CN111498669B - Method for quickly loading long cast ingots into container vehicle - Google Patents
Method for quickly loading long cast ingots into container vehicle Download PDFInfo
- Publication number
- CN111498669B CN111498669B CN202010331149.3A CN202010331149A CN111498669B CN 111498669 B CN111498669 B CN 111498669B CN 202010331149 A CN202010331149 A CN 202010331149A CN 111498669 B CN111498669 B CN 111498669B
- Authority
- CN
- China
- Prior art keywords
- shaped horizontal
- container
- lifting appliance
- long cast
- long
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forklifts And Lifting Vehicles (AREA)
- Load-Engaging Elements For Cranes (AREA)
Abstract
The invention belongs to the field of hoisting of long cast ingots, and particularly relates to a method for quickly loading a container truck for long cast ingots, which proposes the following scheme, wherein the scheme comprises a U-shaped horizontal lifting appliance with a fixing mechanism and a lifting belt, and is characterized by comprising the following steps: s1: installation of the U-shaped horizontal lifting appliance: installing the U-shaped horizontal lifting appliance on a crane through a connecting rope, and moving the U-shaped horizontal lifting appliance to the side of a long cast ingot to be lifted through the crane; s2: binding and fixing the long cast ingot: one end of the hanging strip penetrates through a long cast ingot to be hoisted and is fixed on a fixing ring on the U-shaped horizontal hoisting tool. The special hoisting equipment for loading the container has exquisite design and manufacturing conception and is extremely practical, long cast ingots can be effectively prevented from interfering with a container top plate, and the long cast ingots can be conveniently stacked in a container, so that the container can be loaded quickly, and the special hoisting equipment has remarkable advantages in safety and loading efficiency compared with the currently and commonly used large-tonnage forklift in-place loading in moving.
Description
Technical Field
The invention relates to the technical field of long cast ingot hoisting, in particular to a method for quickly loading long cast ingots into a container truck.
Background
In recent years, foreign aluminum processing enterprises purchase aluminum alloy round cast ingots in China, containers need to be loaded when export round cast ingots are transported in China, long round cast ingots are generally about 6m, container loading is realized by positioning loading in moving by means of a large-tonnage forklift, the loading mode is poor in safety and low in loading efficiency, and the time for loading 30 tons of containers into one container is 3 hours;
we propose a method for long ingot quick container loading.
Disclosure of Invention
The invention provides a method for quickly loading long cast ingots into a container truck, which solves the problems in the background art.
In order to achieve the purpose, the invention adopts the following technical scheme:
a method for quickly loading long cast ingots into a container truck uses a U-shaped horizontal lifting appliance and a lifting belt with fixing mechanisms, wherein both sides of the upper surface of the bottom end of the U-shaped horizontal lifting appliance are provided with a fixing ring and a connecting ring, and the fixing mechanism positioned at the bottom end of the U-shaped horizontal lifting appliance is arranged between the two connecting rings, and comprises the following steps:
s1: installation of the U-shaped horizontal lifting appliance: installing the U-shaped horizontal lifting appliance on a crane through a connecting rope, and moving the U-shaped horizontal lifting appliance to the side of a long cast ingot to be lifted through the crane;
s2: binding and fixing the long cast ingot: one end of a sling passes through a long cast ingot to be hoisted and is fixed on a fixing ring on a U-shaped horizontal lifting appliance, a driving motor on a fixing mechanism drives a wire spool to rotate, and the other end of the sling is driven to pass through a connecting ring and is continuously wound on the wire spool, so that the long cast ingot is bound and fixed;
s3: mechanical locking after binding and fixing of the long cast ingot: the output shaft of the electromagnetic action mechanism is controlled to drive the clamping block to realize clamping and fixing of the positioning gear on the rotating shaft provided with the wire spool;
s4: hoisting the long cast ingot into a container: hoisting the U-shaped horizontal lifting appliance and the long cast ingot hoisted on the U-shaped horizontal lifting appliance into a container through a crane;
s5: the mechanical locking is released, and the hanging strip on the hanger is released;
s6: and repeating the operation to realize repeated reciprocating hoisting.
Further, in the step S4, when the crane hoists the U-shaped horizontal spreader and the long ingot hoisted thereon into the container, the U-shaped horizontal spreader is hoisted horizontally into the container from one side of the opening of the container, and the upper half of the U-shaped horizontal spreader is located at the top end of the container.
Preferably, the height of the vertical section of the U-shaped horizontal lifting appliance is greater than that of the vertical section of the container.
Preferably, the fixing mechanism comprises a rotating shaft, a driving motor and an electromagnetic action mechanism, a first mounting groove is formed in the U-shaped horizontal lifting appliance, the rotating shaft is connected to the inner part of the first mounting groove in a rotating mode, a wire spool, a first conical gear and two positioning gears are mounted in the rotating shaft, the wire spool is wound with the two hanging strips, the driving motor is mounted on one side of the first mounting groove, an output shaft of the driving motor is connected with a second conical gear meshed with the first conical gear, the electromagnetic action mechanism is mounted on the other side wall of the first mounting groove, and an output shaft of the electromagnetic action mechanism is connected with a clamping block movably clamped with the positioning gears.
Preferably, two hoisting rings are welded at the top end of the U-shaped horizontal lifting appliance, and an annular connecting rope is connected between the two hoisting rings.
Preferably, the U-shaped horizontal lifting appliance is provided with a second mounting groove, and a storage battery and a controller with a wireless transceiver module are mounted in the second mounting groove.
Preferably, the electromagnetism actuating mechanism includes a fixed cylinder, installs the electro-magnet on the one end inner wall of a fixed cylinder, and one side of electro-magnet is equipped with the movable block of sliding connection in fixed cylinder inside, and the embedding has the magnet piece on the movable block, and the other end rigid coupling of movable block has one end to extend to the outside movable column of a fixed cylinder, and the other end rigid coupling of movable column has the joint piece, cup jointed the spring that both ends are connected respectively on movable block, fixed cylinder inner wall on the movable column.
Compared with the prior art, the invention has the beneficial effects that:
1. the special hoisting equipment for loading the container has exquisite design and manufacturing conception and is extremely practical, long cast ingots can be effectively prevented from interfering with a container top plate, and the long cast ingots can be conveniently stacked in a container, so that the container can be loaded quickly, and the special hoisting equipment has remarkable advantages in safety and loading efficiency compared with the currently commonly used large-tonnage forklift for positioning and loading in moving;
2. meanwhile, during hoisting, the long cast ingot can be quickly fixed on the device through the hanging belt, the fixing is firm, the long cast ingot is not easy to fall off in the hoisting process, and the potential safety hazard is low;
and the device can also be suitable for quickly loading and unloading all long and heavy objects in the container, and has wide universality and popularization value.
Drawings
FIG. 1 is a schematic structural diagram of a U-shaped horizontal lifting appliance for the method for quickly loading long cast ingots into a container truck, which is provided by the invention;
FIG. 2 is a schematic structural diagram of a U-shaped horizontal lifting appliance and a fixing mechanism thereon;
fig. 3 is a schematic structural diagram of the electromagnetic actuating mechanism.
In the figure: the device comprises a 1U-shaped horizontal lifting appliance, a 2 mounting groove I, a 3 mounting groove II, a 4 connecting ring, a 5 fixing ring, a 6 lifting ring, a 7 connecting rope, an 8 controller, a 9 storage battery, a 10 wire spool, a 11 conical gear I, a 12 driving motor, a 13 conical gear II, a 14 positioning gear, a 15 rotating shaft, a 16 clamping block, a 17 electromagnetic action mechanism, a 171 fixing cylinder, a 172 electromagnet, a 173 magnet block, a 174 movable block, a 175 spring and a 176 movable column.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-3, a method for quickly loading long cast ingots into a container truck uses a U-shaped horizontal lifting appliance 1 and a sling with a fixing mechanism, uses the U-shaped horizontal lifting appliance 1 and the sling with the fixing mechanism, both sides of the upper surface of the bottom end of the U-shaped horizontal lifting appliance 1 are provided with a fixing ring 5 and a connecting ring 4, the fixing mechanism positioned at the bottom end of the U-shaped horizontal lifting appliance 1 is arranged between the two connecting rings 4, and the height of the vertical section of the U-shaped horizontal lifting appliance 1 is greater than that of the vertical section of a container.
The fixing mechanism comprises a rotating shaft 15, a driving motor 12 and an electromagnetic action mechanism 17, a first mounting groove 2 is formed in the U-shaped horizontal lifting appliance 1, the rotating shaft 15 is connected to the inner portion of the first mounting groove 2 in a rotating mode, a wire spool 10 is mounted on the rotating shaft 15, a first conical gear 11 and two positioning gears 14 are mounted on the first conical gear 15, two hanging strips are wound on the wire spool 10, the driving motor 12 is mounted on one side of the first mounting groove 2, an output shaft of the driving motor 12 is connected with a second conical gear 13 meshed with the first conical gear 11, the electromagnetic action mechanism 17 is mounted on the other side wall of the first mounting groove 2, an output shaft of the electromagnetic action mechanism 17 is connected with a clamping block 16 movably clamped on the positioning gears 14, the hanging strips can be tightly wound by driving the wire spool 10 through the driving motor 12, and the long cast ingot is prevented from falling off in the lifting process.
Two hoisting rings 6 are welded at the top end of the U-shaped horizontal lifting appliance 1, and an annular connecting rope 7 is connected between the two hoisting rings 6 and used for being connected with a hook on a crane.
A second mounting groove 3 is formed in the U-shaped horizontal lifting appliance 1, a storage battery 9 and a controller 8 with a wireless receiving and transmitting module are mounted in the second mounting groove 3, the storage battery 9 can supply power for the electromagnetic action mechanism 17 and the driving motor 12, and the wireless receiving and transmitting module is used for remote control of workers.
The electromagnetic action mechanism 17 comprises a fixed cylinder 171, an electromagnet 172 is installed on the inner wall of one end of the fixed cylinder 171, a movable block 174 which is connected to the inside of the fixed cylinder 171 in a sliding manner is arranged on one side of the electromagnet 172, a magnet block 173 is embedded in the movable block 174, a movable column 176 of which one end extends to the outside of the fixed cylinder 171 is fixedly connected to the other end of the movable block 174, a clamping block 16 is fixedly connected to the other end of the movable column 176, and a spring 175 of which two ends are respectively connected to the movable block 174 and the inner wall of the fixed cylinder 171 is sleeved on the movable column 176;
the method comprises the following steps:
s1: installation of the U-shaped horizontal lifting appliance: installing the U-shaped horizontal lifting appliance on a crane through a connecting rope, and moving the U-shaped horizontal lifting appliance 1 to the side of a long cast ingot to be lifted through the crane;
s2: binding and fixing the long cast ingot: one end of a sling passes through a long cast ingot to be hoisted and is fixed on a fixing ring 5 on a U-shaped horizontal lifting appliance 1, a driving motor on a fixing mechanism drives a wire spool 10 to rotate, and the other end of the sling passes through a connecting ring 4 and is continuously wound on the wire spool 10, so that the long cast ingot is bound and fixed;
s3: mechanical locking after binding and fixing of the long cast ingot: the output shaft of the electromagnetic action mechanism 17 is controlled to drive the clamping block 16 to realize clamping and fixing of the positioning gear 14 on the rotating shaft 15 provided with the wire spool 10;
s4: hoisting the long cast ingot into a container: hoisting the U-shaped horizontal lifting appliance 1 and the long cast ingot hoisted on the U-shaped horizontal lifting appliance into a container through a crane;
s5: the mechanical locking is released, and the hanging strip on the hanger is released;
s6: and repeating the operation to realize repeated reciprocating hoisting.
In the step S4, when the crane hoists the U-shaped horizontal spreader 1 and the long ingot hoisted thereon into the container, the U-shaped horizontal spreader 1 is hoisted horizontally into the container from one side of the opening of the container, and the upper half of the U-shaped horizontal spreader 1 is located at the top end of the container.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. A method for quickly loading long cast ingots into a container vehicle uses a U-shaped horizontal lifting appliance (1) with a fixing mechanism and lifting belts, wherein both sides of the upper surface of the bottom end of the U-shaped horizontal lifting appliance (1) are provided with a fixing ring (5) and a connecting ring (4), and the fixing mechanism positioned at the bottom end of the U-shaped horizontal lifting appliance (1) is arranged between the two connecting rings (4), and is characterized by comprising the following steps:
s1: installation of the U-shaped horizontal lifting appliance: the U-shaped horizontal lifting appliance is installed on a crane through a connecting rope, and the U-shaped horizontal lifting appliance (1) is moved to the side of a long cast ingot to be lifted through the crane;
s2: binding and fixing the long cast ingot: one end of a sling passes through a long cast ingot to be hoisted and is fixed on a fixing ring (5) on a U-shaped horizontal hoisting tool (1), a driving motor on a fixing mechanism drives a wire spool (10) to rotate, and the other end of the sling passes through a connecting ring (4) and is continuously wound on the wire spool (10), so that the long cast ingot is bound and fixed;
s3: mechanical locking after binding and fixing of the long cast ingot: an output shaft of the electromagnetic action mechanism (17) is controlled to drive the clamping block (16) to realize clamping and fixing of a positioning gear (14) on a rotating shaft (15) provided with the wire spool (10);
s4: hoisting the long cast ingot into a container: hoisting the U-shaped horizontal lifting appliance (1) and the long cast ingot hoisted on the U-shaped horizontal lifting appliance into a container through a crane;
s5: the mechanical locking is released, and the hanging strip on the hanger is released;
s6: and repeating the operation to realize repeated reciprocating hoisting.
2. The method for rapidly containerizing long ingot according to claim 1, wherein in the step S4, when the U-shaped horizontal spreader (1) and the long ingot thereon are hoisted into the container by the crane, the U-shaped horizontal spreader (1) is horizontally hoisted into the container from the side of the opening of the container, and the upper half part of the U-shaped horizontal spreader (1) is located at the top end of the container.
3. Method for the quick containerization of long ingots by a truck according to claim 1, characterized in that the vertical section height of the U-shaped horizontal spreader (1) is greater than the vertical section height of the container.
4. The method for long ingot quick container loading vehicle of claim 1, fixing mechanism includes pivot (15), driving motor (12) and electromagnetism actuating mechanism (17), it has mounting groove (2) to open on U-shaped horizontal hoist (1), the inside of mounting groove (2) rotates and is connected with pivot (15), install wire reel (10) on pivot (15), conical gear (11) and two positioning gear (14), the winding has two suspender on wire reel (10), driving motor (12) are installed to one side of mounting groove (2), the output shaft of driving motor (12) has two (13) with conical gear (11) meshing, the opposite side wall mounting of mounting groove (2) has electromagnetism actuating mechanism (17), the output shaft of electromagnetism actuating mechanism (17) has joint piece (16) to positioning gear (14) activity joint.
5. The method for quickly loading long cast ingots into a container vehicle according to claim 1, wherein two hoisting rings (6) are welded at the top end of the U-shaped horizontal hoisting tool (1), and an annular connecting rope (7) is connected between the two hoisting rings (6).
6. The method for quickly loading the long cast ingot into the container car as claimed in claim 1, wherein a second mounting groove (3) is formed in the U-shaped horizontal lifting appliance (1), and a storage battery (9) and a controller (8) with a wireless transceiver module are mounted in the second mounting groove (3).
7. The method for quickly loading the long cast ingot into the container vehicle as claimed in claim 4, wherein the electromagnetic action mechanism (17) comprises a fixed cylinder (171), an electromagnet (172) is installed on the inner wall of one end of the fixed cylinder (171), a movable block (174) which is slidably connected inside the fixed cylinder (171) is arranged on one side of the electromagnet (172), a magnet block (173) is embedded into the movable block (174), a movable column (176) with one end extending to the outside of the fixed cylinder (171) is fixedly connected to the other end of the movable block (174), a clamping block (16) is fixedly connected to the other end of the movable column (176), and a spring (175) with two ends respectively connected to the movable block (174) and the inner wall of the fixed cylinder (171) is sleeved on the movable column (176).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010331149.3A CN111498669B (en) | 2020-04-24 | 2020-04-24 | Method for quickly loading long cast ingots into container vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010331149.3A CN111498669B (en) | 2020-04-24 | 2020-04-24 | Method for quickly loading long cast ingots into container vehicle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111498669A CN111498669A (en) | 2020-08-07 |
| CN111498669B true CN111498669B (en) | 2021-10-29 |
Family
ID=71866081
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010331149.3A Active CN111498669B (en) | 2020-04-24 | 2020-04-24 | Method for quickly loading long cast ingots into container vehicle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111498669B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113800382B (en) * | 2021-11-18 | 2022-01-18 | 长沙亚明电子科技发展有限公司 | Cable bridge hanger and assembled cable bridge |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202465116U (en) * | 2012-03-01 | 2012-10-03 | 环球石材（福建）有限公司 | Hoisting device used for loading/unloading stone slabs into/out of containers |
| US20150360914A1 (en) * | 2014-06-12 | 2015-12-17 | Tandemloc, Inc. | Modular container lift spreader |
| CN105819326A (en) * | 2016-05-03 | 2016-08-03 | 中国寰球工程公司 | Special U-shaped lifting appliance of belt conveyor roller and hoisting method of special U-shaped lifting appliance of belt conveyor roller |
| CN208182444U (en) * | 2018-03-30 | 2018-12-04 | 江阴市华昌不锈钢管有限公司 | A kind of container hanging device |
| CN208684222U (en) * | 2018-07-26 | 2019-04-02 | 中交一公局重庆城市建设发展有限公司 | A kind of prefabricated member hoisting mechanism |
-
2020
- 2020-04-24 CN CN202010331149.3A patent/CN111498669B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN111498669A (en) | 2020-08-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111498669B (en) | Method for quickly loading long cast ingots into container vehicle | |
| CN210029743U (en) | Lifting appliance for high-rise prefabricated composite slab construction | |
| CN120903365A (en) | Lifting appliance for automatically conveying ton bags and automatic conveying method | |
| CN206810994U (en) | Diel erecting device | |
| CN113233314A (en) | Adjustable import and export goods that has cushioning effect lifts by crane structure | |
| CN219314412U (en) | Electric hoist hoisting apparatus | |
| CN209024051U (en) | A kind of hanging apparatus suitable for stiffening ring on pressure steel pipe of hydropower station assembly | |
| CN212832481U (en) | A Marine Crane Crane Easy to Maintain and Overhaul | |
| CN117682211A (en) | Workshop transfer bracket for overrun tank and transfer method thereof | |
| CN115432556A (en) | Electromagnetic steel coil bracket lifting appliance | |
| CN214114666U (en) | Chemical equipment hoisting device convenient to hoist | |
| CN116332025A (en) | Steel lifting sling | |
| CN210558834U (en) | Pipe piece overturning sucker machine | |
| CN209038911U (en) | Mobile gantry crane | |
| CN223372569U (en) | A lifting device for loading and unloading electromechanical equipment | |
| CN208762017U (en) | A kind of lightweight logistics lifting conveying device | |
| CN221253574U (en) | Turnover and rotation two-in-one lifting appliance | |
| CN211769890U (en) | Angle-adjustable container transferring and hoisting device | |
| CN217297084U (en) | Crane jib retracting limiting device | |
| CN211169614U (en) | Simple and easy heavy object transport loading attachment | |
| CN219730386U (en) | Hoisting device for logistics loading and unloading | |
| CN222781307U (en) | Parallel type lifting machine | |
| CN216272696U (en) | Automatic clamp for barrel-type workpiece for intelligent crane | |
| CN223397304U (en) | Hoisting tool for shaft forgings | |
| CN219384464U (en) | Lifting grabbing device for wheel forging |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |