the tooth plate can move along the The inner surface of the device groove rolls, and through the movement of the toothed plate, the fan-shaped gear can be driven to rotate, and finally the spray cylinder can be rotated. When the movable block moves to the top of the surface of the threaded shaft, the spray cylinder just rotates to the maximum angle, and when the spray cylinder rotates At the same time, the water mist can spread in different directions;
S4、然后转动电机反向转动,使得活动块再次向相反的方向活动,进而带动齿板向相反的方向活动,最终带动喷雾筒转动,以此往复,在推着整个装置活动时,可以使得产生的水雾向隧道内部均匀扩散,达到有效的降尘作用。S4. Then rotate the motor in the reverse direction, so that the movable block moves in the opposite direction again, and then drives the tooth plate to move in the opposite direction, and finally drives the spray cylinder to rotate, so as to reciprocate, when pushing the whole device to move, it can make the The water mist spreads evenly to the inside of the tunnel to achieve effective dust reduction.
(三)有益效果(3) Beneficial effects
本发明具有以下有益效果:The present invention has the following beneficial effects:
该隧道施工降尘的装置及方法,通过设置该喷雾结构,当需要进行降尘时,水进入到雾化装置中,将其转化为水雾形态,然后再分别输送至两个输送管中,最终进入到喷雾筒内部,此时通过驱动电机转动可以带动转动叶同时转动,转动叶转动时产生的风力可以将进入到喷雾筒内部的水雾吹出,其中设置两个输送管同时喷出水雾,形成对流,增加水雾的流量,使得水雾的集中在同一区域,方便转动叶吹出,且水雾相对较轻,在强风的作用下,可以喷洒至周围更远的地方,从而增加降尘效果,该喷雾结构改变了传统喷水方式,使用水雾降尘,作用范围更广,使用起来更加方便。The device and method for dust reduction in tunnel construction, by setting the spray structure, when dust reduction is required, water enters the atomization device, converts it into the form of water mist, and then transports it to two conveying pipes respectively, and finally enters To the inside of the spray cylinder, at this time, the rotating blade can be driven to rotate at the same time by driving the motor, and the wind generated by the rotation of the rotating blade can blow out the water mist entering the spray cylinder. Convection increases the flow of water mist, so that the water mist is concentrated in the same area, which is convenient for the rotating blade to blow out, and the water mist is relatively light. The spray structure has changed the traditional water spray method, using water mist to reduce dust, the scope of action is wider, and it is more convenient to use.
当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, it is not necessary for any product embodying the present invention to achieve all of the above-described advantages simultaneously.
附图说明Description of drawings
图1为本发明外部的结构示意图;Fig. 1 is the structural schematic diagram of the outside of the present invention;
图2为本发明内部的结构示意图;Fig. 2 is the structural representation inside the present invention;
图3为本发明中装置板内部的结构示意图FIG. 3 is a schematic diagram of the internal structure of the device board in the present invention
图4为本发明中底座内部的结构示意图。FIG. 4 is a schematic structural diagram of the interior of the base in the present invention.
图中,1-底座、2-支撑座、3-喷雾结构、31-喷雾筒、32-凹槽、33-喷雾槽、34-驱动电机、35-转动叶、36-雾化装置、37-输送管、4-装置板、5-装置槽、6-转动结构、61-扇形齿轮、62-转动电机、63-齿板、64-螺纹转轴、65-活动块、66-滑轮、7-水箱、8-水泵、9-进水管、10-输出管、11-活动槽、12-移动结构、121-活动杆、122-滚轮、123-缓冲弹簧、13-防撞垫。In the figure, 1-base, 2-support base, 3-spray structure, 31-spray cylinder, 32-groove, 33-spray groove, 34-drive motor, 35-rotating blade, 36-atomizing device, 37- Conveying pipe, 4-device plate, 5-device slot, 6-rotation structure, 61-sector gear, 62-rotation motor, 63-tooth plate, 64-threaded shaft, 65-movable block, 66-pulley, 7-water tank , 8-water pump, 9-water inlet pipe, 10-output pipe, 11-active groove, 12-moving structure, 121-active rod, 122-roller, 123-buffer spring, 13-crash pad.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“开孔”、“上”、“下”、“厚度”、“顶”、“中”、“长度”、“内”、“四周”等指示方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is to be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "around", etc. Indicates the orientation or positional relationship, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, are constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention .
请参阅图1-4,本发明实施例提供一种技术方案:一种隧道施工降尘的装置,包括底座1,所述底座1顶部的左侧固定连接有两个支撑座2,两个所述支撑座2相对的一侧之间转动连接有喷雾结构3,所述喷雾结构3包括喷雾筒31,所述喷雾筒31的内部分别开设有凹槽32和喷雾槽33,所述凹槽32的内部设置有驱动电机34,所述驱动电机34输出的一端且位于喷雾槽33的内部固定连接有转动叶35,所述喷雾筒31的一侧设置有雾化装置36,所述雾化装置36的两个输出端均连通有输送管37,所述输送管37的一端贯穿喷雾筒31的外部并延伸至喷雾筒31的内部,所述底座1的顶部固定连接有装置板4,所述装置板4的一侧开设有装置槽5,所述装置槽5的内部设置有转动结构6,所述转动结构6包括扇形齿轮61、转动电机62和齿板63,所述底座1顶部的右侧固定连接有水箱7。1-4, an embodiment of the present invention provides a technical solution: a device for dust reduction in tunnel construction, including a base 1, and two
两个支撑座2位于底座1顶部左侧的前后两侧,呈对称分布,为喷雾结构3提供支撑,喷雾结构3主要可以将水转化为水雾喷出,喷雾筒31转动连接于两个支撑座2相对的一侧之间,驱动电机34外接有电源,通过驱动电机34转动可以带动转动叶35进行转动,雾化装置36主要是对输入的水起到雾化效果,两个输送管37的两端分别延伸至喷雾筒31内部的顶部与底部,形成对流,再通过转动叶35的转动,将喷出的水雾吹出,通过设置该喷雾结构3,当需要进行降尘时,水进入到雾化装置36中,将其转化为水雾形态,然后再分别输送至两个输送管37中,最终进入到喷雾筒31内部,此时通过驱动电机34转动可以带动转动叶35同时转动,转动叶35转动时产生的风力可以将进入到喷雾筒31内部的水雾吹出,由于水雾相对较轻,在强风的作用下,可以喷洒至周围更远的地方,从而增加降尘效果,该喷雾结构3改变了传统喷水方式,使用水雾降尘,作用范围更广,使用起来更加方便。The two
所述转动电机62输出轴的一端固定连接有螺纹转轴64,所述螺纹转轴64的外表面螺纹连接有活动块65,所述活动块65的一侧与齿板63的一侧固定连接。A threaded
转动结构6用于调节喷雾筒31的角度,使得喷雾筒31在工作时,可以不断转动,转动电机62为正反转电机,通过转动电机62转动可以带动螺纹转轴64转动,活动块65的内部设置有与螺纹转轴64适配的螺纹,活由于活动块65受到装置槽5的限位作用,通过螺纹转轴64转动可以带动活动块65上下活动,进而带动齿板63可以上下移动。The
所述齿板63的一侧啮合有扇形齿轮61,所述齿板63的一侧固定连接有滑轮66,所述滑轮66的外表面与所述装置槽5内表面的一侧滚动连接。One side of the
扇形齿轮61与齿板63相适配,通过齿板63上下活动,可以带动扇形齿轮61转动,进而使得喷雾筒31可以同时转动,从而实现喷雾筒31的角度调节,在喷雾筒31喷出水雾时,通过转动结构6调节其角度,使得喷出的水雾可以向不同的方向活动,从而进一步增加水雾的喷洒范围,确保隧道周围能够均匀的受到水雾的喷洒,达到有效的降尘效果;The
转动结构6在运行时,通过转动电机62转动,可以带动其表面的活动块65活动,通过活动块65的活动可以使得齿板63活动,此时齿板63一侧的滑轮66可以沿着装置槽5内表面滚动,通过齿板63的活动,可以带动扇形齿轮61转动,最终使得喷雾筒31可以转动,当活动块65移动至螺纹转轴64表面的顶部时,喷雾筒31正好转动至最大角度,然后转动电机62反向转动,使得活动块65再次向相反的方向活动,进而带动齿板63向相反的方向活动,最终带动喷雾筒31转动,以此往复,在推着整个装置活动时,可以使得产生的水雾向隧道内部均匀扩散,达到有效的降尘作用。When the
所述水箱7的内部设置有水泵8,所述水泵8的输入端连通有进水管9,所述水泵8的输出端通过输出管10与雾化装置36的一侧连通。The water tank 7 is provided with a water pump 8 , the input end of the water pump 8 is connected with a water inlet pipe 9 , and the output end of the water pump 8 is communicated with one side of the
水泵8可以将水箱7内部的水输送至雾化装置36中,输出管10为弹性软管,在喷雾筒31转动时,可以被拉伸。The water pump 8 can transport the water in the water tank 7 to the
所述底座1底部的两侧均开设有两个活动槽11,所述活动槽11内部设置有移动结构12,所述移动结构12包括活动杆121,所述活动杆121的一端与活动槽11内表面的一侧转动连接。Two
活动槽11共设置有四个,分别位于底座1底部的前后作用四个位置,且呈对称分布,通过推动装置,并利用移动结构12可以使得装置自由活动。There are four
所述活动杆121的另一端固定连接有滚轮122,所述滚轮122的顶部与活动槽11内表面的顶部之间这只有缓冲弹簧123。A
该移动结构12通过内部设置的缓冲弹簧123和活动杆121,可以起到一定的缓冲作用,当装置在地势不平的区域活动时,可以降低移动过程中的颠簸,保证装置可以平稳的行驶,在工作人员推动时,降低颠簸对人体造成的不适,增加了装置使用的舒适性。The moving
所述扇形齿轮61固定连接于喷雾筒31外部的一侧,所述支撑座2的左侧设置有防撞垫13。The
防撞垫13位橡胶垫,用于保护支撑座2的前部,在装置前方受到碰撞时,起到一定的缓冲作用,降低对装置的伤害。
一种隧道施工降尘装置的方法,包括以下步骤:A method for a tunnel construction dust suppression device, comprising the following steps:
S1、使用时,水泵8将水箱7内部的水导出,然后通过输送管37输送至雾化装置36中,水进入到雾化装置36中,将其转化为水雾形态,然后再分别输送至两个输送管37中,最终进入到喷雾筒31内部;S1. When in use, the water pump 8 leads out the water inside the water tank 7, and then transports it to the
S2、通过驱动电机34转动可以带动转动叶35同时转动,转动叶35转动时产生的风力可以将进入到喷雾筒31内部的水雾吹出,由于水雾相对较轻,在强风的作用下,可以喷洒至周围更远的地方,从而增加降尘效果;S2. By driving the
S3、在喷雾结构3运行的同时,转动结构6也同时运作,通过转动电机62转动,可以带动其表面的活动块65活动,通过活动块65的活动可以使得齿板63活动,此时齿板63一侧的滑轮66可以沿着装置槽5内表面滚动,通过齿板63的活动,可以带动扇形齿轮61转动,最终使得喷雾筒31可以转动,当活动块65移动至螺纹转轴64表面的顶部时,喷雾筒31正好转动至最大角度,在喷雾筒31转动的同时水雾可以向不同方向扩散;S3. While the spray structure 3 is running, the rotating
S4、然后转动电机62反向转动,使得活动块65再次向相反的方向活动,进而带动齿板63向相反的方向活动,最终带动喷雾筒31转动,以此往复,在推着整个装置活动时,可以使得产生的水雾向隧道内部均匀扩散,达到有效的降尘作用。S4. Then, the
工作原理:working principle:
使用时,水泵8将水箱7内部的水导出,然后通过输送管37输送至雾化装置36中,水进入到雾化装置36中,将其转化为水雾形态,然后再分别输送至两个输送管37中,最终进入到喷雾筒31内部;When in use, the water pump 8 leads out the water inside the water tank 7, and then transports it to the
此时通过驱动电机34转动可以带动转动叶35同时转动,转动叶35转动时产生的风力可以将进入到喷雾筒31内部的水雾吹出,由于水雾相对较轻,在强风的作用下,可以喷洒至周围更远的地方,从而增加降尘效果;At this time, the rotation of the driving
在喷雾结构3运行的同时,转动结构6也同时运作,通过转动电机62转动,可以带动其表面的活动块65活动,通过活动块65的活动可以使得齿板63活动,此时齿板63一侧的滑轮66可以沿着装置槽5内表面滚动,通过齿板63的活动,可以带动扇形齿轮61转动,最终使得喷雾筒31可以转动,当活动块65移动至螺纹转轴64表面的顶部时,喷雾筒31正好转动至最大角度,在喷雾筒31转动的同时水雾可以向不同方向扩散;When the spray structure 3 is running, the rotating
然后转动电机62反向转动,使得活动块65再次向相反的方向活动,进而带动齿板63向相反的方向活动,最终带动喷雾筒31转动,以此往复,在推着整个装置活动时,可以使得产生的水雾向隧道内部均匀扩散,达到有效的降尘作用。Then, the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The above-disclosed preferred embodiments of the present invention are provided only to help illustrate the present invention. The preferred embodiments do not exhaust all the details, nor do they limit the invention to only the described embodiments. Obviously, many modifications and variations are possible in light of the content of this specification. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is to be limited only by the claims and their full scope and equivalents.
Claims (8)
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Application publication date: 20200821 |