CN111490493A - A kind of multifunctional high-voltage cable hoisting and laying guide arm and its laying method - Google Patents
A kind of multifunctional high-voltage cable hoisting and laying guide arm and its laying method Download PDFInfo
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- CN111490493A CN111490493A CN202010305432.9A CN202010305432A CN111490493A CN 111490493 A CN111490493 A CN 111490493A CN 202010305432 A CN202010305432 A CN 202010305432A CN 111490493 A CN111490493 A CN 111490493A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/06—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle
- H02G1/08—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle through tubing or conduit, e.g. rod or draw wire for pushing or pulling
- H02G1/081—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle through tubing or conduit, e.g. rod or draw wire for pushing or pulling using pulling means at cable ends, e.g. pulling eyes or anchors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G11/00—Arrangements of electric cables or lines between relatively-movable parts
- H02G11/02—Arrangements of electric cables or lines between relatively-movable parts using take-up reel or drum
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G9/00—Installations of electric cables or lines in or on the ground or water
- H02G9/02—Installations of electric cables or lines in or on the ground or water laid directly in or on the ground, river-bed or sea-bottom; Coverings therefor, e.g. tile
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G9/00—Installations of electric cables or lines in or on the ground or water
- H02G9/08—Installations of electric cables or lines in or on the ground or water in tunnels
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Abstract
一种多功能高压电缆起重敷设导向臂,包括提供回转作用的回转体组件、提供支撑作用的立柱组件、折臂组件、多级伸缩臂组件、辅助加长臂、供操作人员高空作业的吊篮组件及控制装置;所述回转体组件,下部固定于外部可移动车体上,上端固定于立柱组件下端,折臂组件的两端分别与固定立柱组件和多级伸缩臂组件相铰接,折臂组件和回转体组件或立柱组件之间设有折叠控制油缸,折臂组件的一侧固定安装有折臂油缸,折臂油缸的伸缩端固定在多级伸缩臂油缸耳座处,多级伸缩臂内置油缸驱动伸缩臂伸缩,辅助加长臂前端与多级伸缩臂组件末端固定连接;实现无障碍敷设电缆,满足高空作业需求,减少辅助人员,实现机械化作业。
A multifunctional high-voltage cable hoisting and laying guide arm, including a slewing body assembly providing a slewing action, a column assembly providing a supporting action, a folding arm assembly, a multi-stage telescopic arm assembly, an auxiliary extension arm, and a hanging basket for operators to work at heights assembly and control device; the lower part of the rotary body assembly is fixed on the external movable vehicle body, the upper end is fixed on the lower end of the column assembly, the two ends of the folding arm assembly are respectively hinged with the fixed column assembly and the multi-stage telescopic arm assembly, and the folding arm assembly is hinged. A folding control oil cylinder is arranged between the component and the slewing body component or the column component. A folding arm oil cylinder is fixedly installed on one side of the folding arm component. The telescopic end of the folding arm oil cylinder is fixed at the ear seat of the multistage telescopic arm oil cylinder. The built-in oil cylinder drives the telescopic arm to extend and retract, and the front end of the auxiliary extension arm is fixedly connected to the end of the multi-stage telescopic arm assembly; it can lay cables without obstacles, meet the needs of high-altitude operations, reduce auxiliary personnel, and realize mechanized operation.
Description
技术领域technical field
本发明涉及铁路高压电缆、城市轨道交通杂散电缆及国家电网建设领域电力、变电、接触网专业高压电缆起重敷设施工,利用平板车机械化敷设高压电缆至电缆沟内的专用施工装备,具体说是一种高压电缆起重敷设导向臂。The invention relates to railway high-voltage cables, urban rail transit stray cables and professional high-voltage cable hoisting and laying construction workers in the field of national grid construction, and the special construction equipment for mechanized laying of high-voltage cables into cable trenches by means of flatbed trucks. It is a high-voltage cable lifting and laying guide arm.
背景技术Background technique
铁路高压电缆、城市轨道交通杂散电缆及国家电网建设领域电力、变电、接触网专业,人工敷设高压电缆,将电缆展放出盘子后,采用绞磨和人工牵引方式,将高压电缆敷设至电缆沟内,完成高压电缆敷设。特别是高速铁路干线高压电缆单盘长度在3000余米,重量在5000Kg左右,由于受施工环境及地形制约,需要3名安全防护人员防护和10名工人转动电缆盘,根据电缆盘架设位置,需要5-8人将电缆拖拽至电缆沟内。在电缆展放过程中,电缆外皮损伤、电缆弯曲应力未释放,成品保护不到位和施工安全风险伴随其中。Railway high-voltage cables, urban rail transit stray cables and electric power, substation, and catenary in the construction of the State Grid are specialized in laying high-voltage cables manually. In the trench, complete the laying of high-voltage cables. In particular, the high-voltage cable of the high-speed railway trunk line has a length of more than 3,000 meters and a weight of about 5,000 Kg. Due to the constraints of the construction environment and terrain, 3 safety guards are required to protect and 10 workers to rotate the cable reel. According to the erection position of the cable reel, the required 5-8 people drag the cable into the cable trench. During the cable deployment process, the cable sheath is damaged, the cable bending stress is not released, the finished product protection is not in place, and the construction safety risk is accompanied by it.
在铁路隧道内高压电缆敷设、隧道通风照明及城市轨道交通杂散电缆敷设时过去沿用梯子、梯车需四人掌控,作业人员将高压电缆固定在墙壁。针对上述工况和为解决施工人员老龄化、施工效率低的问题,研发了一种多功能高压电缆起重敷设导向臂。When laying high-voltage cables in railway tunnels, tunnel ventilation and lighting, and laying stray cables in urban rail transit, ladders and ladder cars were used in the past, and four people were required to control them. The operators fixed the high-voltage cables to the wall. In view of the above working conditions and to solve the problems of aging construction personnel and low construction efficiency, a multi-functional high-voltage cable hoisting and laying guide arm was developed.
发明内容SUMMARY OF THE INVENTION
一种多功能高压电缆起重敷设导向臂,包括提供回转作用的回转体组件、提供支撑作用的立柱组件、折臂组件、多级伸缩臂组件、辅助加长臂、供操作人员高空作业的吊篮组件及控制装置;所述回转体组件下部固定于外部可移动车体上,上端固定于立柱组件下端,折臂组件的两端分别与固定立柱组件和多级伸缩臂组件相铰接,折臂组件和回转体组件或立柱组件之间设有折叠控制油缸,折臂组件的一侧固定安装有用于操作折臂变幅或调整导向臂上下摆动角度的折臂油缸,折臂油缸的伸缩端固定在多级伸缩臂油缸耳座处,多级伸缩臂组件内置油缸驱动多级伸缩臂伸缩,辅助加长臂前端与多级伸缩臂组件末端固定连接;所述折臂组件上设有数量不少于一个的折臂电缆限位器,多级伸缩臂组件上设有数量不少于一个的伸缩臂电缆限位器,折臂组件和多级伸缩臂组件之间设有起保险作用的安全钢丝绳。A multifunctional high-voltage cable hoisting and laying guide arm, including a slewing body assembly providing a slewing action, a column assembly providing a supporting action, a folding arm assembly, a multi-stage telescopic arm assembly, an auxiliary extension arm, and a hanging basket for operators to work at heights assembly and control device; the lower part of the rotary body assembly is fixed on the external movable vehicle body, the upper end is fixed on the lower end of the column assembly, the two ends of the folding arm assembly are respectively hinged with the fixed column assembly and the multi-stage telescopic arm assembly, and the folding arm assembly There is a folding control oil cylinder between the slewing body assembly or the column assembly. One side of the folding arm assembly is fixedly installed with a folding arm oil cylinder for operating the folding arm luffing or adjusting the up and down swing angle of the guide arm. The telescopic end of the folding arm oil cylinder is fixed on the At the ear seat of the multi-stage telescopic arm oil cylinder, the built-in oil cylinder of the multi-stage telescopic arm assembly drives the multi-stage telescopic arm to extend and retract, and the front end of the auxiliary extension arm is fixedly connected with the end of the multi-stage telescopic arm assembly; the number of the folding arm assembly is not less than one. There is no less than one telescopic arm cable limiter on the multi-stage telescopic arm assembly, and a safety wire rope for insurance is arranged between the folding arm assembly and the multi-stage telescopic arm assembly.
进一步的,所述回转体组件包括液压马达、底板、回转支承、液压马达回转盘、回转体顶盖;液压马达、回转支承内圈分别与底板通过螺栓连接;液压马达回转盘花键孔与液压马达花键轴连接、液压马达回转盘、回转体顶盖用通过螺栓与回转支承固定连接。Further, the slewing body assembly includes a hydraulic motor, a base plate, a slewing bearing, a hydraulic motor slewing disc, and a slewing body top cover; the hydraulic motor and the inner ring of the slewing bearing are respectively connected with the base plate by bolts; the spline hole of the hydraulic motor slewing disc is connected to the hydraulic The motor spline shaft connection, the hydraulic motor rotary disc, and the top cover of the rotary body are fixedly connected to the slewing bearing through bolts.
进一步的,所述折叠控制油缸反向安装,即折叠控制油缸的伸缩端与回转体组件或立柱组件连接,折叠控制油缸底座安装在折臂组件上,以提高变幅油缸顶升力。Further, the folding control oil cylinder is installed in reverse, that is, the telescopic end of the folding control oil cylinder is connected with the rotary body assembly or the column assembly, and the folding control oil cylinder base is installed on the folding arm assembly to improve the lifting force of the luffing oil cylinder.
进一步的,所述多级伸缩臂组件内置多只型号HSG80-1700的油缸,油缸安装在每级伸缩臂组件内腔,油缸缸筒底座固定在第一级,活塞杆伸缩端固定第二级臂内腔,其余级数的伸缩臂以此类推(操作第一节油缸伸缩,第二节伸缩臂伸缩)。Further, the multi-stage telescopic arm assembly has multiple built-in oil cylinders of type HSG80-1700, the oil cylinder is installed in the inner cavity of each stage telescopic arm assembly, the cylinder base of the oil cylinder is fixed on the first stage, and the telescopic end of the piston rod is fixed on the second stage arm In the inner cavity, the other series of telescopic arms are analogous (operate the first section of the oil cylinder to telescopic, and the second section of the telescopic boom to telescopic).
进一步的,所述辅助加长臂一端通过三角形板与多级伸缩臂组件端部固定连接,另一端顶部安装可旋转的万向电缆拨叉,用于导引、托举电缆,为跨越电杆、支柱而设计。Further, one end of the auxiliary extension arm is fixedly connected to the end of the multi-stage telescopic arm assembly through a triangular plate, and a rotatable universal cable fork is installed on the top of the other end to guide and lift the cable, and is used to cross the pole, designed for pillars.
进一步的,所述吊篮组件为上下伸缩结构,吊环为矩形,上部设扇形孔,与伸缩臂末端上的对应轴连接,扇形孔可以自适应吊篮的垂直姿态,底部两只限位柱挡在吊篮上部横撑下方,横撑上按照吊环截面尺寸开孔,将吊环插入此孔,并安装锁紧两只限位柱,吊环受力上升,吊篮横撑挂在两只限位柱上,反之,吊环下降缩回。Further, the hanging basket assembly is an upper and lower telescopic structure, the hanging ring is rectangular, and the upper part is provided with a fan-shaped hole, which is connected with the corresponding shaft on the end of the telescopic arm. Under the upper horizontal support of the hanging basket, open a hole on the horizontal support according to the cross-sectional size of the hanging ring, insert the hanging ring into this hole, and install and lock the two limit posts, the hanging ring is forced to rise, and the horizontal support of the hanging basket hangs on the two limit posts On, conversely, the lifting ring is lowered and retracted.
进一步的,所述折臂电缆限位器或伸缩臂电缆限位器的结构为扁钢折成U型,底部钻孔,用螺栓固定于折臂、伸缩臂头部,在U型上方钻孔,将尼轮带两端搭扣和可旋转的空芯轴置于其中,作用是对导出的电缆起到限位,阻止电缆因张力弹出导向臂。Further, the structure of the folding arm cable stopper or the telescopic arm cable stopper is that the flat steel is folded into a U shape, the bottom is drilled, the head of the folding arm and the telescopic arm is fixed with bolts, and the hole is drilled above the U shape. , place the buckles at both ends of the nipple belt and the rotatable hollow shaft in it, the function is to limit the outgoing cable and prevent the cable from popping out of the guide arm due to tension.
本发明的有益效果和特点是:(1)电缆盘匀速平稳回转,将盘上电缆导向到电缆槽道内,减少施工人员5至8人以上;(2)在平板车与电缆槽道之间有障碍物,如电杆、接触网支柱时,电缆无法直接导引至槽道内,将辅助加长臂安装在伸缩臂上,导向臂加长至9.6米,折臂顶升至最高点,伸缩臂伸展总长度9.6米平板车高度0.7米+回转体立柱总高2.4米,导向臂顶部超越电杆、接触网支柱高度,可轻松将电缆翻越落入电缆槽内,实现无障碍敷设电缆;(3)配备吊篮组件,也可用于工作人员高空作业,达到一机多用的效果。The beneficial effects and features of the present invention are: (1) the cable reel rotates smoothly at a uniform speed, the cables on the reel are guided into the cable channel, and the number of construction personnel is reduced by more than 5 to 8; (2) there is an obstacle between the flatbed truck and the cable channel When the cable cannot be directly guided into the channel, the auxiliary extension arm is installed on the telescopic arm, the guide arm is lengthened to 9.6 meters, the folding arm is raised to the highest point, and the total length of the telescopic arm is extended. The height of the 9.6-meter flatbed truck is 0.7 meters + the total height of the rotating body column is 2.4 meters. The top of the guide arm exceeds the height of the pole and the catenary column, and the cable can be easily rolled over and dropped into the cable groove to achieve barrier-free cable laying; (3) Equipped with a hanging basket It can also be used for high-altitude work by staff to achieve the effect of one machine with multiple uses.
附图说明Description of drawings
图1是本发明的较佳实施例的整体结构示意图(折叠状态);1 is a schematic diagram of the overall structure (folded state) of a preferred embodiment of the present invention;
图2是本发明的较佳实施例的整体结构示意图(展开状态);Fig. 2 is the overall structure schematic diagram of the preferred embodiment of the present invention (deployed state);
图3是图1回转体组件的分解结构示意图(图中黑色实心箭头为装载方向);Fig. 3 is the exploded structure schematic diagram of the rotary body assembly of Fig. 1 (the black solid arrow in the figure is the loading direction);
图4是图1立柱组件的结构示意图;Fig. 4 is the structural schematic diagram of the column assembly of Fig. 1;
图5是图1折臂组件的结构示意图;Fig. 5 is the structural representation of the folding arm assembly of Fig. 1;
图6是图1多级伸缩臂组件的结构示意图;FIG. 6 is a schematic structural diagram of the multi-stage telescopic boom assembly of FIG. 1;
图7是图1辅助加长臂的结构示意图;Fig. 7 is the structural representation of the auxiliary extension arm of Fig. 1;
图8是图1吊篮组件的结构示意图;Fig. 8 is the structural representation of the hanging basket assembly of Fig. 1;
图9是桥梁及隧道地段轨道侧敷设示意图;Figure 9 is a schematic diagram of track side laying of bridges and tunnel sections;
图10是桥梁及隧道地段跨越轨道敷设示意图;Figure 10 is a schematic diagram of bridge and tunnel section crossing track laying;
图11是路基段翻越敷设高压电缆敷设示意图;Figure 11 is a schematic diagram of laying high-voltage cables over the roadbed section;
具体实施方式Detailed ways
下面结合附图对本发明进行进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
请参照图1-图2,一种多功能高压电缆起重敷设导向臂,包括提供回转作用的回转体组件1、提供支撑作用的立柱组件2、折臂组件3、多级伸缩臂组件4、辅助加长臂5、供操作人员高空作业的吊篮组件6及控制装置;所述回转体组件,下部固定于外部可移动车体上,上端固定于立柱组件2下端,折臂组件3的两端分别与固定立柱组件2和多级伸缩臂组件4相铰接,折臂组件3和回转体组件1或立柱组件2之间设有折叠控制油缸1-1,折臂组件3的一侧固定安装有用于操作折臂变幅或调整导向臂上下摆动角度的折臂油缸3-2,折臂油缸3-2的伸缩端固定在多级伸缩臂油缸耳座处,多级伸缩臂内置油缸驱动伸缩臂伸缩,多级伸缩臂组件4上部设置可调电缆限位器,辅助加长臂5前端与多级伸缩臂组件4末端固定连接;所述折臂组件3上设有数量不少于一个的折臂电缆限位器3-2;多级伸缩臂组件4上设有数量不少于一个的伸缩臂电缆限位器4-1;折臂组件3和多级伸缩臂组件4之间设有起保险作用的安全钢丝绳4-2。Please refer to Fig. 1-Fig. 2, a multifunctional high-voltage cable lifting and laying guide arm, including a slewing body assembly 1 providing a slewing function, a
请参照图3,所述回转体组件1包括液压马达11、底板12、回转支承13、液压马达回转盘14、回转体顶盖15;液压马达11、回转支承13内圈分别与底板12通过螺栓连接;液压马达回转盘14花键孔与液压马达11花键轴连接,、液压马达回转盘14、回转体顶盖15用通过螺栓与回转支承13固定连接;操作液压回转马达,可实现360°范围内任意位置回转及并锁定。Referring to FIG. 3 , the slewing body assembly 1 includes a
请参照图5,所述折臂电缆限位器3-2或伸缩臂电缆限位器4-1的结构为扁钢折成U型,底部钻孔,用螺栓固定于折臂、伸缩臂头部,在U型上方钻孔,将尼轮带两端搭扣和空芯轴置于其中,用穿钉固定,作用是对导出的电缆起到限位,阻止电缆因张力弹出导向臂。Please refer to FIG. 5 , the structure of the folding arm cable stopper 3-2 or the telescopic arm cable stopper 4-1 is that the flat steel is folded into a U shape, the bottom is drilled, and bolts are used to fix the folding arm and the telescopic arm head In the upper part of the U-shape, drill a hole on the top of the U-shape, place the buckles at both ends of the nylon belt and the hollow shaft in it, and fix it with nails.
所述立柱组件2用Q235厚度24钢板按图焊接,底部焊接油缸耳座,顶部铰轴孔直径50,用轴与折臂对应孔连接,三边间距120的螺栓孔直径18,用螺栓安装与回转体顶盖上。铰轴孔中心至回转体顶盖高度2.0米。The
所述3折臂组件用HQ70厚度4钢板按图焊接U型断面,两端铰链孔径50分别用直径50的轴与立柱、三级伸缩臂连接,侧边焊接折臂油缸耳座,中间钻顶升油缸耳环连接孔孔径50,铰链处设计为四连杆结构,增加扭矩,顶部焊接电缆引导环固定架和钢丝绳固定孔。电缆导引环结构为快装尼龙带和直径60滚轴结构,钢丝绳直径14,两端压接带孔端子,总长度485毫米,钢丝绳端子分别固定在折臂、伸缩臂对应孔位,在工作状态时起安全防护作用。The 3-folding arm assembly is made of HQ70 thickness 4 steel plate welded U-shaped section according to the figure, the hinge diameter of 50 at both ends is connected with the column and the third-stage telescopic arm with a diameter of 50 respectively, the side of the folding arm oil cylinder ear seat is welded, and the middle is drilled to the top The diameter of the connection hole of the lift cylinder earring is 50. The hinge is designed as a four-link structure to increase the torque. The top of the welding cable guide ring fixing frame and the wire rope fixing hole. The structure of the cable guide ring is a quick-installed nylon belt and a diameter of 60 rollers. The diameter of the wire rope is 14. The terminals with holes are crimped at both ends, and the total length is 485 mm. The wire rope terminals are respectively fixed in the corresponding holes of the folding arm and the telescopic arm. It plays a role of safety protection when it is in the state.
所述折叠控制油缸1-1反向安装,即折叠控制油缸1-1的伸缩端与回转体组件1或立柱组件2连接,折叠控制油缸1-1底座安装在折臂组件3上,以提高变幅油缸顶升力;The folding control oil cylinder 1-1 is installed in reverse, that is, the telescopic end of the folding control oil cylinder 1-1 is connected to the rotary body assembly 1 or the
所述多级伸缩臂组件4内置多只型号HSG80-1700的油缸,伸出总长度5.4米,内置油缸具体安装在伸缩臂组件内腔,缸筒底座固定在第一级,活塞杆伸缩端固定第二级臂内腔,以此类推,操作第一节油缸伸缩,第二节伸缩臂伸缩,以此类推;一级臂头部两孔用销轴分别与折臂和顶升油缸连接,伸缩臂顶部焊接有三个电缆引导环固定架;电缆导引环结构为快装尼龙带和直径滚轴结构,伸缩臂和折臂根据不同需要做相应运动。The multi-stage telescopic arm assembly 4 has multiple built-in oil cylinders of type HSG80-1700, with a total extension length of 5.4 meters. The built-in oil cylinder is specifically installed in the inner cavity of the telescopic arm assembly, the cylinder base is fixed on the first stage, and the telescopic end of the piston rod is fixed The inner cavity of the second-stage arm, and so on, operate the first section of the telescopic arm to telescopic, and the second section of the telescopic arm to telescopic, and so on; There are three cable guide ring fixing brackets welded on the top of the arm; the structure of the cable guide ring is a quick-install nylon belt and a diameter roller structure, and the telescopic arm and the folding arm can move accordingly according to different needs.
请参照图2,图5,图7,图8,所述辅助加长臂5一端通过三角形板4-3与多级伸缩臂组件4端部固定连接,另一端顶部安装万向电缆拨叉5-1,用于导引、托举电缆,为跨越电杆、支柱而设计如图7;Please refer to Figure 2, Figure 5, Figure 7, Figure 8, one end of the
本导向壁配备吊篮组件,也可用于工作人员需要高空作业的情况,避免另外配置作业设备,实现了一机多用的效果,吊篮吊环6为上下伸缩结构,吊环6-1为矩形,上部设扇形孔,与伸缩臂末端上的对应轴连接,扇形孔可以自适应吊篮的垂直姿态,底部两只限位柱挡在吊篮上部横撑下方,横撑上按照吊环截面尺寸开孔,将吊环插入此孔,并安装锁紧两只限位柱,吊环受力上升,吊篮横撑挂在两只限位柱上,反之,吊环下降缩回,不用时松开螺栓落下吊环;辅助加长臂5用HQ70厚度4钢板焊接U型断面,长度2.2米,一端头部三角形孔与伸缩臂第三级尾部对应位置轴连接固定,导向臂总长延长至9.6米。在伸缩臂第三级尾部对应位置轴处,将吊篮固定,可实现高空作业,吊篮最大载重500Kg,满足本行业所有高空作业需求。The guide wall is equipped with a hanging basket assembly, which can also be used in the case where the staff needs to work at high altitudes, avoiding the need to configure additional operating equipment, and realizing the effect of one machine with multiple uses. The fan-shaped hole is set to connect with the corresponding shaft on the end of the telescopic arm. The fan-shaped hole can adapt to the vertical posture of the hanging basket. The two limit posts at the bottom are blocked under the upper horizontal support of the hanging basket. Insert the lifting ring into this hole, and install and lock the two limit posts, the lifting ring is forced to rise, and the hanging basket is hung on the two limit posts. The
回转体回转马达采用采用摆线减速马达BM2-250,转速介于0-250rpm,输出扭矩介于0-470N.m,输出功率0-10Kw,最高压力14Mpa,最大流量25L/min。The rotary body rotary motor adopts cycloid deceleration motor BM2-250, the speed is between 0-250rpm, the output torque is between 0-470N.m, the output power is 0-10Kw, the maximum pressure is 14Mpa, and the maximum flow rate is 25L/min.
请参照图9-11,所述的多功能高压电缆起重敷设导向臂的敷设方法,包括:Please refer to Figures 9-11, the described laying method of the multifunctional high-voltage cable hoisting and laying guide arm includes:
(1)在桥梁及隧道地段轨道侧敷设;调整立柱组件2角度,回转至与线路成30-60°,调整折臂组件3摆幅角度、多级伸缩臂组件4长度,使多级伸缩臂组件4头部至电缆槽,距电缆槽高度约1-1.3米,将高压电缆卡装在折臂电缆限位器3-2或伸缩臂电缆限位器4-1中,电缆盘随外部装载车同步转动(导向臂整体装载在外部装载车上),放出电缆7,导向臂将电缆导入电缆槽方向,落入电缆槽的电缆对折臂组件3和多级伸缩臂组件4形成张力,导向臂将电缆导引至电缆槽,完成高压电缆敷设;(1) Lay on the track side of bridges and tunnel sections; adjust the angle of the
(2)在桥梁及隧道地段跨越轨道敷设;调整立柱组件2角度,回转至与线路成20-40°,调整折臂组件3摆幅角度,将辅助加长臂5安装在多级伸缩臂组件4头部对应位置,调整多级伸缩臂组件4长度,使折臂组件3、多级伸缩臂组件4、辅助加长臂5总长度大于7.3米,调整回转体回转角度,使辅助加长臂5头部的电缆拨叉5-1在电缆槽上方1-1.3米,将高压电缆卡装在折臂电缆限位器3-2、伸缩臂电缆限位器4-1及辅助臂电缆拨叉5-1中,电缆盘随车同步转动,放出电缆7,辅助臂电缆拨叉5-1引导电缆导入电缆槽方向,落入电缆槽的电缆对导向臂形成张力,随着外部装载车前行,将电缆导依次引至电缆槽,完成高压电缆敷设;(2) Lay across the track in the bridge and tunnel section; adjust the angle of the
(3)在路基段翻越敷设高压电缆;根据铁路设计规范,路基段电缆槽设计在接触网支柱9基础外侧,实施方式与在桥梁及隧道地段轨道侧敷设一致;铁路四电专业交叉施工、相互干扰一直无法克服,接触网支柱组立后,完全依靠人工敷设高压电缆,实施方式如下;(3) Lay high-voltage cables over the roadbed section; according to the railway design specifications, the cable trough in the roadbed section is designed on the outside of the catenary pillar 9 foundation, and the implementation method is consistent with the laying on the track side of the bridge and tunnel sections; the railway four electricity professional cross-construction, mutual The interference has been insurmountable. After the catenary pillars are assembled, the high-voltage cables are completely laid manually. The implementation method is as follows;
(a)将辅助加长臂5安装在伸缩臂头部对应位置,调整立柱回转角度与线路成30-60°,调整折臂组件3角度,调整多级伸缩臂组件4,调整回转体组件1和折臂摆幅角度,使辅助臂头部的电缆拨叉5-1跨越接触网支柱顶部,高压电缆在电缆拨叉内翻越接触网支柱9,落下折臂组件3,电缆落入电缆槽内,完成电缆跨越支柱,此时外部装载车停驶,电缆盘转动放出电缆长度满足导向臂跨越高度即可,完成跨越回转立柱使折臂组件3摆幅角度、多级伸缩臂组件4顺线路方向,到下一支柱时,回转立柱,调整折臂组件3摆幅角度进行下一次跨越,如此往复,将电缆完成跨越敷设;(a) Install the
(b)按在桥梁及隧道地段轨道侧敷设实施:先前进将电缆全部展放至轨道板至接触网支柱9之间路基安全位置,电缆全部展放后,空车回程倒退时,调整好导向臂总长度满足跨越要求,将支柱附近电缆人工放入电缆拨叉5-1内,操作折臂组件3摆幅角度和回转体组件1角度,将电缆翻越接触网支柱9顶部,落下导向臂,电缆随之落入电缆槽内,回转立柱,使导向臂与线路同向,如此往复,完成电缆跨越敷设。(b) According to laying on the track side of bridges and tunnel sections: firstly, spread all the cables to the safe position of the roadbed between the track plate and the catenary pillar 9. After all the cables are laid out, when the empty car returns backwards, adjust the guide. The total length of the arm meets the spanning requirements, manually put the cable near the column into the cable fork 5-1, operate the swing angle of the
采用折臂与伸缩臂结构有利于导向臂结构紧凑,伸展自如,利用导向臂起吊电缆,节约汽车吊台班,用于高空作业提高作业效率,减少人力成本,具有较好的起重曲线。The use of the folding arm and the telescopic arm structure is beneficial to the compact structure of the guide arm and the free extension. The use of the guide arm to lift the cable saves the car crane shift, and it is used for high-altitude work to improve the operation efficiency, reduce the labor cost, and have a better lifting curve.
经济效益对比:人工放线:8人x200元/人=1600元,管理费Comparison of economic benefits: manual payout: 8 people x 200 yuan / person = 1600 yuan, management fee
1600x25%=400元,计2000元,按作业时间70天,则人工放线费用:210000元。如果遇有障碍物,则需要30多人甚至更多的人工,效率低至每小时不足1Km.条。1600x25% = 400 yuan, 2000 yuan, according to the operation time of 70 days, the manual payout cost: 210,000 yuan. If there is an obstacle, more than 30 people or even more labor is required, and the efficiency is as low as less than 1Km. per hour.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖向”、“横向”“平行”“垂直”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "parallel", "vertical", etc. The orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
以上显示和描述了本发明的基本原理和主要特征及本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的结构关系及原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the structural relationship and principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention There are also various changes and modifications which fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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CN116845783A (en) * | 2023-08-30 | 2023-10-03 | 山东省住房和城乡建设发展研究院 | Building basement ceiling cable traction laying equipment |
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