CN111515909A - A rapid maintenance device for electrical control equipment - Google Patents

A rapid maintenance device for electrical control equipment Download PDF

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Publication number
CN111515909A
CN111515909A CN202010357585.8A CN202010357585A CN111515909A CN 111515909 A CN111515909 A CN 111515909A CN 202010357585 A CN202010357585 A CN 202010357585A CN 111515909 A CN111515909 A CN 111515909A
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control equipment
electrical control
slider
maintenance platform
base
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吕德深
杨秋香
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Nanning University
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Nanning University
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
    • B25H1/14—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top
    • B25H1/16—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top in height
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V33/00—Structural combinations of lighting devices with other articles, not otherwise provided for
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
    • H02B3/00—Apparatus specially adapted for the manufacture, assembly, or maintenance of boards or switchgear

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Refuge Islands, Traffic Blockers, Or Guard Fence (AREA)

Abstract

The invention discloses a quick maintenance device for electrical control equipment, belonging to the technical field of auxiliary tools for maintaining electrical equipment, and comprising a base, rollers, a trolley brake box, a sliding mechanism, a lifting mechanism and a maintenance platform, wherein the rollers are arranged on the base; the trolley brake box is arranged at the bottom of one end of the base, and the two ends of the trolley brake box are both provided with rollers; the sliding mechanism is connected to the base in a sliding mode, the bottom of the lifting mechanism is fixed to the sliding mechanism, the top of the lifting mechanism is fixedly connected with one end of the maintenance platform through the rotary brake box, and the other end of the maintenance platform is fixedly connected with the supporting mechanism with the adjustable height; guardrails are arranged on two side edges of the maintenance platform, and a plurality of detachable railings capable of sliding on the guardrails are arranged on the guardrails; and the base is also provided with a battery box which respectively provides power for the trolley brake box, the sliding mechanism and the lifting mechanism. The invention has strong flexibility and high stability, and is convenient for rapidly maintaining the electrical control equipment.

Description

一种电气控制设备快速检修装置A rapid maintenance device for electrical control equipment

技术领域technical field

本发明属于电气设备维修辅助工具技术领域，尤其涉及一种电气控制设备快速检修装置。The invention belongs to the technical field of electrical equipment maintenance auxiliary tools, in particular to a rapid maintenance device for electrical control equipment.

背景技术Background technique

电气设备是在电力系统中对发电机、变压器、电力线路、断路器等设备的统称。电力在我们的生活和生产中所发挥的重要作用不容忽视，其带给我们极大的便利，成为我们生产生活中的重要能源。电厂中能够让电力正常运行和输送的最为关键的因素便是电气设备。现有的电气设备比较庞大，当需要检修的时候，十分繁琐麻烦，需要拆卸很多零部件，尤其对电气设备的顶部进行检修，而且现有的检修装置都是采用人形梯进行检修，人形梯灵活性差，稳定性能差，不能在电气设备的顶部自由的检修，不方便人们使用。Electrical equipment is a general term for generators, transformers, power lines, circuit breakers and other equipment in the power system. The important role that electricity plays in our life and production cannot be ignored. It brings us great convenience and becomes an important energy source in our production and life. The most critical element in a power plant that enables the proper operation and delivery of electricity is the electrical equipment. The existing electrical equipment is relatively large, and when it needs to be repaired, it is very cumbersome and troublesome, and many parts need to be disassembled, especially the top of the electrical equipment is repaired, and the existing repair devices are all repaired by humanoid ladders, which are flexible. It has poor performance, poor stability, and cannot be freely repaired on the top of the electrical equipment, which is inconvenient for people to use.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于：针对上述存在的问题，本发明提供了一种；灵活性好、稳定性高的电气控制设备快速检修装置。The purpose of the present invention is: in view of the above-mentioned problems, the present invention provides a rapid maintenance device for electrical control equipment with good flexibility and high stability.

为了实现上述目的，本发明采用如下技术方案：In order to achieve the above object, the present invention adopts the following technical solutions:

一种电气控制设备快速检修装置，包括底座、滚轮、小车制动箱、滑动机构、升降机构和检修平台；A quick maintenance device for electrical control equipment, comprising a base, a roller, a trolley brake box, a sliding mechanism, a lifting mechanism and a maintenance platform;

所述小车制动箱安装于底座一端的底部，小车制动箱的两端均安装有滚轮；The trolley brake box is installed at the bottom of one end of the base, and rollers are installed on both ends of the trolley brake box;

所述滑动机构滑动连接于底座上，升降机构底部固定于滑动机构上，顶部通过旋转制动箱与检修平台的一端固定连接，检修平台的另一端固定连接有可调节高度的支撑机构；The sliding mechanism is slidably connected to the base, the bottom of the lifting mechanism is fixed on the sliding mechanism, the top is fixedly connected to one end of the maintenance platform through a rotating brake box, and the other end of the maintenance platform is fixedly connected with a height-adjustable support mechanism;

所述检修平台的两侧边上设有护栏，护栏上设有若干个可拆卸且可滑动于护栏上的栏杆；The two sides of the maintenance platform are provided with guardrails, and the guardrails are provided with several detachable and slidable guardrails;

所述底座上还安装有分别为小车制动箱、滑动机构、升降机构提供电源的电池箱。The base is also installed with battery boxes which respectively provide power for the trolley brake box, the sliding mechanism and the lifting mechanism.

进一步的，所述滑动机构包括开设于底座上的第一滑块槽、螺纹杆和电机，第一滑块；第一滑块槽内设有第一滑块，第一滑块通过螺纹与螺纹杆连接，螺纹杆的一端通过轴承固定在第一滑块槽的一端，螺纹杆的另一端通过安装与底座上的齿轮箱与电机转动连接，升降机构的底部固定于第一滑块上。电机的输出轴通过齿轮箱带动螺纹杆的旋转，第一滑块内部设有与螺纹杆对应的螺纹，故第一滑块在第一滑块槽内左右运动，来改变检修平台的位置。Further, the sliding mechanism includes a first sliding block slot, a threaded rod and a motor, and a first sliding block; a first sliding block is arranged in the first sliding block groove, and the first sliding block is connected by a thread and a thread. The rod is connected, one end of the threaded rod is fixed to one end of the slot of the first sliding block through a bearing, the other end of the threaded rod is rotatably connected to the motor through the gear box installed on the base, and the bottom of the lifting mechanism is fixed on the first sliding block. The output shaft of the motor drives the rotation of the threaded rod through the gearbox, and the first sliding block is provided with a thread corresponding to the threaded rod, so the first sliding block moves left and right in the first sliding block groove to change the position of the maintenance platform.

进一步的，所述护栏的底部和顶部分别开设有第二滑块槽，第二滑块槽内设有若干个可拆卸且可在第二滑块槽内左右滑动的第二滑块，所述栏杆固定于顶部和顶部第二滑块之间。护栏顶部和顶部上的第二滑块通过固定螺栓固定在第二滑块槽内，当需要对某个位置进行检修的时候，通过拆卸固定螺栓，从而让第二滑块可以在第二滑块槽上移动，让栏杆分开，从而流出空间，便于对其进行维修，其中栏杆采用不锈钢制成。Further, the bottom and the top of the guardrail are respectively provided with second sliding block slots, and a plurality of second sliding blocks that are detachable and can slide left and right in the second sliding block grooves are arranged in the second sliding block grooves. The railing is fixed between the top and the second slider at the top. The second slider on the top and the top of the guardrail is fixed in the groove of the second slider by fixing bolts. When a certain position needs to be repaired, the fixing bolts are removed, so that the second slider can be installed in the second slider. The grooves move to allow the railings to separate and flow out of the space for easy servicing, where the railings are made of stainless steel.

进一步的，所述升降机构为第一电动伸缩杆。Further, the lifting mechanism is a first electric telescopic rod.

进一步的，所述检修平台的底部还设有橡胶垫。Further, the bottom of the maintenance platform is also provided with a rubber pad.

进一步的，所述旋转制动箱包括减速箱和旋转电机，旋转电机与减速箱内的齿轮啮合相连，减速箱内部的转轴与检修平台固定相连。Further, the rotary brake box includes a reduction box and a rotary motor, the rotary motor is meshed and connected with the gears in the reduction box, and the rotating shaft inside the reduction box is fixedly connected with the maintenance platform.

进一步的，所述支撑机构为两个固定于检修平台底部的第二电动伸缩杆，第二电动伸缩杆底部还设有支撑块。Further, the support mechanism is two second electric telescopic rods fixed on the bottom of the maintenance platform, and the bottom of the second electric telescopic rod is also provided with a support block.

进一步的，所述检修平台的一端还安装有一体化设置的脚踏板。Further, one end of the maintenance platform is also installed with an integrated foot pedal.

进一步的，所述护栏的底部和顶部的一侧均安装有照明灯板。具有照明的作用，方便对维修点进行维修。Further, lighting panels are installed on one side of the bottom and the top of the guardrail. With the function of lighting, it is convenient to maintain the maintenance point.

进一步的，所述检修平台上安装有控制开关，控制开关分别与电机、第一电动伸缩杆、旋转制动箱、第二电动伸缩杆、小车制动箱和照明灯板Further, a control switch is installed on the maintenance platform, and the control switch is respectively connected with the motor, the first electric telescopic rod, the rotary brake box, the second electric telescopic rod, the trolley brake box and the lighting panel.

本发明的有益效果在于：The beneficial effects of the present invention are:

该装置稳定性能强，灵活性强，可以在地面上快速移动，而且可以快速固定，无需人工移动，而且能调节不同高度，可以在不同高度、不同角度进行检修，便于对电气设备进行进行检修和维护，提高效率，节约时间，而且安全性能强。The device has strong stability and flexibility, can move quickly on the ground, and can be quickly fixed without manual movement, and can be adjusted to different heights. Maintenance, improve efficiency, save time, and strong safety performance.

附图说明Description of drawings

图1为本发明整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.

图2为本发明护栏结构示意图。FIG. 2 is a schematic diagram of the structure of the guardrail of the present invention.

图中，1-底座，2-滚轮，3-第一滑块槽，4-螺纹杆，5-齿轮箱，6-电机，7-第一滑块，8-轴承，9-第一电动伸缩杆，10-旋转制动箱，11-检修平台，12-第二电动伸缩杆，13-支撑块，14-橡胶垫，15-护栏，16-脚踏板，17-电池箱，18-小车制动箱，19-第二滑块槽，20-第二滑块，21-栏杆，22-固定螺栓，23-照明灯板。In the figure, 1-base, 2-roller, 3-first slider groove, 4-threaded rod, 5-gearbox, 6-motor, 7-first slider, 8-bearing, 9-first electric telescopic Rod, 10- Rotating Brake Box, 11- Inspection Platform, 12- Second Electric Telescopic Rod, 13- Support Block, 14- Rubber Mat, 15- Guardrail, 16- Foot Pedal, 17- Battery Box, 18- Trolley Brake box, 19-second slider groove, 20-second slider, 21-railing, 22-fixing bolt, 23-lighting board.

具体实施方式Detailed ways

下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.

如图1-2所示，一种电气控制设备快速检修装置，包括底座1、滚轮2、小车制动箱18、滑动机构、升降机构和检修平台11；As shown in Figures 1-2, a quick maintenance device for electrical control equipment includes a base 1, a roller 2, a trolley brake box 18, a sliding mechanism, a lifting mechanism and a maintenance platform 11;

小车制动箱18安装于底座1一端的底部，小车制动箱18的两端均安装有滚轮2；The trolley brake box 18 is installed on the bottom of one end of the base 1, and the rollers 2 are installed on both ends of the trolley brake box 18;

滑动机构滑动连接于底座1上，升降机构底部固定于滑动机构上，顶部通过旋转制动箱10与检修平台11的一端固定连接，检修平台11的另一端固定连接有可调节高度的支撑机构；The sliding mechanism is slidably connected to the base 1, the bottom of the lifting mechanism is fixed to the sliding mechanism, the top is fixedly connected to one end of the maintenance platform 11 through the rotating brake box 10, and the other end of the maintenance platform 11 is fixedly connected to a height-adjustable support mechanism;

检修平台11的两侧边上设有护栏15，护栏15上设有若干个可拆卸且可滑动于护栏15上的栏杆21；The two sides of the maintenance platform 11 are provided with guardrails 15, and the guardrails 15 are provided with a plurality of railings 21 that are detachable and slidable on the guardrail 15;

底座1上还安装有分别为小车制动箱18、滑动机构、升降机构提供电源的电池箱17。A battery box 17 is also installed on the base 1 to provide power for the trolley brake box 18 , the sliding mechanism and the lifting mechanism respectively.

滑动机构包括开设于底座1上的第一滑块槽3、螺纹杆4和电机6，第一滑块7；第一滑块槽3内设有第一滑块7，第一滑块7通过螺纹与螺纹杆4连接，螺纹杆4的一端通过轴承8固定在第一滑块槽3的一端，螺纹杆4的另一端通过安装与底座1上的齿轮箱5与电机6转动连接，升降机构的底部固定于第一滑块7上。电机6的输出轴通过齿轮箱5带动螺纹杆4的旋转，第一滑块7内部设有与螺纹杆4对应的螺纹，故第一滑块7在第一滑块槽3内左右运动，来改变检修平台11的位置。The sliding mechanism includes a first slider slot 3, a threaded rod 4, a motor 6, and a first slider 7, which are opened on the base 1; the first slider slot 3 is provided with a first slider 7, and the first slider 7 passes through The thread is connected with the threaded rod 4, one end of the threaded rod 4 is fixed to one end of the first slider groove 3 through the bearing 8, and the other end of the threaded rod 4 is rotatably connected to the motor 6 through the gear box 5 installed on the base 1, the lifting mechanism The bottom is fixed on the first slider 7 . The output shaft of the motor 6 drives the rotation of the threaded rod 4 through the gear box 5, and the first slider 7 is provided with a thread corresponding to the threaded rod 4, so the first slider 7 moves left and right in the first slider groove 3 to Change the position of the inspection platform 11 .

护栏15的底部和顶部分别开设有第二滑块槽19，第二滑块槽19内设有若干个可拆卸且可在第二滑块槽19内左右滑动的第二滑块20，栏杆21固定于顶部和顶部第二滑块20之间。护栏15顶部和顶部上的第二滑块20通过固定螺栓22固定在第二滑块槽19内，当需要对某个位置进行检修的时候，通过拆卸固定螺栓22，从而让第二滑块20可以在第二滑块槽19上移动，让栏杆21分开，从而留出空间，便于对其进行维修，其中栏杆21采用不锈钢制成。The bottom and the top of the guardrail 15 are respectively provided with a second slider slot 19 . The second slider slot 19 is provided with a number of second sliders 20 that are detachable and can slide left and right in the second slider slot 19 . The railing 21 Fixed between the top and the top second slider 20 . The second slider 20 on the top and the top of the guardrail 15 is fixed in the second slider slot 19 by fixing bolts 22. When a certain position needs to be repaired, the second slider 20 can be removed by removing the fixing bolts 22. It can move on the second slider groove 19 to separate the railings 21, thereby leaving space for easy maintenance, wherein the railings 21 are made of stainless steel.

升降机构为第一电动伸缩杆9。The lifting mechanism is the first electric telescopic rod 9 .

检修平台11的底部还设有橡胶垫14。The bottom of the maintenance platform 11 is also provided with a rubber pad 14 .

旋转制动箱10包括减速箱和旋转电机，旋转电机与减速箱内的齿轮啮合相连，减速箱内部的转轴与检修平台11固定相连。The rotary brake box 10 includes a reduction box and a rotary motor, the rotary motor is meshed and connected with the gears in the reduction box, and the rotating shaft inside the reduction box is fixedly connected with the maintenance platform 11 .

支撑机构为两个固定于检修平台11底部的第二电动伸缩杆12，第二电动伸缩杆12底部还设有支撑块13。The supporting mechanism is two second electric telescopic rods 12 fixed on the bottom of the maintenance platform 11 , and a supporting block 13 is also provided at the bottom of the second electric telescopic rods 12 .

检修平台11的一端还安装有一体化设置的脚踏板16。One end of the maintenance platform 11 is also installed with an integrated foot pedal 16 .

护栏15的底部和顶部的一侧均安装有照明灯板23。具有照明的作用，方便对维修点进行维修。Lighting panels 23 are installed on one side of the bottom and the top of the guardrail 15 . With the function of lighting, it is convenient to maintain the maintenance point.

检修平台11上安装有控制开关，控制开关分别与电机6、第一电动伸缩杆9、旋转制动箱10、第二电动伸缩杆12、小车制动箱18和照明灯板23。A control switch is installed on the maintenance platform 11 , and the control switch is respectively connected with the motor 6 , the first electric telescopic rod 9 , the rotary brake box 10 , the second electric telescopic rod 12 , the trolley brake box 18 and the lighting panel 23 .

本方案的工作原理为：使用的时候，工作人员利用脚踏板16可以直接爬到检修平台11上，然后通过检修平台11上的电源开关控制小车制动箱18内的电机制动，从而带动滚轮2转动，从而带动底座1移动，将底座1移动到电气设备的一侧，然后再接通第一电动伸缩杆9的电源，让第一电动伸缩杆9制动从而将检修平台11上升到一定高度，然后再利用旋转制动箱10内的旋转电机制动，从而带动检修平台11旋转，让检修平台11旋转到电气设备的顶部上，然后再利用第二电动伸缩杆12制动，从而利用第二电动伸缩杆12将支撑块13快速下降到地面的位置，支撑起整个检修平台11，利用第一电动伸缩杆9和第二电动伸缩杆12制动，从而将检修平台11缓缓下降，利用橡胶垫14对电气设备进行保护，当需要对某个位置进行检修的时候，通过拆卸固定螺栓22，从而让第二滑块20可以在第二滑块槽19上移动，让不锈钢管21分开，从而留出空间，便于对其进行检修。The working principle of this scheme is: when in use, the staff can directly climb onto the maintenance platform 11 by using the foot pedal 16, and then control the motor brake in the trolley brake box 18 through the power switch on the maintenance platform 11, thereby driving the The roller 2 rotates, thereby driving the base 1 to move, moving the base 1 to one side of the electrical equipment, and then turning on the power of the first electric telescopic rod 9 to brake the first electric telescopic rod 9 to raise the maintenance platform 11 to the side. A certain height, and then use the rotary motor in the rotary brake box 10 to brake, so as to drive the maintenance platform 11 to rotate, so that the maintenance platform 11 rotates to the top of the electrical equipment, and then use the second electric telescopic rod 12 to brake, thereby Use the second electric telescopic rod 12 to quickly lower the support block 13 to the position on the ground, support the entire maintenance platform 11, and use the first electric telescopic rod 9 and the second electric telescopic rod 12 to brake, so that the maintenance platform 11 is slowly lowered , Use the rubber pad 14 to protect the electrical equipment. When a certain position needs to be repaired, the second slider 20 can be moved on the second slider slot 19 by removing the fixing bolt 22, so that the stainless steel tube 21 separate to allow space for easy access.

该装置稳定性能强，灵活性强，可以在地面上快速移动，而且可以快速固定，无需人工移动，而且能调节不同高度，可以在不同高度、不同角度进行检修，便于对电气设备进行进行检修和维护，提高效率，节约时间，而且安全性能强。The device has strong stability and flexibility, can move quickly on the ground, and can be quickly fixed without manual movement, and can be adjusted to different heights. Maintenance, improve efficiency, save time, and strong safety performance.

Claims (10)

1. The utility model provides an electrical control equipment fast overhaul device which characterized in that: comprises a base (1), a roller (2), a trolley brake box (18), a sliding mechanism, a lifting mechanism and an overhaul platform (11);
the trolley brake box (18) is arranged at the bottom of one end of the base (1), and the two ends of the trolley brake box (18) are both provided with the rollers (2);
the sliding mechanism is connected to the base (1) in a sliding mode, the bottom of the lifting mechanism is fixed to the sliding mechanism, the top of the lifting mechanism is fixedly connected with one end of the maintenance platform (11) through the rotary brake box (10), and the other end of the maintenance platform (11) is fixedly connected with the supporting mechanism with the adjustable height;
guard rails (15) are arranged on two side edges of the maintenance platform (11), and a plurality of detachable railings (21) which can slide on the guard rails (15) are arranged on the guard rails (15);
and the base (1) is also provided with a battery box (17) which respectively provides power for the trolley brake box (18), the sliding mechanism and the lifting mechanism.
2. The electrical control equipment quick-service device of claim 1, characterized in that: the sliding mechanism comprises a first sliding block groove (3), a threaded rod (4), a motor (6) and a first sliding block (7), wherein the first sliding block groove (3), the threaded rod (4) and the motor (6) are formed in the base (1); be equipped with first slider (7) in first slider groove (3), first slider (7) are connected with threaded rod (4) through the screw thread, and the one end of threaded rod (4) is passed through bearing (8) and is fixed in the one end of first slider groove (3), and the other end of threaded rod (4) is connected with motor (6) rotation through gear box (5) on installation and base (1), and elevating system's bottom is fixed in on first slider (7).
3. The electrical control equipment quick-service device of claim 1, characterized in that: second slider groove (19) have been seted up respectively to the bottom and the top of guardrail (15), be equipped with in second slider groove (19) a plurality of can dismantle and can be in second slider groove (19) second slider (20) of horizontal slip, railing (21) are fixed in between top and top second slider (20).
4. The electrical control equipment quick-service device of claim 1, characterized in that: the lifting mechanism is a first electric telescopic rod (9).
5. The electrical control equipment quick-service device of claim 1, characterized in that: the bottom of the maintenance platform (11) is also provided with a rubber pad (14).
6. The electrical control equipment quick-service device of claim 1, characterized in that: the rotary brake box (10) comprises a reduction gearbox and a rotary motor, the rotary motor is meshed with a gear in the reduction gearbox and is connected with the maintenance platform (11) in a fixed mode through a rotating shaft in the reduction gearbox.
7. The electrical control equipment quick-service device of claim 1, characterized in that: the supporting mechanisms are two second electric telescopic rods (12) fixed at the bottom of the maintenance platform (11), and supporting blocks (13) are further arranged at the bottoms of the second electric telescopic rods (12).
8. The electrical control equipment quick-service device of claim 1, characterized in that: and one end of the maintenance platform (11) is also provided with an integrally arranged pedal (16).
9. The electrical control equipment quick-service device of claim 1, characterized in that: and the bottom and one side of the top of the guardrail (15) are provided with illumination lamp panels (23).
10. An electrical control equipment quick service device according to claim 2 or 4 or 7 or 8, characterized in that: the multifunctional trolley is characterized in that a control switch is installed on the overhaul platform (11), and the control switch is respectively connected with the motor (6), the first electric telescopic rod (9), the rotary brake box (10), the second electric telescopic rod (12), the trolley brake box (18) and the illuminating lamp panel (23).
CN202010357585.8A 2020-04-29 2020-04-29 A rapid maintenance device for electrical control equipment Pending CN111515909A (en)

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