CN111496821B - A bird's nest removal manipulator for a power tower - Google Patents
A bird's nest removal manipulator for a power tower Download PDFInfo
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- CN111496821B CN111496821B CN202010616157.2A CN202010616157A CN111496821B CN 111496821 B CN111496821 B CN 111496821B CN 202010616157 A CN202010616157 A CN 202010616157A CN 111496821 B CN111496821 B CN 111496821B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
- B25J9/102—Gears specially adapted therefor, e.g. reduction gears
- B25J9/1035—Pinion and fixed rack drivers, e.g. for rotating an upper arm support on the robot base
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
- B25J9/109—Programme-controlled manipulators characterised by positioning means for manipulator elements comprising mechanical programming means, e.g. cams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
- B25J9/12—Programme-controlled manipulators characterised by positioning means for manipulator elements electric
- B25J9/123—Linear actuators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
- B25J9/14—Programme-controlled manipulators characterised by positioning means for manipulator elements fluid
- B25J9/144—Linear actuators
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Abstract
Description
技术领域technical field
本发明涉及机械手技术领域,具体涉及一种电力塔的鸟窝摘除机械手。The invention relates to the technical field of manipulators, in particular to a manipulator for removing bird's nests for power towers.
背景技术Background technique
输配电网络铁塔上经常筑有鸟巢,鸟儿衔来的树枝、草茎、铁丝等极易引发带电体的短接,造成跳闸,甚至烧坏设备,引起接触网机电力设备停电,给正常的输配电网络造成极大影响,特别是鸟类啄坏绝缘子串,鸟屎造成绝缘子串污闪等情况,会造成更严重的电力安全事故,目前清除鸟巢的方式以人工攀爬方式手动清除为主,对于小型铁塔、杆架通过简单的机械装置,捅、剪、烧等方式进行,对于中、大型杆、铁塔上的鸟巢清除而言,工作协调实际操作、难度极大,传统的清除鸟巢方法已不再适应社会发展需要。Bird's nests are often built on the transmission and distribution network towers. The branches, grass stems, and iron wires brought by the birds can easily cause short-circuits of the charged body, causing tripping, and even burning out the equipment, causing power outages for the power equipment of the catenary machine. It has a great impact on the power transmission and distribution network, especially when birds peck the insulator strings, and bird droppings cause pollution flashovers on the insulator strings, which will cause more serious power safety accidents. Mainly, for small iron towers and pole frames, it is carried out by simple mechanical devices, such as poking, cutting, burning, etc. For the removal of bird nests on medium and large poles and iron towers, the work is coordinated and practical, and it is extremely difficult. Traditional removal The bird's nest method is no longer suitable for the needs of social development.
目前,电力系统运维人员常采用机械手进行鸟窝摘除,机械手设置在伸缩式绝缘杆上,通过调节伸缩绝缘杆的长度,使机械手移动至鸟窝的高度,然后利用机械手进行鸟窝摘除。At present, the power system operation and maintenance personnel often use the manipulator to remove the bird's nest. The manipulator is set on the telescopic insulating rod. By adjusting the length of the telescopic insulating rod, the manipulator moves to the height of the bird's nest, and then uses the manipulator to remove the bird's nest.
在整个操作过程中,需要工作人员始终手持伸缩绝缘杆,导致人员的胳膊酸痛,并且鸟窝摘除过程需要工作人员在无依靠的作用下手动对准鸟窝,难度较大,对准的时间较长,影响了鸟窝摘除效率。During the whole operation, the staff is required to hold the telescopic insulating rod all the time, which causes the staff's arms to be sore, and the process of removing the bird's nest requires the staff to manually align the bird's nest without relying on it, which is more difficult and takes longer to align. long, affecting the efficiency of bird nest removal.
发明内容SUMMARY OF THE INVENTION
为此,本发明提供一种电力塔的鸟窝摘除机械手,以解决现有技术中鸟窝摘除过程需要工作人员长时间手持伸缩绝缘杆,导致人员的胳膊酸痛,并且需要工作人员在无依靠的作用下手动对准鸟窝,难度较大,对准的时间较长,影响了鸟窝摘除效率的问题。To this end, the present invention provides a bird's nest removal manipulator for a power tower, so as to solve the problem that the bird's nest removal process in the prior art requires the staff to hold the telescopic insulating rod for a long time, resulting in soreness of the staff's arms, and requires the staff to be in an unreliable state. Manually aligning the bird's nest under the action is difficult and takes a long time to align, which affects the efficiency of removing the bird's nest.
为了实现上述目的,本发明公布了如下技术方案:In order to achieve the above object, the present invention discloses the following technical solutions:
一种电力塔的鸟窝摘除机械手,包括伸缩杆和设置在所述伸缩杆前端的机械手;A bird's nest removal manipulator of a power tower, comprising a telescopic rod and a manipulator arranged at the front end of the telescopic rod;
所述伸缩杆包括底座,所述底座上竖直穿设有第一支撑杆,所述第一支撑杆的顶端设置有中板,所述中板与所述底座之间还穿设有第二支撑杆,所述第二支撑杆与所述第一支撑杆之间设置有驱动组件,所述第二支撑杆的顶部设置有顶板;The telescopic rod includes a base, a first support rod is vertically penetrated on the base, a middle plate is arranged at the top of the first support rod, and a second support rod is also passed between the middle plate and the base. a support rod, a drive assembly is provided between the second support rod and the first support rod, and a top plate is provided on the top of the second support rod;
所述底座、所述中板和所述顶板的前端均设置有塔体嵌合座,所述塔体嵌合座的前端设置有拐角缺口,所述拐角缺口的角度与电力塔边缘塔柱的拐角角度相契合,所述拐角缺口的两个侧边上均设置有安装凹槽,所述安装凹槽内水平设置有转动辊,所述转动辊的辊面与所述拐角缺口的内面平行;The front ends of the base, the middle plate and the top plate are all provided with a tower body fitting seat, and the front end of the tower body fitting seat is provided with a corner gap, and the angle of the corner gap is the same as that of the power tower edge column. The angles of the corners are matched, two sides of the corner gap are provided with installation grooves, a rotating roller is horizontally arranged in the installation groove, and the roller surface of the rotating roller is parallel to the inner surface of the corner gap;
所述顶板的后端连接有转动座,所述转动座上设置有转动转轴,所述转动转轴的上端垂直连接有滑动板,所述滑动板上设置有滑动槽,所述滑动槽内通过直线电机连接有伸缩气缸,所述伸缩气缸的输出端延伸出所述滑动槽且与所述机械手相连。The rear end of the top plate is connected with a rotating seat, the rotating seat is provided with a rotating shaft, the upper end of the rotating shaft is vertically connected with a sliding plate, the sliding plate is provided with a sliding groove, and a straight line passes through the sliding groove. The motor is connected with a telescopic cylinder, and the output end of the telescopic cylinder extends out of the sliding slot and is connected with the manipulator.
可选的,所述驱动组件包括设置在第一支撑杆上的位移齿条和设置在所述第二支撑杆上的位移齿轮,所述位移齿轮通过齿轮架设置在所述第二支撑杆上,所述位移齿条设置在所述第一支撑杆背对着所述第二支撑杆的一面上,所述齿轮架呈匚形,并将所述第一支撑杆包围在其中,所述位移齿条与所述位移齿轮啮合。Optionally, the drive assembly includes a displacement rack disposed on the first support rod and a displacement gear disposed on the second support rod, and the displacement gear is disposed on the second support rod through a gear rack , the displacement rack is arranged on the side of the first support rod facing away from the second support rod, the gear rack is in the shape of a concave, and the first support rod is surrounded therein, and the displacement A rack is meshed with the displacement gear.
可选的,所述驱动组件还包括传动蜗轮、传动蜗杆和驱动电机,所述第二支撑杆的杆身底部设置有驱动座,所述驱动电机固定在所述驱动座上,所述传动蜗杆通过蜗杆架固定在所述驱动座上,所述驱动电机与所述传动蜗杆相连,所述传动蜗轮设置在所述位移齿轮的转轴上,所述传动蜗杆与所述传动蜗轮啮合。Optionally, the drive assembly further includes a drive worm gear, a drive worm and a drive motor, a drive seat is provided at the bottom of the shaft of the second support rod, the drive motor is fixed on the drive seat, and the drive worm The drive motor is connected to the transmission worm, the transmission worm is arranged on the rotating shaft of the displacement gear, and the transmission worm meshes with the transmission worm.
可选的,所述转动座的下端与所述第二支撑杆之间设置有斜撑,所述转动座、所述第二支撑杆和所述斜撑组合形成三角形。Optionally, a diagonal brace is provided between the lower end of the rotation seat and the second support rod, and the rotation seat, the second support rod and the diagonal brace are combined to form a triangle.
可选的,所述底座上设置有手动夹紧组件,所述手动夹紧组件包括固定夹,所述固定夹通过拉紧弹簧与所述底座相连,所述底座上设置有夹块,所述固定夹夹设于所述夹块上。Optionally, a manual clamping assembly is provided on the base, the manual clamping assembly includes a fixing clip, the fixing clip is connected to the base through a tension spring, a clamping block is arranged on the base, and the The fixing clip is clamped on the clamping block.
可选的,所述中板上设置有中部挂钩组件,所述中部挂钩组件包括两个固定座,两个所述的固定座分别设置在所述中板的两侧,所述固定座上设置有中部气缸,所述中部气缸与所述拐角缺口的内面垂直,所述中部气缸的输出端倾斜向上,且连接有挂钩。Optionally, the middle plate is provided with a middle hook assembly, the middle hook assembly includes two fixing seats, the two fixing seats are respectively arranged on both sides of the middle plate, and the fixing seats are arranged on the middle plate. There is a middle cylinder, the middle cylinder is perpendicular to the inner surface of the corner notch, the output end of the middle cylinder is inclined upward, and a hook is connected.
可选的,所述顶板上设置有自动锁定组件,所述自动锁定组件包括两个转动筒,两个所述的转动筒分别水平设置在所述顶板的前端两侧,所述转动筒内设置有转动电机和顶部气缸,所述转动电机的输出端与所述顶部气缸相连,所述顶部气缸的输出端延伸出所述转动筒,且该输出端连接有夹紧座,所述夹紧座上设置有两个夹紧支架,两个所述的夹紧支架之间穿设有夹紧丝杠,所述夹紧丝杠与所述顶部气缸垂直,所述夹紧丝杠为双向丝杠且其上设置有两个螺母座,所述螺母座连接有夹紧板。Optionally, an automatic locking assembly is provided on the top plate, and the automatic locking assembly includes two rotating cylinders. There is a rotating motor and a top cylinder, the output end of the rotating motor is connected with the top cylinder, the output end of the top cylinder extends out of the rotating cylinder, and the output end is connected with a clamping seat, the clamping seat There are two clamping brackets, and a clamping screw is inserted between the two clamping brackets. The clamping screw is perpendicular to the top cylinder, and the clamping screw is a bidirectional screw. And two nut seats are arranged thereon, and the nut seats are connected with the clamping plate.
本发明具有如下优点:The present invention has the following advantages:
本发明通过设置塔体嵌合座,伸缩杆可以依靠在电力塔塔柱上,然后推动伸缩杆,以实现机械手的上移,在推动伸缩杆的过程中,塔体嵌合座上的拐角缺口与塔柱的拐角嵌合,给伸缩杆提供导向作用,从而使伸缩杆不易偏离塔柱,能够顺畅地向上推动,这样一来,伸缩杆可以靠在塔柱上,从而节省体力,且可以以塔柱为基准进行定位,更加快速地将机械手对准鸟窝,提升鸟窝摘除的效率。In the present invention, by setting the tower body fitting seat, the telescopic rod can rely on the tower column of the power tower, and then push the telescopic rod to realize the upward movement of the manipulator. During the process of pushing the telescopic rod, the corner gap on the tower body fitting seat It is fitted with the corner of the tower column to provide a guiding effect for the telescopic rod, so that the telescopic rod is not easy to deviate from the tower column and can be pushed upwards smoothly. The tower is used as the benchmark for positioning, and the manipulator is more quickly aligned with the bird's nest, which improves the efficiency of bird's nest removal.
附图说明Description of drawings
为了更清楚地说明本发明的实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是示例性的,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图引伸获得其它的实施附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are required to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only exemplary, and for those of ordinary skill in the art, other implementation drawings can also be obtained according to the extension of the drawings provided without creative efforts.
本说明书所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。The structures, proportions, sizes, etc. shown in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not used to limit the conditions for the implementation of the present invention, so there is no technical The substantive meaning above, any modification of the structure, the change of the proportional relationship or the adjustment of the size should still fall within the technical content disclosed in the present invention without affecting the effect and the purpose that the present invention can produce. within the range that can be covered.
图1为本发明实施方式中电力塔塔柱的结构示意图;1 is a schematic structural diagram of a power tower column in an embodiment of the present invention;
图2为本发明实施方式的整体结构示意图;2 is a schematic diagram of the overall structure of an embodiment of the present invention;
图3为本发明实施方式中伸缩杆的结构示意图;3 is a schematic structural diagram of a telescopic rod in an embodiment of the present invention;
图4为本发明实施方式中转动座的结构示意图;4 is a schematic structural diagram of a rotating seat in an embodiment of the present invention;
图5为本发明实施方式中驱动组件的结构示意图;5 is a schematic structural diagram of a drive assembly in an embodiment of the present invention;
图6为本发明实施方式中顶板的结构示意图;6 is a schematic structural diagram of a top plate in an embodiment of the present invention;
图7为本发明实施方式中自动锁定组件的结构示意图;7 is a schematic structural diagram of an automatic locking assembly in an embodiment of the present invention;
图8为本发明实施方式的中板结构示意图;FIG. 8 is a schematic diagram of the structure of a middle plate according to an embodiment of the present invention;
图9为本发明实施方式的中部挂钩组件结构示意图;9 is a schematic structural diagram of a middle hook assembly according to an embodiment of the present invention;
图10为本发明实施方式中底座的结构示意图。FIG. 10 is a schematic structural diagram of a base in an embodiment of the present invention.
图中:In the picture:
1、伸缩杆;2、机械手;3、驱动组件;4、自动锁定组件;5、中部挂钩组件;6、手动夹紧组件;7、塔体嵌合座;1. Telescopic rod; 2. Manipulator; 3. Drive assembly; 4. Automatic locking assembly; 5. Middle hook assembly; 6. Manual clamping assembly; 7. Tower body fitting seat;
101、底座;102、第一支撑杆;103、中板;104、第二支撑杆;105、顶板;106、转动座;107、转动转轴;108、滑动板;109、滑动槽;110、伸缩气缸;111、斜撑;101, base; 102, first support rod; 103, middle plate; 104, second support rod; 105, top plate; 106, rotating seat; 107, rotating shaft; 108, sliding plate; 109, sliding groove; 110, telescopic Cylinder; 111, diagonal brace;
301、位移齿条;302、位移齿轮;303、齿轮架;304、传动蜗轮;305、传动蜗杆;306、驱动电机;307、驱动座;308、蜗杆架;301, displacement rack; 302, displacement gear; 303, gear frame; 304, transmission worm gear; 305, transmission worm; 306, drive motor; 307, drive seat; 308, worm frame;
401、转动筒;402、转动电机;403、顶部气缸;404、夹紧座;405、夹紧支架;406、夹紧丝杠;407、螺母座;408、夹紧板;401, rotating cylinder; 402, rotating motor; 403, top cylinder; 404, clamping seat; 405, clamping bracket; 406, clamping screw; 407, nut seat; 408, clamping plate;
501、固定座;502、中部气缸;503、挂钩;501, fixed seat; 502, middle cylinder; 503, hook;
601、固定夹;602、拉紧弹簧;603、夹块;601, fixing clip; 602, tensioning spring; 603, clamping block;
701、拐角缺口;702、安装凹槽;703、转动辊。701, corner gap; 702, installation groove; 703, rotating roller.
具体实施方式Detailed ways
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The embodiments of the present invention are described below by specific specific embodiments. Those who are familiar with the technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are part of the present invention. , not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1至图10所示,本发明公布了一种电力塔的鸟窝摘除机械手,包括伸缩杆1和设置在伸缩杆1前端的机械手2,伸缩杆1包括底座101,底座101上竖直穿设有第一支撑杆102,第一支撑杆102的顶端设置有中板103。As shown in FIG. 1 to FIG. 10 , the present invention discloses a bird’s nest removal manipulator for a power tower, which includes a telescopic rod 1 and a
其中,中板103与底座101之间还穿设有第二支撑杆104,第二支撑杆104与第一支撑杆102之间设置有驱动组件3;第二支撑杆104的顶部设置有顶板105,顶板105上设置有自动锁定组件4。Wherein, a
中板103上设置有中部挂钩组件5,底座101上设置有手动夹紧组件6,顶板105的后端连接有转动座106,转动座106上设置有转动转轴107,转动转轴107的上端垂直连接有滑动板108,滑动板108上设置有滑动槽109,滑动槽109内通过直线电机连接有伸缩气缸110,伸缩气缸110的输出端延伸出滑动槽109且与机械手2相连。The
在本实施方式中,第一支撑杆102的下端延伸出底座101,便于抓握。工作人员在进行鸟窝摘除时,先确定鸟窝所处位置,观察鸟窝离电力塔的哪一条塔柱更近,在确定好鸟窝的位置后,通过抓握住第一支撑杆102,举起第一支撑杆102后来移动鸟窝摘除机械手,并将之移动至靠近鸟窝的塔柱附近。In this embodiment, the lower end of the
在鸟窝摘除之前,第二支撑杆104的底端与底座101接触,顶板105叠加在中板103上方,将中板103倚靠在塔柱的拐角上,然后通过驱动组件3带动第二支撑杆104上移,进而使顶板105和设置在顶板105上的机械手2上移,在机械手2移动至鸟窝高度后,驱动组件3停止,第二支撑杆104、顶板105和机械手2停留在高度不动,此时转动座106与该塔柱拐角的中线重合,而滑动槽109则与该塔柱拐角中线垂直,所以滑动槽109、滑动槽109内的伸缩气缸110以及与伸缩气缸110相连的机械手2均位于电力塔的外部。Before the bird's nest is removed, the bottom end of the
顶板105上还设置有用于驱动转动转轴107旋转的电机,该电机带动转动转轴107转动,改变滑动板108、滑动槽109、伸缩气缸110及机械手2的方位和角度,使得滑动板108与电力塔四条塔柱围城的正方形区域的其中一条边平行,然后滑动槽109内的直线电机带动伸缩气缸110前移,伸缩气缸110的输出端也伸出,使机械手2向前伸出,之后由机械手2利用自身变向和夹持的功能,对准鸟窝后将鸟窝摘除。The
在本实施方式中,伸缩杆1的起始长度为第一支撑杆102的长度,在使用伸缩杆1时,先将伸缩杆1顶部的中板103靠在塔柱上,此时伸缩杆1与塔柱之间的夹角较大,然后推动伸缩杆1上移,使伸缩杆1与塔柱之间的夹角变小,中板103不断上移,此过程中顶板105叠在中板103的上方,在顶板105移动至鸟窝高度附近后,停止推动伸缩杆1,然后利用机械手2摘除鸟窝,若伸缩杆1塔柱支架的夹角为零后,顶板105仍未达到鸟窝高度,则伸出第二支撑杆104,继续推动顶板105上移,在顶板105移动至鸟窝高度附近后,停止推动伸缩杆1,然后利用机械手2摘除鸟窝。In this embodiment, the initial length of the telescopic rod 1 is the length of the
进一步地,为了方便中板103和顶板105沿着塔柱上移,且在上移过程中不会轻易地偏离塔柱,以使机械手2的上移过程及鸟窝摘除过程能够更加顺利,底座101、中板103和顶板105正对着塔柱的一面设定为前端,如图6、图8和图10所示,底座101、中板103和顶板105前端均设置有塔体嵌合座7,塔体嵌合座7的前端设置有拐角缺口701,拐角缺口701的角度与电力塔边缘塔柱的拐角角度相契合,通过拐角缺口701的设置,在一开始将伸缩杆1靠在塔柱上时,就将拐角缺口701与塔柱的拐角对准,然后嵌入其中,同时伸缩杆1靠在塔柱上时会与塔柱形成一定的夹角,这样在拐角缺口701的两个侧边的限制作用下,伸缩杆1就不会轻易地偏离塔柱。同时,拐角缺口701的两个侧边上均设置有安装凹槽702,安装凹槽702内水平设置有转动辊703,转动辊703的辊面与拐角缺口701的内面平行,通过设置转动辊703,在伸缩杆1靠在塔柱上,推动伸缩杆1上移过程的摩擦力减小,使伸缩杆1上移的过程更加轻松,也可使后续第二支撑杆104上移的过程更加轻松。Further, in order to facilitate the upward movement of the
如图3和图5所示,在本实施方式中,驱动组件3包括设置在第一支撑杆102上的位移齿条301和设置在第二支撑杆104上的位移齿轮302,位移齿轮302通过齿轮架303设置在第二支撑杆104上,位移齿条301设置在第一支撑杆102背对着第二支撑杆104的一面上,齿轮架303呈匚形,并将第一支撑杆102包围在其中。第一支撑杆102、第二支撑杆104、中板103和齿轮架303共同构成一个四边形结构,该四边形的四个顶点分别为第一支撑杆102与中板103的连接点、第二支撑杆104与中板103的穿设点、齿轮架303与第二支撑杆104的连接点以及位移齿轮302与位移齿条301的啮合点,从而构成了一个相对稳定的框架结构,保证了第二支撑杆104能够沿着第一支撑杆102上移。位移齿条301与位移齿轮302啮合,在位移齿轮302转动时,第二支撑杆104即上移,从而带动顶板105和设置在顶板105上的机械手2上移,以便于实现鸟窝摘除。As shown in FIGS. 3 and 5 , in this embodiment, the
进一步地,为了在驱动组件3停止驱动后,第二支撑杆104、顶板105和机械手2停留在该高度不动,驱动组件3还包括传动蜗轮304、传动蜗杆305和驱动电机306,第二支撑杆104的杆身底部设置有驱动座307,驱动电机306固定在驱动座307上,传动蜗杆305通过蜗杆架308固定在驱动座307上,驱动电机306与传动蜗杆305相连,传动蜗轮304设置在位移齿轮302的转轴上,传动蜗杆305与传动蜗轮304啮合,驱动电机306带动传动蜗杆305转动,然后利用传动蜗杆305与传动蜗轮304之间的啮合传动关系带动传动蜗轮304转动,而传动蜗轮304固定在在位移齿轮302的转轴上,当传动蜗轮304转动时位移齿轮302同步转动,再利用位移齿轮302与位移齿条301的啮合传动关系,且位移齿条301固定在支撑杆202上,其无法移动,所以当位移齿轮302转动时即会带动位移齿轮302、齿轮架303及第二支撑杆104上移,进而使顶板105和设置在顶板105上的机械手2上移,以便于实现鸟窝摘除。Further, in order to keep the
而且,通过在驱动电机306和位移齿轮302之间添加传动蜗轮304和传动蜗杆305,利用传动蜗轮304、传动蜗杆305进行传动,可以利用蜗轮蜗杆传动机构中的自锁特性,即当蜗杆的展开螺旋角小于蜗轮蜗杆接触的摩擦角(即β<Φ,β为蜗杆的展开螺旋角,Φ为摩擦角;tgΦ=μ,μ为摩擦系数)时,蜗轮蜗杆传动中能够自锁,也即是可以由驱动电机306带动传动蜗杆305转动、传动蜗杆305转动带动传动蜗轮304转动、传动蜗轮304转动带动位移齿轮302转动,最终实现第二支撑杆104的上下移动,当驱动电机306停止后,传动蜗杆305不再转动,此时无法由传动蜗轮304带动传动蜗杆305转动,所以传动蜗轮304也处于停止状态,所以位移齿轮302也处于停止状态,进而使第二支撑杆104停止,实现在驱动组件3停止驱动后,第二支撑杆104、顶板105和机械手2停留在该高度不动。Moreover, by adding a
如图4所示,在本实施方式中,转动座106的下端与第二支撑杆104之间设置有斜撑111,转动座106、第二支撑杆104和斜撑111组合形成三角形,可以为转动座106提交较好的支撑作用,防止转动座106变形、倾斜。As shown in FIG. 4 , in this embodiment, a
为了给工作人员提供方便,以便于工作人员可在伸出第二支撑杆104的过程中,无需始终扶着第一支撑杆102,如图8和图9所示,本实施方式在中板103上设置了中部挂钩组件5,中部挂钩组件5包括两个固定座501,两个固定座501分别设置在中板103的两侧,固定座501上设置有中部气缸502,中部气缸502与拐角缺口701的内面垂直,且连接有挂钩503,当中部气缸502的输出端处于收缩状态时,挂钩503与电力塔无接触。在伸缩杆1塔柱支架的夹角为零后,中部气缸502的输出端伸出,使挂钩503深入电力塔内,且位于电力塔横杆的上方,然后工作人员蹲下或向下放第一支撑杆102,使中板103下移,挂钩503钩在电力塔的横杆上,此时中板103在拐角缺口701和两侧的挂钩503的共同作用下,挂在电力塔上,从而无需工作人员支撑伸缩杆1。In order to provide convenience for the staff, so that the staff can extend the
进一步地,中板103固定了,但伸缩杆1的底部没有被固定,此时伸缩杆1容易晃动,而为了避免伸缩杆1晃动,如图10所示,底座101处设置了手动夹紧组件6,手动夹紧组件6包括固定夹601,固定夹601通过拉紧弹簧602与底座101相连,底座101上设置有夹块603,固定夹601夹在夹块603上,当中部挂钩组件5,将中板103挂在电力塔上后,工作人员可将底座101上的拐角缺口701卡在塔柱的拐角上,然后将固定夹601从夹块603上取下,并拽动固定夹601,使固定夹601移动至塔柱的边缘,塔柱呈直角片状,将两个固定夹601分别夹在两个边上,此时拉紧弹簧602处于拉伸状态,底座101在拐角缺口701和两个固定夹601的共同作用下,固定在塔柱上,避免伸缩杆1晃动,且也无需工作人员扶着了,给工作人员带来便利。Further, the
在本实施方式中,中部挂钩组件5和手动夹紧组件6的结构都十分简单,中部挂钩组件5中只有中部气缸502为外加动力,需要进行控制,手动夹紧组件6更是没有外加动力,因为其位于电力塔的底部,可以有工作人员直接手动操作。In this embodiment, the structures of the
本实施方式通过设置传动蜗轮304和传动蜗杆305,利用其自锁特性,可以实现驱动组件3停止驱动后,顶板105和机械手2停留在该高度不动,但由于顶板105和机械手2处于电力塔的高处,此处风力加大,且机械手2需要伸缩移动,导致顶板105不够稳定,需要进一步地进行固定。In this embodiment, by setting the
因此,在顶板105上设置了自动锁定组件4,自动锁定组件4包括两个转动筒401,两个转动筒401分别水平设置在顶板105的前端两侧,转动筒401内设置有转动电机402和顶部气缸403,转动电机402的输出端与顶部气缸403相连,顶部气缸403的输出端延伸出转动筒401,且该输出端连接有夹紧座404,夹紧座404上设置有两个夹紧支架405,两个夹紧支架405之间穿设有夹紧丝杠406,夹紧丝杠406与顶部气缸403垂直,夹紧丝杠406为双向丝杠且其上设置有两个螺母座407,螺母座407连接有夹紧板408,夹紧丝杠406的一端连接有电机。Therefore, an
在自动锁定组件4未工作时,顶部气缸403处于收缩状态,夹紧座404位于塔柱的外侧,夹紧座404上的部件不与电力塔接触,在驱动组件3停止后,顶部气缸403的输出端伸出,推动夹紧座404、夹紧丝杠406和螺母座407移动,使夹紧板408移动至塔柱的侧边前方,然后转动电机402带动顶部气缸403转动180度,使夹紧板408移动至塔柱的侧边的正前方,侧边正对着两个夹紧板408之间,然后顶部气缸403的输出端回缩,使塔柱的侧边位于两个夹紧板408之间,然后与夹紧丝杠406相连的电机带动夹紧丝杠406转动,使两个夹紧板408相互靠近,最终夹住塔柱的侧边,此时顶板105在拐角缺口701和两侧夹紧板408的共同作用下,稳定地固定在电力塔上,以便于实现鸟窝摘除。When the
本发明通过设置塔体嵌合座7,伸缩杆1可以依靠在电力塔塔柱上,然后推动伸缩杆1,以实现机械手2的上移,在推动伸缩杆1的过程中,塔体嵌合座7上的拐角缺口701与塔柱的拐角嵌合,给伸缩杆1提供导向作用,从而使伸缩杆1不易偏离塔柱,能够顺畅地向上推动,这样一来,伸缩杆1可以靠在塔柱上,从而节省体力,且可以以塔柱为基准进行定位,更加快速地将机械手2对准鸟窝,提升鸟窝摘除的效率。In the present invention, by setting the tower body
虽然,上文中已经用一般性说明及具体实施例对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。Although the present invention has been described in detail above with general description and specific embodiments, some modifications or improvements can be made on the basis of the present invention, which will be obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present invention fall within the scope of the claimed protection of the present invention.
Claims (7)
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