CN111482122A - Multifunctional stirrer - Google Patents
Multifunctional stirrer Download PDFInfo
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- CN111482122A CN111482122A CN202010357707.3A CN202010357707A CN111482122A CN 111482122 A CN111482122 A CN 111482122A CN 202010357707 A CN202010357707 A CN 202010357707A CN 111482122 A CN111482122 A CN 111482122A
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- stirring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/82—Combinations of dissimilar mixers
- B01F33/821—Combinations of dissimilar mixers with consecutive receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/86—Mixing heads comprising a driven stirrer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/184—Preventing generation of dust
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/32—Driving arrangements
- B01F35/32005—Type of drive
- B01F35/3204—Motor driven, i.e. by means of an electric or IC motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/32—Driving arrangements
- B01F35/321—Disposition of the drive
- B01F35/3215—Disposition of the drive the driving system comprising more than one motor, e.g. having an auxiliary motor or comprising independently driven elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/7179—Feed mechanisms characterised by the means for feeding the components to the mixer using sprayers, nozzles or jets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本发明公开了一种多功能搅拌机,涉及物料搅拌设备领域,所述机架上由上至下依次设置有上端开口的储料仓、定量给料机构、加湿搅拌机构;所述定量给料机构包括底座,所述底座上端面设置有连接筒,所述连接筒内壁上对应储料仓正下方位置设置有分料盘一、给料盘,所述分料盘一上开设有落料孔一,所述底座上对应连接筒内中间位置处转动设置有主转动轴,所述主转动轴上对应底座正上方位置设置有给料盘,所述定量给料机构包括固定架,所述固定架上设置有支架,所述支架上设置有倒锥型搅拌筒,所述搅拌筒顶部设置有盖板,所述盖板上开设有进料口二,所述出料口一与进料口二相连,具备物料搅拌量大、物料分散度高、不易堆料、结构紧凑的优点。
The invention discloses a multifunctional mixer, which relates to the field of material mixing equipment. The frame is provided with a storage bin with an open upper end, a quantitative feeding mechanism and a humidifying stirring mechanism in sequence from top to bottom; the quantitative feeding mechanism It includes a base, the upper end face of the base is provided with a connecting cylinder, the inner wall of the connecting cylinder is provided with a feeding tray 1 and a feeding tray at a position directly below the corresponding storage bin, and the feeding tray 1 is provided with a blanking hole 1 , a main rotating shaft is arranged on the base corresponding to the middle position in the connecting cylinder, and a feeding tray is arranged on the main rotating shaft corresponding to the position just above the base, and the quantitative feeding mechanism includes a fixing frame, and the fixing frame A support is provided on the support, an inverted cone-type mixing drum is set on the support, a cover plate is provided on the top of the mixing drum, and the cover plate is provided with a feeding port 2, the feeding port 1 and the feeding port 2 It has the advantages of large amount of material stirring, high material dispersion, not easy to stack, and compact structure.
Description
技术领域technical field
本发明涉及物料搅拌设备领域,尤其涉及一种多功能搅拌机。The invention relates to the field of material mixing equipment, in particular to a multifunctional mixer.
背景技术Background technique
搅拌机是一种利用带有搅拌叶的搅拌杆在搅拌筒中旋转,将两种或多种物料进行搅拌混合,使之成为一种混合物或适宜稠度的机器。搅拌机是化工、材料和食品等领域在生产过程中常用的设备之一。但是现有的搅拌机存在物料搅拌均匀、容易出现物料堆积的情况。A mixer is a machine that uses a stirring rod with a stirring blade to rotate in a mixing drum to stir and mix two or more materials into a mixture or a suitable consistency. Mixer is one of the commonly used equipment in the production process in the fields of chemical, material and food. However, in the existing mixer, the materials are evenly stirred and the materials are prone to accumulation.
发明内容SUMMARY OF THE INVENTION
本发明的目的是解决现有搅拌机存在的问题,提供一种多功能搅拌机,具备物料搅拌量大、物料分散度高、不易堆料、结构紧凑的优点。The purpose of the present invention is to solve the problems existing in the existing mixer, and to provide a multifunctional mixer, which has the advantages of large amount of material stirring, high material dispersion, not easy to stack materials, and compact structure.
为了实现以上目的,本发明采用的技术方案是:In order to achieve the above purpose, the technical scheme adopted in the present invention is:
一种多功能搅拌机,包括机架,所述机架上由上至下依次设置有上端开口的储料仓、定量给料机构、加湿搅拌机构;所述定量给料机构设置在储料仓底部对应出料位置处,所述定量给料机构的出料端与加湿搅拌机构的进料端相连;A multifunctional mixer, comprising a frame on which a storage bin with an open upper end, a quantitative feeding mechanism, and a humidifying and stirring mechanism are sequentially arranged from top to bottom; the quantitative feeding mechanism is arranged at the bottom of the storage bin Corresponding to the discharging position, the discharging end of the quantitative feeding mechanism is connected with the feeding end of the humidifying and stirring mechanism;
所述定量给料机构包括底座,所述底座上端面设置有连接筒,所述连接筒内壁上对应储料仓正下方位置设置有分料盘一、给料盘,所述分料盘一上开设有落料孔一,所述底座上对应连接筒内中间位置处转动设置有主转动轴,所述主转动轴上对应底座正上方位置设置有给料盘,所述主转动轴依次贯穿底座、分料盘一,所述主转动轴一端延伸出底座连接有动力源一,所述主转动轴上对应分料盘一上端面位置同轴设置有搅料盘,所述连接筒底部一侧对应出料盘位置开设有出料口一,所述连接筒内侧壁上对应出料盘上端面位置设置有刮料板,所述刮料板一端延伸至主转动轴位置、刮料板相对另一端延伸至出料口一位置;The quantitative feeding mechanism includes a base, the upper end surface of the base is provided with a connecting cylinder, and a
所述加湿搅拌机构包括固定架,所述固定架上设置有支架,所述支架上设置有倒锥型搅拌筒,所述搅拌筒顶部设置有盖板,所述盖板上开设有进料口二,所述出料口一与进料口二相连,所述支架上对应锥型搅拌筒内转动设置有搅拌主轴,搅拌主轴上对应进料口二正下方位置同轴设置有搅拌盘,所述搅拌盘上设置有组合式搅拌齿,所述搅拌主轴下端贯穿搅拌筒连接有动力源二,所述盖板上还设置有加湿喷水机构,所述加湿喷水机构包括设置在盖板上的搅拌加水槽,所述盖板上对应搅拌加水槽位置设置有喷水板,所述喷水板上开设有喷水孔,所述喷水孔与搅拌加水槽相连通,所述倒锥型搅拌筒外侧壁上开设有出料口二。The humidification and stirring mechanism includes a fixing frame, a bracket is arranged on the fixing frame, an inverted cone-type mixing drum is arranged on the bracket, a cover plate is arranged on the top of the mixing drum, and a feeding port is opened on the cover plate Second, the
为了进一步优化发明,可优先选用以下技术方案:In order to further optimize the invention, the following technical solutions can be preferred:
优选的,所述连接筒内壁上对应分料盘一、给料盘之间还同轴设置有分料盘二,所述主转动轴贯穿分料盘二,所述分料盘二上开设有落料孔二,所述主转动轴上对应分料盘一上端面位置同轴设置有搅料叶轮。Preferably, the inner wall of the connecting cylinder is also provided with a second distribution plate coaxially between the
优选的,所述连接筒内壁上对应分料盘二、给料盘之间还同轴设置有分料盘三,所述主转动轴贯穿分料盘三,所述分料盘三上开设有落料孔三,所述主转动轴上对应分料盘三上端面位置同轴设置有锥形搅料轮。Preferably, on the inner wall of the connecting cylinder, there is a third distribution plate coaxially disposed between the second distribution plate and the feeding plate, the main rotating shaft penetrates through the third distribution plate, and the third distribution plate is provided with For the third blanking hole, a conical stirring wheel is coaxially arranged on the main rotating shaft corresponding to the position of the upper end face of the third distribution plate.
优选的,所述落料孔一、落料孔二、落料孔三的位置交错布置,所述落料孔一、落料孔二、落料孔三为扇形孔且设置有多个。Preferably, the positions of the first blanking hole, the second blanking hole and the third blanking hole are staggered.
优选的,所述储料仓为倒锥型,所述储料仓外侧壁上开设有观察窗,所述储料仓外侧壁上与机架连接位置处设置有称重传感器,所述储料仓顶部还设置有料仓盖,所述料仓盖上开设有进料口一,所述料仓盖上还设置有除尘器。Preferably, the storage bin is of an inverted cone type, an observation window is opened on the outer side wall of the storage bin, and a load cell is provided on the outer side wall of the storage bin at the connection position with the frame. The top of the silo is also provided with a silo cover, the silo cover is provided with a
优选的,所述组合式搅拌齿包括上搅拌齿、下搅拌齿、锥形搅拌齿,所述上搅拌齿绕轴均布设置在搅拌盘上端面,所述下搅拌齿、锥形搅拌齿绕轴均布设置在搅拌盘下端面,所述锥形搅拌齿与倒锥型搅拌筒内侧壁相贴合。Preferably, the combined stirring teeth include upper stirring teeth, lower stirring teeth and conical stirring teeth, the upper stirring teeth are evenly arranged on the upper end face of the stirring plate around the shaft, and the lower stirring teeth and the conical stirring teeth are wound around the shaft. The shafts are evenly arranged on the lower end face of the stirring plate, and the conical stirring teeth are in contact with the inner side wall of the inverted conical stirring drum.
优选的,所述主转动轴下端设置有从动链轮,所述底座上设置有驱动电机一,所述驱动电机一的驱动轴端设置有主动链轮,所述主动链轮与从动链轮之间传动连接有链条,所述搅拌主轴下端设置有主轴带轮,所述主轴带轮连接有驱动电机二,所述主轴带轮通过皮带连接驱动电机二的驱动轮。Preferably, the lower end of the main rotating shaft is provided with a driven sprocket, the base is provided with a driving
优选的,所述给料盘下端面还绕轴设置有用于清理底座上端面物料的刮料条。Preferably, the lower end surface of the feeding tray is also provided with a scraping strip around the axis for cleaning the material on the upper end surface of the base.
优选的,所述喷水孔为锥型孔,所述喷水孔的孔径由上至下线性递减。Preferably, the water spray holes are tapered holes, and the diameter of the water spray holes decreases linearly from top to bottom.
优选的,所述搅拌盘卡装在搅拌主轴顶部,所述搅拌主轴顶部设置有用于固定搅拌盘的压盖轴。Preferably, the stirring disc is clamped on the top of the stirring main shaft, and the top of the stirring main shaft is provided with a gland shaft for fixing the stirring disc.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本设备配置有大容量的储料仓,同时储料仓顶部安装有料仓盖,便于大批量物料的装填,进一步的储料仓上还配置有称重传感器及除尘器,一方面便于监测储料仓内物料情况,同时可以降低物料震荡产生的粉尘颗粒。1. The equipment is equipped with a large-capacity storage silo, and a silo cover is installed on the top of the storage silo to facilitate the filling of large quantities of materials. Further, the storage silo is also equipped with a load cell and a dust collector, which is convenient for monitoring on the one hand. The condition of the materials in the storage silo, and at the same time, the dust particles generated by the material vibration can be reduced.
2、本设备中在储料仓底部设置有定量给料机构,定量给料机构通过分料盘一、分料盘二、分料盘三实现对物料的多重搅拌,同时分料盘一、分料盘二、分料盘三上的落料孔采用交错布置,防止物料堆积保证了物料的搅拌效果,本设备中定量给料机构配置有独立的驱动电机,保证搅拌过程的充足动力。2. The equipment is provided with a quantitative feeding mechanism at the bottom of the storage bin. The quantitative feeding mechanism realizes multiple mixing of materials through the first, second, and third distribution trays. The blanking holes on the second tray and the third tray are staggered to prevent the accumulation of materials and ensure the stirring effect of the materials. The quantitative feeding mechanism in this equipment is equipped with an independent drive motor to ensure sufficient power during the stirring process.
3、本搅拌设备中配置有喷水机构,保证物料搅拌过程中的均匀性,同时喷水板上的喷水孔采用锥型孔,极大的提高分散效果,解决了原有搅拌设备容易出现的打结情况,进一步的,本设备中采用了组合式搅拌齿,组合式搅拌齿包括上搅拌齿、下搅拌齿、锥形搅拌齿,上搅拌齿绕轴均布设置在搅拌盘上端面,下搅拌齿、锥形搅拌齿绕轴均布设置在搅拌盘下端面,锥形搅拌齿与倒锥型搅拌筒内侧壁相贴合,通过上搅拌齿、下搅拌齿、锥形搅拌齿相互配合使用可以极大的提高物料搅拌过程的分散效果。3. The mixing equipment is equipped with a water spray mechanism to ensure the uniformity of the material during the mixing process. At the same time, the water spray holes on the water spray plate are tapered holes, which greatly improves the dispersion effect and solves the problem of the original mixing equipment. Further, this equipment adopts combined stirring teeth. The combined stirring teeth include upper stirring teeth, lower stirring teeth and conical stirring teeth. The upper stirring teeth are evenly distributed around the shaft on the upper end face of the stirring plate. The lower stirring teeth and the conical stirring teeth are evenly distributed around the shaft on the lower end face of the stirring plate. The conical stirring teeth are in contact with the inner side wall of the inverted conical stirring drum, and the upper stirring teeth, the lower stirring teeth and the conical stirring teeth cooperate with each other. The use can greatly improve the dispersion effect of the material stirring process.
附图说明Description of drawings
图1为多功能搅拌机主视图;Figure 1 is the front view of the multifunctional mixer;
图2为多功能搅拌机侧视图;Figure 2 is a side view of the multifunctional mixer;
图3为定量给料装置主视图;Figure 3 is a front view of the quantitative feeding device;
图4为定量给料装置俯视图;Figure 4 is a top view of the dosing device;
图5为定量给料内部结构示意图;Fig. 5 is a schematic diagram of the internal structure of quantitative feeding;
图6为分料盘一处结构示意图;Fig. 6 is a structural schematic diagram of a distribution tray;
图7为分料盘二处结构示意图;Fig. 7 is a schematic diagram of the structure of two parts of the distribution tray;
图8为分料盘三处结构示意图;Figure 8 is a schematic diagram of the structure of three parts of the distribution tray;
图9为给料盘结构示意图。Figure 9 is a schematic diagram of the structure of the feeding tray.
图10为加湿搅拌装置主视图;Figure 10 is a front view of the humidification stirring device;
图11为加湿搅拌装置立体图;Figure 11 is a perspective view of a humidifying stirring device;
图12为加湿搅拌装置内部结构示意图;12 is a schematic diagram of the internal structure of the humidifying and stirring device;
图13为组合式搅拌齿顶部结构示意图;Figure 13 is a schematic view of the top structure of the combined stirring tooth;
图14为组合式搅拌齿主视图;Figure 14 is a front view of a combined stirring tooth;
图15为A处结构放大示意图。Figure 15 is an enlarged schematic view of the structure at A.
其中,1-机架,2-定量给料装置,3-加湿搅拌装置,4-连接管道,Among them, 1- rack, 2- quantitative feeding device, 3- humidification stirring device, 4- connecting pipeline,
102-定量给料机构,103-储料仓,104-观察窗,105-料仓盖,106-除尘器,107-出料口一,108-驱动电机一,109-主动链轮,110-从动链轮,111-链条,112-主转动轴,113-连接筒,114-搅料盘,115-搅料叶轮,116-锥形搅料轮,117-刮料板,118-刮料条,119-分料盘一,120-分料盘二,121-分料盘三,122-给料盘,123-落料孔一,124-落料孔二,125-落料孔三;102- quantitative feeding mechanism, 103- storage bin, 104- observation window, 105- bin cover, 106- dust collector, 107- discharge port one, 108- drive motor one, 109- driving sprocket, 110- Driven sprocket, 111-chain, 112-main rotating shaft, 113-connecting drum, 114-mixing plate, 115-mixing impeller, 116-conical stirring wheel, 117-scraper plate, 118-scraper Strips, 119-distribution tray one, 120-distribution tray two, 121-distribution tray three, 122-feed tray, 123-blanking hole one, 124-blanking hole two, 125-blanking hole three;
201-固定架,202-支架,203-搅拌筒,204-皮带,205-驱动电机二,206-搅拌主轴,207-出料口二,208-进料口二,209-盖板,210-压盖轴,211-搅拌加水槽,212-喷水板,213-喷水孔,214-吊耳,215-搅拌盘,216-上搅拌齿,217-下搅拌齿,218-固定座,219-锥形搅拌齿,220-加强肋板。201-fixed frame, 202-support, 203-mixing drum, 204-belt, 205-drive motor two, 206-mixing spindle, 207-discharge port two, 208-feed port two, 209-cover plate, 210- Gland shaft, 211- agitating and adding water tank, 212- water spray plate, 213- water spray hole, 214- lifting lug, 215- stirring plate, 216- upper stirring tooth, 217- lower stirring tooth, 218- fixing seat, 219 - Conical stirring teeth, 220- reinforced ribs.
具体实施方式Detailed ways
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arranged", "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1:Example 1:
如图1-15所示,一种多功能搅拌机,包括机架1,机架上由上至下依次设置有定量给料装置2、加湿搅拌装置3;定量给料装置2包括上端开口的储料仓103以及定量给料机构102;定量给料机构设置在储料仓底部对应出料位置处,定量给料机构的出料端与加湿搅拌机构的进料端相连;As shown in Figure 1-15, a multi-functional mixer includes a
储料仓103为倒锥型,保证其储料容量,储料仓外侧壁上开设有观察窗4,储料仓外侧壁上与机架连接位置处安装有称重传感器,储料仓顶部还安装有料仓盖105,料仓盖105上开设有进料口一,料仓盖上还安装有除尘器106,本设备配置有大容量的储料仓,同时储料仓顶部安装有料仓盖,便于大批量物料的装填,进一步的储料仓上还配置有称重传感器及除尘器,一方面便于监测储料仓内物料情况,同时可以降低物料震荡产生的粉尘颗粒。定量给料机构102安装在储料仓底部对应出料位置处;定量给料机构包括底座,底座上端面安装有连接筒113,连接筒113内壁上对应储料仓正下方位置安装有分料盘一、给料盘,分料盘一上开设有落料孔一,底座上对应连接筒内中间位置处转动安装有主转动轴,主转动轴上对应底座正上方位置安装有给料盘,主转动轴依次贯穿底座、分料盘一119,主转动轴上对应分料盘一上端面位置同轴安装有搅料盘114,搅料盘上安装有L型搅料叶片,L型搅料叶片的夹角为120度,通过搅料盘将分流盘上的物料从落料孔一123出刮下,连接筒113内壁上对应分料盘一、给料盘22之间还同轴安装有分料盘二,主转动轴贯穿分料盘二120,分料盘二上开设有落料孔二124,主转动轴上对应分料盘一上端面位置同轴安装有搅料叶轮115,连接筒113内壁上对应分料盘二、给料盘之间还同轴安装有分料盘三121,主转动轴贯穿分料盘三121,分料盘三121上开设有落料孔三125,主转动轴上对应分料盘三上端面位置同轴安装有锥形搅料轮116,落料孔一123、落料孔二124、落料孔三125的位置交错布置,保证物料不会直接连接下滑,提高物料搅拌分散效果;落料孔一、落料孔二、落料孔三为扇形孔且安装有2个,扇形孔保证了物料下滑的流畅性,防止物料堵塞。给料盘下端面还绕轴安装有用于清理底座上端面物料的刮料条118,通过刮料条对底座上的物料进行清理,防止物料堆积造成设备卡顿;主转动轴一端延伸出底座安装有从动链轮110,底座上安装有驱动电机一108,驱动电机的驱动轴端安装有主动链轮109,主动链轮与从动链轮110之间传动连接有链条111,本设备中定量给料机构配置有独立的驱动电机,保证搅拌过程的充足动力,连接筒底部一侧对应出料盘位置开设有出料口,连接筒内侧壁上对应出料盘上端面位置安装有刮料板117,刮料板117一端延伸至主转动轴位置、刮料板相对另一端延伸至出料口位置,通过主转动轴带动给料盘转动,同时刮料板将给料盘上的物料导流至出料口一107位置,实现整体物料输送。The
加湿搅拌装置3包括固定架201,机架1上安装有支架202,支架202为倒锥型支架,倒锥型设计保证整体支架的支撑强度;支架上安装有倒锥型搅拌筒203,搅拌筒203顶部安装有盖板209,盖板209上开设有进料口二208,进料口二208与出料口一107通过连接管道4相连通,支架上对应锥型搅拌筒内转动安装有搅拌主轴206,搅拌主轴206上对应进料口二208正下方位置同轴安装有搅拌盘215,搅拌盘215上安装有组合式搅拌齿,组合式搅拌齿包括上搅拌齿216、下搅拌齿217、锥形搅拌齿,上搅拌齿绕轴均布安装在搅拌盘上端面,下搅拌齿、锥形搅拌齿绕轴均布安装在搅拌盘215下端面,锥形搅拌齿与倒锥型搅拌筒内侧壁相贴合,锥形搅拌齿219包括安装在搅拌盘底部的固定座218,固定座218下端面向下安装有锥形刀片,锥型刀片一侧还安装有加强肋板220,保证锥型刀片的整体强度;上搅拌齿、下搅拌齿、锥形搅拌齿均通过螺栓活动安装在搅拌盘上,方便维修更换;上搅拌齿、下搅拌齿结构相同,通过上搅拌齿、下搅拌齿、锥形搅拌齿相互配合使用可以极大的提高物料搅拌过程的分散效果。搅拌盘卡装在搅拌主轴顶部,搅拌主轴顶部安装有用于固定搅拌盘的压盖轴210,保证整体结构紧凑性。The humidifying and stirring
搅拌主轴下端贯穿搅拌筒连接有驱动源,搅拌主轴下端安装有主轴带轮,主轴带轮连接驱动源,驱动源为驱动电机,主轴带轮通过皮带204连接驱动电机的驱动轮,搅拌轴配置有独立的驱动电机二205,保证搅拌过程的充足动力;盖板上还安装有加湿喷水机构,加湿喷水机构包括安装在盖板上的搅拌加水槽211,盖板上对应搅拌加水槽位置安装有喷水板212,喷水板212上开设有喷水孔213,喷水孔与搅拌加水槽相连通,喷水孔为锥型孔,喷水孔的孔径由上至下线性递减,喷水孔绕喷水板圆周方向等距开设有多个,倒锥型搅拌筒外侧壁上开设有出料口二207,本搅拌设备中配置有喷水机构,保证物料搅拌过程中的均匀性,同时喷水板上的喷水孔采用锥型孔,极大的提高分散效果,解决了原有搅拌设备容易出现的打结情况,机架上还安装有吊耳214,方便设备转运。The lower end of the stirring main shaft is connected to the driving source through the mixing drum, the lower end of the stirring main shaft is installed with a main shaft pulley, the main shaft pulley is connected to the driving source, and the driving source is a driving motor. The
本设备配置有大容量的储料仓,同时储料仓顶部安装有料仓盖,便于大批量物料的装填,进一步的储料仓上还配置有称重传感器及除尘器,一方面便于监测储料仓内物料情况,同时可以降低物料震荡产生的粉尘颗粒。本设备中在储料仓底部设置有定量给料机构,定量给料机构通过分料盘一、分料盘二、分料盘三实现对物料的多重搅拌,同时分料盘一、分料盘二、分料盘三上的落料孔采用交错布置,防止物料堆积保证了物料的搅拌效果,本设备中定量给料机构配置有独立的驱动电机,保证搅拌过程的充足动力。The equipment is equipped with a large-capacity storage silo, and a silo cover is installed on the top of the storage silo to facilitate the filling of large quantities of materials. Further, the storage silo is also equipped with a load cell and a dust collector, which is convenient for monitoring the storage material on the one hand. At the same time, it can reduce the dust particles generated by the material vibration. This equipment is provided with a quantitative feeding mechanism at the bottom of the storage bin. The quantitative feeding mechanism realizes multiple mixing of materials through the first, second, and third distribution trays. At the same time, the first and
本搅拌设备中配置有喷水机构,保证物料搅拌过程中的均匀性,同时喷水板上的喷水孔采用锥型孔,极大的提高分散效果,解决了原有搅拌设备容易出现的打结情况;进一步的,本设备中采用了组合式搅拌齿,组合式搅拌齿包括上搅拌齿、下搅拌齿、锥形搅拌齿,上搅拌齿绕轴均布设置在搅拌盘上端面,下搅拌齿、锥形搅拌齿绕轴均布设置在搅拌盘下端面,锥形搅拌齿与倒锥型搅拌筒内侧壁相贴合,通过上搅拌齿、下搅拌齿、锥形搅拌齿相互配合使用可以极大的提高物料搅拌过程的分散效果。The mixing equipment is equipped with a water spray mechanism to ensure the uniformity of the material during the mixing process. At the same time, the water spray holes on the water spray plate are tapered holes, which greatly improves the dispersion effect and solves the problem of the original mixing equipment. Further, this equipment adopts a combined stirring tooth, which includes an upper stirring tooth, a lower stirring tooth, and a conical stirring tooth. The teeth and conical stirring teeth are evenly distributed around the shaft on the lower end face of the stirring plate. The conical stirring teeth are in contact with the inner side wall of the inverted conical stirring drum. Greatly improve the dispersion effect of the material stirring process.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the The technical solutions described in the foregoing embodiments can be modified, or some technical features thereof can be equivalently replaced, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included. within the protection scope of the present invention.
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Application publication date: 20200804 |
