CN111516141A - Energy-saving concrete preparation system - Google Patents
Energy-saving concrete preparation system Download PDFInfo
- Publication number
- CN111516141A CN111516141A CN202010344280.3A CN202010344280A CN111516141A CN 111516141 A CN111516141 A CN 111516141A CN 202010344280 A CN202010344280 A CN 202010344280A CN 111516141 A CN111516141 A CN 111516141A
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- China
- Prior art keywords
- stirring
- connecting rod
- lifting
- motor
- preparation system
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
Abstract
The invention provides an energy-saving concrete preparation system which comprises an actuating mechanism and a stirring mechanism, wherein the actuating mechanism is arranged on the stirring mechanism and is positioned right above the stirring mechanism; the invention can solve the problems that most of the existing concrete stirring devices are arranged in the stirring container, the concrete residues of the subsequent container and the stirring device are inconvenient to clean, the residual concrete cannot be thoroughly cleaned, the concrete caking can be caused, the stirring efficiency of later-stage concrete preparation is poor, the stirring resistance is increased, and the service life of a stirring machine is shortened.
Description
Technical Field
The invention relates to the technical field of concrete production, in particular to an energy-saving concrete preparation system.
Background
The concrete is a common building material, is formed by mixing sand stone, cementing material and slurry, is mixed with chemical admixture and mineral admixture if necessary, is matched according to a proper proportion, and is formed into artificial stone through uniform stirring, compact forming, curing and hardening; the concrete is required to be stirred by a stirring device, so that all components in the concrete are uniformly mixed;
most of the existing concrete stirring devices are arranged in the stirring container, so that the concrete residues of a subsequent container and the stirring device are inconvenient to clean, the residual concrete cannot be thoroughly cleaned, the concrete caking can be caused, the stirring efficiency of later-stage concrete preparation is poor, the stirring resistance is increased, and the service life of a stirring machine is shortened;
therefore, the invention provides an energy-saving concrete preparation system in order to improve the stirring efficiency of concrete preparation and prolong the service life of a stirring machine.
Disclosure of Invention
In order to achieve the above object, the invention adopts the following technical scheme that an energy-saving concrete preparation system comprises an actuating mechanism and a stirring mechanism, wherein the stirring mechanism is provided with the actuating mechanism, and the actuating mechanism is positioned right above the stirring mechanism, wherein:
the actuating mechanism comprises a sliding lifting frame, a lifting motor, a screw rod, an actuating motor, a first transmission belt, a linkage shaft rod, a lifting seat, a stirring unit and a second transmission belt; the sliding lifting frame is arranged on the stirring mechanism, a lifting motor is arranged on the sliding lifting frame through a motor base, the output shaft of the lifting motor is connected with a lead screw through a coupler, the lead screw is arranged on the sliding lifting frame through a bearing, the actuating motor is arranged on the sliding lifting frame through a motor base, a first transmission belt is arranged on an output shaft of the actuating motor, the first transmission belt is in transmission connection with the linkage shaft lever, the linkage shaft lever is arranged on the sliding lifting frame in a movable connection mode, the lifting seat penetrates through the screw rod and the linkage shaft lever, and is arranged on the sliding lifting frame in a sliding fit mode, the stirring unit is arranged on the lifting seat in a movable connection mode, the stirring unit is connected with the linkage shaft rod through a second transmission belt arranged at the top shaft end; the lifting seat is driven to rotate and drive the screw rod to move up and down through the lifting motor, the linkage shaft rod is guided to move, the first driving belt is driven by the actuating motor to rotate the linkage shaft rod, and the second driving belt is driven by the rotation of the linkage shaft rod to pull the stirring unit to rotate and stir.
The stirring mechanism comprises a vertical plate support, a telescopic cylinder, a stirring barrel, a buffer sucker, a fixed base, a rocking wheel rod, a lifting tripod and a connecting rod unit; the vertical plate support is provided with a telescopic cylinder through a cylinder seat, the output shaft end of the telescopic cylinder is connected with a stirring barrel, the stirring barrel is arranged on the vertical plate support in a movable connection mode, the buffering sucker is arranged on the vertical plate support and is abutted against the stirring barrel, a fixed base is arranged right below the stirring barrel, the fixed base is arranged on the vertical plate support, a rocker is arranged on the fixed base in a spiral matching mode, the lifting tripod is arranged on the top end shaft head of the rocker, the connecting rod units are uniformly arranged on the fixed base in a movable connection mode, and the connecting rod units are connected with the lifting tripod in a movable connection mode; through rocking wheel pole pulling lift tripod downstream for the lift tripod pushes down butt connecting rod unit, and through the fixed agitator of connecting rod unit centre gripping, repeats above-mentioned action and accomplishes the agitator pine clamp after the stirring is accomplished, and the operation is emptyd to rethread telescopic cylinder promotion agitator, rotates the impact force through the absorption of buffering sucking disc when the agitator rotates to reset.
The stirring unit comprises a driving ring frame, a stirring shaft lever and an inner wall scraper; the driving ring frame is arranged on the actuating mechanism, the stirring shaft lever is uniformly arranged on the driving ring frame, and the stirring shaft lever is provided with an inner wall scraper; the stirring shaft rod and the inner wall scraper blade are driven to synchronously stir through the rotation of the driving ring frame, and the residual concrete on the inner wall of the stirring barrel can be scraped and removed through the inner wall scraper blade.
The connecting rod unit comprises a driving connecting rod, a bayonet lock and an auxiliary connecting rod; the driving connecting rod is installed on the stirring mechanism in a movable connection mode, bayonet locks are installed at the shaft ends of the outer walls of the two sides of the driving connecting rod through pin shafts respectively, the auxiliary connecting rod is installed on the stirring mechanism in a movable connection mode, and the auxiliary connecting rod and the driving connecting rod are connected with each other in a hinged mode; the driving connecting rod is pulled to rotate around the lifting tripod by the aid of the auxiliary connecting rod moving up and down, and then the stirring barrel is clamped and fixed through the clamping pin.
Preferably; the buffering sucking disc be the three-layer stack design, will the buffering sucking disc establish to the three-layer stack design, be convenient for keep out the impact force that the agitator upset brought, prevent the interference collision between the machine part, cause the damage of part mechanism to the buffering sucking disc through the three-layer stack design has increaseed butt elasticity, reduces the butt noise.
Preferably; the fan-shaped blades are evenly arranged on the stirring shaft rod, so that the stirring shaft rod is evenly provided with the fan-shaped blades, concrete can be stirred sufficiently and evenly mixed conveniently, all components in the concrete can be mixed evenly, and the fluidity of all components in the concrete can be lifted repeatedly through the fan-shaped blades, so that concrete stirring materials can be evenly mixed with each other, and the stirring workability between the concrete can be improved.
Advantageous effects
According to the invention, the fluidity of the mixture of all components in the concrete is increased through the inner wall scraper, the workability of the mixture is improved, and the residual concrete on the inner wall of the stirring barrel is scraped and removed better through the inner wall scraper, so that the stirring barrel is convenient to clean.
The connecting rod unit is used for clamping and fixing the stirring barrel, so that mutual and easy inadequacy among concrete stirring materials due to shaking in the stirring process is prevented, the curing use quality of concrete is unqualified, and the clamping and fixing of the stirring barrel is loosened through the connecting rod unit, so that the concrete can be poured conveniently after stirring, and the waste water cleaned in the stirring barrel can be discharged conveniently.
The vertical guiding effect on the lifting seat is achieved through the linear grooves formed in the linkage shaft rod, and the linkage rotary stirring operation on the stirring unit is achieved through the linkage shaft rod.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a perspective view of the present invention in a primary viewing position;
FIG. 2 is a schematic view of the present invention in a bottom perspective;
FIG. 3 is a schematic view of a partial half-section perspective of the present invention;
FIG. 4 is an enlarged view of a portion of the invention at A in FIG. 2;
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 4, an energy-saving concrete preparation system includes an actuator 1 and a stirring mechanism 2, the actuator 1 is installed on the stirring mechanism 2, the actuator 1 is located right above the stirring mechanism 2, wherein:
the actuating mechanism 1 comprises a sliding lifting frame 10, a lifting motor 11, a screw rod 12, an actuating motor 13, a first transmission belt 14, a linkage shaft rod 15, a lifting seat 16, a stirring unit 17 and a second transmission belt 18; the sliding lifting frame 10 is arranged on the stirring mechanism 2, the lifting motor 11 is arranged on the sliding lifting frame 10 through a motor base, the output shaft of the lifting motor 11 is connected with a lead screw 12 through a coupler, the lead screw 12 is arranged on the sliding lifting frame 10 through a bearing, the actuating motor 13 is arranged on the sliding lifting frame 10 through a motor base, a first transmission belt 14 is arranged on an output shaft of the actuating motor 13, the first transmission belt 14 and the linkage shaft lever 15 are in transmission connection with each other, the linkage shaft lever 15 is installed on the sliding lifting frame 10 in a movable connection mode, the lifting seat 16 penetrates through the screw 12 and the linkage shaft lever 15, and is arranged on the sliding lifting frame 10 in a sliding fit mode, the stirring unit 17 is arranged on the lifting seat 16 in a movable connection mode, the stirring unit 17 is connected with the linkage shaft lever 15 through a second transmission belt 18 arranged at the top shaft end; the lifting seat 16 is driven to rotate and transmit by the screw rod 12 through the lifting motor 11 to move up and down, the linkage shaft rod 15 is guided to move, the first transmission belt 14 is driven by the executing motor 13 to enable the linkage shaft rod 15 to rotate, and the second transmission belt 18 is driven by the rotation of the linkage shaft rod 15 to pull the stirring unit 17 to rotate and stir.
The stirring unit 17 comprises a driving ring frame 171, a stirring shaft 172 and an inner wall scraper 173; the driving ring frame 171 is installed on the actuating mechanism 1, the stirring shaft rod 172 is evenly installed on the driving ring frame 171, the stirring shaft rod 172 is evenly provided with fan-shaped blades, so that concrete can be stirred sufficiently, all components in the concrete can be mixed evenly, the fluidity of all components in the concrete can be lifted up repeatedly through the fan-shaped blades, concrete stirring materials can be stirred evenly, and the stirring workability among the concrete can be improved; an inner wall scraper 173 is arranged on the stirring shaft rod 172; the driving ring frame 171 rotates to drive the stirring shaft 172 and the inner wall scraper 173 to synchronously stir, and the inner wall scraper 173 can also scrape and remove the residual concrete on the inner wall of the stirring barrel 22.
The stirring mechanism 2 comprises a vertical plate bracket 20, a telescopic cylinder 21, a stirring barrel 22, a buffer sucker 23, a fixed base 24, a rocking wheel rod 25, a lifting tripod 26 and a connecting rod unit 27; the vertical plate support 20 is provided with a telescopic cylinder 21 through a cylinder seat, the output shaft end of the telescopic cylinder 21 is connected with a stirring barrel 22, the stirring barrel 22 is installed on the vertical plate support 20 in a movable connection mode, the buffer sucker 23 is installed on the vertical plate support 20, the buffer sucker 23 is abutted against the stirring barrel 22, the buffer sucker 23 is in a three-layer overlapped design, so that impact force caused by overturning of the stirring barrel 22 is resisted conveniently, interference collision between mechanical parts is prevented, part mechanisms are damaged, abutting elastic force is increased through the buffer sucker 23 in the three-layer overlapped design, and abutting noise is reduced; a fixed base 24 is arranged right below the stirring barrel 22, the fixed base 24 is installed on the vertical plate support 20, a rocking wheel rod 25 is installed on the fixed base 24 in a spiral matching mode, a lifting tripod 26 is installed on a shaft head at the top end of the rocking wheel rod 25, the connecting rod units 27 are evenly installed on the fixed base 24 in a movable connection mode, and the connecting rod units 27 are connected with the lifting tripod 26 in a movable connection mode; through rocking wheel pole 25 pulling lift tripod 26 downstream for lift tripod 26 pushes down butt connecting rod unit 27, and through the fixed agitator 22 of connecting rod unit 27 centre gripping, repeated above-mentioned action is accomplished and is loosened the clamp to agitator 22 after the stirring is accomplished, and rethread telescopic cylinder 21 promotes agitator 22 and emptys the operation, absorbs the rotation impact force through buffer suction cup 23 when agitator 22 rotates and resets.
The link unit 27 comprises a driving link 271, a bayonet 272 and an auxiliary link 273; the driving connecting rod 271 is installed on the stirring mechanism 2 in a movable connection mode, bayonet locks 272 are respectively installed at the shaft ends of the outer walls of the two sides of the driving connecting rod 271 through pin shafts, the auxiliary connecting rod 273 is installed on the stirring mechanism 2 in a movable connection mode, and the auxiliary connecting rod 273 and the driving connecting rod 271 are connected with each other in a hinged mode; the driving link 271 is pulled to rotate around the lifting tripod 26 by the upward and downward movement of the auxiliary link 273, and then the agitating barrel 22 is clamped and fixed by the pin 272.
In the concrete preparation treatment process:
first, the lifting tripod 26 is pulled to move downward by the rocker 25, so that the lifting tripod 26 presses down against the link unit 27, and the agitating barrel 22 is clamped and fixed by the link unit 27,
then, the lifting motor 11 drives the screw rod 12 to rotate, the lifting seat 16 is driven to move up and down, the stirring unit 17 is moved into the stirring barrel 22, then concrete stirring materials are manually put in, then the execution motor 13 drives the first transmission belt 14 to enable the linkage shaft lever 15 to rotate, and then the linkage shaft lever 15 rotates to drive the second transmission belt 18 to pull the stirring unit 17 to rotate and stir; then the connecting rod unit 27 is used for loosening and clamping the stirring barrel 22;
and finally, pushing the stirring barrel 22 through the telescopic cylinder 21 to pour and recycle the concrete.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides an energy-saving concrete preparation system, includes actuating mechanism (1) and rabbling mechanism (2), its characterized in that: rabbling mechanism (2) on install actuating mechanism (1), actuating mechanism (1) be located rabbling mechanism (2) directly over, wherein:
the actuating mechanism (1) comprises a sliding lifting frame (10), a lifting motor (11), a screw rod (12), an actuating motor (13), a first transmission belt (14), a linkage shaft lever (15), a lifting seat (16), a stirring unit (17) and a second transmission belt (18); the device is characterized in that the sliding lifting frame (10) is arranged on the stirring mechanism (2), the sliding lifting frame (10) is provided with a lifting motor (11) through a motor base, an output shaft of the lifting motor (11) is connected with a lead screw (12) through a coupler, the lead screw (12) is arranged on the sliding lifting frame (10) through a bearing, an executing motor (13) is arranged on the sliding lifting frame (10) through the motor base, an output shaft of the executing motor (13) is provided with a first driving belt (14) and is in transmission connection with a linkage shaft lever (15) through the first driving belt (14), the linkage shaft lever (15) is arranged on the sliding lifting frame (10) through a movable connection mode, and the lifting base (16) penetrates through the lead screw (12) and the linkage shaft lever (15) and is arranged on the sliding lifting frame (10) through a sliding fit mode, the stirring unit (17) is installed on the lifting seat (16) in a movable connection mode, and the stirring unit (17) is connected with the linkage shaft lever (15) through a second transmission belt (18) arranged at the top shaft end.
2. The energy-saving concrete preparation system according to claim 1, wherein: the stirring mechanism (2) comprises a vertical plate support (20), a telescopic cylinder (21), a stirring barrel (22), a buffer sucker (23), a fixed base (24), a rocking wheel rod (25), a lifting tripod (26) and a connecting rod unit (27); the vertical plate support (20) is provided with a telescopic cylinder (21) through a cylinder seat, the output shaft end of the telescopic cylinder (21) is connected with a stirring barrel (22), the stirring barrel (22) is arranged on the vertical plate support (20) through a movable connection mode, a buffer sucker (23) is arranged on the vertical plate support (20), the buffer sucker (23) is abutted against the stirring barrel (22), a fixed base (24) is arranged under the stirring barrel (22), the fixed base (24) is arranged on the vertical plate support (20), a rocker (25) is arranged on the fixed base (24) in a spiral matching mode, a lifting tripod (26) is arranged on the top end of the rocker (25), and a connecting rod unit (27) is uniformly arranged on the fixed base (24) through a movable connection mode, and the connecting rod unit (27) is connected with the lifting tripod (26) in a movable connection mode.
3. The energy-saving concrete preparation system according to claim 1, wherein: the stirring unit (17) comprises a driving ring frame (171), a stirring shaft rod (172) and an inner wall scraper (173); the driving ring frame (171) is arranged on the actuating mechanism (1), the stirring shaft rod (172) is uniformly arranged on the driving ring frame (171), and the stirring shaft rod (172) is provided with an inner wall scraper (173).
4. The energy-saving concrete preparation system according to claim 2, wherein: the connecting rod unit (27) comprises a driving connecting rod (271), a bayonet (272) and an auxiliary connecting rod (273); initiative connecting rod (271) install on rabbling mechanism (2) through the swing joint mode, and bayonet lock (272) are installed through the round pin axle respectively to the both sides outer wall axle head of initiative connecting rod (271), assist connecting rod (273) install on rabbling mechanism (2) through the swing joint mode, assist connecting rod (273) and initiative connecting rod (271) between through articulated mode interconnect.
5. The energy-saving concrete preparation system according to claim 2, wherein: the buffer sucker (23) is designed by three layers in an overlapping mode.
6. An energy efficient concrete preparation system according to claim 3, characterized in that: the stirring shaft lever (172) is uniformly provided with fan-shaped blades.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010344280.3A CN111516141B (en) | 2020-04-27 | 2020-04-27 | Concrete preparation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010344280.3A CN111516141B (en) | 2020-04-27 | 2020-04-27 | Concrete preparation system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111516141A true CN111516141A (en) | 2020-08-11 |
| CN111516141B CN111516141B (en) | 2021-08-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010344280.3A Active CN111516141B (en) | 2020-04-27 | 2020-04-27 | Concrete preparation system |
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| Country | Link |
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| CN (1) | CN111516141B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2873461Y (en) * | 2005-12-27 | 2007-02-28 | 江南造船(集团)有限责任公司 | Paint putty stirrer |
| CN200967182Y (en) * | 2006-11-24 | 2007-10-31 | 中国南车集团铜陵车辆厂 | Clamp |
| EP1855113A2 (en) * | 2006-05-10 | 2007-11-14 | Hitachi High-Technologies Corporation | Automatic analyzer with a vertically moving stirring element |
| CN208468781U (en) * | 2018-07-06 | 2019-02-05 | 杭州良盛机械有限公司 | A kind of oar blade type high-speed shearing machine of the crossbeam with rotation function |
| CN110154240A (en) * | 2019-06-04 | 2019-08-23 | 胡怀荣 | A kind of concrete central mix plant convenient for cleaning |
| CN209451698U (en) * | 2019-01-14 | 2019-10-01 | 武汉德创捷机电技术有限公司 | A kind of coating material agitator |
-
2020
- 2020-04-27 CN CN202010344280.3A patent/CN111516141B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2873461Y (en) * | 2005-12-27 | 2007-02-28 | 江南造船(集团)有限责任公司 | Paint putty stirrer |
| EP1855113A2 (en) * | 2006-05-10 | 2007-11-14 | Hitachi High-Technologies Corporation | Automatic analyzer with a vertically moving stirring element |
| CN200967182Y (en) * | 2006-11-24 | 2007-10-31 | 中国南车集团铜陵车辆厂 | Clamp |
| CN208468781U (en) * | 2018-07-06 | 2019-02-05 | 杭州良盛机械有限公司 | A kind of oar blade type high-speed shearing machine of the crossbeam with rotation function |
| CN209451698U (en) * | 2019-01-14 | 2019-10-01 | 武汉德创捷机电技术有限公司 | A kind of coating material agitator |
| CN110154240A (en) * | 2019-06-04 | 2019-08-23 | 胡怀荣 | A kind of concrete central mix plant convenient for cleaning |
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| Publication number | Publication date |
|---|---|
| CN111516141B (en) | 2021-08-17 |
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Effective date of registration: 20210727 Address after: 257599 Economic Development Zone, Kenli District, Dongying City, Shandong Province (south of Weisi Road, north of Jingwu road and west of Guihua Jingba Road) Applicant after: DONGYING ZHONGLIAN CONCRETE Co.,Ltd. Address before: 232000 School of civil architecture, Anhui University of technology, 168 Taifeng street, Huaibei City, Anhui Province Applicant before: Luo Lifang |
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