CN111532812A - Fixed lifting type container alignment synchronous loading and unloading system - Google Patents
Fixed lifting type container alignment synchronous loading and unloading system Download PDFInfo
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- CN111532812A CN111532812A CN202010420818.4A CN202010420818A CN111532812A CN 111532812 A CN111532812 A CN 111532812A CN 202010420818 A CN202010420818 A CN 202010420818A CN 111532812 A CN111532812 A CN 111532812A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/10—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/10—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks
- B66F7/16—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by one or more hydraulic or pneumatic jacks
- B66F7/20—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by one or more hydraulic or pneumatic jacks by several jacks with means for maintaining the platforms horizontal during movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0258—Trays, totes or bins
Abstract
The invention discloses a fixed lifting type container arraying and synchronous loading and unloading system, which belongs to the field of railway logistics. The fixed lifting type container arraying and synchronous loading and unloading system is simple in structure and simple and convenient to set, can be effectively suitable for multi-type intermodal transportation fields such as water, iron and highway, greatly shortens the loading time and the unloading time of containers in railway logistics, avoids long-time stop of trains at platforms, improves the railway logistics efficiency, reduces the railway logistics cost, and has good application prospect and popularization value.
Description
Technical Field
The invention belongs to the field of railway logistics, and particularly relates to a fixed lifting type container alignment synchronous loading and unloading system.
Background
With the continuous development of the logistics industry and the continuous increase of the demands of people on life and industrial production, the timeliness requirement on the cargo transportation is higher and higher. Among the transportation modes of logistics, railway logistics has played an increasingly important role as an important transportation mode of logistics transportation.
Meanwhile, the container is used as a common carrier of goods and is widely applied to railway transportation. At present, various loading and unloading and transferring devices are provided for loading and unloading containers on railway trains, such as special container gantry cranes, reach cranes, shore cranes, container forklifts, straddle carriers and other container loading and unloading devices commonly used in railways, and the loading and unloading processes of the devices are quite mature and can meet the existing container loading and unloading requirements to a certain extent.
However, the existing container loading and unloading and transferring equipment can only load and unload one or two containers at the same time, and most of a single container transport train needs to be loaded and unloaded for many times, so that not only can very long loading and unloading time be spent, but also the stop time of the transport train is too long, the timeliness of loading and unloading the container is poor, and the loading and unloading equipment needs to be continuously controlled along the longitudinal direction of the train, so that the equipment is complex to control, and the loading and unloading precision is poor. Today, the rapid development of the logistics industry, the loading and unloading equipment and the loading and unloading form have difficulty in meeting the efficient loading and unloading requirements of the containers, and the application and development of railway logistics are greatly limited.
Disclosure of Invention
Aiming at one or more of the defects or the improvement requirements in the prior art, the invention provides a fixed lifting type container arraying and synchronous loading and unloading system which can effectively realize the synchronous loading and unloading of containers on an array train, greatly shorten the loading time and the unloading time of the containers, avoid the long-time stop of the train at a platform, shorten the time for loading and unloading the goods in railway logistics, improve the railway logistics efficiency and reduce the railway logistics cost.
In order to achieve the aim, the invention provides a fixed lifting type container alignment synchronous loading and unloading system which is characterized by comprising a carrying track and a plurality of synchronous loading and unloading units which are sequentially arranged along a loading and unloading line;
one end of the carrying track is communicated with the loading and unloading line, the other end of the carrying track extends to a warehouse capable of storing containers, and a carrying trolley is arranged on the carrying track and used for realizing the transfer of the containers between the warehouse and the corresponding synchronous loading and unloading unit;
the synchronous loading and unloading units are arranged corresponding to the loading flat plates on the train, and after the train stops on the loading and unloading line in place, each loading flat plate on the train can respectively correspond to one synchronous loading and unloading unit; meanwhile, a plurality of synchronous loading and unloading units are connected in parallel by synchronous joint control cables, and the independent control or synchronous control of each synchronous loading and unloading unit can be realized;
the synchronous loading and unloading unit comprises a plurality of lifting mechanisms which are respectively arranged on two sides of the loading and unloading line; the bottom of the lifting mechanism is fixedly arranged, the top of the lifting mechanism is provided with a lifting rod, and a driving assembly and a lifting assembly are arranged corresponding to the lifting rod; one end of the lifting rod points to one side of the loading and unloading line, and the driving component can drive the lifting rod to horizontally move so as to realize the matching or the separation of the end part of the lifting rod and the loading and unloading groove on the container; the lifting assembly is used for driving the lifting rod to vertically lift so as to lift or lower the container; and all the lifting mechanisms in the same synchronous loading and unloading unit are connected in series through synchronous joint control cables, so that the lifting supporting rods of all the lifting mechanisms can be synchronously stretched or lifted.
As a further improvement of the invention, a pit is arranged beside the loading and unloading line corresponding to the lifting mechanism, and the bottom of the lifting mechanism is fixed in the pit.
As a further improvement of the present invention, four lifting mechanisms are respectively arranged in each of the synchronous loading and unloading units, and are used for lifting four corners of the container.
As a further improvement of the present invention, at least one lifting mechanism is respectively arranged on both sides of the synchronous loading and unloading unit for lifting both sides of the container.
As a further improvement of the invention, the driving assembly comprises a traverse cylinder, and one end of the lifting rod is movably matched with the traverse cylinder and can horizontally move relative to the traverse cylinder.
As a further improvement of the invention, the traversing cylinder and the lifting rod are in matched connection in a chain transmission mode, a gear transmission mode or a screw rod transmission mode.
As a further improvement of the invention, the lifting assembly is a hydraulic lifting assembly, which comprises a lifting rod and a lifting cylinder which are vertically and coaxially arranged, and a hydraulic pump which is arranged corresponding to the lifting cylinder;
the bottom of the lifting cylinder is fixedly arranged, and the bottom of the lifting rod is movably matched with the top of the lifting cylinder; the hydraulic pump is connected with the lifting cylinder in a matching mode and used for changing hydraulic pressure in the lifting cylinder so as to lift or lower the lifting rod.
As a further improvement of the invention, the lifting assembly is a gear lifting assembly or a screw rod lifting assembly.
As a further improvement of the invention, the carrying trolley is one carrying trolley which runs independently or a plurality of carrying trolleys which can run simultaneously.
As a further improvement of the invention, positioning components are arranged corresponding to the carrying trolley and the synchronous loading and unloading unit and are used for quickly positioning the carrying trolley and the corresponding synchronous loading and unloading unit.
The above-described improved technical features may be combined with each other as long as they do not conflict with each other.
Generally, compared with the prior art, the above technical solution conceived by the present invention has the following beneficial effects:
(1) according to the fixed lifting type container alignment synchronous loading and unloading system, the synchronous loading and unloading units are respectively arranged on two sides of the loading and unloading line corresponding to the loading flat plates of the train, and the containers can be pre-stored on the synchronous loading and unloading units effectively by means of corresponding arrangement of the plurality of lifting mechanisms in the synchronous loading and unloading units, so that a pre-storage station of the containers can be formed above the loading and unloading line; meanwhile, the synchronous loading and unloading units are correspondingly connected by arranging the synchronous joint control cable, so that the synchronous loading and unloading units can synchronously work or independently work, conditions are provided for loading and unloading goods simultaneously on the same train by a plurality of containers, the loading and unloading efficiency of the containers is effectively improved, the stop time of the train is shortened, the development of railway logistics is promoted, and the cost of the railway logistics is reduced;
(2) according to the fixed lifting type container arraying and synchronous loading and unloading system, the lifting rod, the driving assembly, the lifting assembly and other components are correspondingly arranged in the lifting mechanism, and the driving assembly and the lifting assembly are utilized to correspondingly realize the horizontal movement and the lifting movement of the lifting rod, so that the matching or the separation of the lifting rod and a container loading and unloading groove can be quickly realized, and the quick lifting after the matching with the loading and unloading groove can be realized, so that the quick pre-storage or the quick loading of a container is realized, meanwhile, the synchronous control of each lifting mechanism in the same synchronous loading and unloading unit can effectively ensure the convenience of the pre-storage and the loading and unloading of the container, and the accuracy of the pre-storage, the loading and unloading of the container is ensured;
(3) according to the fixed lifting type container alignment synchronous loading and unloading system, the positioning assemblies are correspondingly arranged between the carrying trolleys and the synchronous loading and unloading units, so that the carrying trolleys and the corresponding synchronous loading and unloading units can be quickly positioned, the pre-storage and loading and unloading efficiency of containers is further improved, meanwhile, the multiple containers can be simultaneously pre-stored and loaded through the simultaneous arrangement of the multiple carrying trolleys, and the transferring and pre-storage efficiency of the containers is further improved;
(4) the fixed lifting type container arraying and synchronous loading and unloading system is simple in structure and simple and convenient to set, can be fully suitable for multi-type combined transportation fields such as water railings, highway railings and the like, can meet capability matching among different transportation modes under the condition of large transportation volume, ensures the smoothness of combined transportation among different transportation modes, greatly reduces the number of railway loading and unloading lines, improves the utilization rate of trains, reduces the number of freight train wagons, optimizes the ecology of the whole multi-type combined transportation, greatly shortens the loading time and the unloading time of containers, avoids long-time stop of trains at platforms, shortens the time of loading and unloading goods of railway logistics, improves the efficiency of the railway logistics, reduces the cost of the railway logistics, and has better application prospect and popularization value.
Drawings
FIG. 1 is a front view of a synchronized handling unit lifting a container in accordance with an embodiment of the present invention;
FIG. 2 is a schematic diagram of a synchronous loading and unloading unit loading containers onto a train in accordance with an embodiment of the present invention;
FIG. 3 is a side view of a synchronized handling unit lifting a container according to an embodiment of the present invention;
FIG. 4 is a top view of a plurality of synchronized handling units simultaneously lifting containers in an embodiment of the present invention;
FIG. 5 is a schematic diagram of a container alignment synchronization handling system according to an embodiment of the present invention when no containers are pre-stored;
FIG. 6 is a schematic diagram of the container array synchronous handling system of the embodiment of the present invention when pre-storing containers is started;
FIG. 7 is a schematic diagram of a container pre-storage completion configuration of the container alignment synchronous handling system in an embodiment of the present invention;
FIG. 8 is a schematic diagram of the configuration of the embodiment of the present invention as it begins to match the container alignment and synchronization handling system;
FIG. 9 is a schematic structural diagram of a train carrying containers away after completion of an entire train of synchronous loading in an embodiment of the present invention;
in all the figures, the same reference numerals denote the same features, in particular: 1. the container comprises a container, 2, a first lifting rod, 3, a first cross sliding barrel, 4, a first lifting rod, 5, a first lifting barrel, 6, a first pit, 7, a first hydraulic pump, 8, a loading and unloading line, 9, a second hydraulic pump, 10, a second pit, 11, a second lifting barrel, 12, a second lifting rod, 13, a second cross sliding barrel, 14, a second lifting rod, 15, a train, 16, a synchronous joint control cable and 17, and a carrying trolley.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
Example (b):
referring to fig. 1 to 9, the fixed lifting type container alignment synchronous loading and unloading system in the preferred embodiment of the present invention is designed to achieve synchronous loading of a plurality of containers 1 on each loading plate of a train 15 or synchronous unloading of a plurality of containers 1 on the train 15, thereby improving the loading and unloading efficiency of the containers 1. In order to achieve the above object, in the preferred embodiment of the present invention, a plurality of synchronous loading and unloading units are sequentially provided along the loading and unloading line 8 of the train 15 at both sides of the loading and unloading line 8 corresponding to each loading plate of the train 15, that is, the synchronous loading and unloading units are provided in the longitudinal direction of the loading and unloading line 8.
For the container synchronous handling system in the preferred embodiment of the present invention, the principle of operation can be broadly understood as follows:
when the containers need to be loaded on the train 15, the containers 1 to be loaded are sequentially carried to the corresponding synchronous loading and unloading units by the carrying trolleys 17 before the train 15 enters the station and stops, and the corresponding containers 1 are lifted by a certain height by the synchronous loading and unloading units at the corresponding positions. The pre-storing work of each container 1 can be completed before the train 15 enters the station and stops, and then the train 15 enters the station and stops, and each loading flat plate of the train 15 is vertically aligned with the corresponding container 1. And finally, controlling each synchronous loading and unloading unit to load the containers onto the corresponding loading flat plate simultaneously, and realizing synchronous loading of the containers on the whole train. The above process can be seen in FIGS. 5-9.
Of course, when the whole vehicle is unloaded from the train 15, the operation principle is just opposite to the above process, and after the train 15 is stopped stably on the loading and unloading line 8, each synchronous loading and unloading unit simultaneously starts to operate, respectively matches the containers 1 at the corresponding positions, and lifts each container 1 for a certain distance, so that each container 1 is synchronously and quickly away from the train. The train 15 can be driven away from the loading and unloading line 8 without long-time stop, and after the train 15 is moved, the carrying trolley 17 can transfer the containers 1 to corresponding positions according to the storage or transfer requirements of the containers 1.
Specifically, the synchronized loading and unloading unit in the preferred embodiment is shown in fig. 1-4, and is positioned in correspondence with the loading decks of the train 15, i.e., one synchronized loading and unloading unit is positioned in correspondence with one loading deck. Normally, a plurality of loading plates are continuously arranged on the train 15, that is, a plurality of synchronous loading and unloading units are arranged in sequence along the loading and unloading line 8. Meanwhile, a carrying trolley 17 is pre-stored corresponding to the container 1, and a carrying rail communicated with the loading and unloading line 8 is arranged corresponding to the carrying trolley 17, so that the carrying trolley 17 can run on the carrying rail. Correspondingly, one end of the carrying track is communicated with the loading and unloading line 8, and the other end of the carrying track extends to a warehouse for storing the container 1, so that the carrying trolley can run back and forth between the loading and unloading line 8 and the warehouse.
Further, at least one lifting mechanism is respectively arranged on two sides of the synchronous loading and unloading unit in the preferred embodiment, for example, in the preferred embodiment shown in fig. 4, the lifting mechanisms arranged on two sides of the loading and unloading line 8 are symmetrically arranged, and the number of the lifting mechanisms on two sides of the loading and unloading line 8 is two respectively. The lifting mechanism shown on the left side of fig. 1 is described as an example, and includes a first lifting rod 2, a first traverse cylinder 3, a first lifting rod 4, and a first lifting cylinder 5, which are correspondingly disposed in sequence. Wherein, first lifter 4 and first a lift section of thick bamboo 5 are vertical coaxial setting, and first lifter 4 sets up in the top of first a lift section of thick bamboo 5, and its bottom activity embedding is the first a lift section of thick bamboo 5 tops of tube-shape to can follow vertical reciprocal lift under the exogenic drive.
Further, the bottom of the first lifting cylinder 5 is fixedly arranged, and in a preferred embodiment, in order to ensure the relative position of the first lifting rod 4 and the container 1, a pit with a certain depth, namely a first pit 6, is arranged beside the loading and unloading line 8, and then the bottom of the first lifting cylinder 5 is fixed on the bottom surface of the first pit 6. In order to realize the vertical lifting of the first lifting rod 4 relative to the first lifting cylinder 5, in a preferred embodiment, a lifting component is arranged corresponding to the two, for example, a first hydraulic pump 7 arranged in the first pit 6, the first hydraulic pump 7 is correspondingly matched with the first lifting cylinder 5, and the vertical lifting of the first lifting rod 4 can be correspondingly realized by changing the hydraulic pressure in the first lifting cylinder 5. However, it is obvious that the above-mentioned lifting assembly is not the only form that the first lifting rod 4 can be driven to vertically lift, and when it is actually arranged, other forms of lifting assemblies, such as a gear-driven lifting assembly, a screw-driven lifting assembly, a pneumatic-driven lifting assembly, etc., can be arranged for the first lifting rod 4 and the first lifting cylinder 5 according to actual needs.
Further, a first traverse cylinder 3 is provided on the top of the first lift lever 4, the end of which is always aligned with one side of the loading/unloading line 8, and a first horizontally movable lifting lever 2 is provided on the first traverse cylinder 3. Specifically, the first traverse cylinder 3 is of a horizontal cylindrical structure, one end of the first lifting rod 2 is coaxially embedded at the end of the first traverse cylinder 3 and can reciprocate along an axis in the horizontal direction, and the first lifting rod 2 and the first traverse cylinder 3 are preferably in matched connection in a chain transmission, gear transmission or screw transmission mode, so that the horizontal movement distance can be freely controlled to be close to or far away from the container 1 on the carrying trolley 17 or the loading flat plate. Accordingly, in practical use, the container 1 is provided with a loading and unloading slot corresponding to the loading and unloading of the container, and the first lifting rod 2 in the preferred embodiment can be matched with the loading and unloading slot of the container 1 through horizontal movement by the end part thereof, so as to lift the container 1.
Further, in order to achieve stability of pre-storage, loading and unloading of the container 1, a plurality of lifting mechanisms, for example four as shown in fig. 4, are provided corresponding to the lifting of the same container 1. Meanwhile, the lifting mechanism on the right side of the loading and unloading line 8 is as shown in fig. 1 and 2, that is, the lifting mechanism includes a second pit 10 correspondingly formed, and a second hydraulic pump 9, a second lifting cylinder 11, a second lifting rod 12, a second traversing cylinder 13 and a second lifting rod 14 correspondingly disposed in the second pit 10, and the lifting mechanisms on both sides of the loading and unloading line 8 are symmetrically disposed in a cross-sectional view. Furthermore, the number of the lifting mechanisms arranged on the two sides of the loading and unloading line 8 corresponding to the loading and unloading of the same container 1 is at least two, namely after the train 15 is stopped, the number of the lifting mechanisms corresponding to the same loading flat plate is at least 4, and the lifting mechanisms correspond to the four corners of the container 1 respectively.
Further, each lifting mechanism in the synchronous loading and unloading unit is electrically connected with the control cable in a serial connection mode, so that the first lifting rod 4 and the first lifting rod 2 in each lifting mechanism can move synchronously, and each first lifting rod 2 can be matched with or separated from the loading and unloading groove of the container 1 at the same time. Meanwhile, the synchronous loading and unloading units along the loading and unloading line 8 are all electrically communicated through a synchronous joint control cable 16, and the synchronous loading and unloading units are preferably connected into the synchronous joint control cable 16 in parallel, so that the synchronous movement of the synchronous loading and unloading units can be controlled, and the independent control of the synchronous loading and unloading units can be realized. Normally, the synchronous loading and unloading units operate synchronously to realize synchronous loading and unloading of a plurality of containers 1 on the train 15.
The working process of the fixed lifting type container arraying synchronous loading and unloading system obtained through the arrangement preferably comprises a container loading process and a container unloading process.
When the containers 1 stacked in the warehouse need to be loaded in a batch manner to the train 15, i.e., a container loading process, the control process preferably includes:
(1) before a train 15 enters a station and stops, the carrying trolley 17 is controlled to run on the carrying track, containers 1 in a warehouse are sequentially carried to corresponding positions on a loading and unloading line 8, and then synchronous loading and unloading units at the positions are controlled to work, and by means of lifting motion of the lifting rods and horizontal movement of the lifting rods, the lifting rods in the synchronous loading and unloading units are matched with loading and unloading grooves in the containers at the same time, and then the lifting rods are controlled to synchronously rise for a certain height, so that the containers 1 on the carrying trolley 17 are lifted to a preset height.
The above processes are carried out in sequence, so that the containers 1 to be loaded can be prestored above the loading and unloading line 8 in sequence. It is clear that the loading of the containers 1 in the warehouse on the carrying carriages 17 can be carried out with existing handling equipment and that the carrying carriages 17 that can run on the carrying track are one or more.
(2) Pre-storing containers 1 to be loaded in the synchronous loading and unloading units respectively, controlling a train 15 to enter the station, and accurately stopping the train 15 at a preset position of a loading and unloading line 8 to realize the alignment of each loading flat plate and the corresponding synchronous loading and unloading unit;
(3) the synchronous loading and unloading units are controlled to work simultaneously through the synchronous joint control cable 16, so that the lifting rods in the synchronous loading and unloading units descend at a certain height simultaneously, the containers 1 can descend onto the corresponding loading flat plates simultaneously, the lifting rods are controlled to move towards one side departing from the containers 1, the synchronous loading and unloading units are matched with the containers 1, at the moment, synchronous loading of the containers on the whole train is completed, the loaded train 15 can drive away from the platform without stopping for too much time at the platform, and the containers are transported to the next destination.
When the containers 1 on the train 15 need to be unloaded in batches to the warehouse, i.e. the container unloading process, the control process preferably includes:
(1) controlling the train 15 to accurately stop at a preset position of the loading and unloading line 8 to realize the alignment of each loading flat plate and the corresponding synchronous loading and unloading unit, namely realizing the alignment of each container 1 on the train and the corresponding synchronous loading and unloading unit;
(2) the synchronous loading and unloading units at each position are controlled to work simultaneously through the synchronous joint control cable 16, and by utilizing the lifting motion of the lifting rods in each synchronous loading and unloading unit and the horizontal movement of the lifting rods, each lifting rod in each synchronous loading and unloading unit is matched with the loading and unloading groove on the container at the same time, so that each lifting rod is controlled to synchronously ascend to a certain height, each container 1 on the train 15 is lifted to a preset height at the same time, the simultaneous unloading of all the containers 1 is completed, and the pre-storage of all the containers 1 on the synchronous loading and unloading unit is realized.
(3) The train 15 is controlled to leave the station without stopping for an excessively long time. After the train 15 drives away from the loading and unloading line 8, the carrying trolley 17 is controlled to run on the carrying track until the carrying trolley 17 runs to a corresponding position on the loading and unloading line 8 and is locked, each lifting rod in the synchronous loading and unloading unit at the position is controlled to descend for a certain height, each lifting rod is controlled to move away from the container, the synchronous loading and unloading unit is enabled to be matched with the container, the carrying trolley 17 is further controlled to run, and the container is carried to a warehouse to be stored. The storage of the containers pre-stored on each synchronous loading and unloading unit can be completed by sequentially carrying out the processes.
Of course, the carrying trolley 17 can carry a single carrying trolley for multiple times, and a plurality of carrying trolleys 17 can also carry simultaneously, which can be specifically preferred according to actual needs. Meanwhile, in order to realize the rapid positioning of the carrying trolley 17 and the synchronous loading and unloading unit, a positioning component, such as a laser positioning component, an electronic tag code scanning identification component and the like, can be arranged between the carrying trolley 17 and the synchronous loading and unloading unit, so that the carrying trolley 17 can conveniently and rapidly move to the corresponding position on the loading and unloading line 8 and is aligned with the synchronous loading and unloading unit.
The fixed lifting type container arraying and synchronous loading and unloading system is simple in structure and convenient to control, the two sides of a loading and unloading line of a train are respectively provided with the fixed lifting type lifting mechanisms to form corresponding synchronous loading and unloading units, and by utilizing the corresponding control of the plurality of synchronous loading and unloading units, the prestoring before loading a plurality of containers, the simultaneous loading of the plurality of containers onto the arraying train and the simultaneous unloading of the plurality of containers on the train can be realized, so that the synchronous loading and unloading of the containers on the arraying train are realized, the loading time and the unloading time of the containers are greatly shortened, the long-time stop of the train at a platform is avoided, the time for loading and unloading the goods by railway logistics is shortened, the efficiency of the railway logistics is improved, the cost of the railway logistics is reduced, and the application prospect and the popularization value are better.
It will be understood by those skilled in the art that the foregoing is only a preferred embodiment of the present invention, and is not intended to limit the invention, and that any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (9)
1. A fixed lifting type container alignment synchronous loading and unloading system is characterized by comprising a carrying track and a plurality of synchronous loading and unloading units which are sequentially arranged along a loading and unloading line;
one end of the carrying track is communicated with the loading and unloading line, the other end of the carrying track extends to a warehouse capable of storing containers, and a carrying trolley is arranged on the carrying track and used for realizing the transfer of the containers between the warehouse and the corresponding synchronous loading and unloading unit;
the synchronous loading and unloading units are arranged corresponding to the loading flat plates on the train, and after the train stops on the loading and unloading line in place, each loading flat plate on the train can respectively correspond to one synchronous loading and unloading unit; meanwhile, a plurality of synchronous loading and unloading units are connected in parallel by synchronous joint control cables, and the independent control or synchronous control of each synchronous loading and unloading unit can be realized;
the synchronous loading and unloading unit comprises a plurality of lifting mechanisms which are respectively arranged on two sides of the loading and unloading line; the bottom of the lifting mechanism is fixedly arranged, the top of the lifting mechanism is provided with a lifting rod, and a driving assembly and a lifting assembly are arranged corresponding to the lifting rod; one end of the lifting rod points to one side of the loading and unloading line, and the driving component can drive the lifting rod to horizontally move so as to realize the matching or the separation of the end part of the lifting rod and the loading and unloading groove on the container; the lifting assembly is used for driving the lifting rod to vertically lift so as to lift or lower the container; and all the lifting mechanisms in the same synchronous loading and unloading unit are connected in series through synchronous joint control cables, so that the lifting supporting rods of all the lifting mechanisms can be synchronously stretched or lifted.
2. The system of claim 1, wherein a pit is formed adjacent to the loading line corresponding to the lifting mechanism, and a bottom of the lifting mechanism is fixed in the pit.
3. The system according to claim 1 or 2, wherein at least one lifting mechanism is provided on each side of the synchronized loading and unloading unit for lifting both sides of the container.
4. A fixed lifting container alignment and synchronous handling system as claimed in any of claims 1 to 3 in which the drive assembly comprises a traversing drum, one end of the lifting bar being movably matched to the traversing drum and being horizontally movable relative thereto.
5. The system of claim 4, wherein the traversing cylinder and the lifting rod are coupled in a chain, gear or screw transmission manner.
6. The fixed lifting type container alignment synchronous handling system according to any one of claims 1 to 5, wherein the lifting assembly is a hydraulic lifting assembly, which comprises a lifting rod and a lifting cylinder which are vertically and coaxially arranged, and a hydraulic pump which is arranged corresponding to the lifting cylinder;
the bottom of the lifting cylinder is fixedly arranged, and the bottom of the lifting rod is movably matched with the top of the lifting cylinder; the hydraulic pump is connected with the lifting cylinder in a matching mode and used for changing hydraulic pressure in the lifting cylinder so as to lift or lower the lifting rod.
7. The system of any one of claims 1 to 5, wherein the lifting assembly is a gear lifting assembly or a screw lifting assembly.
8. The system for synchronously aligning and loading and unloading the fixed lifting type container according to any one of claims 1 to 7, wherein the carrying trolleys are one which can run independently or a plurality of which can run simultaneously.
9. The system for aligning and synchronously handling the fixed lifting containers as claimed in any one of claims 1 to 8, wherein a positioning component is provided corresponding to the carrying trolley and the synchronous handling unit for fast positioning of the carrying trolley and the corresponding synchronous handling unit.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113104764A (en) * | 2021-04-16 | 2021-07-13 | 湖南路港建设有限公司 | Transport system is used in utility tunnel's assembled standard festival construction |
CN113681284A (en) * | 2021-08-24 | 2021-11-23 | 厦门航天思尔特机器人系统股份公司 | Assembly line |
CN113830473A (en) * | 2021-09-17 | 2021-12-24 | 重庆鸿濛科技有限公司 | Radioactive source intelligent warehousing system |
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2020
- 2020-05-18 CN CN202010420818.4A patent/CN111532812A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113104764A (en) * | 2021-04-16 | 2021-07-13 | 湖南路港建设有限公司 | Transport system is used in utility tunnel's assembled standard festival construction |
CN113681284A (en) * | 2021-08-24 | 2021-11-23 | 厦门航天思尔特机器人系统股份公司 | Assembly line |
CN113681284B (en) * | 2021-08-24 | 2022-07-12 | 厦门航天思尔特机器人系统股份公司 | Assembly production line |
CN113830473A (en) * | 2021-09-17 | 2021-12-24 | 重庆鸿濛科技有限公司 | Radioactive source intelligent warehousing system |
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