CN111546495A - Stirrer with revolution and rotation functions - Google Patents
Stirrer with revolution and rotation functions Download PDFInfo
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- CN111546495A CN111546495A CN202010535328.9A CN202010535328A CN111546495A CN 111546495 A CN111546495 A CN 111546495A CN 202010535328 A CN202010535328 A CN 202010535328A CN 111546495 A CN111546495 A CN 111546495A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
- B28C5/166—Pan-type mixers
- B28C5/168—Pan-type mixers with stirrers having planetary motion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
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- Mechanical Engineering (AREA)
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种搅拌领域,尤其是指一种搅拌充分且均匀的兼具公转自转的搅拌机。The invention relates to the field of stirring, in particular to a stirrer with sufficient and uniform stirring and revolution and rotation.
背景技术Background technique
搅拌机多应用于建筑领域,尤其是混凝土搅拌机;混凝土搅拌机是把水泥、砂石骨料和水混合并拌制成混凝土物料的机械,适用于路面、桥梁、机场、城建等各种混凝土生产设备的高性能混凝土搅拌;现有混凝土搅拌机的搅拌部件为搅拌臂,其搅拌结构单一,搅拌范围窄,且搅拌阻力大效果差,所需消耗能耗较高,同时搅拌的方向一般为单向搅拌,搅拌臂运动轨迹变化简单、致使搅拌不均匀、搅拌效果欠佳。Mixers are mostly used in the field of construction, especially concrete mixers; concrete mixers are machines that mix cement, sand and gravel aggregates and water into concrete materials, and are suitable for various concrete production equipment such as roads, bridges, airports, and urban construction. High-performance concrete mixing; the mixing part of the existing concrete mixer is the mixing arm, the mixing structure is single, the mixing range is narrow, and the mixing resistance is large and the effect is poor, and the required energy consumption is high, and the mixing direction is generally one-way mixing. The movement trajectory of the stirring arm changes easily, resulting in uneven stirring and poor stirring effect.
有鉴于此,本发明人针对上述搅拌机结构设计上未臻完善所导致的诸多缺失及不便,而深入构思,且积极研究改良试做而开发设计出本案。In view of this, the inventor of the present invention has developed and designed this case in view of the many defects and inconveniences caused by the imperfect structural design of the above mixer, and has made in-depth ideas, and actively researched and tried to improve it.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种兼具公转自转的搅拌机,能够将公转和自转集于一体来充分且均匀搅拌物料,搅拌无死角,搅拌效率高且节能。The purpose of the present invention is to provide a mixer with both revolution and rotation, which can integrate revolution and rotation to fully and evenly stir materials without dead ends, high stirring efficiency and energy saving.
为了达成上述目的,本发明的解决方案是:In order to achieve the above-mentioned purpose, the solution of the present invention is:
一种兼具公转自转的搅拌机,其包括有搅拌桶体、搅拌臂总成和搅拌动力机构,所述搅拌臂总成设置于搅拌动力机构下方且伸至于搅拌桶体内;所述搅拌动力机构具有搅拌电机、动力主轴、主动齿轮、过渡齿轮、自转齿轮、搅拌主轴和公转齿轮;所述搅拌电机的输出轴与动力主轴上端连接,所述主动齿轮组装于动力主轴上,所述过渡齿轮分别啮合主动齿轮和自转齿轮,所述自转齿轮组装于搅拌主轴中端,所述公转齿轮组装于搅拌主轴的上端,且所述搅拌臂总成设置于搅拌主轴的下端;所述搅拌机还具有将动力主轴、主动齿轮、过渡齿轮、自转齿轮、搅拌主轴包裹在内的公转体,所述公转体上方锁设有与公转齿轮啮合转动的转盘支承。A mixer with both revolution and rotation, comprising a mixing barrel, a stirring arm assembly and a stirring power mechanism, wherein the stirring arm assembly is arranged below the stirring power mechanism and extends into the stirring barrel; the stirring power mechanism has Stirring motor, power main shaft, driving gear, transition gear, rotation gear, stirring main shaft and revolution gear; the output shaft of the stirring motor is connected with the upper end of the power main shaft, the driving gear is assembled on the power main shaft, and the transition gears are meshed respectively The driving gear and the self-rotating gear, the self-rotating gear is assembled on the middle end of the stirring main shaft, the revolving gear is assembled on the upper end of the stirring main shaft, and the stirring arm assembly is arranged on the lower end of the stirring main shaft; the mixer also has a power main shaft. , a driving gear, a transition gear, a rotating gear, and a revolving body wrapped in the main shaft of the stirring, above the revolving body is locked with a turntable support that meshes and rotates with the revolving gear.
所述搅拌主轴下方设置有一支撑座,所述支撑座设置有三个呈三等分设置的支杆,并每一支杆的端部组装有向下延伸的搅拌臂。A support seat is provided below the stirring main shaft, the support seat is provided with three support rods arranged in three equal parts, and the end of each support rod is assembled with a downwardly extending stirring arm.
所述支杆的端部分别设置有锁固搅拌臂的组装座,所述组装座具有组装板和盖合板,所述组装板设置有组装槽,所述盖合板盖合组装槽并通过锁栓与组装板锁固在一起;所述搅拌臂具有可滑动锁设于组装槽内的支臂和锁设于支臂的底端的搅拌叶片。The ends of the support rods are respectively provided with an assembly seat for locking the stirring arm, the assembly seat has an assembly plate and a cover plate, the assembly plate is provided with an assembly groove, and the cover plate covers the assembly groove and passes through the lock bolt. It is locked together with the assembly plate; the stirring arm has a support arm slidably locked in the assembly groove and a stirring blade locked at the bottom end of the support arm.
所述组装板向下且向外倾斜于支杆的端部;所述搅拌叶片向下且向内倾斜于支臂的端部。The assembly plate is inclined downward and outward to the end of the support rod; the stirring blade is inclined downward and inward to the end of the support arm.
所述公转体上设置有第一刮臂和第二刮臂,所述第一刮臂的上端与公转体连接,下端为竖向刮板,所述竖向刮板靠近于搅拌桶体的侧壁;所述第二刮臂的上端与公转体连接,下端为横向刮板,所述横向刮板靠近于搅拌桶体的底壁。The revolving body is provided with a first scraper arm and a second scraper arm, the upper end of the first scraper arm is connected with the revolving body, and the lower end is a vertical scraper, and the vertical scraper is close to the side of the mixing barrel. The upper end of the second scraper arm is connected with the revolving body, and the lower end is a transverse scraper, and the transverse scraper is close to the bottom wall of the mixing barrel.
所述竖向刮板倾斜贴靠于搅拌桶体的侧壁;所述横向刮板倾斜贴靠于搅拌桶体的底壁。The vertical scraper is obliquely abutted on the side wall of the mixing barrel; the lateral scraper is obliquely abutted on the bottom wall of the mixing barrel.
所述第一刮臂和第二刮臂设置于公转体的同一直径上,所述搅拌臂设置于垂直于所述直径的直线上。The first scraper arm and the second scraper arm are arranged on the same diameter of the revolving body, and the stirring arm is arranged on a straight line perpendicular to the diameter.
所述动力主轴和搅拌主轴的两端分别通过轴承锁设于公转体上且分别穿出公转体的上下端面;且所述过渡齿轮的过渡齿轮轴的两端通过轴承设置于公转体上且下端穿出公转体下端面。The two ends of the power main shaft and the stirring main shaft are respectively locked on the revolving body through bearings and respectively pass through the upper and lower end faces of the revolving body; and the two ends of the transition gear shaft of the transition gear are arranged on the revolving body through bearings and the lower end Pass through the lower end face of the revolution body.
所述搅拌电机的输出轴和动力主轴之间设置有减速机。A reducer is arranged between the output shaft of the stirring motor and the power main shaft.
所述搅拌电机的输出轴和动力主轴通过梅花形联轴器连接。The output shaft of the stirring motor and the power main shaft are connected by a plum-shaped coupling.
采用上述结构后,本发明搅拌机的搅拌电机驱动动力主轴转动,从而带动主动齿轮转动,所述主动齿轮啮合过渡齿轮转动进而转动啮合自转齿轮转动,并所述自转齿轮转动带动搅拌主轴转动,从而带动搅拌主轴下端的搅拌臂总成以搅拌主轴为轴自转搅拌物料;而且,所述搅拌主轴转动可带动公转齿轮转动,进而公转齿轮转动啮合带动转盘支承转动,所述转盘支承带动公转体转动以带动搅拌臂总成以动力主轴为轴公转搅拌物料;所述搅拌臂总成在搅拌电机的驱动下可同时实现公转和自转,搅拌臂总成搅拌运动轨迹多变且搅拌范围更广,避免了单一方向搅拌过程中带来的物料惯性运动降低搅拌效率的问题,降低了物料搅拌过程中的惯性,提高了搅拌的效率;本发明搅拌机能够将公转和自转集于一体来充分且均匀搅拌物料,搅拌无死角,搅拌效率高,且使用一个搅拌电机即可实现搅拌臂总成的公转和自转功能,更节能。After the above structure is adopted, the stirring motor of the mixer of the present invention drives the power main shaft to rotate, thereby driving the driving gear to rotate, the driving gear meshes with the transition gear to rotate, and then rotates and meshes with the rotation gear to rotate, and the rotation of the rotation gear drives the rotation of the stirring main shaft, thereby driving the rotation. The stirring arm assembly at the lower end of the stirring main shaft rotates and stirs the material with the stirring main shaft as the axis; moreover, the rotation of the stirring main shaft can drive the revolving gear to rotate, and then the revolving gear rotates and meshes to drive the turntable support to rotate, and the turntable support drives the revolving body to rotate to drive The stirring arm assembly revolves and stirs the material with the power main shaft as the axis; the stirring arm assembly can realize revolution and rotation at the same time under the drive of the stirring motor. The inertial motion of the material during the directional mixing process reduces the mixing efficiency, reduces the inertia during the material mixing process, and improves the mixing efficiency; the mixer of the present invention can integrate revolution and rotation to fully and evenly mix the material. There is no dead angle, high stirring efficiency, and the revolution and rotation functions of the stirring arm assembly can be realized by using one stirring motor, which is more energy-saving.
附图说明Description of drawings
图1为本发明搅拌机的俯视示意图;Fig. 1 is the top view schematic diagram of the mixer of the present invention;
图2为本发明搅拌机的A-A方向剖视示意图;Fig. 2 is the A-A direction sectional schematic diagram of the mixer of the present invention;
图3为本发明搅拌机的B-B方向剖视示意图;Fig. 3 is the B-B direction sectional schematic diagram of the mixer of the present invention;
图4为本发明搅拌机的搅拌轨迹图。Fig. 4 is a stirring trajectory diagram of the mixer of the present invention.
符号说明Symbol Description
搅拌桶体1 搅拌臂总成2Mixing barrel 1
搅拌动力机构3 上开口11Stirring
搅拌电机31 动力主轴32Stirring
主动齿轮33 过渡齿轮34
自转齿轮35 搅拌主轴36
公转齿轮37 公转体4Revolving
转盘支承41 支撑座21
支杆211 搅拌臂22
组装板212 盖合板213
组装槽214 支臂221
搅拌叶片222 第一刮臂42Stirring
第二刮臂43 竖向刮板421
横向刮板431 减速机5
梅花形联轴器6 过渡齿轮轴341Plum-
搅拌臂自转轨迹C 搅拌主轴公转轨迹DMixing arm rotation track C Mixing spindle revolution track D
刮臂公转轨迹E。Scraper arm revolution track E.
具体实施方式Detailed ways
为了进一步解释本发明的技术方案,下面通过具体实施例来对本发明进行详细阐述。In order to further explain the technical solutions of the present invention, the present invention will be described in detail below through specific embodiments.
请参阅图1至图4,本发明揭示了一种兼具公转自转的搅拌机,其包括有搅拌桶体1、搅拌臂总成2和搅拌动力机构3,所述搅拌桶体1具有一上开口11,所述搅拌动力机构3活动设置于上开口11处,所述搅拌臂总成2设置于搅拌动力机构3下方且伸至于搅拌桶体1内;所述搅拌动力机构3具有搅拌电机31、动力主轴32、主动齿轮33、过渡齿轮34、自转齿轮35、搅拌主轴36和公转齿轮37;所述搅拌电机31的输出轴与动力主轴32上端连接,所述主动齿轮33组装于动力主轴32上,所述过渡齿轮34分别啮合主动齿轮33和自转齿轮35,所述自转齿轮35组装于搅拌主轴36中端,所述公转齿轮37组装于搅拌主轴36的上端,且所述搅拌臂总成2设置于搅拌主轴36的下端;所述搅拌机还具有将动力主轴32、主动齿轮33、过渡齿轮34、自转齿轮35、搅拌主轴36包裹在内的公转体4,所述公转体4上方锁设有与公转齿轮37啮合转动的转盘支承41。Referring to FIGS. 1 to 4 , the present invention discloses a mixer with both revolution and rotation, which includes a mixing barrel 1 , a stirring
本发明搅拌机的搅拌电机31驱动动力主轴32转动,从而带动主动齿轮33转动,所述主动齿轮33啮合过渡齿轮34转动进而转动啮合自转齿轮35转动,并所述自转齿轮35转动带动搅拌主轴36转动,从而带动搅拌主轴36下端的搅拌臂总成2以搅拌主轴36为轴自转搅拌物料;而且,所述搅拌主轴36转动可带动公转齿轮37转动,进而公转齿轮37转动啮合带动转盘支承41转动,所述转盘支承41带动公转体4转动以带动搅拌臂总成2以动力主轴32为轴公转搅拌物料;所述搅拌臂总成2在搅拌电机31的驱动下可同时实现公转和自转,搅拌臂总成2搅拌运动轨迹多变且搅拌范围更广,避免了单一方向搅拌过程中带来的物料惯性运动降低搅拌效率的问题,降低了物料搅拌过程中的惯性,提高了搅拌的效率;本发明搅拌机能够将公转和自转集于一体来充分且均匀搅拌物料,搅拌无死角,搅拌效率高,且使用一个搅拌电机31即可实现搅拌臂总成2的公转和自转功能,更节能。The stirring
本发明的所述主动齿轮33对称啮合两过渡齿轮34,两过渡齿轮34分别对称啮合两自转齿轮35,两所述自转齿轮35的搅拌主轴36分别设置有公转齿轮37,所述公转齿轮37对称设置于转盘支撑41的两侧;所述动力主轴32、过渡齿轮的过渡齿轮轴341、搅拌主轴36的下端都可设置有搅拌臂总成2;可增加搅拌效率。In the present invention, the
本发明的所述搅拌主轴36下方设置有一支撑座21,所述支撑座21设置有三个呈三等分设置的支杆211,并每一支杆211的端部组装有向下延伸的搅拌臂22;所述搅拌臂总成2设置有三个搅拌臂22,在自转过程中三个搅拌臂22以搅拌主轴36为轴公转转动搅拌,即可在搅拌臂总成2公转和搅拌臂总成2自转过程中,搅拌臂22的搅拌方向多变,搅拌范围广,搅拌效果好。A
本发明的所述支杆211的端部分别设置有锁固搅拌臂22的组装座,所述组装座具有组装板212和盖合板213,所述组装板212设置有组装槽214,所述盖合板213盖合组装槽214并通过锁栓与组装板212锁固在一起;所述搅拌臂22具有可滑动锁设于组装槽214内的支臂221和锁设于支臂221的底端的搅拌叶片222;在组装时,所述搅拌臂22的支臂221可以在组装槽214内滑动以调整搅拌臂22的长度,并用螺栓锁固,适用各种深度的搅拌桶体1。The ends of the
本发明的所述组装板212倾斜设置于支杆211的端部;所述搅拌叶片222和支臂221倾斜设置,所述组装板212和搅拌叶片222的倾斜方向相反;所述组装板212、支杆211、支臂221和搅拌叶片222呈非直线状结构,搅拌物料时更能搅动物料,搅拌效果更好;且所述组装板212向下且向外倾斜于支杆211的端部;所述搅拌叶片222向下且向内倾斜于支臂221的端部;倾斜设置的组装板212可使得支臂221倾斜设置,且搅拌叶片222也倾斜设置,搅拌臂22呈C型结构,在搅拌过程中,相对于竖直搅拌臂搅拌效果更好。The assembling
本发明的所述公转体4上设置有第一刮臂42和第二刮臂43,所述第一刮臂42的上端与公转体4连接,下端为竖向刮板421,所述竖向刮板421靠近于搅拌桶体1的侧壁;所述第二刮臂43的上端与公转体4连接,下端为横向刮板431,所述横向刮板431靠近于搅拌桶体1的底壁;由于贴靠于搅拌桶体1侧壁的物料和贴靠于搅拌桶体1底壁的物料处于搅拌四角,搅拌臂22不容易搅拌到,可利用竖向刮板421和横向刮板431来刮动,之后再通过搅拌臂22搅拌,可使得整个搅拌桶体1内物料得到充分且均匀地搅拌,搅拌效果好。The revolving
本发明的所述竖向刮板421倾斜贴靠于搅拌桶体1的侧壁;所述横向刮板431倾斜贴靠于搅拌桶体1的底壁;所述竖向刮板421倾斜于搅拌桶体1的侧壁且所述横向刮板431倾斜于搅拌桶体1的底部,方便刮动物料,搅拌更轻便。The
本发明的所述第一刮臂42和第二刮臂43设置于公转体4的同一直径上,所述搅拌臂22设置于垂直于所述直径的直线上;所述第一刮臂42、第二刮臂43和搅拌臂总成2分开,在搅拌臂总成2公转和自转过程中互不影响,搅拌效果更好。The
本发明的所述动力主轴32和搅拌主轴36的两端分别通过轴承锁设于公转体4上且分别穿出公转体4的上下端面;且所述过渡齿轮34的过渡齿轮轴341的两端通过轴承设置于公转体4上且下端穿出公转体4下端面。The two ends of the power
本发明的所述搅拌臂22以搅拌主轴36自转形成搅拌臂自转轨迹C,搅拌主轴36以动力主轴32为轴公转形成搅拌主轴公转轨迹D,第一刮臂42、第二刮臂43以动力主轴32为轴公转形成的刮臂公转轨迹E;所述搅拌臂自转轨迹C和刮臂公转轨迹E呈两偏心圆,可说明搅拌臂22运动轨迹和第一刮臂42、第二刮臂43运动轨迹完全错开,不会出现相互干扰,搅拌效果更好;所述搅拌臂搅拌轨迹C的半径大于搅拌主轴36到动力主轴32的距离,搅拌范围更广,搅拌更充分、均匀。The stirring
本发明的所述搅拌电机31的输出轴和动力主轴32之间设置有减速机5。A
本发明的所述搅拌电机31的输出轴和动力主轴32通过梅花形联轴器6连接。The output shaft of the stirring
上述实施例和附图并非限定本发明的产品形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本发明的专利范畴。The above-mentioned embodiments and drawings do not limit the product form and style of the present invention, and any appropriate changes or modifications made to them by those skilled in the art should be regarded as not departing from the scope of the present invention.
Claims (10)
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| CN117226993A (en) * | 2023-10-30 | 2023-12-15 | 大冶市金铖新型墙体材料有限公司 | Industrial sludge-based all-solid-waste water permeable brick and preparation equipment and preparation method thereof |
| CN118990800A (en) * | 2024-10-25 | 2024-11-22 | 长垣市农建机械设备有限公司 | Multifunctional concrete mixing device |
| CN119738224A (en) * | 2024-12-27 | 2025-04-01 | 爱励再生资源(天津)有限公司 | A scrap aluminum recovery, purification, smelting, sampling and detection device |
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