CN111470227A - Garbage compression station - Google Patents
Garbage compression station Download PDFInfo
- Publication number
- CN111470227A CN111470227A CN202010388267.8A CN202010388267A CN111470227A CN 111470227 A CN111470227 A CN 111470227A CN 202010388267 A CN202010388267 A CN 202010388267A CN 111470227 A CN111470227 A CN 111470227A
- Authority
- CN
- China
- Prior art keywords
- box
- box body
- station
- feeding
- garbage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F9/00—Transferring of refuse between vehicles or containers with intermediate storage or pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Refuse-Collection Vehicles (AREA)
Abstract
本发明涉及垃圾压缩设备技术领域,公开了一种垃圾压缩装置及垃圾压缩站,垃圾压缩装置包括投料机构和推拉箱机构,所述投料机构包括向箱体内投料的推头料仓,所述推拉箱机构包括朝向投料机构延伸的箱体导轨和带动箱体沿着箱体导轨水平移动使箱体的进料口与推头料仓对接的驱动装置;本发明提供的一种垃圾压缩装置及垃圾压缩站,将垃圾站的箱体对接需要的有效高度降低,能够更好的适应垃圾站的空间高度有限的现状,为改造现有垃圾站提供了很大的尺寸利用空间和可行性,一机一箱、两箱或多箱的双工位或多工位操作模式,使用更合理方便,利用率更高,垃圾处理效率更快。
The invention relates to the technical field of garbage compression equipment, and discloses a garbage compression device and a garbage compression station. The garbage compression device includes a feeding mechanism and a push-pull box mechanism. The box mechanism includes a box body guide extending toward the feeding mechanism and a driving device that drives the box body to move horizontally along the box body guide rail to make the feeding port of the box body dock with the pusher silo; the present invention provides a garbage compression device and a garbage The compression station reduces the effective height required for the docking of the box of the garbage station, which can better adapt to the limited space height of the garbage station, and provides a large size utilization space and feasibility for the transformation of the existing garbage station. One machine The double-station or multi-station operation mode of one box, two boxes or more boxes is more reasonable and convenient to use, the utilization rate is higher, and the garbage disposal efficiency is faster.
Description
技术领域technical field
本发明涉及垃圾压缩设备技术领域,具体涉及一种垃圾压缩装置及垃圾压缩站。The invention relates to the technical field of garbage compression equipment, in particular to a garbage compression device and a garbage compression station.
背景技术Background technique
目前市面上前投料移动压缩垃圾站(箱)的压缩装置采用的是将投料压缩装置与垃圾箱制成一体,也即是将压缩装置放进垃圾箱里面压缩,占用了垃圾装载的空间;此外,当垃圾箱内装满垃圾需要转运时,垃圾站(箱)料斗及压缩装置必须与垃圾箱一同转运,这样也增加了垃圾站(箱)的重量,在垃圾站(箱)转运过程中增加了垃圾转运车的整备质量,降低了垃圾箱的装载量,增大了燃油成本及运输的次数,直接造成垃圾运输车亏载严重,垃圾单位运输成本提高。At present, the compression device of the front feeding mobile compression garbage station (box) on the market adopts the integration of the feeding compression device and the garbage box, that is, the compression device is put into the garbage box for compression, which occupies the space for garbage loading; , When the garbage bin is full of garbage and needs to be transferred, the garbage station (box) hopper and compression device must be transferred together with the garbage can, which also increases the weight of the garbage station (box), which increases during the transfer process of the garbage station (box). The curb weight of the garbage transfer vehicle is improved, the loading capacity of the garbage bin is reduced, and the fuel cost and the number of transportation are increased, which directly causes a serious deficit of the garbage truck and increases the unit transportation cost of garbage.
针对上述问题,现有技术中,专利申请号为CN201920585543.2,公开了一种前装分体式垃圾投料压缩装置,该技术中单纯的采用升降方式实现集料压缩装置与垃圾箱的对接,此种结构设计,虽然相对于垂直垃圾压缩方式而言,降低了垂直方向上的安装高度,但是还是存在设计高度较高的问题,如图1所示,由于垃圾箱1'在转运过程中,需要钩臂车2'将垃圾箱1'移进至集料压缩装置3'的下方或移出至集料压缩装置3'的下方,为了配合勾臂车2'在倾斜移进或移出垃圾箱1'的过程中,需要为垃圾箱1'留出足够的垃圾箱1'倾斜操作空间,因此,该技术方案中的集料压缩装置3'还需要较大的垂直升降空间才能实现勾臂车2'对垃圾箱1'的转运操作,也即是,该技术方案中的集料压缩装置3'移动到上极限位置时,集料压缩装置3'与垃圾箱1'之间要留有较大的距离才能通过勾臂车2'将垃圾箱1'移进或移出,由此可知,该技术的分体式垃圾投料压缩装置升高脱离垃圾箱1'时还是存在对安装空间要求较高的问题,该技术方案中,由于需要勾臂车2'直接对垃圾箱1'进行转运,因此不得不放弃对垃圾站的空间利用率的更高需求。In view of the above problems, in the prior art, the patent application number is CN201920585543.2, which discloses a front-mounted split-type garbage feeding and compression device. In this technology, the lifting method is simply used to realize the docking of the aggregate compression device and the garbage bin. This kind of structure design reduces the installation height in the vertical direction compared with the vertical garbage compression method, but there is still a problem of high design height. As shown in Figure 1, since the garbage bin 1' needs to be The hook trolley 2' moves the garbage bin 1' to the bottom of the aggregate compressing device 3' or moves it out to the bottom of the aggregate compressing device 3', in order to cooperate with the hook trolley 2' to move in or out of the garbage can 1' at an inclination In the process, it is necessary to reserve enough space for the rubbish bin 1' to tilt and operate. Therefore, the aggregate compressing device 3' in this technical solution also needs a large vertical lifting space to realize the hook arm cart 2'. The transfer operation of the garbage box 1', that is, when the aggregate compression device 3' in the technical solution moves to the upper limit position, there should be a large gap between the aggregate compression device 3' and the garbage box 1'. The waste bin 1' can be moved in or out only by the hook arm cart 2'. It can be seen from this that the split-type waste feeding and compression device of this technology still has the problem of higher installation space requirements when it is lifted up and separated from the waste bin 1'. In this technical solution, since it is necessary to directly transfer the garbage bin 1' by the hook arm cart 2', the higher demand for the space utilization rate of the garbage station has to be abandoned.
发明内容SUMMARY OF THE INVENTION
针对上述现有技术中存在的问题,本发明提供一种垃圾压缩装置及垃圾压缩站,将垃圾站的箱体对接需要的有效高度降低,能够更好的适应垃圾站的空间高度有限的现状,为改造现有垃圾站提供了很大的尺寸利用空间和可行性,一机一箱、两箱或多箱的双工位或多工位操作模式,使用更合理方便,利用率更高,垃圾处理效率更快。In view of the above problems in the prior art, the present invention provides a garbage compression device and a garbage compression station, which reduces the effective height required for the docking of the boxes of the garbage station, and can better adapt to the limited space height of the garbage station. It provides a large size utilization space and feasibility for the transformation of the existing garbage station. The double-station or multi-station operation mode of one machine, one box, two boxes or more boxes is more reasonable and convenient to use, and the utilization rate is higher. Processing efficiency is faster.
本发明所采用的技术方案为:The technical scheme adopted in the present invention is:
一种垃圾压缩装置,包括投料机构和推拉箱机构,所述投料机构包括向箱体内投料的推头料仓,所述推拉箱机构包括朝向投料机构延伸的箱体导轨和带动箱体沿着箱体导轨水平移动使箱体的进料口与推头料仓对接的驱动装置。A garbage compression device includes a feeding mechanism and a push-pull box mechanism, the feeding mechanism includes a pusher bin for feeding materials into the box, and the push-pull box mechanism includes a box guide rail extending toward the feeding mechanism and driving the box along the box. The horizontal movement of the guide rail makes the feeding port of the box connect with the driving device of the pusher silo.
本技术方案中,推拉箱机构通过驱动箱体移动实现箱体的进料口与推头料仓对接,进料口与推头料仓对接之后方便投料,投料完成之后,驱动装置带动箱体水平移动使得进料口与推头料仓脱离,将箱体水平移出投料机构,该推拉箱机构将箱体水平移出的操作相对于传统的需要为箱体倾斜转运留足垂直空间的方式来讲,水平移出脱离推头料仓,则无需对投料仓进行升降,从而很大程度的降低了投料机构的垂直安装高度。In this technical solution, the push-pull box mechanism drives the box to move to realize the docking between the feeding port of the box and the pusher silo. After the feeding port is docked with the pusher silo, it is convenient for feeding. After the feeding is completed, the driving device drives the box to level. The movement makes the feeding port separate from the pusher silo, and the box is horizontally moved out of the feeding mechanism. The operation of the push-pull box mechanism to move the box horizontally out is compared to the traditional method that requires enough vertical space for the tilting transfer of the box. If it is moved out of the pusher silo horizontally, there is no need to lift and lower the feeding silo, which greatly reduces the vertical installation height of the feeding mechanism.
箱体在驱动装置的驱动下沿着箱体导轨水平移动,箱体朝向推头料仓水平移动为水平对接操作,箱体朝向远离推头料仓的方向水平移动为将箱体水平移出操作。本技术方案,采用推拉箱机构实现水平移动箱体即可实现与投料机构的对接和脱离,箱体与投料机构脱离开之后则方便勾臂车将满箱的箱体转运走,采用水平对接和脱离的方式,投料机构无需占用较多的垂直安装空间,将垃圾站的箱体对接需要的有效高度降低,能够更好的适应垃圾站的空间高度有限的现状,为改造现有垃圾站提供了很大的尺寸利用空间和可行性。The box body moves horizontally along the box guide rail under the drive of the driving device, the horizontal movement of the box body toward the pusher silo is a horizontal docking operation, and the horizontal movement of the box body toward the direction away from the pusher silo is the horizontal removal operation of the box body. In this technical scheme, the box body can be docked and detached from the feeding mechanism by using the push-pull box mechanism to move the box horizontally. After the box body is separated from the feeding mechanism, it is convenient for the hook arm truck to transport the full box body away. In the way of disengagement, the feeding mechanism does not need to occupy a lot of vertical installation space, and the effective height required for the docking of the garbage station is reduced, which can better adapt to the limited space height of the garbage station. Great size utilizes space and feasibility.
此外,本技术方案中,通过驱动装置将箱体水平移进或移出,由于该对接和移出操作无需勾臂车参与,也解决了传统对接和移出操作需要驾驶人员具有良好的操作技能,同时在操作过程中也存在费时费力的问题。In addition, in this technical solution, the box body is horizontally moved in or out by the driving device, since the docking and removing operations do not require the participation of the hook arm cart, it also solves the problem that the traditional docking and removing operations require the driver to have good operating skills. There are also time-consuming and labor-intensive problems in the operation process.
需要说明的是,在仅需要水平对接操作的方案中,与本装置配合使用的箱体的进料口需要设置在箱体的一端靠上的位置,箱体导轨上有等待工位,箱体处于等待工位时,推头料仓的出料口正对箱体的进料口,驱动装置水平驱动箱体实现进料口与出料口的水平对接。It should be noted that, in the scheme that only requires horizontal docking operation, the feeding port of the box used in conjunction with the device needs to be set at the upper position of one end of the box, and there are waiting stations on the box guide rails. When in the waiting position, the outlet of the pusher silo is facing the inlet of the box, and the driving device drives the box horizontally to realize the horizontal connection between the inlet and the outlet.
操作中,勾臂车仅需将空箱的箱体放置到正对装料工位的位置即可,之后的对接操作无需勾臂车参与,直接通过驱动装置带动箱体沿着箱体导轨水平移动使箱体的进料口与推头料仓对接,对接之后通过推头料仓实现对箱体的投料操作;满箱之后,则驱动装置水平驱动箱体使得箱体的进料口与推头料仓脱离,之后通过勾臂车将满箱的箱体转运走。During operation, the hook truck only needs to place the empty box body in the position facing the loading station. The subsequent docking operation does not need the hook truck to participate, and directly drives the box body along the box guide rail through the driving device. The movement makes the feeding port of the box dock with the pusher silo. After the docking, the feeding operation of the box is realized through the pusher silo; when the box is full, the driving device drives the box horizontally so that the feeding port of the box is connected to the pusher. The head silo is detached, and then the full box is transported away by the hook truck.
进一步的,还包括驱动推头料仓做升降运动的升降机构。Further, it also includes a lifting mechanism that drives the pusher silo to lift and lower.
本技术方案中,结合了平移和升降功能,推拉箱机构通过驱动箱体移动实现箱体的进料口与推头料仓对接,升降机构对推头料仓进行高度位置的调节,方便实现与进料口的对接和与进料口的脱离,进料口与推头料仓对接之后方便投料,进料口与推头料仓脱离之后,方便推拉箱机构将箱体水平移出,由于采用水平移动实现对接和移出,则避免了直接采用勾臂车移动箱体过程中需要为箱体的对接和移出留足足够的垂直避让空间,采用推拉箱机构实现水平移动箱体的设计无需推头料仓移动较高的垂直高度即可实现对箱体的对接和移出操作,勾臂车仅需将箱体放置到正对装料工位的位置即可,之后的对接操作无需勾臂车参与,直接通过驱动装置带动箱体沿着箱体导轨水平移动结合升降机构驱动推头料仓下移实现箱体的进料口与推头料仓对接,对接之后通过推头料仓实现对箱体的投料操作,满箱之后,则通过升降机构驱动推头料仓上升至与箱体的进料口脱离的状态,该推头料仓仅需要上升至其下端不与箱体的上端接触即可,也即是推头料仓与箱体之间几乎无多余的垂直占用空间,仅需二者之间留有方便驱动装置将箱体水平移出的间隙即可,因此,投料机构的垂直占用空间较小,该推拉箱机构与投料机构的结合设计,将垃圾站的箱体对接需要的有效高度降低,能够更好的适应垃圾站的空间高度有限的现状,为改造现有垃圾站提供了很大的尺寸利用空间和可行性。In this technical solution, the translation and lifting functions are combined, the push-pull box mechanism drives the box body to move to realize the connection between the feeding port of the box body and the pusher silo, and the lifting mechanism adjusts the height position of the pusher silo, which is convenient to realize the The docking of the feeding port and the detachment from the feeding port are convenient for feeding after the feeding port is docked with the pusher silo. After the feeding port is separated from the pusher silo, it is convenient for the push-pull box mechanism to move the box horizontally. Move to realize docking and removal, which avoids the need to leave enough vertical avoidance space for the docking and removal of the box in the process of directly using the hook arm truck to move the box. The push-pull box mechanism is used to realize the design of horizontally moving the box without pushing the head material. The docking and removing operation of the box can be realized by moving the warehouse to a higher vertical height. The hook arm truck only needs to place the box body in the position facing the loading station, and the subsequent docking operation does not require the hook arm truck to participate. Directly drive the box body to move horizontally along the box guide rail through the driving device, and combine the lifting mechanism to drive the pusher silo to move down to realize the docking between the feeding port of the box and the pusher silo. In the feeding operation, after the box is full, the pusher silo is driven by the lifting mechanism to rise to the state that it is separated from the feeding port of the box body. The pusher silo only needs to rise until its lower end does not contact the upper end of the box. That is to say, there is almost no extra vertical space between the pusher silo and the box, and only a gap is left between the two to facilitate the driving device to move the box horizontally. Therefore, the vertical space of the feeding mechanism is relatively small. Small, the combination design of the push-pull box mechanism and the feeding mechanism reduces the effective height required for the docking of the box body of the garbage station, which can better adapt to the current situation of limited space height of the garbage station, and provides a great deal for the transformation of the existing garbage station. The size utilizes space and feasibility.
需要说明的是,在需要水平和升降操作实现对接的方案中,与本装置配合使用的箱体的进料口需要设置在箱体的上端,箱体导轨上具有等待工位,当箱体已经被驱动装置移动到等待工位上之后,具体的对接操作为,驱动装置驱动位于等待工位上的箱体移动至推头料仓的下方,之后推头料仓下移,实现箱体上端的进料口与推头料仓对接。It should be noted that, in the scheme that requires horizontal and lifting operations to achieve docking, the feeding port of the box used in conjunction with this device needs to be set at the upper end of the box, and there is a waiting station on the box guide rail. After being moved to the waiting station by the driven device, the specific docking operation is that the driving device drives the box located at the waiting station to move to the bottom of the pusher silo, and then the pusher silo moves down to realize the upper end of the box. The feeding port is connected with the pusher silo.
进一步的,为了方便实现对箱体转运腾开空间,所述投料机构为移动式投料机构。Further, in order to facilitate the transfer of the box to make room, the feeding mechanism is a mobile feeding mechanism.
具体的,移动式投料机构的底部设有行走轮,方便实现移动式投料机构的整体移动,移动式投料机构在工位上完成对箱体的投料作业之后,升降机构驱动推头料仓上移,实现推头料仓与箱体进料口的脱离,之后驱动装置带动箱体沿着箱体导轨水平移动使箱体脱离开投料机构,推头料仓下方为箱体通道,也即是,驱动装置带动箱体从推头料仓下方的箱体通道移出,之后方便移动式投料机构移开该工位且不影响勾臂车从该工位处转运满箱的箱体。Specifically, the bottom of the mobile feeding mechanism is provided with walking wheels, which facilitates the overall movement of the mobile feeding mechanism. After the mobile feeding mechanism completes the feeding operation of the box at the station, the lifting mechanism drives the pusher silo to move up. , to realize the separation of the pusher silo and the box body feed port, and then the driving device drives the box to move horizontally along the box guide rail to make the box detach from the feeding mechanism, and the lower part of the pusher silo is the box channel, that is, The drive device drives the box to move out of the box channel below the pusher silo, and then the mobile feeding mechanism is convenient to move the station without affecting the hook arm truck to transfer the full box from the station.
进一步的,还包括移动轨道,所述移动轨道上设有至少两个等待投料的工位,所述箱体导轨的数量与工位的数量一致,所述箱体导轨与移动轨道在工位处交汇,所述移动式投料机构沿着移动轨道移动并在工位处为箱体投料。Further, it also includes a moving track, on which there are at least two stations waiting for material feeding, the number of the box guide rails is consistent with the number of stations, and the box guide rails and the moving track are at the stations. At the intersection, the mobile feeding mechanism moves along the moving track and feeds the box at the station.
现有设计中,满箱与空箱互换时操作繁琐,难以实现连续性的垃圾压缩作业,工作效率低。本技术方案中,多工位的设置,且与工位对应的位置设置有箱体导轨,当一工位的箱体满箱之后,则移动式投料机构沿着移动轨道移动至下一工位,也为勾臂车对箱体进行转运提供了空间,同时,与第二工位对应的箱体导轨上的箱体通过驱动装置将箱体移动至进料口与推头料仓对接的状态,移动式投料机构开始在第二工位重复投料、压缩工作,之后移动式投料机构在每一工位重复投料、压缩工作。In the existing design, when the full box is exchanged with the empty box, the operation is cumbersome, it is difficult to realize the continuous garbage compression operation, and the work efficiency is low. In this technical solution, the multi-station is set up, and the position corresponding to the station is provided with a box guide rail. When the box in one station is full, the mobile feeding mechanism moves along the moving track to the next station. , which also provides space for the hook truck to transfer the box. At the same time, the box on the box guide corresponding to the second station moves the box to the state where the feeding port is connected to the pusher silo through the driving device. , the mobile feeding mechanism starts to repeat feeding and compressing at the second station, and then the mobile feeding mechanism repeats feeding and compressing at each station.
本技术方案中,移动轨道与箱体导轨均设置在地面上,且移动轨道与箱体导轨垂直,箱体的移动方向与移动式投料机构的移动方向垂直,能够提高箱体与推头料仓的对接效率,且移动式投料机构在不同工位处作业,能够实现一机两箱或者一机多箱的连续作业,很大程度上提高了工作效率,优化了垃圾站的使用方式及结构,降低制造成本,更降低用户的使用成本;同时采用平移升降式结构,空间占用更小,使垃圾箱更方便的对接或移出投料机构。In this technical solution, the moving track and the box guide rail are both set on the ground, and the moving track is perpendicular to the box guide rail, and the moving direction of the box body is vertical to the moving direction of the mobile feeding mechanism, which can improve the efficiency of the box body and the pusher silo. The docking efficiency is improved, and the mobile feeding mechanism operates at different stations, which can realize the continuous operation of one machine with two boxes or one machine with multiple boxes, which greatly improves the work efficiency and optimizes the use method and structure of the garbage station. Reduce the manufacturing cost and the user's cost of use; at the same time, the translation lifting structure is adopted, which takes up less space and makes the waste bin more convenient to dock or move out of the feeding mechanism.
需要说明的是,本技术方案中用于实现对动力组件控制的动力单元和电器控制单元独立安装于地面,便于安装、检修,防止垃圾、污水等的腐蚀。It should be noted that, in the technical solution, the power unit and the electrical control unit used to control the power components are independently installed on the ground, which is convenient for installation and maintenance, and prevents corrosion of garbage and sewage.
进一步的,为了方便实现对推头料仓送料,还包括向推头料仓送料的料斗。Further, in order to facilitate feeding the pusher silo, a hopper for feeding the pusher silo is also included.
需要说明的是,料斗具有液压驱动组件,液压驱动组件控制料斗的翻转,实现对垃圾的投料操作。It should be noted that the hopper has a hydraulic drive assembly, and the hydraulic drive assembly controls the overturning of the hopper to realize the feeding operation of garbage.
需要说明的是,本技术方案也可以采用楼式垃圾投料方式,垃圾压缩装置位于一楼,则通过位于二楼的投料车进行投料,由于采用从高处直接投料的方式,因此,在此种使用环境下,无需设计料斗。It should be noted that this technical solution can also adopt the floor-type garbage feeding method. The garbage compression device is located on the first floor, and the feeding vehicle is located on the second floor. There is no need to design a hopper under the use environment.
进一步的,所述投料机构包括架体,所述推头料仓在升降机构的驱动下沿着架体做升降运动,所述料斗安装在架体上。Further, the feeding mechanism includes a frame body, the pusher silo moves up and down along the frame body under the drive of the lifting mechanism, and the hopper is installed on the frame body.
具体的,液压驱动组件安装在架体上,通过液压驱动组件驱动料斗实现翻转,完成连续投料操作,液压驱动组件包括料斗油缸和料斗翻转臂,所述料斗油缸通过料斗翻转臂实现对料斗的翻转驱动。Specifically, the hydraulic drive assembly is installed on the frame, and the hopper is turned over by the hydraulic drive assembly to complete the continuous feeding operation. The hydraulic drive assembly includes a hopper oil cylinder and a hopper turning arm, and the hopper oil cylinder realizes the turning of the hopper through the hopper turning arm. drive.
具体的,架体上设有安装座,料斗翻转臂包括第一臂和第二臂,所述第一臂的一端铰接在安装座上,所述第一臂和第二臂之间铰接,所述料斗包括连接臂,所述连接臂的连接端与安装座铰接,所述第二臂与连接臂铰接,所述料斗油缸的驱动端与第一臂和第二臂之间的铰接点连接。Specifically, a mounting seat is provided on the frame body, and the hopper turning arm includes a first arm and a second arm, one end of the first arm is hinged on the mounting seat, and the first arm and the second arm are hinged, so The hopper includes a connecting arm, the connecting end of the connecting arm is hinged with the mounting seat, the second arm is hinged with the connecting arm, and the driving end of the hopper oil cylinder is connected with the hinge point between the first arm and the second arm.
具体的,升降机构设置在架体上,升降机构包括安装在架体上的升降油缸,升降油缸控制推头料仓沿着架体做升降移动,架体包括升降导轨,在升降油缸的驱动下,推头料仓沿着升降导轨升降移动。由于料斗设置在架体上,相对于现有设计将料斗集成在料仓上的设计,能够降低驱动推头料仓升降所需功耗,减少能源浪费,且避免了用于驱动料斗的复杂管路布置,设计更为合理。Specifically, the lifting mechanism is arranged on the frame, and the lifting mechanism includes a lifting cylinder installed on the frame. The lifting cylinder controls the pusher silo to move up and down along the frame. The frame includes a lifting guide, which is driven by the lifting cylinder. , the pusher silo moves up and down along the lift rail. Since the hopper is arranged on the frame, compared with the existing design of integrating the hopper on the silo, the power consumption required to drive the pusher to lift the silo can be reduced, energy waste can be reduced, and complicated pipes for driving the hopper can be avoided. Road layout, the design is more reasonable.
本技术方案中,推头料仓、升降机构和料斗均设置在架体上,架体带动投料机构整体移动至合适的工位处实现投料操作,对于具有多个工位投料需求的现场能够实现一机两箱或者一机多箱的灵活投料需求,能够实现连续垃圾处理作业,提高工作效率。In this technical solution, the pusher silo, the lifting mechanism and the hopper are all arranged on the frame body, and the frame body drives the feeding mechanism to move as a whole to a suitable station to realize the feeding operation, which can be realized for sites with multiple station feeding requirements The flexible feeding requirements of one machine with two boxes or one machine with multiple boxes can realize continuous garbage disposal operations and improve work efficiency.
进一步的,为了满足垃圾站的前投料后转运、前投料前转运、侧投料前转运以及侧投料后转运方向的适应性要求,所述料斗为翻转料斗,所述翻转料斗朝向推头料仓的正向翻转或朝向推头料仓的两侧方翻转。Further, in order to meet the adaptability requirements of the garbage station's front feeding and post-feeding transfer, front feeding pre-feeding, side feeding pre-feeding, and side feeding post-feeding transfer direction, the hopper is a turning hopper, and the turning hopper is facing the direction of the pusher silo. Flip forward or to the sides of the pusher silo.
本设计方案,可以针对现场环境选择合适的箱体进出方向的结构设计,当然,由于翻转料斗也可以设计不同的翻转方向,与不同的箱体进出方向的结构设计结合,满足了目前垃圾站对投料方向以及转运方向的多种需求,满足垃圾站的前投料后转运、前投料前转运、侧投料前转运以及侧投料后转运方向的适应性要求。In this design scheme, the appropriate structural design of the in and out directions of the box can be selected according to the site environment. Of course, since the inversion hopper can also be designed with different inversion directions, combined with the structural design of different in and out directions of the box, it can meet the requirements of the current garbage station. The various requirements of the feeding direction and the transfer direction meet the adaptability requirements of the garbage station's front feeding and post feeding, front feeding and pre feeding, side feeding and post feeding transfer direction.
综上,本技术方案,收料、转运方式灵活多变,装置高度及占地面积更小,使垃圾箱更方便的对接或移出投料机构,解决了传统的转运方向、收料方向单一及转运方式、收料方式单一的问题。To sum up, this technical solution has flexible and changeable ways of receiving and transferring materials, and the device height and area are smaller, which makes it more convenient for the garbage bin to dock or move out of the feeding mechanism, and solves the traditional transfer direction, single receiving direction and transfer. The problem of the method and the way of receiving the material is single.
本技术方案解决了垃圾站收集、转运的方向问题,在城市选址建造垃圾站方面提供了良好的解决方案,更适应市场需求。The technical solution solves the problem of the direction of collection and transfer of the garbage station, provides a good solution for the city site selection and construction of the garbage station, and is more suitable for the market demand.
具体的,空箱的箱体可以从靠近移动轨道的一侧进入到箱体导轨,也可以从远离移动轨道的一侧进入箱体导轨,空箱的箱体直接通过勾臂车将放置并移动到箱体导轨上,若箱体从靠近移动轨道的一侧进入到箱体导轨,该空箱放置过程中,投料机构位于其他工位上,不影响该空箱的箱体放置,若箱体从远离移动轨道的一侧进入箱体导轨,则投料机构的位置不影响空箱的放置,不管从哪个方向将空箱放入箱体导轨,之后均需要驱动装置实现对箱体的拉动或推动配合推头料仓的下移从而完成箱体对接操作。Specifically, the empty box can enter the box guide from the side close to the moving track, or enter the box guide from the side far from the moving track, and the empty box can be placed and moved directly by the hook arm cart. To the box guide rail, if the box body enters the box body guide rail from the side close to the moving track, during the placement of the empty box, the feeding mechanism is located at another station, which does not affect the box body placement of the empty box. Entering the box guide from the side away from the moving track, the position of the feeding mechanism does not affect the placement of the empty box. No matter which direction the empty box is put into the box guide, the driving device is required to pull or push the box afterwards. Cooperate with the downward movement of the pusher silo to complete the docking operation of the box.
需要说明的是,为了实现对箱体移动位置的限定,在箱体导轨的末端设有限位件。It should be noted that, in order to limit the moving position of the box body, a limiter is provided at the end of the box body guide rail.
采用水平+升降对接方式的多工位箱体转运过程:The transfer process of the multi-station box using the horizontal + lifting docking method:
勾臂车将空箱的箱体放置到正对第一工位的箱体导轨上,驱动装置带动箱体移动至箱体导轨上的等待工位处,投料机构移动到移动轨道上的第一工位处,驱动装置再次驱动等待工位处的箱体移动至推头料仓的下方,升降机构驱动推头料仓下移,实现进料口与推头料仓的对接,之后料斗启动,向推头料仓内投料,通过推头料仓将垃圾投入箱体内,满箱后,料斗放到最底部,推头料仓上移实现与进料口的脱离,驱动装置驱动满箱的箱体再次移动至等待工位处,投料机构移动至下一工位,勾臂车将满箱的箱体转运走,同时投料机构与推拉箱机构在下一工位处重复上述工作。The hook arm cart places the empty box on the box guide facing the first station, the driving device drives the box to move to the waiting station on the box guide, and the feeding mechanism moves to the first position on the moving track. At the station, the driving device drives the box at the waiting station again to move to the bottom of the pusher silo, and the lifting mechanism drives the pusher silo to move down to realize the docking between the feeding port and the pusher silo, and then the hopper starts. Feed the material into the pusher silo, and put the garbage into the box through the pusher silo. After the box is full, the hopper is placed at the bottom, and the pusher silo moves up to realize the separation from the feeding port, and the drive device drives the full box. The body moves to the waiting station again, the feeding mechanism moves to the next station, the hook arm truck transfers the full box body away, and the feeding mechanism and the push-pull box mechanism repeat the above work at the next station.
采用水平对接方式的多工位箱体转运过程:The transfer process of the multi-station box using the horizontal docking method:
勾臂车将空箱的箱体放置到正对第一工位的箱体导轨上,投料机构移动到移动轨道上的第一工位处,驱动装置朝向投料机构水平驱动等待工位处的箱体,实现进料口与推头料仓的对接,之后料斗启动,向推头料仓内投料,通过推头料仓将垃圾投入箱体内,满箱后,驱动装置驱动满箱的箱体移动至等待工位处,实现进料口与推头料仓的脱离,投料机构移动至下一工位,勾臂车将满箱的箱体转运走,同时投料机构与推拉箱机构在下一工位处重复上述工作。The hook arm cart places the empty box on the box guide facing the first station, the feeding mechanism moves to the first station on the moving track, and the driving device horizontally drives the box at the waiting station toward the feeding mechanism. Then the hopper starts to feed into the pusher silo, and the garbage is put into the box through the pusher silo. After the box is full, the driving device drives the full box to move. To the waiting station, the feed port and the pusher silo are separated, the feeding mechanism moves to the next station, the hook arm truck transfers the full box away, and the feeding mechanism and the push-pull box mechanism are in the next station. Repeat the above work.
本发明箱体转运方向可变,可根据需要实现自箱体前端转运或自箱体后端转运,使用更方便,料斗上料方向灵活多变,无料斗的楼式结构上料方式也可以轻松实现,通过箱体外部的推头料仓进行密闭压缩,箱体密闭转运,整个过程无污水滴漏。The transporting direction of the box body of the invention can be changed, and can be transported from the front end of the box body or the rear end of the box body according to needs, which is more convenient to use, the feeding direction of the hopper is flexible and changeable, and the feeding method of the floor structure without a hopper can also be easily It is realized that the pusher silo outside the box is sealed and compressed, and the box is transported in a closed manner, and there is no sewage dripping in the whole process.
进一步的,为了驱动箱体在箱体导轨上移动,所述驱动装置包括用于推拉箱体的推拉油缸。Further, in order to drive the box body to move on the box body guide rail, the driving device includes a push-pull oil cylinder for pushing and pulling the box body.
进一步的,为了驱动箱体在箱体导轨上移动,所述推拉油缸位于箱体导轨的前端或后端。Further, in order to drive the box body to move on the box body guide rail, the push-pull oil cylinder is located at the front or rear end of the box body guide rail.
具体的,箱体导轨包括平行设置的两条导轨,推拉油缸位于两条导轨之间。Specifically, the guide rail of the box body includes two guide rails arranged in parallel, and the push-pull oil cylinder is located between the two guide rails.
推拉油缸位于箱体导轨的前端(靠近移动轨道的一侧):The push-pull cylinder is located at the front end of the box guide rail (closer to the side of the moving track):
在仅需要水平对接操作的方案中,状态A:两条导轨靠近移动轨道的一端设有限位件,两条导轨远离移动轨道的一端均为敞口状的导向部,箱体自导向部进入,之后投料机构移动到与该箱体轨道对应的工位上时,需要推拉油缸将箱体向靠近移动轨道的一端拉动直至箱体与限位件抵接,此时箱体的进料口与推头料仓完成对接。In the scheme that only requires horizontal docking operation, state A: the two guide rails are provided with a limiter at one end of the guide rails close to the moving track, and the ends of the two guide rails away from the moving track are both open guide parts, and the box body enters from the guide parts. After that, when the feeding mechanism moves to the station corresponding to the box track, it is necessary to push and pull the oil cylinder to pull the box body to the end close to the moving track until the box body and the limiter abut. The head silo completes the docking.
在仅需要水平对接操作的方案中,状态B:两条导轨远离移动轨道的一端设有限位件,两条导轨靠近移动轨道的一端均为敞口状的导向部,箱体自导向部进入,之后投料机构移动到与该箱体轨道对应的工位上时,需要推拉油缸将箱体向靠近移动轨道的一端拉动直至箱体与限位件抵接,此时箱体的进料口与推头料仓完成对接。In the scheme that only requires horizontal docking operation, state B: the end of the two guide rails away from the moving track is provided with a stopper, the ends of the two guide rails close to the moving track are both open guide parts, and the box body enters from the guide part, After that, when the feeding mechanism moves to the station corresponding to the box track, it is necessary to push and pull the oil cylinder to pull the box body to the end close to the moving track until the box body and the limiter abut. The head silo completes the docking.
具体的,状态A和状态B中,推拉油缸可以设置在架体的下端,可以随着投料机构移动实现对不同工位的箱体的推拉驱动。Specifically, in the state A and the state B, the push-pull oil cylinder can be arranged at the lower end of the frame body, and can realize the push-pull drive of the box bodies at different stations along with the movement of the feeding mechanism.
推拉油缸位于箱体导轨的后端(远离移动轨道的一侧):The push-pull cylinder is located at the rear end of the box guide rail (the side away from the moving track):
在需要水平和升降操作实现对接的方案中,状态C:两条导轨远离移动轨道的一端设有限位件,两条导轨靠近移动轨道的一端均为敞口状的导向部,则箱体自导向部进入,需要推拉油缸将箱体向远离移动轨道的一端拉动直至箱体与限位件抵接,此时箱体处于等待工位上,之后投料机构移动到与该箱体轨道对应的工位上时,需要推拉油缸将箱体向靠近移动轨道的一端推动,直至箱体的进料口位于推头料仓的下方,之后通过升降机构驱动推头料仓下移,完成进料口与推头料仓的对接。In the scheme that requires horizontal and lifting operations to achieve docking, state C: the two guide rails are provided with a limiter at one end away from the moving track, and the ends of the two guide rails close to the moving track are both open guides, then the box is self-guided It needs to push and pull the oil cylinder to pull the box body to the end away from the moving track until the box body and the stopper abut. At this time, the box body is in the waiting station, and then the feeding mechanism moves to the station corresponding to the box body track. When going up, it is necessary to push and pull the cylinder to push the box to the end close to the moving track until the feeding port of the box is located below the pusher silo, and then the pusher silo is driven down by the lifting mechanism to complete the feeding port and the pusher. The docking of the head silo.
一种垃圾压缩站,包括箱体和所述的一种垃圾压缩装置,所述箱体上设有进料口。A garbage compression station includes a box body and the aforementioned garbage compression device, and a feed port is provided on the box body.
需要说明的是,在仅需要水平对接操作的方案中,与本装置配合使用的箱体的进料口需要设置在箱体的前端和/或后端靠上的位置,推头料仓的出料口正对箱体的进料口,驱动装置水平驱动箱体实现进料口与出料口的水平对接。It should be noted that, in the solution that only requires horizontal docking operation, the feeding port of the box body used in conjunction with the device needs to be set at the upper front end and/or rear end of the box body. The feeding port is facing the feeding port of the box, and the driving device drives the box horizontally to realize the horizontal connection between the feeding port and the discharging port.
由于采用水平对接在投料以及压缩垃圾的过程中,需要对箱体的位置进行固定,保证投料以及压缩垃圾的顺利进行,该技术方案还包括用于锁住箱体的锁箱机构,具体的,锁箱机构设置在投料机构上,能够随着投料机构一起移动,从而实现对不同工位上的箱体的锁紧。Due to the use of horizontal docking in the process of feeding and compressing garbage, the position of the box body needs to be fixed to ensure the smooth progress of feeding and compressing garbage. The technical solution also includes a box locking mechanism for locking the box body. Specifically, The box locking mechanism is arranged on the feeding mechanism and can move together with the feeding mechanism, so as to realize the locking of the boxes on different stations.
在仅需要水平对接操作的方案中,由于该方案中箱体进料口位于箱体一端的上部,如图8、图9所示,进料口处设有进料门,进料门的设计具体如下,箱体上设有驱动进料门板上下移动实现对进料口打开和关闭的门板升降油缸,且箱体上还设有用于固定进料门的拉钩总成,拉钩总成包括拉钩旋转销,门板升降油缸将进料门上移至进料口关闭状态后,将拉钩旋转销向上转动,之后将拉钩插销向内侧移动,拉钩总成就重新固定好,进料门被固定,之后通过勾臂车将箱体拉走卸料。In the scheme that only requires horizontal docking operation, since the feeding port of the box is located at the upper part of one end of the box, as shown in Figure 8 and Figure 9, there is a feeding door at the feeding port, and the design of the feeding door Specifically as follows, the box body is provided with a door plate lifting cylinder that drives the feed door plate to move up and down to open and close the feed port, and the box body is also provided with a pull hook assembly for fixing the feed door. The pull hook assembly includes a pull hook rotating After the feeding door is moved up to the closed state of the feeding port by the door plate lifting cylinder, the hook rotating pin is turned upward, and then the hook latch is moved inward, and the hook assembly is re-fixed, and the feeding door is fixed. The arm cart pulls the box away and unloads the material.
需要说明的是,在需要水平和升降操作实现对接的方案中,与本装置配合使用的箱体的进料口需要设置在箱体的上端,箱体导轨上具有等待工位,当箱体已经被驱动装置移动到等待工位上之后,具体的对接操作为,驱动装置驱动位于等待工位上的箱体移动至推头料仓的下方,之后推头料仓下移,实现箱体上端的进料口与推头料仓对接。It should be noted that, in the scheme that requires horizontal and lifting operations to achieve docking, the feeding port of the box used in conjunction with this device needs to be set at the upper end of the box, and there is a waiting station on the box guide rail. After being moved to the waiting station by the driven device, the specific docking operation is that the driving device drives the box located at the waiting station to move to the bottom of the pusher silo, and then the pusher silo moves down to realize the upper end of the box. The feeding port is connected with the pusher silo.
采用本技术方案的垃圾压缩站,让垃圾站箱体的对接更方便,一机一箱、两箱或多箱的双工位或多工位操作模式,使用更合理方便,利用率更高,垃圾处理效率更快。The garbage compression station adopting this technical solution makes the docking of the garbage station boxes more convenient, and the double-station or multi-station operation mode of one machine, one box, two boxes or more boxes is more reasonable and convenient to use, and the utilization rate is higher. Waste disposal is more efficient.
本技术方案解决了垃圾站收集、转运的方向问题,在城市选址建造垃圾站方面提供了良好的解决方案,更适应市场需求。The technical solution solves the problem of the direction of collection and transfer of the garbage station, provides a good solution for the city site selection and construction of the garbage station, and is more suitable for the market demand.
解决了空间高度限制问题,空间高度要求低,相对于相同处理量的垃圾站地面占用面积更小,城市土地占用更少,节约资源。The problem of space height limitation is solved, the space height requirement is low, the ground occupation area of the garbage station with the same processing capacity is smaller, the urban land occupation is less, and the resources are saved.
采用箱体外部上端压缩进料,避免占用箱体装载空间,压缩密度大,装载量更多,有效利用了箱体所有的空间容积。The outer upper end of the box is used to compress the feed to avoid occupying the loading space of the box. The compression density is large, the loading capacity is more, and all the space volume of the box is effectively utilized.
本技术方案的进料口位于箱体的上端或靠上的位置,外部上端密闭装载、压缩,密闭转运,整个过程无污水滴漏,满足城市垃圾收运要求。The feeding port of this technical solution is located at the upper end or the upper position of the box body, and the outer upper end is closed for loading, compression, and closed transfer. There is no sewage dripping in the whole process, which meets the requirements of urban garbage collection and transportation.
本技术方案由于结构紧凑简单造价低,使用方便;地面安装方便快捷,土建成本低。The technical solution has the advantages of compact and simple structure, low cost, convenient use, convenient and quick ground installation, and low civil construction cost.
本发明的有益效果为:本技术方案中,推拉箱机构通过驱动箱体移动实现箱体的进料口与推头料仓对接,进料口与推头料仓对接之后方便投料,投料完成之后,驱动装置带动箱体水平移动使得进料口与推头料仓脱离,将箱体水平移出投料机构,该推拉箱机构将箱体水平移出的操作相对于传统的需要为箱体倾斜转运留足垂直空间的方式来讲,水平移出脱离推头料仓,则无需对投料仓进行升降,从而很大程度的降低了投料机构的垂直安装高度。The beneficial effects of the present invention are as follows: in the technical scheme, the push-pull box mechanism realizes the docking between the feeding port of the box body and the pusher silo by driving the box body to move, and the feeding port is convenient for feeding after the docking of the feeding port and the pusher silo, and after the feeding is completed , the driving device drives the box to move horizontally so that the feeding port is separated from the push head silo, and the box is horizontally moved out of the feeding mechanism. In terms of vertical space, if it is moved horizontally out of the pusher silo, there is no need to lift and lower the feeding silo, thus greatly reducing the vertical installation height of the feeding mechanism.
箱体在驱动装置的驱动下沿着箱体导轨水平移动,箱体朝向推头料仓水平移动为水平对接操作,箱体朝向远离推头料仓的方向水平移动为将箱体水平移出操作。本技术方案,采用推拉箱机构实现水平移动箱体即可实现与投料机构的对接和脱离,箱体与投料机构脱离开之后则方便勾臂车将满箱的箱体转运走,采用水平对接和脱离的方式,投料机构无需占用较多的垂直安装空间,将垃圾站的箱体对接需要的有效高度降低,能够更好的适应垃圾站的空间高度有限的现状,为改造现有垃圾站提供了很大的尺寸利用空间和可行性。The box body moves horizontally along the box guide rail under the drive of the driving device, the horizontal movement of the box body toward the pusher silo is a horizontal docking operation, and the horizontal movement of the box body toward the direction away from the pusher silo is the horizontal removal operation of the box body. In this technical scheme, the box body can be docked and detached from the feeding mechanism by using the push-pull box mechanism to move the box horizontally. After the box body is separated from the feeding mechanism, it is convenient for the hook arm truck to transport the full box body away. In the way of disengagement, the feeding mechanism does not need to occupy a lot of vertical installation space, and the effective height required for the docking of the garbage station is reduced, which can better adapt to the limited space height of the garbage station. Great size utilizes space and feasibility.
此外,本技术方案中,通过驱动装置将箱体水平移进或移出,由于该对接和移出操作无需勾臂车参与,也解决了传统对接和移出操作需要驾驶人员具有良好的操作技能,同时在操作过程中也存在费时费力的问题。In addition, in this technical solution, the box body is horizontally moved in or out by the driving device, since the docking and removing operations do not require the participation of the hook arm cart, it also solves the problem that the traditional docking and removing operations require the driver to have good operating skills. There are also time-consuming and labor-intensive problems in the operation process.
采用本技术方案的垃圾压缩站,让垃圾站箱体的对接更方便,一机一箱、两箱或多箱的双工位或多工位操作模式,使用更合理方便,利用率更高,垃圾处理效率更快。The garbage compression station adopting this technical solution makes the docking of the garbage station boxes more convenient, and the double-station or multi-station operation mode of one machine, one box, two boxes or more boxes is more reasonable and convenient to use, and the utilization rate is higher. Waste disposal is more efficient.
本技术方案解决了垃圾站收集、转运的方向问题,在城市选址建造垃圾站方面提供了良好的解决方案,更适应市场需求。The technical solution solves the problem of the direction of collection and transfer of the garbage station, provides a good solution for the city site selection and construction of the garbage station, and is more suitable for the market demand.
解决了空间高度限制问题,空间高度要求低,相对于相同处理量的垃圾站地面占用面积更小,城市土地占用更少,节约资源。The problem of space height limitation is solved, the space height requirement is low, the ground occupation area of the garbage station with the same processing capacity is smaller, the urban land occupation is less, and the resources are saved.
采用箱体外部上端压缩进料,避免占用箱体装载空间,压缩密度大,装载量更多,有效利用了箱体所有的空间容积。The outer upper end of the box is used to compress the feed to avoid occupying the loading space of the box. The compression density is large, the loading capacity is more, and all the space volume of the box is effectively utilized.
本技术方案的进料口位于箱体的上端或靠上的位置,外部上端密闭装载、压缩,密闭转运,整个过程无污水滴漏,满足城市垃圾收运要求。The feeding port of this technical solution is located at the upper end or the upper position of the box body, and the outer upper end is closed for loading, compression, and closed transfer. There is no sewage dripping in the whole process, which meets the requirements of urban garbage collection and transportation.
本技术方案由于结构紧凑简单造价低,使用方便;地面安装方便快捷,土建成本低。The technical solution has the advantages of compact and simple structure, low cost, convenient use, convenient and quick ground installation, and low civil construction cost.
附图说明Description of drawings
图1为现有技术中垃圾箱转运方式的结构示意图;Fig. 1 is the structural representation of the dumpster transfer mode in the prior art;
图2为本发明中垃圾压缩站(有压缩垃圾箱)状态B的料斗正在装载,推头正在压缩垃圾状态的结构示意图;2 is a schematic structural diagram of the state B of the garbage compression station (with compressed garbage bins) in the present invention being loaded, and the pusher is compressing garbage;
图3为本发明垃圾压缩站(工位A有压缩垃圾箱)状态B的工位A箱体对接完成料斗正在待料,工位B无箱体的俯视结构示意图;Fig. 3 is the top view structure schematic diagram of the waste compression station of the present invention (station A has a compressed waste box) state B of the station A box body docking completed hopper is waiting for material, and station B has no box body;
图4为本发明垃圾压缩站(工位A有压缩垃圾箱)状态A的主视图;Fig. 4 is the front view of the state A of the garbage compression station of the present invention (station A has a compressed garbage bin);
图5为本发明垃圾压缩站(工位A有压缩垃圾箱)状态A的俯视图;Fig. 5 is the top view of the state A of the garbage compression station of the present invention (station A has a compressed garbage bin);
图6为本发明垃圾压缩站(工位A有压缩垃圾箱)状态B的主视图;Fig. 6 is the front view of the state B of the garbage compression station of the present invention (station A has a compressed garbage bin);
图7为本发明垃圾压缩站(工位A有压缩垃圾箱)状态B的俯视图;Fig. 7 is the top view of the state B of the garbage compression station of the present invention (station A has a compressed garbage bin);
图8为本发明垃圾压缩站的箱体待装运时拉钩总成与进料门板的结构示意图;8 is a schematic structural diagram of the hook assembly and the feeding door panel when the box body of the garbage compression station of the present invention is to be shipped;
图9为本发明垃圾压缩站的箱体与垃圾站对接时拉钩总成与进料门板的结构示意图;9 is a schematic structural diagram of the hook assembly and the feed door panel when the box body of the garbage compression station is docked with the garbage station according to the present invention;
图10为本发明垃圾压缩站(有压缩垃圾箱)状态A的一机一箱,料斗布置在推头料仓侧面的主视图;Figure 10 is a front view of one machine and one box in the state A of the waste compression station (with compressed waste bins) of the present invention, and the hopper is arranged on the side of the pusher silo;
图11为本发明垃圾压缩站(有压缩垃圾箱)状态A的一机一箱,料斗布置在推头料仓侧面的俯视图;Figure 11 is a top view of one machine and one box in the state A of the garbage compression station (with compressed garbage bins) of the present invention, and the hopper is arranged on the side of the pusher silo;
图12为本发明垃圾压缩站(有压缩垃圾箱)状态A的无料斗的楼式垃圾投料方式的结构示意图;12 is a schematic structural diagram of a floor-type garbage feeding method without a hopper in the state A of the garbage compression station (with compressed garbage bins) of the present invention;
图13为本发明垃圾压缩站(有压缩垃圾箱)状态C的正在收料状态的结构示意图;13 is a schematic structural diagram of the state C of the garbage compression station (with compressed garbage bins) of the present invention, which is in the state of receiving materials;
图14为本发明垃圾压缩站(有压缩垃圾箱)状态C的机、箱分离或待转运状态的结构示意图;14 is a schematic structural diagram of the machine and box separation or the state to be transported in the state C of the garbage compression station (with compressed garbage bins) of the present invention;
图15为本发明垃圾压缩站(有压缩垃圾箱)状态C的正在压缩或收料状态的正面整体布置的结构示意图;15 is a schematic structural diagram of the overall arrangement of the front of the garbage compression station (with compressed garbage bins) of the present invention in the state C of being compressed or receiving;
图16为本发明垃圾压缩站(有压缩垃圾箱)状态C的正在收料,B工位机、箱分离待钩臂车拖箱的整体垃圾站布局的俯视结构示意图;Fig. 16 is the top-view structural schematic diagram of the overall garbage station layout of the garbage compression station of the present invention (with compressed garbage bins) in state C, which is receiving materials, and the B station machine and the box are separated to be hooked to the arm truck trailer;
图17为本发明垃圾压缩站(有压缩垃圾箱)状态C的机、箱分离状态的结构示意图;17 is a schematic structural diagram of the separation state of the machine and the box in the state C of the garbage compression station (with compressed garbage cans) of the present invention;
图18为本发明垃圾压缩站(无压缩垃圾箱)状态C的A、B工位的地面箱体导轨、移动轨道的俯视结构示意图:Fig. 18 is the top-view structure schematic diagram of the ground box guide rail and the moving track of the A and B stations in the state C of the garbage compression station (without compression garbage can) of the present invention:
图19为本发明中推头料仓的结构示意图。Fig. 19 is a schematic diagram of the structure of the pusher silo in the present invention.
图中:箱体1;推头料仓2;箱体导轨3;进料口4;推拉油缸5;勾臂车6;行走轮7;移动轨道8;动力单元9;料斗10;架体11;安装座12;第一臂13;第二臂14;连接臂15;料斗油缸16;升降油缸17;限位件18;锁箱机构19;进料门板20;门板升降油缸21;拉钩旋转销22;拉钩插销23;集料仓24;推头25;水平导轨26;出料口27;电器控制单元28;导向部29;门板驱动油缸30;滑架31。In the figure:
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict.
下面结合附图及具体实施例对本发明作进一步阐述。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
实施例1:Example 1:
如图2-图12所示,本实施例提供一种垃圾压缩装置站,包括投料机构和推拉箱机构,投料机构包括向箱体1内投料的推头料仓2,推拉箱机构包括朝向投料机构延伸的箱体导轨3和带动箱体1沿着箱体导轨3水平移动使箱体1的进料口4与推头料仓2对接的驱动装置。As shown in Figures 2-12, the present embodiment provides a garbage compression device station, including a feeding mechanism and a push-pull box mechanism. The
本技术方案中,推拉箱机构通过驱动箱体1移动实现箱体1的进料口4与推头料仓2对接,进料口4与推头料仓2对接之后方便投料,投料完成之后,驱动装置带动箱体1水平移动使得进料口4与推头料仓2脱离,将箱体1水平移出投料机构,该推拉箱机构将箱体1水平移出的操作相对于传统的需要为箱体1倾斜转运留足垂直空间的方式来讲,水平移出脱离推头料仓2,则无需对投料仓进行升降,从而很大程度的降低了投料机构的垂直安装高度。In this technical solution, the push-pull box mechanism drives the
箱体1在驱动装置的驱动下沿着箱体导轨3水平移动,箱体1朝向推头料仓2水平移动为水平对接操作,箱体1朝向远离推头料仓2的方向水平移动为将箱体1水平移出操作。本技术方案,采用推拉箱机构实现水平移动箱体1即可实现与投料机构的对接和脱离,箱体1与投料机构脱离开之后则方便勾臂车6将满箱的箱体1转运走,采用水平对接和脱离的方式,投料机构无需占用较多的垂直安装空间,将垃圾站的箱体1对接需要的有效高度降低,能够更好的适应垃圾站的空间高度有限的现状,为改造现有垃圾站提供了很大的尺寸利用空间和可行性。The
此外,本技术方案中,通过驱动装置将箱体1水平移进或移出,由于该对接和移出操作无需勾臂车6参与,也解决了传统对接和移出操作需要驾驶人员具有良好的操作技能,同时在操作过程中也存在费时费力的问题。In addition, in this technical solution, the
需要说明的是,在仅需要水平对接操作的方案中,与本装置配合使用的箱体1的进料口4需要设置在箱体1的一端靠上的位置,箱体导轨3上有等待工位,箱体1处于等待工位时,推头料仓2的出料口27正对箱体1的进料口4,驱动装置水平驱动箱体1实现进料口4与出料口27的水平对接。It should be noted that, in the solution that only requires horizontal docking operation, the feeding
操作中,勾臂车6仅需将空箱的箱体1放置到正对装料工位的位置即可,之后的对接操作无需勾臂车6参与,直接通过驱动装置带动箱体1沿着箱体导轨3水平移动使箱体1的进料口4与推头料仓2对接,对接之后通过推头料仓2实现对箱体1的投料操作;满箱之后,则驱动装置水平驱动箱体1使得箱体1的进料口4与推头料仓2脱离,之后通过勾臂车6将满箱的箱体1转运走。During operation, the
实施例2:Example 2:
本实施例是在上述实施例1的基础上进行优化。This embodiment is optimized on the basis of the above-mentioned
如图13-图19所示,还包括驱动推头料仓2做升降运动的升降机构。As shown in Fig. 13-Fig. 19, it also includes a lifting mechanism that drives the
本技术方案中,结合了平移和升降功能,推拉箱机构通过驱动箱体1移动实现箱体1的进料口4与推头料仓2对接,升降机构对推头料仓2进行高度位置的调节,方便实现与进料口4的对接和与进料口4的脱离,进料口4与推头料仓2对接之后方便投料,进料口4与推头料仓2脱离之后,方便推拉箱机构将箱体1水平移出,由于采用水平移动实现对接和移出,则避免了直接采用勾臂车6移动箱体1过程中需要为箱体1的对接和移出留足足够的垂直避让空间,采用推拉箱机构实现水平移动箱体1的设计无需推头料仓2移动较高的垂直高度即可实现对箱体1的对接和移出操作,勾臂车6仅需将箱体1放置到正对装料工位的位置即可,之后的对接操作无需勾臂车6参与,直接通过驱动装置带动箱体1沿着箱体导轨3水平移动结合升降机构驱动推头料仓2下移实现箱体1的进料口4与推头料仓2对接,对接之后通过推头料仓2实现对箱体1的投料操作,满箱之后,则通过升降机构驱动推头料仓2上升至与箱体1的进料口4脱离的状态,该推头料仓2仅需要上升至其下端不与箱体1的上端接触即可,也即是推头料仓2与箱体1之间几乎无多余的垂直占用空间,仅需二者之间留有方便驱动装置将箱体1水平移出的间隙即可,因此,投料机构的垂直占用空间较小,该推拉箱机构与投料机构的结合设计,将垃圾站的箱体1对接需要的有效高度降低,能够更好的适应垃圾站的空间高度有限的现状,为改造现有垃圾站提供了很大的尺寸利用空间和可行性。In this technical solution, the translation and lifting functions are combined, and the push-pull box mechanism drives the
需要说明的是,在需要水平和升降操作实现对接的方案中,与本装置配合使用的箱体1的进料口4需要设置在箱体1的上端,箱体导轨3上具有等待工位,当箱体1已经被驱动装置移动到等待工位上之后,具体的对接操作为,驱动装置驱动位于等待工位上的箱体1移动至推头料仓2的下方,之后推头料仓2下移,实现箱体1上端的进料口4与推头料仓2对接。It should be noted that, in the scheme that requires horizontal and lifting operations to achieve docking, the feeding
实施例3:Example 3:
本实施例是在上述实施例1或2的基础上进行优化。This embodiment is optimized on the basis of the above-mentioned
为了方便实现对箱体1转运腾开空间,投料机构为移动式投料机构。In order to facilitate the transfer of the
具体的,移动式投料机构的底部设有四个行走轮7,方便实现移动式投料机构的整体移动,移动式投料机构在工位上完成对箱体1的投料作业之后,升降机构驱动推头料仓2上移,实现推头料仓2与箱体1进料口4的脱离,之后驱动装置带动箱体1沿着箱体导轨3水平移动使箱体1脱离开投料机构,推头料仓2下方为箱体通道,也即是,驱动装置带动箱体1从推头料仓2下方的箱体通道移出,之后方便移动式投料机构移开该工位且不影响勾臂车6从该工位处转运满箱的箱体1。Specifically, the bottom of the mobile feeding mechanism is provided with four
实施例4:Example 4:
本实施例是在上述实施例3的基础上进行优化。This embodiment is optimized on the basis of the above-mentioned
还包括移动轨道8,移动式投料机构在移动轨道8上移动,移动轨道8上设有至少两个等待投料的工位,箱体导轨3的数量与工位的数量一致,箱体导轨3与移动轨道8在工位处交汇,移动式投料机构沿着移动轨道8移动并在工位处为箱体1投料。It also includes a moving
现有设计中,满箱与空箱互换时操作繁琐,难以实现连续性的垃圾压缩作业,工作效率低。本技术方案中,多工位的设置,且与工位对应的位置设置有箱体导轨3,当一工位的箱体1满箱之后,则移动式投料机构沿着移动轨道8移动至下一工位,也为勾臂车6对箱体1进行转运提供了空间,同时,与第二工位对应的箱体导轨3上的箱体1通过驱动装置将箱体1移动至进料口4与推头料仓2对接的状态,移动式投料机构开始在第二工位重复投料、压缩工作,之后移动式投料机构在每一工位重复投料、压缩工作。In the existing design, when the full box is exchanged with the empty box, the operation is cumbersome, it is difficult to realize the continuous garbage compression operation, and the work efficiency is low. In this technical solution, the multi-station is set up, and the position corresponding to the station is provided with the
本技术方案中,移动轨道8与箱体导轨3均设置在地面上,且移动轨道8与箱体导轨3垂直,箱体1的移动方向与移动式投料机构的移动方向垂直,能够提高箱体1与推头料仓2的对接效率,且移动式投料机构在不同工位处作业,能够实现一机两箱或者一机多箱的连续作业,很大程度上提高了工作效率,优化了垃圾站的使用方式及结构,降低制造成本,更降低用户的使用成本;同时采用平移升降式结构,空间占用更小,使垃圾箱更方便的对接或移出投料机构。In this technical solution, both the moving
需要说明的是,本技术方案中用于实现对动力组件控制的动力单元9和电器控制单元28独立安装于地面,便于安装、检修,防止垃圾、污水等的腐蚀。It should be noted that, in this technical solution, the
实施例5:Example 5:
本实施例是在上述实施例4的基础上进行优化。This embodiment is optimized on the basis of the above-mentioned
为了方便实现对推头料仓2送料,还包括向推头料仓2送料的料斗10。In order to facilitate feeding the
需要说明的是,料斗10具有液压驱动组件,液压驱动组件控制料斗10的翻转,实现对垃圾的投料操作。It should be noted that the
需要说明的是,本技术方案也可以采用楼式垃圾投料方式,垃圾压缩装置位于一楼,则通过位于二楼的投料车进行投料,由于采用从高处直接投料的方式,因此,在此种使用环境下,无需设计料斗10。It should be noted that this technical solution can also adopt the floor-type garbage feeding method. The garbage compression device is located on the first floor, and the feeding vehicle is located on the second floor. Under the usage environment, there is no need to design the
实施例6:Example 6:
本实施例是在上述实施例5的基础上进行优化。This embodiment is optimized on the basis of the above-mentioned
投料机构包括架体11,推头料仓2在升降机构的驱动下沿着架体11做升降运动,料斗10安装在架体11上。The feeding mechanism includes a
具体的,液压驱动组件安装在架体11上,通过液压驱动组件驱动料斗10实现翻转,完成连续投料操作,液压驱动组件包括料斗油缸16和料斗翻转臂,料斗油缸16通过料斗翻转臂实现对料斗10的翻转驱动。Specifically, the hydraulic drive assembly is installed on the
具体的,架体11上设有安装座12,料斗翻转臂包括第一臂13和第二臂14,第一臂13的一端铰接在安装座12上,第一臂13和第二臂14之间铰接,料斗10包括连接臂15,连接臂15的连接端与安装座12铰接,第二臂14与连接臂15铰接,料斗油缸16的驱动端与第一臂13和第二臂14之间的铰接点连接。Specifically, the
具体的,升降机构设置在架体11上,升降机构包括安装在架体11上的升降油缸17,升降油缸17控制推头料仓2沿着架体11做升降移动,架体11包括升降导轨,在升降油缸17的驱动下,推头料仓2上设有滑架31,滑架31沿着升降导轨升降移动。Specifically, the lifting mechanism is arranged on the
由于料斗10设置在架体11上,相对于现有设计将料斗10集成在料仓上的设计,能够降低驱动推头料仓2升降所需功耗,减少能源浪费,且避免了用于驱动料斗10的复杂管路布置,设计更为合理。Since the
本技术方案中,推头料仓2、升降机构和料斗10均设置在架体11上,架体11带动投料机构整体移动至合适的工位处实现投料操作,对于具有多个工位投料需求的现场能够实现一机两箱或者一机多箱的灵活投料需求,能够实现连续垃圾处理作业,提高工作效率。In this technical solution, the
实施例7:Example 7:
本实施例是在上述实施例6的基础上进行优化。This embodiment is optimized on the basis of the above-mentioned
为了满足垃圾站的前投料后转运、前投料前转运、侧投料前转运以及侧投料后转运方向的适应性要求,料斗10为翻转料斗10,翻转料斗10朝向推头料仓2的正向翻转或朝向推头料仓2的两侧方翻转。In order to meet the adaptability requirements of the garbage station's front feeding and post-feeding, front feeding and front feeding, side feeding and post feeding directions, the
本设计方案,可以针对现场环境选择合适的箱体1进出方向的结构设计,当然,由于翻转料斗10也可以设计不同的翻转方向,与不同的箱体1进出方向的结构设计结合,满足了目前垃圾站对投料方向以及转运方向的多种需求,满足垃圾站的前投料后转运、前投料前转运、侧投料前转运以及侧投料后转运方向的适应性要求。In this design scheme, a suitable structural design of the in and out directions of the
综上,本技术方案,收料、转运方式灵活多变,装置高度及占地面积更小,使垃圾箱更方便的对接或移出投料机构,解决了传统的转运方向、收料方向单一及转运方式、收料方式单一的问题。To sum up, this technical solution has flexible and changeable ways of receiving and transferring materials, and the device height and area are smaller, which makes it more convenient for the garbage bin to dock or move out of the feeding mechanism, and solves the traditional transfer direction, single receiving direction and transfer. The method and the method of receiving materials are single problems.
本技术方案解决了垃圾站收集、转运的方向问题,在城市选址建造垃圾站方面提供了良好的解决方案,更适应市场需求。The technical solution solves the problem of the direction of collection and transfer of the garbage station, provides a good solution for the city site selection and construction of the garbage station, and is more suitable for the market demand.
具体的,空箱的箱体1可以从靠近移动轨道8的一侧进入到箱体导轨3,也可以从远离移动轨道8的一侧进入箱体导轨3,空箱的箱体1直接通过勾臂车6将放置并移动到箱体导轨3上,若箱体1从靠近移动轨道8的一侧进入到箱体导轨3,该空箱放置过程中,投料机构位于其他工位上,不影响该空箱的箱体1放置,若箱体1从远离移动轨道8的一侧进入箱体导轨3,则投料机构的位置不影响空箱的放置,不管从哪个方向将空箱放入箱体导轨3,之后均需要驱动装置实现对箱体1的拉动或推动配合推头料仓2的下移从而完成箱体1对接操作。Specifically, the
需要说明的是,为了实现对箱体1移动位置的限定,在箱体导轨3的末端设有限位件18。It should be noted that, in order to limit the movement position of the
如图13-图18所示,采用水平+升降对接方式的多工位箱体1转运过程:As shown in Figure 13-Figure 18, the transfer process of the
勾臂车6将空箱的箱体1放置到正对第一工位的箱体导轨3上,驱动装置带动箱体1移动至箱体导轨3上的等待工位处,投料机构移动到移动轨道8上的第一工位处,驱动装置再次驱动等待工位处的箱体1移动至推头料仓2的下方,升降机构驱动推头料仓2下移,实现进料口4与推头料仓2的对接,之后料斗10启动,向推头料仓2内投料,通过推头料仓2将垃圾投入箱体1内,满箱后,料斗10放到最底部,推头料仓2上移实现与进料口4的脱离,驱动装置驱动满箱的箱体1再次移动至等待工位处,投料机构移动至下一工位,勾臂车6将满箱的箱体1转运走,同时投料机构与推拉箱机构在下一工位处重复上述工作。The
如图2-图12所示,采用水平对接方式的多工位箱体1转运过程:As shown in Figure 2-Figure 12, the transfer process of the
勾臂车6将空箱的箱体1放置到正对第一工位的箱体导轨3上,投料机构移动到移动轨道8上的第一工位处,驱动装置朝向投料机构水平驱动等待工位处的箱体1,实现进料口4与推头料仓2的对接,之后料斗10启动,向推头料仓2内投料,通过推头料仓2将垃圾投入箱体1内,满箱后,驱动装置驱动满箱的箱体1移动至等待工位处,实现进料口4与推头料仓2的脱离,投料机构移动至下一工位,勾臂车6将满箱的箱体1转运走,同时投料机构与推拉箱机构在下一工位处重复上述工作。The
本发明箱体1转运方向可变,可根据需要实现自箱体1前端转运或自箱体1后端转运,使用更方便,料斗10上料方向灵活多变,无料斗10的楼式结构上料方式也可以轻松实现,通过箱体1外部的推头料仓2进行密闭压缩,箱体1密闭转运,整个过程无污水滴漏。The transport direction of the
实施例8:Example 8:
本实施例是在上述实施例7的基础上进行优化。This embodiment is optimized on the basis of the above-mentioned
为了驱动箱体1在箱体导轨3上移动,驱动装置包括用于推拉箱体1的推拉油缸5。In order to drive the
实施例9:Example 9:
本实施例是在上述实施例8的基础上进行优化。This embodiment is optimized on the basis of the above-mentioned
为了驱动箱体1在箱体导轨3上移动,推拉油缸5位于箱体导轨3的前端或后端。In order to drive the
具体的,箱体导轨3包括平行设置的两条导轨,推拉油缸5位于两条导轨之间。Specifically, the
推拉油缸5位于箱体导轨3的前端(靠近移动轨道8的一侧):The push-
在仅需要水平对接操作的方案中,如图4、图5所示,状态A:两条导轨靠近移动轨道8的一端设有限位件18,两条导轨远离移动轨道8的一端均为敞口状的导向部29,箱体1自导向部29进入,之后投料机构移动到与该箱体轨道3对应的工位上时,需要推拉油缸5将箱体1向靠近移动轨道8的一端拉动直至箱体1与限位件18抵接,此时箱体1的进料口4与推头料仓2完成对接。In the solution that only requires a horizontal docking operation, as shown in FIGS. 4 and 5 , state A: a
在仅需要水平对接操作的方案中,如图6、图7所示,状态B:两条导轨远离移动轨道8的一端设有限位件18,两条导轨靠近移动轨道8的一端均为敞口状的导向部29,箱体1自导向部29进入,之后投料机构移动到与该箱体轨道3对应的工位上时,需要推拉油缸5将箱体1向靠近移动轨道8的一端拉动直至箱体1与限位件18抵接,此时箱体1的进料口4与推头料仓2完成对接。In the solution that only requires a horizontal docking operation, as shown in FIGS. 6 and 7 , state B: a
具体的,状态A和状态B中,推拉油缸5可以设置在架体11的下端,可以随着投料机构移动实现对不同工位的箱体1的推拉驱动。Specifically, in the state A and the state B, the push-
推拉油缸5位于箱体导轨3的后端(远离移动轨道8的一侧):The push-
在需要水平和升降操作实现对接的方案中,如图13-图18所示,状态C:两条导轨远离移动轨道8的一端设有限位件18,两条导轨靠近移动轨道8的一端均为敞口状的导向部29,则箱体1自导向部29进入,需要推拉油缸5将箱体1向远离移动轨道8的一端拉动直至箱体1与限位件18抵接,此时箱体1处于等待工位上,之后投料机构移动到与该箱体轨道3对应的工位上时,需要推拉油缸5将箱体1向靠近移动轨道8的一端推动,直至箱体1的进料口4位于推头料仓2的下方,之后通过升降机构驱动推头料仓2下移,完成进料口4与推头料仓2的对接。In the scheme that requires horizontal and lifting operations to achieve docking, as shown in Figures 13 to 18, state C: the two guide rails are provided with a
实施例10:Example 10:
本发明还提供一种垃圾压缩站,包括箱体1和如实施例1-实施例9中任一实施例的一种垃圾压缩装置,箱体1上设有进料口4。The present invention also provides a garbage compression station, comprising a
如图2-图12所示,需要说明的是,在仅需要水平对接操作的方案中,与本装置配合使用的箱体1的进料口4需要设置在箱体1的一端靠上的位置,箱体导轨3上有等待工位,箱体1处于等待工位时,推头料仓2的出料口27正对箱体1的进料口4,驱动装置水平驱动箱体1实现进料口4与出料口27的水平对接。As shown in Figures 2 to 12, it should be noted that in the solution that only requires horizontal docking operation, the feeding
由于采用水平对接在投料以及压缩垃圾的过程中,需要对箱体1的位置进行固定,保证投料以及压缩垃圾的顺利进行,该技术方案还包括用于锁住箱体1的锁箱机构19,具体的,锁箱机构19设置在投料机构上,能够随着投料机构一起移动,从而实现对不同工位上的箱体1的锁紧,本实施例中锁箱机构19采用液压锁紧臂从箱体1的两侧实现对箱体1的锁紧,具体结构设计为现有设计,在此不做过多的限定。Due to the use of horizontal butt in the process of feeding and compressing garbage, the position of the
在仅需要水平对接操作的方案中,由于该方案中箱体进料口位于箱体一端的上部,如图8、图9所示,进料口4处设有进料门,进料门的设计具体如下,箱体1上设有驱动进料门板20上下移动实现对进料口4打开和关闭的门板升降油缸21,且箱体1上还设有用于固定进料门的拉钩总成,拉钩总成包括拉钩旋转销22和拉钩插销23,门板升降油缸21将进料门上移至进料口4关闭状态后,将拉钩旋转销22向上转动,之后将拉钩插销23向内侧移动,拉钩总成就重新固定好,进料门被固定,之后通过勾臂车6将箱体1拉走卸料。In the scheme that only requires horizontal docking operation, since the feeding port of the box is located at the upper part of one end of the box, as shown in Figures 8 and 9, the feeding
如图4、图5所示,需要说明的是,采用状态A方式转运箱体1时,由于进料门位于箱体1的前端,勾臂车6直接与箱体1的后端挂接,实现对箱体1的拉动,因此采用此种转运方式可以不用固定拉钩总成,即可将箱体1拉至勾臂车6上。As shown in Figures 4 and 5, it should be noted that when the
如图6、图7所示,需要说明的是,采用状态B方式转运箱体1时,由于进料门位于箱体1的前端,勾臂车6直接与箱体1的前端挂接,实现对箱体1的拉动,因此采用此种转运方式需要固定拉钩总成之后才能实现对箱体1的拉动,将箱体1拉至勾臂车6上。As shown in Figures 6 and 7, it should be noted that when the
如图13-图18所示,需要说明的是,在需要水平和升降操作实现对接的方案中,与本装置配合使用的箱体1的进料口4需要设置在箱体1的上端,箱体导轨3上具有等待工位,当箱体1已经被驱动装置移动到等待工位上之后,具体的对接操作为,驱动装置驱动位于等待工位上的箱体1移动至推头料仓2的下方,之后推头料仓2下移,实现箱体1上端的进料口4与推头料仓2对接。As shown in Figures 13 to 18, it should be noted that in the scheme that requires horizontal and lifting operations to achieve docking, the feeding
该方案中,进料口4处设有进料门板20,箱体1上设有驱动进料门板20移动实现对进料口4打开和关闭的门板驱动油缸30。In this solution, a feeding
采用本技术方案的垃圾压缩站,让垃圾站箱体1的对接更方便,一机一箱、两箱或多箱的双工位或多工位操作模式,使用更合理方便,利用率更高,垃圾处理效率更快。The garbage compression station adopting this technical solution makes the docking of the
本技术方案解决了垃圾站收集、转运的方向问题,在城市选址建造垃圾站方面提供了良好的解决方案,更适应市场需求。The technical solution solves the problem of the direction of collection and transfer of the garbage station, provides a good solution for the city site selection and construction of the garbage station, and is more suitable for the market demand.
解决了空间高度限制问题,空间高度要求低,相对于相同处理量的垃圾站地面占用面积更小,城市土地占用更少,节约资源。The problem of space height limitation is solved, the space height requirement is low, the ground occupation area of the garbage station with the same processing capacity is smaller, the urban land occupation is less, and the resources are saved.
采用箱体1外部上端压缩进料,避免占用箱体1装载空间,压缩密度大,装载量更多,有效利用了箱体1所有的空间容积。The outer upper end of the
本技术方案的进料口4位于箱体1的上端或靠上的位置,外部上端密闭装载、压缩,密闭转运,整个过程无污水滴漏,满足城市垃圾收运要求。The feeding
本技术方案由于结构紧凑简单造价低,使用方便;地面安装方便快捷,土建成本低。The technical solution has the advantages of compact and simple structure, low cost, convenient use, convenient and quick ground installation, and low civil construction cost.
如图19所示,上述实施例中,推头料仓2为现有设计,具体的,推头料仓2包括料仓,料仓的下端为集料仓24,集料仓24内设有推头25,推头25沿着集料仓24上设置的水平导轨26移动,推头25推动位于集料仓24内的垃圾,垃圾从出料口27落至箱体1内。As shown in FIG. 19, in the above-mentioned embodiment, the
本发明不局限于上述可选实施方式,任何人在本发明的启示下都可得出其他各种形式的产品,但不论在其形状或结构上作任何变化,凡是落入本发明权利要求界定范围内的技术方案,均落在本发明的保护范围之内。The present invention is not limited to the above-mentioned optional embodiments, and anyone can draw other various forms of products under the inspiration of the present invention, but no matter what changes are made in its shape or structure, all fall within the definition of the claims of the present invention. The technical solutions within the scope all fall within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010388267.8A CN111470227A (en) | 2020-05-09 | 2020-05-09 | Garbage compression station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010388267.8A CN111470227A (en) | 2020-05-09 | 2020-05-09 | Garbage compression station |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111470227A true CN111470227A (en) | 2020-07-31 |
Family
ID=71762289
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010388267.8A Pending CN111470227A (en) | 2020-05-09 | 2020-05-09 | Garbage compression station |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111470227A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112499072A (en) * | 2020-12-17 | 2021-03-16 | 傅浪 | Swinging butt joint inclined pressing type garbage compression transfer station |
| CN113044595A (en) * | 2021-03-11 | 2021-06-29 | 重庆科技学院 | Lifting traveling crane type vertical garbage separation compressor moving device and method |
| CN113510956A (en) * | 2021-05-18 | 2021-10-19 | 重庆捌拾玖度环保科技有限公司 | Truss type garbage compression station |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109928120A (en) * | 2019-04-26 | 2019-06-25 | 重庆科技学院 | The seperated lifting type garbage compressor station of preceding dress |
| CN209467645U (en) * | 2018-12-04 | 2019-10-08 | 合加新能源汽车有限公司 | A kind of Split garbage compressor and garbage compression station |
| CN209720625U (en) * | 2019-03-11 | 2019-12-03 | 扬州金威环保科技有限公司 | A kind of Urban Underground garbage transfer processing system |
| CN212830738U (en) * | 2020-05-09 | 2021-03-30 | 傅浪 | Garbage compression device and garbage compression station |
-
2020
- 2020-05-09 CN CN202010388267.8A patent/CN111470227A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209467645U (en) * | 2018-12-04 | 2019-10-08 | 合加新能源汽车有限公司 | A kind of Split garbage compressor and garbage compression station |
| CN209720625U (en) * | 2019-03-11 | 2019-12-03 | 扬州金威环保科技有限公司 | A kind of Urban Underground garbage transfer processing system |
| CN109928120A (en) * | 2019-04-26 | 2019-06-25 | 重庆科技学院 | The seperated lifting type garbage compressor station of preceding dress |
| CN212830738U (en) * | 2020-05-09 | 2021-03-30 | 傅浪 | Garbage compression device and garbage compression station |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112499072A (en) * | 2020-12-17 | 2021-03-16 | 傅浪 | Swinging butt joint inclined pressing type garbage compression transfer station |
| CN113044595A (en) * | 2021-03-11 | 2021-06-29 | 重庆科技学院 | Lifting traveling crane type vertical garbage separation compressor moving device and method |
| CN113510956A (en) * | 2021-05-18 | 2021-10-19 | 重庆捌拾玖度环保科技有限公司 | Truss type garbage compression station |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111470227A (en) | Garbage compression station | |
| CN212173389U (en) | Vertical garbage station | |
| CN106395204A (en) | Small-size garbage trolley seamlessly abutted with large-size garbage truck | |
| CN109928120B (en) | Front-loading split lifting garbage compression station | |
| CN106742980A (en) | Garbage truck docking system | |
| CN112551012B (en) | A multi-dimensional garbage classification, collection, transportation and processing system | |
| CN212332482U (en) | Self-discharging formula semitrailer carriage lifting structure | |
| CN111691340B (en) | Street sweeper garbage bin mounting structure convenient to dump rubbish | |
| CN113525976A (en) | Lifting split machine head movable type garbage compression station | |
| CN112960317A (en) | Garbage transfer system and operation method thereof | |
| CN215853216U (en) | Lifting split machine head movable type garbage compression station | |
| CN114030793B (en) | Split type rubbish compression station and system | |
| CN212767884U (en) | Can dispose small-size rubbish compressor system of multiple rubbish mode of unloading | |
| CN212830738U (en) | Garbage compression device and garbage compression station | |
| CN206278544U (en) | Garbage truck docking system | |
| CN110002152A (en) | Compartment removable garbage truck | |
| CN211443702U (en) | Garbage truck pull arm hook device | |
| CN110481076B (en) | Horizontal direct-pressing type garbage compression equipment | |
| CN213415114U (en) | Garbage transferring system | |
| CN208576992U (en) | Top feeding Split garbage compressor and the garbage compression station with the compressor | |
| CN213595134U (en) | Electric compression garbage truck and butt-joint type electric garbage collection device | |
| CN117302800A (en) | A shuttle garbage transfer method | |
| CN207791770U (en) | A kind of lift-on/lift-off type garbage compression vehicle being equipped with intelligent discharging linked system | |
| CN215157924U (en) | Special vehicle for vertically loading and unloading mobile dustbin | |
| CN113148503B (en) | Dustbin and stack formula are with advancing with going out type vertical compression rubbish compression station simultaneously |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20210706 Address after: 402160 1-17, building 18, 123 Longxing Avenue, Zhongshan Road Street, Yongchuan District, Chongqing Applicant after: Chongqing bayudu Environmental Protection Technology Co.,Ltd. Address before: No.56-179, North Street, Nanchuan District, Chongqing 408436 Applicant before: Fu Lang |
|
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200731 |
