CN111543734A - Rubber-plastic puncture-preventing multifunctional sole and preparation method thereof - Google Patents

Rubber-plastic puncture-preventing multifunctional sole and preparation method thereof Download PDF

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Publication number
CN111543734A
CN111543734A CN202010472529.9A CN202010472529A CN111543734A CN 111543734 A CN111543734 A CN 111543734A CN 202010472529 A CN202010472529 A CN 202010472529A CN 111543734 A CN111543734 A CN 111543734A
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layer
rubber
puncture
thickness
cork
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刘显奎
蒋鹏
王占星
史红月
刘娜
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Soft Mu New Material Technology Suzhou Co ltd
China Leather and Footwear Research Institute Co Ltd
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Soft Mu New Material Technology Nanjing Co ltd
China Leather and Footwear Research Institute Co Ltd
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    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00—Soles; Sole-and-heel integral units
    • A43B13/02—Soles; Sole-and-heel integral units characterised by the material
    • A43B13/12—Soles with several layers of different materials
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00—Soles; Sole-and-heel integral units
    • A43B13/02—Soles; Sole-and-heel integral units characterised by the material
    • A43B13/12—Soles with several layers of different materials
    • A43B13/122—Soles with several layers of different materials characterised by the outsole or external layer
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00—Soles; Sole-and-heel integral units
    • A43B13/02—Soles; Sole-and-heel integral units characterised by the material
    • A43B13/12—Soles with several layers of different materials
    • A43B13/125—Soles with several layers of different materials characterised by the midsole or middle layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22—Component parts, details or accessories; Auxiliary operations
    • B29B7/28—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/80—Component parts, details or accessories; Auxiliary operations
    • B29B7/82—Heating or cooling
    • B29B7/823—Temperature control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/60—Measuring, controlling or regulating
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0014—Use of organic additives
    • C08J9/0023—Use of organic additives containing oxygen
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0066—Use of inorganic compounding ingredients
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/10—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
    • C08J9/102—Azo-compounds
    • C08J9/103—Azodicarbonamide
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04—Polyurethanes
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L97/00—Compositions of lignin-containing materials
    • C08L97/02—Lignocellulosic material, e.g. wood, straw or bagasse
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/48—Wearing apparel
    • B29L2031/50—Footwear, e.g. shoes or parts thereof
    • B29L2031/504—Soles
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00—Foams characterized by the expanding agent
    • C08J2203/04—N2 releasing, ex azodicarbonamide or nitroso compound
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04—Homopolymers or copolymers of ethene
    • C08J2323/08—Copolymers of ethene
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    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/16—Ethene-propene or ethene-propene-diene copolymers
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    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04—Homopolymers or copolymers of ethene
    • C08J2423/08—Copolymers of ethene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/16—Ethene-propene or ethene-propene-diene copolymers
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2451/00—Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers
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  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)

Abstract

The invention discloses a rubber-plastic puncture-preventing multifunctional sole and a preparation method thereof. The invention provides a comfortable leisure shoe sole for consumers in order to fully exert the respective advantages of the EVA rubber elastomer and the cork, improves the problems of poor wear resistance and tensile strength of the EVA material, and simultaneously enhances the resilience of the material; the problem of air impermeability of the EVA rubber composite elastomer is solved; in order to prevent dust from entering the shoe and having poor foot protection effect caused by the eyelet network structure of the outer bottom layer, the middle layer uses breathable puncture-proof cloth with proper thickness as a functional layer, so that dust can be prevented from entering the middle layer, and the foot can be protected from being pricked by sharp objects.

Description

一种橡塑防穿刺多功能鞋底及其制备方法A kind of rubber-plastic anti-puncture multifunctional sole and preparation method thereof

技术领域technical field

本发明创造涉及鞋加工技术领域,尤其涉及一种EVA橡塑弹性体防穿刺多功能鞋底及其制备方法。The invention relates to the technical field of shoe processing, in particular to an EVA rubber-plastic elastomer anti-puncture multifunctional sole and a preparation method thereof.

背景技术Background technique

现今鞋市场,我国运动鞋和旅游鞋的鞋底材料70%以上是EVA橡塑发泡材料制成。EVA发泡材料由于其轻便、弹性较好、柔韧好、不易皱,有着极好的着色性、适于各种气候等优点而得到了广泛的应用,但EVA鞋底与真皮鞋底相比,存在着不透气、耐磨性差等缺陷,很容易造成鞋腔内发臭。In today's shoe market, more than 70% of the sole materials of sports shoes and travel shoes in my country are made of EVA rubber and plastic foam materials. EVA foam material has been widely used because of its lightness, good elasticity, good flexibility, not easy to wrinkle, excellent colorability, suitable for various climates, etc. Defects such as airtightness and poor wear resistance can easily cause odor in the shoe cavity.

软木是天然可再生物质,拥有众多的微小软木细胞,具有高回弹性、高摩擦系数,同时耐水、耐老化、耐油、耐高低温性(-60--+80℃)、压缩恢复性、隔音和防虫蛀,软木给人体以温暖柔和的足部感觉,是天然的高档鞋用材料。Cork is a natural renewable substance with numerous tiny cork cells, high resilience, high friction coefficient, water resistance, aging resistance, oil resistance, high and low temperature resistance (-60--+80℃), compression recovery, sound insulation And anti-moth-eaten, cork gives the human body a warm and soft foot feel, and is a natural high-end shoe material.

市场现有鞋制品及其附属产品中,应对途中尖锐物刺穿鞋底、继而伤及人体并无好的解决方案,且为增加透气性能,部分产品采用外底的通气孔结构,结构复杂成本高,防尘效果差,一种具备优良舒适性、抗拉防尘、同时轻便防异物刺伤、脚感舒适性有效提升相结合的鞋产品,颇为现今市场所需求。Among the existing shoe products and their ancillary products in the market, there is no good solution to deal with sharp objects piercing the sole of the shoe and then hurting the human body. In order to increase the ventilation performance, some products adopt the ventilation hole structure of the outsole, which is complicated in structure and high in cost. , The dustproof effect is poor. A shoe product that combines excellent comfort, tensile and dust resistance, light weight and foreign body stab resistance, and effective improvement of foot comfort is quite demanded by the current market.

发明内容SUMMARY OF THE INVENTION

本发明要解决的技术问题是提供一种橡塑弹性体防穿刺多功能鞋底及其制备方法,以解决现有EVA发泡鞋底的不透气、穿着鞋底打滑发臭等问题,同时可防止运动走路时间长导致鞋底打滑磨泡的伤害。The technical problem to be solved by the present invention is to provide a rubber-plastic elastomer anti-puncture multi-functional sole and a preparation method thereof, so as to solve the problems of airtightness, slippery and smelly wearing of the existing EVA foam sole, and at the same time, it can prevent walking while exercising. A long time will cause the sole to slip and grind the bubble.

为解决上述技术问题,本发明提供的技术方案是:一种橡塑防穿刺多功能鞋底及其制备方法,包括鞋底本体,所述鞋底本体包括上中下三层结构,上层为接触层,中间为防护层,下层为弹性层,所述接触层为软木颗粒成型的软木层,所述防护层为防穿刺布纳充层,所述弹性层为EVA橡胶弹性体层。In order to solve the above technical problems, the technical solution provided by the present invention is: a rubber-plastic anti-puncture multifunctional sole and a preparation method thereof, comprising a sole body, the sole body comprises an upper, middle and lower three-layer structure, the upper layer is a contact layer, and the middle layer is a contact layer. It is a protective layer, the lower layer is an elastic layer, the contact layer is a cork layer formed by cork particles, the protective layer is an anti-puncture Buna filling layer, and the elastic layer is an EVA rubber elastomer layer.

作为一种改进,所述软木层为软木颗粒模压成型,厚度为1.2-1.6mm,硬度为邵尔A38-40;所述防护层为立体编织布料,其厚度为1.2-2.5mm;所述弹性层厚度为9.6-10.5mm,硬度为邵尔A50-60。防护层的立体编织工艺,该结构的立体编织结构,是在一般平层编织基础上,每个编织单元平层编织后纵向线束向上和另一平层空间的横向线束再次编织交叉,并和下侧的编制单元一起形成一个全新的编织单元,以此类推,依据需求多空间、多方向内实施编织方案,可以两层空间编织复合,亦可多层空间编织复合,其功能效果上远大于直接普通两层布料叠加的性能效果,且厚度上薄于两层直接叠加,实际所占空间尺寸更小,但可实现单片材料韧性强度数倍提升的技术效果,同时编织层内部空间感相较一般单平层纺织工艺更充裕,透气效果更佳。As an improvement, the cork layer is formed by molding cork particles, with a thickness of 1.2-1.6 mm and a hardness of Shore A38-40; the protective layer is a three-dimensional woven fabric with a thickness of 1.2-2.5 mm; the elastic The layer thickness is 9.6-10.5mm, and the hardness is Shore A50-60. The three-dimensional weaving process of the protective layer, the three-dimensional weaving structure of this structure is based on the general flat-layer weaving. After the flat-layer weaving of each knitting unit, the longitudinal wire harness is woven upward and the horizontal wire harness of another flat-layer space is woven and crossed again, and is crossed with the lower side. The weaving units together form a brand new weaving unit, and so on. According to the needs, the weaving scheme is implemented in multiple spaces and in multiple directions. It can be woven in two layers of space or multi-layered in space. Its functional effect is much greater than that of direct ordinary The performance effect of the superposition of two layers of fabric, and the thickness is thinner than that of the two layers directly superimposed, the actual size of the space occupied is smaller, but the technical effect of several times the toughness and strength of a single piece of material can be achieved, and the sense of space inside the woven layer is relatively general. The single-layer textile process is more abundant and the ventilation effect is better.

作为一种改进,所述接触层的软木层为软木拼接面材,厚度为1.2-1.6mm,硬度为邵尔A38-40;所述防护层厚度为1.2-2.5mm;所述弹性层厚度为9.6-10.5mm,硬度为邵尔A50-60。多个软木片直接拼接成型,操作制作工序更简单便捷。As an improvement, the cork layer of the contact layer is a cork splicing surface material with a thickness of 1.2-1.6mm and a hardness of Shore A38-40; the thickness of the protective layer is 1.2-2.5mm; the thickness of the elastic layer is 9.6-10.5mm, hardness is Shore A50-60. Multiple cork pieces are directly spliced and formed, and the operation and production process is simpler and more convenient.

作为一种改进,所述接触层、防护层、弹性层的厚度比例为6:7:37。As an improvement, the thickness ratio of the contact layer, the protective layer, and the elastic layer is 6:7:37.

作为一种改进,所述接触层、防护层、弹性层,接触层外边缘设置有下翻的折边,所述防护层外边缘设置有下翻的折边,弹性层和防护层贴合后嵌入防护层折边内,继而和接触层贴合并嵌入接触层的折边内,接触层、防护层、弹性层完成贴合后,接触层折边的下端、防护层折边的下端分别与弹性层的底端面平齐。实现贴合对齐,整体性更好,模压成型后,整体强度更佳,可使用寿命更长。As an improvement, the contact layer, the protective layer and the elastic layer, the outer edge of the contact layer is provided with a downturned hem, and the outer edge of the protective layer is provided with a downturned hem, and after the elastic layer and the protective layer are laminated It is embedded in the folded edge of the protective layer, then attached to the contact layer and embedded in the folded edge of the contact layer. After the contact layer, the protective layer and the elastic layer are pasted together, the lower end of the folded edge of the contact layer and the lower end of the folded edge of the protective layer are respectively connected with the elastic layer. The bottom end face of the layer is flush. To achieve fit and alignment, the integrity is better, after molding, the overall strength is better, and the service life is longer.

作为一种改进,所述弹性层在EVA橡塑弹性体模压发泡后得到的结构件设置网络线状交叉分布的孔眼群结构,孔眼直径为0.5-0.8mm。在成型的EVA橡塑弹性体上再设置孔眼群结构,并将孔眼群结构成网络线状交叉,成不规则分布状态,气流分散排出的位置更泛更全面,透气效果实际更佳;且孔眼群结构同样可以设置为平行成排设置,加工便捷工艺简单,透气位置容易集中设置,根据不同年龄人群或不同纬度位置人群,进行特定设置,针对性透气散热效果更佳。As an improvement, the structural member of the elastic layer obtained after the EVA rubber-plastic elastomer is molded and foamed is provided with a network line-shaped cross-distributed hole group structure, and the hole diameter is 0.5-0.8mm. On the molded EVA rubber-plastic elastomer, a hole group structure is set up, and the hole group structure is formed into a network linear cross, in an irregular distribution state, the position of the air dispersion and discharge is wider and more comprehensive, and the ventilation effect is better; The group structure can also be set in parallel and in rows, which is convenient for processing and simple in process, and the ventilation position is easy to be set centrally. According to people of different ages or different latitudes, specific settings are made, and the effect of targeted ventilation and heat dissipation is better.

作为一种改进,所述孔眼群结构集中设置于足弓和前脚掌位置。孔眼群结构设计在主要的汗汽蒸发位置,实现最大限度的保障汗汽蒸发,同时减少孔眼群数量的加工,其他区域少设置或不设置孔眼群,保证鞋底整体的实际抗拉强度,简化加工工艺。As an improvement, the eyelet group structure is centrally arranged on the arch of the foot and the ball of the forefoot. The structure of the eyelet group is designed at the main sweat vapor evaporation position to maximize the evaporation of sweat vapor, and at the same time reduce the processing of the number of eyelet groups. There are few or no eyelet groups in other areas to ensure the actual tensile strength of the sole as a whole and simplify the processing. craft.

一种橡塑防穿刺多功能鞋底及其制备方法的制备方法,包括如下步骤:A preparation method of a rubber-plastic anti-puncture multifunctional sole and a preparation method thereof, comprising the following steps:

1)、制备接触层:取用软木原材加工粉碎的软木颗粒质量份数45-50,单组分FZ-506聚氨酯质量份数45-50,润滑剂硬脂酸质量份数5-10,将上述材料放入混炼机进行混炼胶工艺制得混炼胶,并继而进行模压成型,将制得的成型原材裁修成形备用。1), prepare the contact layer: take 45-50 mass fractions of cork particles processed and pulverized with cork raw materials, 45-50 mass fractions of single-component FZ-506 polyurethane, 5-10 mass fractions of lubricant stearic acid, The above-mentioned materials are put into a kneader to carry out a kneading process to obtain kneaded rubber, and then molding is performed, and the obtained molding raw materials are trimmed and formed for use.

2)、制备弹性层:一次密炼:将所述的EVA5110J、EPDM、改性淀粉、POE、氧化锌、硬脂酸锌加入密炼机中进行密炼6min,环境温度保持在110-120℃;二次密炼:继续将发泡剂AC加入密炼机中密炼3min;三次密炼:将交联剂加入密炼机继续密炼3min,得到混合物;将得到的混合物在开炼机上拉片,在平板发泡机上用特制的模板模压发泡得到厚度和结构适合要求的中间层弹性鞋材,模压发泡时间6min,模压温度设置在170℃。2), prepare the elastic layer: one-time banburying: add the described EVA5110J, EPDM, modified starch, POE, zinc oxide, zinc stearate into the banbury mixer for banburying for 6min, and the ambient temperature is maintained at 110-120 ℃ ; Secondary Banbury: Continue to add the foaming agent AC to the Banbury mixer for 3min; Third Banbury: Add the crosslinking agent to the Banbury mixer and continue Banbury for 3min to obtain a mixture; Pull the obtained mixture on the open mixer The sheet was molded and foamed with a special template on a flat-panel foaming machine to obtain an intermediate layer elastic shoe material with suitable thickness and structure. The molding foaming time was 6 minutes, and the molding temperature was set at 170 °C.

3)、制备防护层,选择浆化处理的高韧性纺线,立体纺织,营造立体布料空间,同时提升布料厚度,韧性同时大幅度增强;将选好的防穿刺布料裁剪成型,备用。浆化工艺加入浆染渗透剂,提升纺线单截面面积的韧性均匀度,均匀度提升,整体强度稳定性提升,继而立体编制纺织成型的布料,单层布料可达同原材普通纺织工艺布料数层叠加的韧性,韧性强度整体大幅度提升,所述高韧性纺线为纺织纤维和TPU加工制成。3) Prepare the protective layer, select pulped high-tenacity spinning threads, and use three-dimensional textiles to create a three-dimensional fabric space. At the same time, the thickness of the fabric is increased, and the toughness is greatly enhanced at the same time; the selected anti-puncture fabric is cut into shape and ready for use. In the pulping process, a sizing dye penetrant is added to improve the toughness uniformity of the single cross-sectional area of the spinning thread, the uniformity is improved, and the overall strength stability is improved, and then three-dimensionally woven textile fabrics, single-layer fabrics can reach the same raw materials as ordinary textile process fabrics The toughness of several layers is superimposed, and the overall toughness strength is greatly improved. The high-tenacity spinning thread is made of textile fibers and TPU.

4)、将步骤1)、2)、3)制得的基材从下至上依次为弹性层、防护层、接触层顺序放置,层间涂胶,贴合整齐,加热模压成型,制得所需产品。4), place the base material obtained in steps 1), 2), and 3) in order from bottom to top as an elastic layer, a protective layer, and a contact layer, apply glue between the layers, fit neatly, and heat and press to form the obtained product. product required.

作为一种改进,所述步骤4)中,加热模压成型工艺,加热温度为170℃,模压压力4~10MPa,持续压制30s,出模修边,制得所需产品。As an improvement, in the step 4), heating the molding process, the heating temperature is 170 ° C, the molding pressure is 4-10 MPa, the pressing is continued for 30 s, the mold is trimmed, and the desired product is obtained.

作为一种改进,所述改性淀粉,为玉米淀粉经过醋酸乙烯酯接枝而成,含有可与EVA化学交联的酯基,从而实际上在EVA弹性体中引进了亲水的羟基基团,故而,实现该复合材料弹性层具备较佳的吸湿性,具体可吸湿体量占自重的5%-8%。As an improvement, the modified starch is grafted from corn starch through vinyl acetate, and contains ester groups that can be chemically cross-linked with EVA, so that hydrophilic hydroxyl groups are actually introduced into the EVA elastomer. Therefore, the elastic layer of the composite material has better hygroscopicity, and the specific hygroscopic volume accounts for 5%-8% of its own weight.

作为一种改进,所述步骤1)中硬脂酸和改性淀粉同步加入密炼机中。保证二者充分混合,保证密炼过程中不粘辊。As an improvement, in the step 1), stearic acid and modified starch are simultaneously added to the internal mixer. Ensure that the two are fully mixed to ensure that the roller does not stick during the banburying process.

作为一种改进,所述步骤2)中,发泡剂AC加入密炼机的密炼温度为120℃,将制得的混合物在开炼机拉片;在平板发泡机上的模板里加入上述拉片,模压发泡得到厚度适合要求的中间层弹性鞋材,然后模压发泡,发泡时长6min,环境温度170℃,压力8MPa。即可得到弹性层厚度和结构符合要求的EVA橡塑弹性体发泡鞋材成品,一般厚度为9.6-10.5mm,裁断成需要大小的鞋底形状。As an improvement, in the step 2), the mixing temperature at which the foaming agent AC is added to the internal mixer is 120°C, and the obtained mixture is pulled in the open mixer; Pull the sheet, foam by molding to obtain the middle layer elastic shoe material with suitable thickness, and then foam by molding, the foaming time is 6min, the ambient temperature is 170°C, and the pressure is 8MPa. The finished EVA rubber-plastic elastomer foamed shoe material with the thickness and structure of the elastic layer meeting the requirements can be obtained, the general thickness is 9.6-10.5mm, and the shoe sole shape of the required size can be cut.

作为一种改进,所述防穿刺层的成型材料上前后设置有至少三个均布的贯穿孔。涂胶过程,涂胶流入贯穿孔,与上下相邻层面接触粘结基础上实现另外的流挂粘结,模压成型后,整体连接质量稳定更好,材质舒适性更佳,可使用寿命更长。As an improvement, the molding material of the puncture-proof layer is provided with at least three evenly distributed through holes in the front and rear. In the process of gluing, the gluing flows into the through-hole, and other sag bonding is realized on the basis of contact bonding with the upper and lower adjacent layers. After molding, the overall connection quality is stable and better, the material is more comfortable, and the service life is longer. .

本发明所述的软木/EVA弹性体制作高透气鞋底的方法中,使用的最外层EVA橡塑弹性体,其组成为EVA、EPDM(三元乙丙橡胶)、POE(乙烯和辛烯共聚物)三种材料为主的发泡材料。Cork/EVA elastomer of the present invention is used in the method for making highly breathable soles, the outermost layer of EVA rubber-plastic elastomer used is composed of EVA, EPDM (ethylene-propylene-diene rubber), POE (ethylene and octene copolymerization) material) foam materials based on three materials.

通过设计成叠加式三层结构,并在上层采用软木颗粒/或软木拼接面材复合材料,充分发挥该软木材料与人脚的适应性好,脚感细腻舒适,止滑性能好。下层即最外层采用EVA橡胶弹性体材料,结构设计上,具有可以透气的孔眼网络结构,解决EVA复合弹性体的不透气问题,发挥EVA复合弹性体材料回弹性好、耐磨性优良的特点;在中层使用有适当厚度的可透气防穿刺布材作为功能层,既能阻挡灰尘进入,又能保护脚不会被尖锐物扎伤,解决外底层孔眼网络结构存在灰尘容易进入的缺陷。By designing a superimposed three-layer structure, and using cork particles/or cork splicing surface material composite material on the upper layer, the cork material has good adaptability to human feet, and the feet feel fine and comfortable, and the anti-slip performance is good. The lower layer, that is, the outermost layer, is made of EVA rubber elastomer material. In terms of structural design, it has a perforated network structure that can be breathed, which solves the airtight problem of EVA composite elastomer, and exerts the characteristics of good resilience and excellent wear resistance of EVA composite elastomer material. ; In the middle layer, a breathable and puncture-proof cloth with an appropriate thickness is used as the functional layer, which can not only block the entry of dust, but also protect the feet from being punctured by sharp objects, and solve the defect that dust is easy to enter in the hole network structure of the outer bottom layer.

本发明所述内容具有下列特点:The content of the present invention has the following characteristics:

(1)采用本发明的最外层EVA弹性体材料配比得到的材料,在发泡时不粘模板,产品表面平整,产品空隙均匀致密,弹性好,耐压缩性能好,有较好的耐磨性。(1) adopt the material that the outermost layer EVA elastomer material ratio of the present invention obtains, does not stick to the template during foaming, the product surface is flat, the product gap is uniform and compact, the elasticity is good, the compression resistance is good, and there is a good resistance to compression. Abrasiveness.

(2)本发明所述的最外层的空眼网络结构设计,透气性好,0.5-0.8mm的孔径可阻挡一般性石子砂砾进入鞋腔内。(2) The hollow network structure design of the outermost layer of the present invention has good air permeability, and the aperture of 0.5-0.8mm can prevent general stones and gravels from entering the shoe cavity.

(3)本发明所述的制造方法制备的上层软木层柔韧性好,与脚的适应性好,脚感细腻舒适,止滑性能优良。(3) The upper cork layer prepared by the manufacturing method of the present invention has good flexibility, good adaptability to feet, fine and comfortable foot feel, and excellent anti-slip performance.

(4)本发明中的上层软木层、中层防穿刺层和下层EVA橡塑弹性体发泡层经过高温模压,粘着牢固。(4) The upper cork layer, the middle puncture-proof layer and the lower EVA rubber-plastic elastomer foam layer in the present invention are molded at high temperature, and the adhesion is firm.

该发明创造的有益效果在于:本发明创造为了充分发挥EVA橡胶弹性体和软木各自的优点,为消费者提供一种舒适的休闲鞋鞋底,本发明中首先用特殊结构的EVA橡塑复合材料作为鞋底组成构造。其组成为:在EVA弹性体中加入一定量的POE和EPDM改善了EVA材料不耐磨和拉伸强度差的问题,同时增强了材料的回弹性;在外底的结构设计上,增加可以透气的孔眼网络结构,解决EVA橡胶复合弹性体的不透气问题;为了防止外底层的孔眼网络结构导致的灰尘进入鞋内、对脚防护效果欠佳的问题,在中层使用有适当厚度可透气的防穿刺布材作为功能层,既能阻挡灰尘进入,又能保护脚不会被尖锐物扎伤;在上层使用软木复合材料,充分发挥软木层与脚极佳的舒适感和优良的止滑性能,既能使人体感觉舒适,又能防止鞋内穿久打滑。The beneficial effects of the invention are as follows: in order to give full play to the respective advantages of the EVA rubber elastomer and cork, and to provide consumers with a comfortable sole for casual shoes, the invention first uses a special-structured EVA rubber-plastic composite material as the Sole composition structure. The composition is as follows: adding a certain amount of POE and EPDM to the EVA elastomer improves the problems of non-wearability and poor tensile strength of the EVA material, and at the same time enhances the resilience of the material; in the structural design of the outsole, the breathable air is added. The perforated network structure solves the airtight problem of the EVA rubber composite elastomer; in order to prevent the dust from entering the shoes caused by the perforated network structure of the outer bottom layer and the problem of poor foot protection, a puncture-proof anti-puncture with appropriate thickness and breathable is used in the middle layer. As a functional layer, the cloth material can not only block the entry of dust, but also protect the feet from being punctured by sharp objects; the cork composite material is used on the upper layer to give full play to the excellent comfort and excellent anti-slip performance of the cork layer and the feet. It can make the human body feel comfortable, and can prevent the shoes from slipping for a long time.

附图说明Description of drawings

下面结合附图对本发明做进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:

图1是本发明一种实施例的结构示意图;1 is a schematic structural diagram of an embodiment of the present invention;

图2是图1侧面局部剖视结构示意图;Fig. 2 is a side partial cross-sectional structural schematic diagram of Fig. 1;

图3是图1中各结构层贴合结构示意图。FIG. 3 is a schematic diagram of the bonding structure of each structural layer in FIG. 1 .

具体实施方式Detailed ways

如图1、2、3所示,如下该技术方案包含如下实施例:As shown in Figures 1, 2, and 3, the following technical solution includes the following embodiments:

实施例一Example 1

如图所示,一种橡塑防穿刺多功能鞋底及其制备方法,包括鞋底本体1,所述鞋底本体包括上中下三层结构,上层为接触层2,中间为防护层3,下层为弹性层4,所述接触层为软木颗粒成型的软木层,所述防护层为防穿刺布纳充层,所述弹性层为EVA、橡胶复合层。As shown in the figure, a rubber-plastic anti-puncture multifunctional sole and a preparation method thereof include a sole body 1, the sole body comprises an upper, middle and lower three-layer structure, the upper layer is a contact layer 2, the middle is a protective layer 3, and the lower layer is a Elastic layer 4, the contact layer is a cork layer formed by cork particles, the protective layer is an anti-puncture Buna filling layer, and the elastic layer is an EVA and rubber composite layer.

该实施例中,所述软木层为软木颗粒模压成型,厚度为1.2mm,硬度为邵尔A38;所述防护层为立体编织布料,其厚度为1.2mm;所述弹性层厚度为9.6mm,硬度为邵尔A50。防护层的立体编织工艺,实现单层韧性强度数倍提升的技术效果,同时空间感相较一般纺织工艺更充裕,透气效果更佳。In this embodiment, the cork layer is molded from cork particles, with a thickness of 1.2 mm and a hardness of Shore A38; the protective layer is a three-dimensional woven fabric with a thickness of 1.2 mm; the elastic layer has a thickness of 9.6 mm, The hardness is Shore A50. The three-dimensional weaving process of the protective layer achieves the technical effect of increasing the toughness and strength of a single layer several times. At the same time, the sense of space is more abundant and the ventilation effect is better than that of ordinary textile processes.

该实施例中,所述接触层的软木层为软木拼接面材,厚度为1.2mm,硬度为邵尔A38;所述防护层厚度为1.2mm;所述弹性层厚度为9.6mm,硬度为邵尔A50。In this embodiment, the cork layer of the contact layer is a cork splicing surface material, the thickness is 1.2mm, and the hardness is Shore A38; the thickness of the protective layer is 1.2mm; the thickness of the elastic layer is 9.6mm, and the hardness is Shore A38 Seoul A50.

该实施例中,所述接触层、防护层、弹性层的厚度比例为6:7:37。In this embodiment, the thickness ratio of the contact layer, the protective layer, and the elastic layer is 6:7:37.

该实施例中,所述接触层、防护层、弹性层,接触层外边缘设置有下翻的折边,所述防护层外边缘设置有下翻的折边,弹性层和防护层贴合后嵌入防护层折边内,继而和接触层贴合并嵌入接触层的折边内,接触层、防护层、弹性层完成贴合后,接触层折边的下端、防护层折边的下端分别于弹性层的底端面平齐。实现贴合对齐,整体性更好,模压成型后,整体强度更佳,可使用寿命更长。In this embodiment, the contact layer, the protective layer and the elastic layer, the outer edge of the contact layer is provided with a downturned hem, and the outer edge of the protective layer is provided with a downturned hem. After the elastic layer and the protective layer are bonded together It is embedded in the folded edge of the protective layer, and then attached to the contact layer and embedded in the folded edge of the contact layer. After the contact layer, the protective layer and the elastic layer are pasted together, the lower end of the folded edge of the contact layer and the lower end of the folded edge of the protective layer are respectively in the elastic The bottom end face of the layer is flush. To achieve fit and alignment, the integrity is better, after molding, the overall strength is better, and the service life is longer.

该实施例中,所述弹性层在EVA橡塑弹性体模压发泡后得到的结构件设置有网络线状交叉分布的孔眼群结构5,孔眼直径为0.5mm。In this embodiment, the structural member of the elastic layer obtained after the EVA rubber-plastic elastomer is molded and foamed is provided with a network-shaped cross-distributed hole group structure 5, and the hole diameter is 0.5 mm.

该实施例中,所述孔眼群结构集中设置于足弓和前脚掌位置。孔眼群结构设计在主要的汗汽蒸发位置,实现最大限度的保障汗汽蒸发,同时减少孔眼群数量的加工,其他区域少设置或不设置孔眼群,保证鞋底整体的实际抗拉强度,简化加工工艺。In this embodiment, the eyelet group structures are centrally arranged on the arch of the foot and the forefoot. The structure of the eyelet group is designed at the main sweat vapor evaporation position to maximize the evaporation of sweat vapor, and at the same time reduce the processing of the number of eyelet groups. There are few or no eyelet groups in other areas to ensure the actual tensile strength of the sole as a whole and simplify the processing. craft.

一种橡塑防穿刺多功能鞋底及其制备方法的制备方法,包括如下步骤:A preparation method of a rubber-plastic anti-puncture multifunctional sole and a preparation method thereof, comprising the following steps:

1)、制备接触层:取用软木原材加工粉碎的软木颗粒质量份数45,单组分FZ-506聚氨酯质量份数45,润滑剂硬脂酸质量份数6,将上述材料放入混炼机进行混炼胶工艺制得混炼胶,并继而进行模压成型,将制得的成型原材裁修成形备用。1), prepare the contact layer: get the cork particle mass fraction 45 that cork raw material is processed and pulverized, the single-component FZ-506 polyurethane mass fraction 45, the lubricant stearic acid mass fraction 6, the above-mentioned materials are put into the mixing The mixing machine performs the mixing process to obtain the mixed rubber, and then carries out the molding, and the obtained molding raw material is cut and formed for later use.

2)、制备弹性层:一次密炼:将所述的EVA5110J、EPDM、改性淀粉、POE、氧化锌、硬脂酸锌加入密炼机中进行密炼6min,温度保持在110℃;二次密炼:将发泡剂AC加入密炼机中密炼3min;三次密炼:将交联剂加入后继续密炼3min,得到混合物;将得到的混合物在开炼机上拉片,在平板发泡机上用特制的模板模压发泡得到厚度和结构适合要求的中间层弹性鞋材,模压发泡条件:时间6min、模压温度170℃。2), prepare the elastic layer: one-time banburying: adding the described EVA5110J, EPDM, modified starch, POE, zinc oxide, zinc stearate to the banburying machine for banburying for 6min, and the temperature is maintained at 110 ° C; Banbury: add the foaming agent AC to the Banbury mixer for 3 minutes; three times Banbury: add the cross-linking agent and continue to Banbury for 3 minutes to obtain a mixture; pull the obtained mixture on an open mixer, and foam it on a flat plate On the machine, a special template is used for molding and foaming to obtain the middle layer elastic shoe material with suitable thickness and structure. Molding and foaming conditions: time 6min, molding temperature 170℃.

3)、制备防护层,选择浆化处理的高韧性纺线,立体纺织,营造立体布料空间,同时提升布料厚度,韧性同时大幅度增强;将选好的防穿刺布料裁剪成型,备用。浆化工艺加入浆染渗透剂,提升纺线单截面面积的韧性均匀度,均匀度提升,整体强度稳定性提升,继而立体编制纺织成型的布料,单层布料可达同原材普通纺织工艺布料数层叠加的韧性,韧性强度整体大幅度提升,所述高韧性纺线为纺织纤维和TPU加工制成。3) Prepare the protective layer, select pulped high-tenacity spinning threads, and use three-dimensional textiles to create a three-dimensional fabric space. At the same time, the thickness of the fabric is increased, and the toughness is greatly enhanced at the same time; the selected anti-puncture fabric is cut into shape and ready for use. In the pulping process, a sizing dye penetrant is added to improve the toughness uniformity of the single cross-sectional area of the spinning thread, the uniformity is improved, and the overall strength stability is improved, and then three-dimensionally woven textile fabrics, single-layer fabrics can reach the same raw materials as ordinary textile process fabrics The toughness of several layers is superimposed, and the overall toughness strength is greatly improved. The high-tenacity spinning thread is made of textile fibers and TPU.

4)、将步骤1)、2)、3)制得的基材从下至上依次为弹性层、防护层、接触层顺序放置,层间涂胶,贴合整齐,加热模压成型,制得所需产品。4), place the base material obtained in steps 1), 2), and 3) in order from bottom to top as an elastic layer, a protective layer, and a contact layer, apply glue between the layers, fit neatly, and heat and press to form the obtained product. product required.

该实施例中,所述步骤4)中,加热模压成型工艺,加热温度为170℃,模压压力5MPa,模压时间30s,出模修边,制得所需产品。In this example, in the step 4), the molding process is heated, the heating temperature is 170° C., the molding pressure is 5 MPa, the molding time is 30 s, and the mold is trimmed to obtain the desired product.

该实施例中,所述改性淀粉,为玉米淀粉经过醋酸乙烯酯接枝而成,含有可与EVA化学交联的酯基,从而实际上在EVA弹性体中引进了亲水的羟基基团,故而,实现该复合材料弹性层具备较佳的吸湿性,具体测试,在标准环境下,量占自重的5%。In this embodiment, the modified starch is grafted from corn starch through vinyl acetate, and contains an ester group that can be chemically cross-linked with EVA, so that hydrophilic hydroxyl groups are actually introduced into the EVA elastomer. Therefore, to realize that the elastic layer of the composite material has better hygroscopicity, in a specific test, in a standard environment, the amount accounts for 5% of its own weight.

该实施例中,所述步骤1)中硬脂酸和改性淀粉同步加入密炼机中。保证二者充分混合,保证密炼过程中不粘辊。In this embodiment, stearic acid and modified starch are simultaneously added to the internal mixer in the step 1). Ensure that the two are fully mixed to ensure that the roller does not stick during the banburying process.

该实施例中,所述步骤2)中,发泡剂AC加入密炼机的密炼环境温度为120℃,将制得的混合物在开炼机拉片;在平板发泡机上的模板里加入上述拉片,模压发泡得到厚度适合要求的外层弹性鞋材,模压发泡条件:发泡时长6min,温度170℃,压力8MPa。即可得到弹性层厚度和结构符合要求的EVA橡塑弹性体发泡鞋材成品,一般厚度为9.6-10.5mm,裁断成需要大小的鞋底形状。In this embodiment, in the step 2), the temperature of the mixing environment where the foaming agent AC is added to the internal mixer is 120°C, and the obtained mixture is pulled in the open mixer; The above pull tab is molded and foamed to obtain an outer layer elastic shoe material with a thickness suitable for the requirements. The finished EVA rubber-plastic elastomer foamed shoe material with the thickness and structure of the elastic layer meeting the requirements can be obtained, the general thickness is 9.6-10.5mm, and the shoe sole shape of the required size can be cut.

该实施例中,所述防穿刺层的成型材料上前后设置有三个均布的贯穿孔。涂胶过程,涂胶流入贯穿孔,与上下相邻层面接触粘结基础上实现另外的流挂粘结,模压成型后,整体连接质量稳定更好,材质舒适性更佳,可使用寿命更长。In this embodiment, the molding material of the puncture-proof layer is provided with three evenly distributed through holes in the front and rear. In the process of gluing, the gluing flows into the through-hole, and other sag bonding is realized on the basis of contact bonding with the upper and lower adjacent layers. After molding, the overall connection quality is stable and better, the material is more comfortable, and the service life is longer. .

实施例二Embodiment 2

该实施例中,所述软木层为软木颗粒模压成型,厚度为1.6mm,硬度为邵尔A40;所述防护层为立体编织布料,其厚度为1.8mm;所述弹性层厚度为10.5mm,硬度为邵尔A60。防护层的立体编织工艺,实现单层韧性强度数倍提升的技术效果,同时空间感相较一般纺织工艺更充裕,透气效果更佳。In this embodiment, the cork layer is molded from cork particles, with a thickness of 1.6 mm and a hardness of Shore A40; the protective layer is a three-dimensional woven fabric with a thickness of 1.8 mm; the elastic layer has a thickness of 10.5 mm, The hardness is Shore A60. The three-dimensional weaving process of the protective layer achieves the technical effect of increasing the toughness and strength of a single layer several times. At the same time, the sense of space is more abundant and the ventilation effect is better than that of ordinary textile processes.

该实施例中,所述接触层的软木层为软木拼接面材,厚度为1.6mm,硬度为邵尔A40;所述防护层厚度为1.8mm;所述弹性层厚度为10.5mm,硬度为邵尔A60。In this embodiment, the cork layer of the contact layer is a cork splicing surface material, the thickness is 1.6mm, and the hardness is Shore A40; the thickness of the protective layer is 1.8mm; the thickness of the elastic layer is 10.5mm, and the hardness is Shore A40; Seoul A60.

该实施例中,所述弹性层在EVA橡塑弹性体模压发泡后得到的结构件设置有网络线状交叉分布的孔眼群结构,孔眼直径为0.8mm。In this embodiment, the structural member of the elastic layer obtained after the EVA rubber-plastic elastomer is molded and foamed is provided with a network-shaped cross-distributed hole group structure, and the hole diameter is 0.8 mm.

1)、制备接触层:取用软木原材加工粉碎的软木颗粒质量份数50,单组分FZ-506聚氨酯质量份数50,润滑剂硬脂酸质量份数10,将上述材料放入混炼机进行混炼胶工艺制得混炼胶,并继而进行模压成型,将制得的成型原材裁修成形备用。1), prepare the contact layer: get the cork particle mass fraction 50 that cork raw material is processed and pulverized, the single-component FZ-506 polyurethane mass fraction 50, the lubricant stearic acid mass fraction 10, the above-mentioned materials are put into the mixing The mixing machine performs the mixing process to obtain the mixed rubber, and then carries out the molding, and the obtained molding raw material is cut and formed for later use.

2)、制备弹性层:一次密炼:将所述的EVA5110J、EPDM、改性淀粉、POE、氧化锌、硬脂酸锌加入密炼机中进行密炼6min,环境温度保持在120℃;二次密炼:继续将发泡剂AC加入密炼机中密炼3min;三次密炼:将交联剂计入密炼机继续密炼3min,得到混合物;将得到的混合物在开炼机上拉片,在平板发泡机上用特制的模板模压发泡得到厚度和结构适合要求的中间层弹性鞋材。模压发泡条件:时间6min,模压温度170℃。2), prepare the elastic layer: one-time banburying: adding the described EVA5110J, EPDM, modified starch, POE, zinc oxide, zinc stearate into the banbury mixer for banburying for 6min, and the ambient temperature is maintained at 120 ℃; two Secondary Banbury: Continue to add the foaming agent AC to the Banbury mixer for 3min; Third Banbury: Add the crosslinking agent to the Banbury mixer and continue Banbury for 3min to obtain a mixture; Pull the obtained mixture on the open mixer , use a special template for foaming on a flat-panel foaming machine to obtain a middle-layer elastic shoe material with suitable thickness and structure. Molding and foaming conditions: time 6min, molding temperature 170°C.

该实施例中,所述步骤4)中,加热模压成型工艺,加热温度为170℃,模压压力9MPa,持续压制30s,出模修边,制得所需产品。In this example, in the step 4), the heating molding process is performed, the heating temperature is 170° C., the molding pressure is 9 MPa, the pressing is continued for 30 s, and the mold is trimmed to obtain the desired product.

该实施例中,所述改性淀粉,为玉米淀粉经过醋酸乙烯酯接枝而成,含有可与EVA化学交联的酯基,从而实际上在EVA弹性体中引进了亲水的羟基基团,故而,实现该复合材料弹性层相对纯EVA材料具备较佳的吸湿性。实际测试,在标准环境下,且温度参数单独提升5摄氏度的情况,具体可吸湿量占自重的8%。In this embodiment, the modified starch is grafted from corn starch through vinyl acetate, and contains an ester group that can be chemically cross-linked with EVA, so that hydrophilic hydroxyl groups are actually introduced into the EVA elastomer. Therefore, the elastic layer of the composite material has better hygroscopicity than the pure EVA material. In the actual test, under the standard environment, and the temperature parameter is increased by 5 degrees Celsius alone, the specific moisture absorption amount accounts for 8% of its own weight.

除上述优选实施例外,本发明还有其他的实施方式,本领域技术人员可以根据本发明做出各种改变和变形,只要不脱离本发明的精神,均应属于本发明的保护范围。In addition to the above-mentioned preferred embodiments, the present invention has other embodiments, and those skilled in the art can make various changes and deformations according to the present invention, as long as they do not depart from the spirit of the present invention, they should all belong to the protection scope of the present invention.

Claims (10)

1. The utility model provides a multi-functional sole of puncture is prevented to rubber and plastic, includes sole body (1), its characterized in that: the sole body is three layer construction under including last well, and the upper strata is contact layer (2), and the centre is inoxidizing coating (3), and the lower floor is elastic layer (4), the contact layer is the fashioned cork layer of cork granule, the inoxidizing coating is for preventing that the puncture cloth receives the filling layer, the elastic layer is EVA rubber elastomer layer.
2. The rubber-plastic puncture-preventing multifunctional sole as claimed in claim 1, wherein: the cork layer is formed by compression molding cork particles, the thickness is 1.2-1.6mm, and the hardness is Shore A38-40; the protective layer is a three-dimensional woven fabric, and the thickness of the protective layer is 1.2-2.5 mm; the thickness of the elastic layer is 9.6-10.5mm, and the hardness is Shore A50-60.
3. The rubber-plastic puncture-preventing multifunctional sole as claimed in claim 1 or 2, wherein: the cork layer of the contact layer is a cork splicing surface material, the thickness is 1.2-1.6mm, and the hardness is Shore A38-40; the thickness of the protective layer is 1.2-2.5 mm; the thickness of the elastic layer is 9.6-10.5mm, and the hardness is Shore A50-60.
4. The rubber-plastic puncture-preventing multifunctional sole as claimed in claim 3, wherein: the thickness proportion of the contact layer, the protective layer and the elastic layer is 6: 7: 37.
5. the rubber-plastic puncture-preventing multifunctional sole as claimed in claim 4, wherein: contact layer, inoxidizing coating, elastic layer, contact layer outer fringe are provided with the hem that turns over down, the inoxidizing coating outward fringe is provided with the hem that turns over down, and in embedding inoxidizing coating hem behind elastic layer and the inoxidizing coating laminating, then with the contact layer laminating and in the hem of embedding contact layer, after the laminating is accomplished to contact layer, inoxidizing coating, elastic layer, the lower extreme of contact layer hem is respectively in the bottom face parallel and level of elastic layer.
6. The rubber-plastic puncture-preventing multifunctional sole as claimed in claim 1, wherein: the structural member of the elastic layer obtained after the EVA rubber-plastic elastomer is subjected to mould pressing foaming is provided with a network linear cross distribution eyelet group structure (5), and the diameter of each eyelet is 0.5-0.8 mm.
7. The preparation method of the rubber-plastic puncture-preventing multifunctional sole according to claim 1, characterized in that: the method comprises the following steps: 1) and preparing a contact layer: taking 45-50 parts by weight of cork particles processed and crushed by a cork raw material, 45-50 parts by weight of single-component FZ-506 polyurethane and 5-10 parts by weight of stearic acid serving as a lubricant, putting the materials into a mixing roll, carrying out a mixed rubber process to prepare mixed rubber, then carrying out compression molding, and cutting and trimming the prepared molded raw material for later use; 2) preparing an elastic layer: primary banburying: adding the EVA5110J, the EPDM, the modified starch, the POE, the zinc oxide and the zinc stearate into an internal mixer for internal mixing for 6min, and keeping the environmental temperature at 110-120 ℃; secondary banburying: adding a foaming agent AC into an internal mixer for continuous internal mixing for 3 min; carrying out three-time banburying: adding a cross-linking agent into an internal mixer, and then continuously mixing for 3min to obtain a mixture; pulling the obtained mixture on an open mill, and carrying out die pressing and foaming on the mixture on a flat foaming machine by using a special template to obtain an intermediate layer elastic shoe material with proper thickness and structure; and (3) molding foaming conditions: the time is 6min, and the mould pressing temperature is 170 ℃; 3) preparing a protective layer, selecting high-toughness spinning threads subjected to slurrying, performing three-dimensional spinning, creating a three-dimensional cloth space, and simultaneously improving the thickness of the cloth and greatly enhancing the toughness; and cutting the selected anti-puncture cloth for forming for later use. 4) Sequentially placing the elastic layer, the protective layer and the contact layer on the base material prepared in the steps 1), 2) and 3) from bottom to top, gluing the layers, laminating the layers in order, and heating and compression molding to obtain the required product.
8. The preparation method of the rubber-plastic puncture-preventing multifunctional sole according to claim 7, characterized in that: in the step 4), heating a compression molding process, keeping the compression for 30s at the heating temperature of 170 ℃ and the compression pressure of 4-10 MPa, and removing the die and trimming to obtain the required product; the stearic acid and the modified starch in the step 1) are synchronously added into an internal mixer; in the step 2), adding a foaming agent AC into an internal mixer, wherein the internal mixing environment temperature is 120 ℃, and pulling the prepared mixture on a sheet of an open mill; and adding the pull piece into a template on a flat foaming machine, carrying out mould pressing foaming to obtain the middle-layer elastic shoe material with the thickness suitable for the requirement, and carrying out mould pressing foaming for 6min at the ambient temperature of 170 ℃ and under the pressure of 8 MPa.
9. The preparation method of the rubber-plastic puncture-preventing multifunctional sole according to claim 7, characterized in that: the modified starch is formed by grafting corn starch through vinyl acetate and contains ester groups capable of chemically crosslinking with EVA, so that hydrophilic hydroxyl groups are actually introduced into the EVA elastomer, and the elastic layer of the composite material has better hygroscopicity, and the specific adsorbable amount accounts for 5% -8% of the dead weight.
10. The preparation method of the rubber-plastic puncture-preventing multifunctional sole according to claim 7, characterized in that: at least three uniformly distributed through holes are formed in the front and the back of the forming material of the puncture-proof layer.
CN202010472529.9A 2020-05-28 2020-05-28 Rubber-plastic puncture-preventing multifunctional sole and preparation method thereof Pending CN111543734A (en)

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