CN111496583A - A new type of high-speed and high-precision CNC end face cylindrical grinder - Google Patents
A new type of high-speed and high-precision CNC end face cylindrical grinder Download PDFInfo
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- CN111496583A CN111496583A CN202010488456.2A CN202010488456A CN111496583A CN 111496583 A CN111496583 A CN 111496583A CN 202010488456 A CN202010488456 A CN 202010488456A CN 111496583 A CN111496583 A CN 111496583A
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- headstock
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/01—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor for combined grinding of surfaces of revolution and of adjacent plane surfaces on work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/02—Bench grinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
- B24B41/047—Grinding heads for working on plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/061—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
- B24B41/062—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically between centres; Dogs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/35—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
- B24B55/03—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant designed as a complete equipment for feeding or clarifying coolant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/04—Protective covers for the grinding wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
Description
技术领域:Technical field:
本发明涉及机械加工技术领域,特别是一种新型高速高精度数控端面外圆磨床。The invention relates to the technical field of mechanical processing, in particular to a novel high-speed and high-precision numerical control end face cylindrical grinding machine.
背景技术:Background technique:
外圆磨床通常由头架与尾架组合,对工件起支承、定心、夹持及带动回转等作用。头架是外圆类磨床的主要部件,其中头架内的主轴是保证回转精度的关键零件,主轴的精度高低对于整机的几何精度和工作精度有着直接的影响。The cylindrical grinder is usually composed of a headstock and a tailstock, which support, center, clamp and drive the workpiece. The headstock is the main component of the cylindrical grinding machine, and the main shaft in the headstock is the key part to ensure the rotation accuracy. The precision of the main shaft has a direct impact on the geometric accuracy and working accuracy of the whole machine.
现有外圆磨床头架主轴变速一般采用皮带轮传动,不能实现精准变速,且带轮变速不方便。另外其主轴两端通常采用轴承支撑,在加工一些高精度零件时尺寸稳定性较低,往往达不到高要求的表面光洁度。The main shaft speed change of the headstock of the existing cylindrical grinder is generally driven by a pulley, which cannot achieve precise speed change, and the speed change of the pulley is inconvenient. In addition, the two ends of the main shaft are usually supported by bearings, and the dimensional stability is low when processing some high-precision parts, and the surface finish often cannot meet the high requirements.
精密磨床需要高的几何精度和低速进给运动的稳定性,工作台必须低速进给运动,要求无爬行和无冲击现象并能够平稳工作。另外需要减振性能好,振动会给加工质量产生严重不良影响。Precision grinders require high geometric accuracy and low-speed feed movement stability, and the worktable must be low-speed feed movement, requiring no crawling and no impact and can work smoothly. In addition, the vibration damping performance is required to be good, and the vibration will have a serious adverse effect on the processing quality.
发明内容:Invention content:
为了克服现有设备的不足,提供一种减少轴承磨损,提高主轴旋转精度;防止细长工件变形,保证加工精度的新型高速高精度数控端面外圆磨床。In order to overcome the deficiencies of the existing equipment, a new type of high-speed and high-precision CNC end-face cylindrical grinding machine is provided, which reduces bearing wear, improves the spindle rotation accuracy, prevents the deformation of slender workpieces, and ensures machining accuracy.
本发明的目的通过以下技术方案来实现:一种新型高速高精度数控端面外圆磨床,包括床身、大罩、电机箱、砂轮架、头架本体、尾架和工作台,在所述床身上设有大罩、砂轮架、头架本体、尾架和工作台,所述头架套在头架主轴前段,所述头架主轴前端的外圆上装有第一轴承和第二轴承,然后通过锁紧螺母压紧,在所述头架主轴上套有气膜环,然后装入套筒内,在所述套筒外圆上依次装有第三轴承、轴承内隔圈、外隔圈、轴承和第二同步带轮,所述第二同步带轮通过拨盘压紧,在所述拨盘上固定有联键的一端,所述联键的另一端卡在头架主轴的联键槽内,所述第四轴承通过压盖压紧,再把盖安装在拨盘上,在所述头架主轴后端的外圆上套有第五轴承和第六轴承,后端通过支座压紧,在所述头架本体内装有第一伺服电机、第一电机连接板、第一同步带轮和第一同步带,所述第一伺服电机带动第一同步带轮、第一同步带和第二同步带轮转动,所述第二同步带轮通过拨盘上的联键带动主轴转动。The purpose of the present invention is achieved through the following technical solutions: a new type of high-speed and high-precision CNC end-face cylindrical grinder, including a bed, a large cover, a motor box, a grinding wheel frame, a headstock body, a tailstock and a workbench, in the bed The body is provided with a large cover, a grinding wheel frame, a headstock body, a tailstock and a worktable, the headstock is sleeved on the front section of the headstock main shaft, and the outer circle of the front end of the headstock main shaft is equipped with a first bearing and a second bearing, and then By pressing the lock nut, a gas film ring is sleeved on the main shaft of the headstock, and then put into the sleeve, and the third bearing, the bearing inner spacer, and the outer spacer are sequentially installed on the outer circle of the sleeve. , bearing and a second synchronous pulley, the second synchronous pulley is pressed by the dial, one end of the coupling key is fixed on the dial, and the other end of the coupling key is stuck in the coupling key groove of the headstock spindle Inside, the fourth bearing is pressed by the gland, and then the cover is installed on the dial, the outer circle of the rear end of the headstock main shaft is sleeved with the fifth bearing and the sixth bearing, and the rear end is pressed by the support , a first servo motor, a first motor connecting plate, a first synchronous pulley and a first synchronous belt are installed in the head frame body, and the first servo motor drives the first synchronous pulley, the first synchronous belt and the first synchronous belt. The second synchronous pulley rotates, and the second synchronous pulley drives the main shaft to rotate through the coupling key on the dial.
头架回转通过伺服电机实现无级变速,采用“死”顶尖结构(即头架主轴不回转),伺服电机通过同步带传动,再带动拨盘22-2旋转,拨盘22-2通过拨杆带动工件回转。由伺服电机驱动器控制电机实现工件无级变速。为了装卸工件的方便性,头架具有准停功能,头架套筒采用密集滚珠轴承支承和气膜环。The rotation of the headstock realizes stepless speed change through the servo motor, and adopts a "dead" top structure (that is, the main shaft of the headstock does not rotate). The servo motor is driven by the synchronous belt, and then drives the dial 22-2 to rotate. Drive the workpiece to rotate. The motor is controlled by the servo motor driver to realize the stepless speed change of the workpiece. For the convenience of loading and unloading the workpiece, the headstock has a precise stop function, and the headstock sleeve adopts dense ball bearing support and air film ring.
本发明的进一步改进在于:所述头架主轴上套有气膜环,气膜环从外部通入空气,在主轴和气膜环之间形成一层气膜,使主轴处于悬浮状态,降低了主轴和轴承之间的摩擦力,有效减少了主轴的振动,提高了主轴旋转的精度。A further improvement of the present invention is that: the main shaft of the headstock is covered with an air film ring, and the air film ring is fed with air from the outside, and a layer of air film is formed between the main shaft and the air film ring, so that the main shaft is in a suspended state and reduces the speed of the main shaft. The friction between the bearing and the bearing can effectively reduce the vibration of the main shaft and improve the precision of the main shaft rotation.
本发明的进一步改进在于:在所述床身上还设有排屑机和第一丝杆部件,所述工作台设在第一丝杆部件上。A further improvement of the present invention is that: the bed is further provided with a chip conveyor and a first screw part, and the worktable is arranged on the first screw part.
本发明的进一步改进在于:在所述床身上通过第二电机连板安装有第二伺服电机,在所述第二伺服电机的前端安装有第四同步带轮,所述第四同步带轮通过第二同步带连接有第三同步带轮,所述第三同步带轮带动第一丝杆部件转动,所述第一丝杆部件带动工作台在床身上移动。在所述同步带上安装有涨紧机构。A further improvement of the present invention is that: a second servo motor is installed on the bed through the second motor connecting plate, a fourth synchronous pulley is installed at the front end of the second servo motor, and the fourth synchronous pulley passes through The second synchronous belt is connected with a third synchronous pulley, the third synchronous pulley drives the first screw member to rotate, and the first screw member drives the worktable to move on the bed. A tensioning mechanism is installed on the synchronous belt.
本发明的进一步改进在于:所述尾架包括尾座本体、顶尖套、顶尖、弹簧和调节手把,所述顶尖套装在尾座本体内,在所述顶尖套的前端安装有顶尖,在所述顶尖套中装有弹簧和调节手把,用于工件夹紧力调整,防止细长件因夹紧力过大而产生变形。A further improvement of the present invention is that: the tailstock comprises a tailstock body, a tip cover, a tip, a spring and an adjusting handle, the tip is sleeved in the tailstock body, and a tip is installed at the front end of the tip sleeve, and the tip is installed at the front end of the tip sleeve. The top sleeve is equipped with a spring and an adjusting handle, which is used for adjusting the clamping force of the workpiece to prevent the slender parts from being deformed due to excessive clamping force.
本发明的进一步改进在于:所述工作台包括上工作台、下工作台、左压板、右压板、千分表、表座、对表棒、联板和丝杆,在所述丝杆的一端安装在联板上,另一端与表座相连,在所述上工作台的两端卡装在左压板和右压板之间,所述上工作台的一端通过联板与丝杆相连,联板一端做有圆弧面,紧靠在上工作台右侧的圆弧面上,并与上工作台固定。在所述联板上设有对表棒,所述对表棒压住千分表,转动所述丝杆,带动上工作台在左压板与右压板之间转动,此时所述联板上的对表棒压住千分表,读出转动的数值。A further improvement of the present invention is that: the workbench includes an upper workbench, a lower workbench, a left pressing plate, a right pressing plate, a dial indicator, a watch seat, a counter bar, a connecting plate and a screw rod, and at one end of the screw rod It is installed on the connecting plate, and the other end is connected with the table base. The two ends of the upper worktable are clamped between the left and right pressing plates. One end of the upper worktable is connected with the screw rod through the connecting plate. One end is made with a circular arc surface, which is close to the circular arc surface on the right side of the upper worktable and fixed with the upper worktable. There is a counter bar on the connecting plate, and the counter bar presses the dial indicator and rotates the screw rod to drive the upper worktable to rotate between the left and right pressing plates. At this time, the connecting plate Press the dial indicator with the counter bar and read the value of rotation.
工作台采用上、下层结构,上工作台台面为水平面,使头、尾架在其上定位更稳定,刚性好,上工作台台面安装有长度尺,便于确定头尾架顶尖之间的距离,上工作台可手动调整,相对于下工作台转动一定角度,从而实现小锥度外圆磨削,工作台导轨采用“平、V”贴塑导轨,减小了导轨动静磨擦力之差。The worktable adopts the upper and lower structure, and the upper worktable table is a horizontal plane, so that the head and tailstock can be positioned on it more stably and rigidly. The upper worktable can be manually adjusted and rotated at a certain angle relative to the lower worktable, so as to realize cylindrical grinding with small taper.
本发明的进一步改进在于:所述砂轮架包括磨头底板、磨头本体、线轨和砂轮,所述砂轮固定在主轴上,所述主轴安装在磨头本体内,在所述磨头本体外装有砂轮罩和电机,并固定在垫板上方,在所述垫板的下方装有第二丝杆部件和线轨,所述第二丝杆部件由伺服电机带动,在所述磨头底板上前后移动。A further improvement of the present invention is that: the grinding wheel frame includes a grinding head base plate, a grinding head body, a linear rail and a grinding wheel, the grinding wheel is fixed on the main shaft, the main shaft is installed in the grinding head body, and the grinding head body is mounted outside the grinding head body. There is a grinding wheel cover and a motor, which are fixed above the backing plate. A second screw part and a line rail are installed under the backing plate. The second screw part is driven by a servo motor. Move back and forth.
采用前置砂轮修整装置,通过X轴与Z轴的联动,插补实现砂轮各种型面的修整及补偿,保证了砂轮磨削状态的一致性。The front grinding wheel dressing device is adopted, and through the linkage of the X axis and the Z axis, the dressing and compensation of various profiles of the grinding wheel are realized, which ensures the consistency of the grinding state of the grinding wheel.
进给机构(砂轮架、工作台驱动机构):Feeding mechanism (grinding wheel frame, table drive mechanism):
砂轮架进给采用NSK丝杠轴承,精密滚珠丝杠,工作台驱动采用NSK丝杠轴承,精密滚珠丝杠,经同步带与伺服电机联接,实现精确进给。The grinding wheel frame feed adopts NSK screw bearing and precision ball screw, and the table drive adopts NSK screw bearing and precision ball screw, which is connected with the servo motor through the synchronous belt to achieve precise feeding.
本发明的进一步改进在于:所述套筒与锁紧螺母之间设有第一隔圈和第二隔圈。A further improvement of the present invention is that a first spacer ring and a second spacer ring are arranged between the sleeve and the locking nut.
本发明的进一步改进在于:在所述头架主轴的尾部装有螺母,由安装在支座上的螺钉顶紧。A further improvement of the present invention is that: a nut is installed at the tail of the main shaft of the headstock, and the screw is tightened by a screw installed on the support.
本发明的进一步改进在于:在所述头架本体的前端设有前罩,后端设有后罩,顶部设有顶盖。A further improvement of the present invention is that: the front end of the head frame body is provided with a front cover, the rear end is provided with a rear cover, and the top is provided with a top cover.
本发明的进一步改进在于:在所述拨盘上安装有盖。A further improvement of the present invention is that a cover is installed on the dial.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1.机床采用CNC控制,进行两轴两联动:即砂轮架进给(X轴)、工作台移动(Z轴),头架回转通过伺服电机实现无级变速;1. The machine tool adopts CNC control to carry out two-axis and two-linkage: that is, the grinding wheel frame feed (X axis), the table movement (Z axis), and the headstock rotation is realized by the servo motor to achieve stepless speed change;
2.在头架主轴中间增设气膜环,使主轴转动时在气膜环之间形成一层气膜,使主轴处于悬浮状态,减少轴承磨损,提高主轴旋转精度。2. An air film ring is added in the middle of the main shaft of the headstock, so that a layer of air film is formed between the air film rings when the main shaft rotates, so that the main shaft is in a suspended state, reducing bearing wear and improving the rotation accuracy of the main shaft.
3.尾架顶尖的进退采用弹簧顶紧,可以调节工件夹紧力,特别是防止细长工件变形;3. The advance and retreat of the top of the tailstock adopts the spring to tighten, which can adjust the clamping force of the workpiece, especially to prevent the deformation of the slender workpiece;
4.砂轮架进给X轴配光栅尺,实现进给、测量-加工闭环控制,很好地保证了加工精度;4. The X-axis of the grinding wheel frame is equipped with a grating ruler, which realizes the closed-loop control of feeding, measurement and processing, and ensures the processing accuracy well;
5.上工作台可手动调整,相对于下工作台转动一定角度,从而实现小锥度外圆磨削;5. The upper worktable can be adjusted manually and rotates at a certain angle relative to the lower worktable, so as to realize cylindrical grinding with small taper;
6.机床的床身、工作台、磨头本体、头架、尾架等均采用高性能的孕育铸铁,并经多次时效处理加工而成;高数值的铸件壁厚大大提高了机床铸件的固有频率,刚性高,机床的精度保持性好,性能稳定。6. The bed, worktable, grinding head body, headstock, tailstock, etc. of the machine tool are all made of high-performance inoculated cast iron, and processed through multiple aging treatments; Natural frequency, high rigidity, good precision retention of machine tools and stable performance.
附图说明:Description of drawings:
图1为本发明的立体图;Fig. 1 is the perspective view of the present invention;
图2为本发明的主视图;Fig. 2 is the front view of the present invention;
图3为本发明的俯视图;Fig. 3 is the top view of the present invention;
图4为本发明拆去大罩后的俯视图;Fig. 4 is the top view of the present invention after removing the large cover;
图5为头架的立体图;Figure 5 is a perspective view of the head frame;
图6为头架的主视图;Fig. 6 is the front view of the head frame;
图7为图6的L-L向剖视图;Fig. 7 is the L-L direction sectional view of Fig. 6;
图8为图6的I-I向剖视图;8 is a sectional view taken along the line I-I of FIG. 6;
图9为图6的M-M向剖视图;Fig. 9 is the M-M direction sectional view of Fig. 6;
图10为套筒的立体图;Figure 10 is a perspective view of the sleeve;
图11为套筒的主视图;Figure 11 is a front view of the sleeve;
图12为套筒的I-I向示意图;Fig. 12 is the schematic diagram of the I-I direction of the sleeve;
图13为尾架的立体图;Figure 13 is a perspective view of the tailstock;
图14为尾架的主视图;Figure 14 is a front view of the tailstock;
图15为图14的I-I向剖视图;Fig. 15 is the sectional view taken along the line I-I of Fig. 14;
图16为工作台的立体图;Figure 16 is a perspective view of a workbench;
图17为工作台的主视图;Figure 17 is a front view of the workbench;
图18为工作台的俯视图;Figure 18 is a top view of the workbench;
图19为图18的I-I向剖视图;Fig. 19 is the sectional view taken along the line I-I of Fig. 18;
图20为砂轮架结构示意图;Figure 20 is a schematic view of the structure of the grinding wheel frame;
图21为的砂轮的主视图;Figure 21 is a front view of the grinding wheel;
图22为砂轮的俯视图;Figure 22 is a top view of the grinding wheel;
图23为图22的I-I向示意图;Fig. 23 is the schematic diagram of the I-I direction of Fig. 22;
图24为22的K-K向示意图;Figure 24 is the K-K direction schematic diagram of 22;
图25为床身的立体图;Figure 25 is a perspective view of a bed;
图26为床身的主视图;Figure 26 is a front view of the bed;
图27为图26的I-I向剖视图Fig. 27 is a sectional view taken along the line I-I of Fig. 26
图中标号:1-2盖、2-2第一隔圈、3-2压盖、4-2第二隔圈、5-2锁紧螺母、6-2、顶尖、7-2第四轴承、8-2外隔圈、9-2内隔圈、10-2第三轴承、11-2头架主轴、12-2螺母、13-2螺钉、14-2支座、15-2第六轴承、16-2第五轴承、17-2套筒、18-2气膜环、19-2第二同步带轮、20-2第一轴承、21-2第二轴承、22-2拨盘、6-1头架本体、23-2联键、24-2后罩、25-2顶盖、26-2第一伺服电机、27-2第一电机连接扳、28-2第一同步带轮、29-2前罩、30-2第一同步带、2-3顶尖、4-3顶尖套、6-3调节手把、7-3弹簧、8-3尾座本体、1-4左压板、2-4上工作台、3-4下工作台、4-4右压板、5-4千分表、6-4表座、7-4对表棒、8-4连板、9-4丝杆、1-5磨头底板、2-5磨头本体、3-5线轨、4-5电机、5-5第二丝杆部件、6-5垫板、7-5主轴、8-5砂轮、9-5砂轮罩、1-6第一丝杆部件、2-6第三同步带轮、3-6第二同步带、4-6第二电机连板、5-6第四同步带轮、9-6第二伺服电机、11-6床身、12-排屑机、1-1大罩、2-1油雾收集器、3-1电器箱、4-1排屑机、5-1砂轮架、7-1作台、8-1尾架。Labels in the figure: 1-2 cover, 2-2 first spacer, 3-2 gland, 4-2 second spacer, 5-2 lock nut, 6-2, top, 7-2 fourth bearing , 8-2 outer spacer, 9-2 inner spacer, 10-2 third bearing, 11-2 headstock spindle, 12-2 nut, 13-2 screw, 14-2 support, 15-2 sixth Bearing, 16-2 fifth bearing, 17-2 sleeve, 18-2 air film ring, 19-2 second synchronous pulley, 20-2 first bearing, 21-2 second bearing, 22-2 dial , 6-1 head frame body, 23-2 key, 24-2 rear cover, 25-2 top cover, 26-2 first servo motor, 27-2 first motor connecting pull, 28-2 first synchronous belt Wheel, 29-2 front cover, 30-2 first timing belt, 2-3 top, 4-3 top cover, 6-3 adjustment handle, 7-3 spring, 8-3 tailstock body, 1-4 left Pressure plate, 2-4 upper worktable, 3-4 lower worktable, 4-4 right pressure plate, 5-4 dial indicator, 6-4 meter seat, 7-4 pair of watch rods, 8-4 connecting plate, 9- 4 screw, 1-5 grinding head bottom plate, 2-5 grinding head body, 3-5 linear rail, 4-5 motor, 5-5 second screw part, 6-5 backing plate, 7-5 main shaft, 8 -5 grinding wheel, 9-5 grinding wheel cover, 1-6 first screw part, 2-6 third synchronous pulley, 3-6 second synchronous belt, 4-6 second motor connecting plate, 5-6 fourth Synchronous pulley, 9-6 second servo motor, 11-6 bed, 12-chip conveyor, 1-1 large cover, 2-1 oil mist collector, 3-1 electrical box, 4-1 chip conveyor , 5-1 grinding wheel frame, 7-1 working table, 8-1 tailstock.
具体实施方式:Detailed ways:
为了加深对本发明的理解,下面将结合实施例和附图对本发明作进一步详述,该实施例仅用于解释本发明,并不构成对本发明保护范围的限定。In order to deepen the understanding of the present invention, the present invention will be described in further detail below with reference to the embodiments and the accompanying drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention.
如图1-图27示出了一种新型高速高精度数控端面外圆磨床的具体实施方式:包括床身11-6、大罩1-1、电机箱3-1、砂轮架5-1、头架本体6-1、尾架8-1和工作台7-1,在所述床身11-6上设有大罩1-1、砂轮架5-1、头架本体6-1、尾架8-1和工作台7-1,所述头架本体6-1装有头架主轴11-2,所述头架主轴11-2前端的外圆上装有第一轴承20-2和第二轴承21-2,然后通过锁紧螺母5-2压紧,在所述头架主轴11-2上套有气环膜18-2,然后装入套筒17-2内,在所述套筒17-2外圆上依次装有第三轴承10-2、轴承内隔圈9-2、外隔圈8-2、第四轴承7-2和第二同步带轮19-2,所述第二同步带轮19-2通过拨盘22-2压紧,在所述拨盘22-2上固定有联键23-2的一端,所述联键23-2的另一端卡在头架主轴11-2的联键槽内,所述第二同步带轮19-2通过拨盘22-2、联键23-2带动头架主轴11-2转动,再把盖1-2安装在拨盘22-2上,所述第四轴承7-2通过压盖3-2压紧,在所述头架主轴11-2后端的外圆上套有第五轴承16-2和第六轴承15-2,后端通过支座14-2压紧,在所述头架本体6-1内装有第一伺服电机26-2、第一电机连接板27-2、第一同步带轮28-2和第一同步带30-2,所述第一伺服电机26-2带动第一同步带轮28-2、第一同步带30-2和第二同步带轮19-2转动,所述第二同步带轮19-2通过拨盘22-2、联键23-2带动头架主轴11-2转动。Figures 1-27 show the specific implementation of a new type of high-speed and high-precision CNC end-face cylindrical grinding machine: including a bed 11-6, a large cover 1-1, a motor box 3-1, a grinding wheel frame 5-1, The headstock body 6-1, the tailstock 8-1 and the worktable 7-1 are provided with a large cover 1-1, a grinding wheel frame 5-1, a headstock body 6-1, a tailstock on the bed 11-6 The frame 8-1 and the worktable 7-1, the head frame body 6-1 is equipped with a head frame spindle 11-2, and the outer circle of the front end of the head frame spindle 11-2 is equipped with a first bearing 20-2 and a first bearing 20-2. The second bearing 21-2 is then pressed by the locking nut 5-2, the air ring film 18-2 is sleeved on the headstock main shaft 11-2, and then installed into the sleeve 17-2, and the air ring film 18-2 is sleeved on the headstock main shaft 11-2, and then installed in the sleeve 17-2. A third bearing 10-2, an inner bearing spacer 9-2, an outer spacer 8-2, a fourth bearing 7-2 and a second synchronous pulley 19-2 are sequentially installed on the outer circle of the cylinder 17-2. The second synchronous pulley 19-2 is pressed by the dial 22-2 on which one end of the coupling key 23-2 is fixed, and the other end of the coupling key 23-2 is clamped on the head frame In the keyway of the main shaft 11-2, the second synchronous pulley 19-2 drives the headstock main shaft 11-2 to rotate through the dial 22-2 and the coupling key 23-2, and then the cover 1-2 is installed on the dial On 22-2, the fourth bearing 7-2 is pressed by the press cover 3-2, and the outer circle of the rear end of the headstock main shaft 11-2 is sleeved with a fifth bearing 16-2 and a sixth bearing 15- 2. The rear end is pressed by the support 14-2, and the first servo motor 26-2, the first motor connecting plate 27-2, the first synchronous pulley 28-2 and the The first synchronous belt 30-2, the first servo motor 26-2 drives the first synchronous pulley 28-2, the first synchronous belt 30-2 and the second synchronous pulley 19-2 to rotate, the second synchronous belt The pulley 19-2 drives the headstock spindle 11-2 to rotate through the dial 22-2 and the coupling key 23-2.
头架回转通过伺服电机实现无级变速,采用“死”顶尖结构(即头架主轴不回转),伺服电机通过同步带传动,再带动拨盘22-2旋转,拨盘22-2通过拨杆带动工件回转。由伺服电机驱动器控制电机实现工件无级变速。为了装卸工件的方便性,头架具有准停功能,头架套筒采用密集滚珠轴承支承,在头架主轴中间增设气膜环,使主轴和气膜环之间形成一层气膜,使主轴处于悬浮状态,减少轴承磨损,提高主轴旋转精度;The rotation of the headstock realizes stepless speed change through the servo motor, and adopts a "dead" top structure (that is, the main shaft of the headstock does not rotate). The servo motor is driven by the synchronous belt, and then drives the dial 22-2 to rotate. Drive the workpiece to rotate. The motor is controlled by the servo motor driver to realize the stepless speed change of the workpiece. For the convenience of loading and unloading workpieces, the headstock has a precise stop function, the headstock sleeve is supported by dense ball bearings, and an air film ring is added in the middle of the headstock main shaft, so that a layer of air film is formed between the main shaft and the air film ring, so that the main shaft is in Suspended state, reducing bearing wear and improving spindle rotation accuracy;
在所述床身11-6上还设有排屑机12和第一丝杆部件1-6,所述工作台7-1设在第一丝杆部件1-6上;The bed 11-6 is also provided with a
在所述床身11-6上通过第二电机连板4-6安装有第二伺服电机9-6,在所述第二伺服电机9-6的前端安装有第四同步带轮5-6,所述第四同步带轮5-6通过第二同步带3-6连接有第三同步带轮2-6,所述第三同步带轮2-6带动第一丝杆部件1-6转动,所述第一丝杆部件1-6带动工作台7-1在床身11-6上移动;A second servo motor 9-6 is installed on the bed 11-6 through a second motor connecting plate 4-6, and a fourth synchronous pulley 5-6 is installed at the front end of the second servo motor 9-6 , the fourth synchronous pulley 5-6 is connected with the third synchronous pulley 2-6 through the second synchronous belt 3-6, and the third synchronous pulley 2-6 drives the first screw member 1-6 to rotate , the first screw member 1-6 drives the worktable 7-1 to move on the bed 11-6;
磨床带全封闭防护装置;机床防护装置带有前滑门及观察窗口,手动开闭防护门。并配有便于观察加工过程的照明设施;The grinding machine has a fully enclosed protective device; the machine tool protective device has a front sliding door and an observation window, and the protective door can be opened and closed manually. And equipped with lighting facilities for easy observation of the processing process;
机床采用独立电箱(带空调),滚珠丝杠螺母配有集中润滑系统,冷却水箱带有磁性分离和纸质过滤两级过滤装置;The machine tool adopts an independent electric box (with air conditioner), the ball screw nut is equipped with a centralized lubrication system, and the cooling water tank has a two-stage filter device of magnetic separation and paper filter;
所述尾架8-1包括尾座本体8-3、顶尖套4-3、顶尖2-3、弹簧7-3和调节手把6-3,所述顶尖套4-3装在尾座本体8-3内,在所述顶尖套4-3的前端安装有顶尖2-3,在所述顶尖套4-3中装有弹簧7-3和调节手把6-3,用于工件夹紧力调整,防止细长件因夹紧力过大而产生变形;The tailstock 8-1 includes a tailstock body 8-3, a top cover 4-3, a top 2-3, a spring 7-3 and an adjusting handle 6-3, and the top cover 4-3 is mounted on the tailstock body In 8-3, a center 2-3 is installed at the front end of the center sleeve 4-3, and a spring 7-3 and an adjusting handle 6-3 are installed in the center sleeve 4-3 for workpiece clamping Force adjustment to prevent deformation of slender parts due to excessive clamping force;
所述工作台7-1包括上工作台2-4、下工作台3-4、左压板1-4、右压板4-4、千分表5-4、表座6-4、对表棒7-4、连板8-4和丝杆9-4,在所述丝杆9-4的一端安装在联板8-4上,另一端与表座6-4相连,在所述上工作台2-4的两端卡装在左压板1-4和右压板4-4之间,所述上工作台2-4的一端通过联板8-4与丝杆9-4相连,在所述联板8-4设有对表棒7-4,所述对表棒7-4压住千分表5-4,转动所述丝杆9-4,带动上工作台2-4在左压板1-4与右压板4-4之间移动,此时所述联板8-4上的对表棒7压住千分表5-4,读出转动的数值;联板8-4一端做有圆弧面,紧靠在上工作台2-4右侧的圆弧面上,并与上工作台2-4固定。The workbench 7-1 includes an upper workbench 2-4, a lower workbench 3-4, a left pressure plate 1-4, a right pressure plate 4-4, a dial indicator 5-4, a watch seat 6-4, and a counter bar. 7-4, connecting plate 8-4 and screw rod 9-4, one end of the screw rod 9-4 is installed on the connecting plate 8-4, and the other end is connected with the watch base 6-4, and works on the The two ends of the table 2-4 are clamped between the left pressing plate 1-4 and the right pressing plate 4-4, and one end of the upper work table 2-4 is connected with the screw rod 9-4 through the connecting plate 8-4. The connecting plate 8-4 is provided with a counter bar 7-4, the counter bar 7-4 presses the dial indicator 5-4, and the screw rod 9-4 is rotated to drive the upper worktable 2-4 to the left. Move between the pressing plate 1-4 and the right pressing plate 4-4, at this time, the counter bar 7 on the connecting plate 8-4 presses the dial indicator 5-4, and reads the rotating value; one end of the connecting plate 8-4 A circular arc surface is made, which is close to the circular arc surface on the right side of the upper workbench 2-4, and is fixed with the upper workbench 2-4.
工作台采用上、下层结构,上工作台2-4台面为水平面,使头、尾架在其上定位更稳定,刚性好,上工作台台面安装有长度尺,便于确定头尾架顶尖之间的距离,上工作台2-4可手动调整相对于下台转动一定角度,从而实现小锥度外圆磨削,工作台导轨采用“平、V”贴塑导轨,减小了导轨动静磨擦力之差;The worktable adopts the upper and lower layer structure. The 2-4 table tops of the upper worktable are horizontal, so that the head and tailstock can be positioned on it more stably and rigidly. The upper table 2-4 can be manually adjusted to rotate a certain angle relative to the lower table, so as to achieve small taper cylindrical grinding. The table guide rail adopts "flat, V" plastic guide rail, which reduces the difference between the dynamic and static friction force of the guide rail. ;
所述砂轮架5-1包括磨头底板1-5、磨头本体2-5、线轨3-5和砂轮8-5,所述砂轮8-5固定在主轴7-5上,所述主轴7-5安装在磨头本体2-5内,在所述磨头本体2-5外装有砂轮罩9-5和电机4-5,并固定在垫板6-5上方,在所述垫板6-5的下方装有第二丝杆部件5-5和线轨3-5,所述第二丝杆部件5-5由伺服电机带动,在所述磨头底板1-5上前后移动;The grinding wheel frame 5-1 includes a grinding head base plate 1-5, a grinding head body 2-5, a linear rail 3-5 and a grinding wheel 8-5. The grinding wheel 8-5 is fixed on the main shaft 7-5, and the main shaft is 7-5 is installed in the grinding head body 2-5, the grinding wheel cover 9-5 and the motor 4-5 are installed outside the grinding head body 2-5, and are fixed above the backing plate 6-5, on the backing plate A second screw member 5-5 and a line rail 3-5 are installed below 6-5, and the second screw member 5-5 is driven by a servo motor and moves back and forth on the grinding head base plate 1-5;
采用直轨斜进布局方式,砂轮轴线与头尾架轴线成60度夹角,可同时磨削零件的外圆和端面;也可一次切入磨削轴类零件的外圆,亦可实现纵向磨削,工作台转动一定角度,可实现轴类零件的外圆小锥度磨削;机床采用CNC控制,进行两轴两联动:即砂轮架进给(X轴)、工作台移动(Z轴),头架回转通过伺服电机实现无级变速;机床配外径测量仪和轴向定位装置,X轴配光栅尺,实现进给、测量-加工闭环控制,很好地保证了加工精度;The straight rail inclined layout is adopted, and the axis of the grinding wheel forms an angle of 60 degrees with the axis of the head and tailstock, which can grind the outer circle and end face of the part at the same time; it can also cut into the outer circle of the grinding shaft part at one time, and can also realize longitudinal grinding. The worktable rotates at a certain angle to realize the small taper grinding of the shaft parts; the machine tool adopts CNC control to carry out two axes and two linkages: that is, the grinding wheel frame feed (X axis), the table movement (Z axis), The rotation of the headstock realizes the stepless speed change through the servo motor; the machine tool is equipped with an outer diameter measuring instrument and an axial positioning device, and the X-axis is equipped with a grating ruler, which realizes the closed-loop control of feeding, measurement and processing, and ensures the processing accuracy well;
砂轮架导轨采用重载滚柱直线导轨,该导轨摩擦系数小,精度高刚性好,吸震性好,能很好地保证砂轮进给(X轴)的稳定性和可靠性,同时砂轮架进给X轴配有光栅尺可实现砂轮架进给闭环控制;The grinding wheel guide rail adopts heavy-duty roller linear guide, which has small friction coefficient, high precision, good rigidity, and good shock absorption, which can well ensure the stability and reliability of the grinding wheel feed (X axis). The X-axis is equipped with a grating ruler, which can realize the closed-loop control of the feed of the grinding wheel frame;
砂轮修整装置:Grinding wheel dressing device:
采用前置砂轮修整装置,通过X轴与Z轴的联动,插补实现砂轮各种型面的修整及补偿,保证了砂轮磨削状态的一致性;The front grinding wheel dressing device is adopted, and through the linkage between the X axis and the Z axis, the dressing and compensation of various profiles of the grinding wheel are realized by interpolation, which ensures the consistency of the grinding state of the grinding wheel;
进给机构(砂轮架、工作台驱动机构):Feeding mechanism (grinding wheel frame, table drive mechanism):
砂轮架进给采用NSK丝杠轴承,精密滚珠丝杠,工作台驱动采用NSK丝杠轴承,精密滚珠丝杠,经同步带与伺服电机联接,实现精确进给。The grinding wheel frame feed adopts NSK screw bearing and precision ball screw, and the table drive adopts NSK screw bearing and precision ball screw, which is connected with the servo motor through the synchronous belt to achieve precise feeding.
所述套筒17-2与锁紧螺母5-2之间设有第一隔圈2-1和第二隔圈4-2;A first spacer 2-1 and a second spacer 4-2 are arranged between the sleeve 17-2 and the locking nut 5-2;
在所述头架主轴11-2的尾部装有螺母12-2,由安装在支座14-2上的螺钉13-2顶紧;A nut 12-2 is installed at the tail of the headstock main shaft 11-2, which is tightened by a screw 13-2 installed on the support 14-2;
在所述头架本体6-1的前端设有前罩29-2,后端设有后罩24-2,顶部设有顶盖25-2;A front cover 29-2 is arranged at the front end of the head frame body 6-1, a rear cover 24-2 is arranged at the rear end, and a top cover 25-2 is arranged at the top;
在所述拨盘22-2上安装有盖1-2。A cover 1-2 is attached to the dial 22-2.
本发明采用CNC控制,进行两轴两联动:即砂轮架进给(X轴)、工作台移动(Z轴),头架回转通过伺服电机实现无级变速;尾架顶尖的进退采用弹簧顶紧,可以调节工件夹紧力,特别是防止细长工件变形;砂轮架进给X轴配光栅尺,实现进给、测量-加工闭环控制,很好地保证了加工精度;上工作台可手动调整相对于下工作台转动一定角度,从而实现小锥度外圆磨削;机床的床身、工作台、磨头本体、头架、尾架等均采用高性能的孕育铸铁,并经多次时效处理加工而成;高数值的铸件壁厚大大提高了机床铸件的固有频率,刚性高,机床的精度保持性好,性能稳定。The invention adopts CNC control to carry out two axes and two linkages: that is, the grinding wheel frame feed (X axis), the table movement (Z axis), the headstock rotation is realized by the servo motor to realize stepless speed change; , The clamping force of the workpiece can be adjusted, especially to prevent the deformation of the slender workpiece; the X-axis of the grinding wheel frame feed is equipped with a grating ruler, which realizes the closed-loop control of feeding, measurement and processing, which ensures the processing accuracy well; the upper worktable can be adjusted manually It rotates at a certain angle relative to the lower worktable, so as to realize cylindrical grinding with small taper; the bed, worktable, grinding head body, headstock, tailstock, etc. of the machine tool are all made of high-performance inoculated cast iron, and have undergone multiple aging treatments. The high-value casting wall thickness greatly improves the natural frequency of the machine tool casting, high rigidity, good precision retention of the machine tool, and stable performance.
本发明采用伺服电机驱动同步带控制主轴转速,伺服是在变频的基础上进行闭环的精确控制从而达到更理想的效果;另外在头架主轴中间增设气膜环,使主轴转动时在气膜环之间形成一层具有一定承载作用的气膜,依靠气膜使主轴处于悬浮状态,减少轴承磨损,提高主轴旋转精度;在尾架上使用弹簧,可调节工件夹紧力,防止细长工件变形,保证加工精度;在工作台上设有角度微调整机构,实现小锥度外圆磨削,采用伺服电机驱动保证工作台平稳运行。The invention adopts the servo motor to drive the synchronous belt to control the speed of the main shaft, and the servo performs precise closed-loop control on the basis of frequency conversion to achieve a more ideal effect. A layer of air film with a certain bearing effect is formed between them, and the main shaft is in a suspended state by relying on the air film to reduce bearing wear and improve the rotation accuracy of the main shaft; the use of springs on the tailstock can adjust the clamping force of the workpiece and prevent the deformation of the slender workpiece , to ensure the machining accuracy; there is an angle micro-adjustment mechanism on the worktable to achieve small taper cylindrical grinding, and the servo motor drive is used to ensure the smooth operation of the worktable.
主要精度对比:Main accuracy comparison:
申请人又一声明,本发明通过上述实施例来说明本发明的实现方法及装置结构,但本发明并不局限于上述实施方式,即不意味着本发明必须依赖上述方法及结构才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明所选用实现方法等效替换及步骤的添加、具体方式的选择等,均落在本发明的保护范围和公开的范围之内。The applicant further declares that the present invention illustrates the implementation method and device structure of the present invention through the above-mentioned embodiments, but the present invention is not limited to the above-mentioned embodiments, that is, it does not mean that the present invention must rely on the above-mentioned method and structure to be implemented. Those skilled in the art should understand that any improvement of the present invention, the equivalent replacement of the selected implementation method of the present invention, the addition of steps, the selection of specific methods, etc., all fall within the scope of protection and disclosure of the present invention.
本发明并不限于上述实施方式,凡采用和本发明相似结构及其方法来实现本发明目的的所有方式,均在本发明的保护范围之内。The present invention is not limited to the above-mentioned embodiments, and all manners that adopt structures and methods similar to those of the present invention to achieve the purpose of the present invention are within the protection scope of the present invention.
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CN113814814A (en) * | 2021-10-12 | 2021-12-21 | 中捷精密机械(徐州)有限公司 | Multifunctional numerical control cylindrical grinding machine |
CN113953902A (en) * | 2021-11-25 | 2022-01-21 | 江苏特贝尔精密机械科技有限公司 | Compact structure's high accuracy excircle grinding machine |
CN113977428A (en) * | 2021-11-16 | 2022-01-28 | 河南睿辰机器人智能科技有限公司 | Double-end double-speed main shaft grinding device and grinding robot |
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