CN111559085A - Two ingredient superfine fiber cloth ultrasonic wave seamless splicing apparatus - Google Patents
Two ingredient superfine fiber cloth ultrasonic wave seamless splicing apparatus Download PDFInfo
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- CN111559085A CN111559085A CN202010453365.5A CN202010453365A CN111559085A CN 111559085 A CN111559085 A CN 111559085A CN 202010453365 A CN202010453365 A CN 202010453365A CN 111559085 A CN111559085 A CN 111559085A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
- B29C65/745—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/26—Mechanisms for controlling contact pressure on winding-web package, e.g. for regulating the quantity of air between web layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/06—Registering, tensioning, smoothing or guiding webs longitudinally by retarding devices, e.g. acting on web-roll spindle
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及拼接装置技术领域,尤其涉及一种双组份超细纤维布超声波无缝拼接装置。The invention relates to the technical field of splicing devices, in particular to an ultrasonic seamless splicing device for two-component ultra-fine fiber cloth.
背景技术Background technique
超细纤维无尘布是发展迅速的差别化纤维的一种,被称为新一代的合成纤维,是一种高品质、高技术的纺织原料,是化学纤维向高技术、高仿真化方向发展的新合纤的典型代表,是由超极细及坚韧的纤维织成,具有超强的组织结构,柔软坚韧的特性,既不损伤工作物及低落尘低离子含量的优点。Microfiber dust-free cloth is one of the rapidly developing differentiated fibers, known as a new generation of synthetic fibers. It is a high-quality, high-tech textile raw material. The typical representative of the new synthetic fiber is woven from ultra-fine and tough fibers, with super strong organizational structure, soft and tough characteristics, neither damage to the work and the advantages of low dust and low ion content.
在超细纤维布生产的过程中常常需要用到超声波对两块布料进行无缝拼接,这就需要用到无缝拼接装置,现有的无缝拼接装置粘合效果不好,粘合不紧密,收卷布的张力不均匀,影响拼接的质量。In the production process of microfiber cloth, ultrasonic waves are often used to seamlessly splicing two pieces of cloth, which requires the use of a seamless splicing device. The existing seamless splicing device has poor bonding effect and is not tightly bonded. , The tension of the winding cloth is uneven, which affects the quality of the splicing.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中存在的现有的无缝拼接装置粘合效果不好,粘合不紧密,收卷布的张力不均匀,影响拼接的质量的缺点,而提出的一种双组份超细纤维布超声波无缝拼接装置。The purpose of the present invention is to solve the shortcomings of the existing seamless splicing device existing in the prior art that the bonding effect is not good, the bonding is not tight, the tension of the winding cloth is uneven, and the quality of the splicing is affected. A two-component microfiber cloth ultrasonic seamless splicing device.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种双组份超细纤维布超声波无缝拼接装置,包括基座,所述基座顶部外壁的一边通过螺钉固定有竖直设置的固定板,且基座的顶部外壁通过螺钉固定有固定杆,所述固定杆的顶部外壁设置有超声波发生器,所述固定板的顶部内壁通过螺钉固定有气缸,且气缸活塞杆的一端设置有固定架,所述固定架的外壁通过轴承连接有压紧轮,所述固定板靠近气缸一侧的外壁通过螺钉固定有伺服电机,且伺服电机的输出轴通过皮带与压紧轮形成传动配合,所述固定板顶部外壁的一侧通过螺钉固定有两个安装板,且两个安装板相对一侧外壁分别通过轴承连接有第一放卷辊和第二放卷辊,所述固定板的顶部外壁分别设置有第一磁粉制动器和第二磁粉制动器,且第一磁粉制动器和第二磁粉制动器分别与第一放卷辊和第二放卷辊通过齿轮相连接。A two-component ultra-fine fiber cloth ultrasonic seamless splicing device, comprising a base, one side of the top outer wall of the base is fixed with a vertically arranged fixing plate by screws, and the top outer wall of the base is fixed with a fixing rod by screws , the top outer wall of the fixing rod is provided with an ultrasonic generator, the top inner wall of the fixing plate is fixed with a cylinder by screws, and one end of the cylinder piston rod is provided with a fixing frame, and the outer wall of the fixing frame is connected by a bearing. The outer wall of the fixing plate close to the cylinder side is fixed with a servo motor by screws, and the output shaft of the servo motor forms a transmission fit with the pressing wheel through a belt, and one side of the outer wall of the top of the fixing plate is fixed by screws. Two Mounting plates, and the outer walls on opposite sides of the two mounting plates are respectively connected with a first unwinding roller and a second unwinding roller through bearings, and the top outer walls of the fixing plates are respectively provided with a first magnetic powder brake and a second magnetic powder brake, and The first magnetic powder brake and the second magnetic powder brake are respectively connected with the first unwinding roller and the second unwinding roller through gears.
进一步地,所述固定板顶部外壁的另一侧通过螺钉固定有两个支撑板,且两个支撑板相对一侧外壁通过轴承连接有同一个收卷辊。Further, two supporting plates are fixed on the other side of the outer wall of the top of the fixing plate by screws, and the outer walls on the opposite sides of the two supporting plates are connected to the same winding roller through bearings.
进一步地,所述基座的顶部外壁通过螺钉固定有减速电机,且减速电机的输出轴通过皮带与收卷辊形成传动配合。Further, the top outer wall of the base is fixed with a deceleration motor by screws, and the output shaft of the deceleration motor forms a transmission fit with the winding roller through a belt.
进一步地,所述基座的顶部外壁铰接有推卷气缸,且推卷气缸活塞杆的一端铰接有移动板。Further, a rolling cylinder is hinged on the top outer wall of the base, and a moving plate is hinged on one end of the piston rod of the rolling cylinder.
进一步地,所述移动板的底部外壁设置有滚轮,且滚轮与固定板的顶部外壁形成滑动配合。Further, the bottom outer wall of the moving plate is provided with a roller, and the roller forms a sliding fit with the top outer wall of the fixed plate.
进一步地,所述移动板的一边外壁通过轴承连接有两个第二导布辊,且两个第二导布辊的高度不相同。Further, two second cloth guide rollers are connected to one side of the outer wall of the moving plate through bearings, and the heights of the two second cloth guide rollers are different.
进一步地,所述固定板的一边外壁通过轴承连接有第一导布辊,且第一导布辊位于第一放卷辊的下方。Further, the outer wall of one side of the fixing plate is connected with a first cloth guide roller through a bearing, and the first cloth guide roller is located below the first unwinding roller.
进一步地,将所述压紧轮替换成压紧刀片。Further, the pressing wheel is replaced with a pressing blade.
本发明的有益效果为:The beneficial effects of the present invention are:
1、该双组份超细纤维布超声波无缝拼接装置,通过设置有超声波发生器、磁粉制动器和压紧轮,放卷辊两端有齿轮,与磁粉制动器上的齿轮相互啮合,并可通过调整磁粉制动器的扭矩实现对放卷辊张力的控制,保证布卷张力适中,两卷布通过导布辊到达超声波发生器,通过超声波及压紧轮将两块布粘合在一起,然后通过减速电机带动收卷辊收卷,推卷气缸将收卷布压紧,使得收布卷平整,起到良好的拼接收卷效果,粘合效果好,粘合紧密,收卷布的张力均匀,不会影响拼接的质量。1. The ultrasonic seamless splicing device for two-component ultra-fine fiber cloth is provided with an ultrasonic generator, a magnetic powder brake and a pressing wheel. There are gears at both ends of the unwinding roller, which mesh with the gears on the magnetic powder brake, and can pass through the device. Adjust the torque of the magnetic powder brake to control the tension of the unwinding roller to ensure that the tension of the cloth roll is moderate. The motor drives the rewinding roller to rewind, and the pusher cylinder compresses the rewinding cloth, so that the rewinding roll is flat, and has a good effect of splicing and receiving the rewinding. will affect the quality of the stitching.
2、该双组份超细纤维布超声波无缝拼接装置,通过设置有压紧刀片,将压紧轮替换成压紧刀片,压紧刀片不仅仅能够实现压紧轮的功能,而且同时将虚边切掉,实现既能将两款布料粘合,并且具有横向强力,不易从焊缝处撕裂,同时还能将另一边切掉,实现布料粘合后没有毛边。2. The ultrasonic seamless splicing device of the two-component microfiber cloth is provided with a pressing blade, and the pressing wheel is replaced with a pressing blade. The pressing blade can not only realize the function of the pressing wheel, but also reduce the virtual The edge is cut off, which can not only bond the two fabrics, but also has lateral strength, which is not easy to tear from the welding seam.
该装置中未涉及部分均与现有技术相同或可采用现有技术加以实现,该装置设计结构合理,使用方便,满足人们的使用需求。The parts not involved in the device are the same as the existing technology or can be realized by using the existing technology. The device has a reasonable design and structure, is convenient to use, and meets the needs of people.
附图说明Description of drawings
图1为本发明提出的一种双组份超细纤维布超声波无缝拼接装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of two-component ultra-fine fiber cloth ultrasonic seamless splicing device proposed by the present invention;
图2为本发明提出的一种双组份超细纤维布超声波无缝拼接装置的第一放卷辊结构俯视图;2 is a top view of the structure of the first unwinding roller of a two-component ultra-fine fiber cloth ultrasonic seamless splicing device proposed by the present invention;
图3为本发明实施例1提出的一种双组份超细纤维布超声波无缝拼接装置的固定架结构示意图;3 is a schematic structural diagram of a fixing frame of a two-component ultra-fine fiber cloth ultrasonic seamless splicing device proposed in Embodiment 1 of the present invention;
图4为本发明实施例2提出的一种双组份超细纤维布超声波无缝拼接装置的固定架结构示意图。4 is a schematic structural diagram of a fixing frame of a two-component ultra-fine fiber cloth ultrasonic seamless splicing device proposed in
图中:1-第一导布辊、2-超声波发生器、3-固定杆、4-推卷气缸、5-减速电机、6-基座、7-固定板、8-收卷辊、9-移动板、10-第二导布辊、11-滚轮、12-伺服电机、13-气缸、14-第一放卷辊、15-第一磁粉制动器、16-第二磁粉制动器、17-第二放卷辊、18-安装板、19-压紧轮、20-压紧刀片、21固定架。In the picture: 1-first cloth guide roller, 2-ultrasonic generator, 3-fixed rod, 4-roller cylinder, 5-deceleration motor, 6-base, 7-fixed plate, 8-winding roller, 9 - Moving plate, 10-second cloth guide roller, 11-roller, 12-servo motor, 13-air cylinder, 14-first unwinding roller, 15-first magnetic powder brake, 16-second magnetic powder brake, 17-first Two unwinding rollers, 18-installation plate, 19-pressing wheel, 20-pressing blade, 21-fixing frame.
具体实施方式Detailed ways
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of the present patent will be described in further detail below in conjunction with specific embodiments.
下面详细描述本专利的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本专利,而不能理解为对本专利的限制。Embodiments of the present patent are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present patent, but should not be construed as a limitation on the present patent.
在本专利的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本专利和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本专利的限制。In the description of this patent, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present patent and simplifying the description, rather than indicating or implying The device or element referred to must have, be constructed, and operate in a particular orientation and is not to be construed as a limitation of this patent.
在本专利的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“设置”应做广义理解,例如,可以是固定相连、设置,也可以是可拆卸连接、设置,或一体地连接、设置。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本专利中的具体含义。In the description of this patent, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected" and "arranged" should be understood in a broad sense. , it can also be detachably connected and set, or integrally connected and set. For those of ordinary skill in the art, the specific meanings of the above terms in this patent can be understood according to specific situations.
实施例1Example 1
参照图1-3,一种双组份超细纤维布超声波无缝拼接装置,包括基座6,基座6顶部外壁的一边通过螺钉固定有竖直设置的固定板7,且基座6的顶部外壁通过螺钉固定有固定杆3,固定杆3的顶部外壁设置有超声波发生器2,固定板7的顶部内壁通过螺钉固定有气缸13,且气缸13活塞杆的一端设置有固定架21,固定架21的外壁通过轴承连接有压紧轮19,固定板7靠近气缸13一侧的外壁通过螺钉固定有伺服电机12,且伺服电机12的输出轴通过皮带与压紧轮19形成传动配合,固定板7顶部外壁的一侧通过螺钉固定有两个安装板18,且两个安装板18相对一侧外壁分别通过轴承连接有第一放卷辊14和第二放卷辊17,固定板7的顶部外壁分别设置有第一磁粉制动器15和第二磁粉制动器16,且第一磁粉制动器15和第二磁粉制动器16分别与第一放卷辊14和第二放卷辊17通过齿轮相连接。1-3, a two-component ultra-fine fiber cloth ultrasonic seamless splicing device, comprising a
本发明中,固定板7顶部外壁的另一侧通过螺钉固定有两个支撑板,且两个支撑板相对一侧外壁通过轴承连接有同一个收卷辊8。In the present invention, the other side of the outer wall of the top of the
本发明中,基座6的顶部外壁通过螺钉固定有减速电机5,且减速电机5的输出轴通过皮带与收卷辊8形成传动配合。In the present invention, the top outer wall of the
本发明中,基座6的顶部外壁铰接有推卷气缸4,且推卷气缸4活塞杆的一端铰接有移动板9。In the present invention, the top outer wall of the
本发明中,移动板9的底部外壁设置有滚轮11,且滚轮11与固定板7的顶部外壁形成滑动配合。In the present invention, the bottom outer wall of the moving
本发明中,移动板9的一边外壁通过轴承连接有两个第二导布辊10,且两个第二导布辊10的高度不相同。In the present invention, one outer wall of the moving
本发明中,固定板7的一边外壁通过轴承连接有第一导布辊1,且第一导布辊1位于第一放卷辊14的下方。In the present invention, one outer wall of the
工作原理:放卷辊两端有齿轮,与磁粉制动器上的齿轮相互啮合,并可通过调整磁粉制动器的扭矩实现对放卷辊张力的控制,保证布卷张力适中,两卷布通过第一导布辊1到达超声波发生器2,通过超声波及压紧轮19将两块布粘合在一起,然后通过减速电机5带动收卷辊8收卷,推卷气缸4将收卷布压紧,使得收布卷平整,起到良好的拼接收卷效果。Working principle: There are gears on both ends of the unwinding roller, which mesh with the gears on the magnetic powder brake, and the tension of the unwinding roller can be controlled by adjusting the torque of the magnetic powder brake to ensure that the tension of the cloth roll is moderate. The cloth roller 1 reaches the
实施例2Example 2
参照图4,一种双组份超细纤维布超声波无缝拼接装置,本实施例相较于实施例1,还包括将压紧轮19替换成压紧刀片20。Referring to FIG. 4 , a device for ultrasonic seamless splicing of two-component microfiber cloth, compared with Embodiment 1, this embodiment also includes replacing the
工作原理:压紧刀片20不仅仅能够实现压紧轮19的功能,而且同时将虚边切掉,实现既能将两款布料粘合,并且具有横向强力,不易从焊缝处撕裂,同时还能将另一边切掉,实现布料粘合后没有毛边。Working principle: the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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Citations (9)
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Application publication date: 20200821 |