CN111468535A - Four-wheel roller mill - Google Patents

Four-wheel roller mill Download PDF

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CN111468535A
CN111468535A CN202010400519.4A CN202010400519A CN111468535A CN 111468535 A CN111468535 A CN 111468535A CN 202010400519 A CN202010400519 A CN 202010400519A CN 111468535 A CN111468535 A CN 111468535A
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driving mechanism
wheel
mounting
rolling
main shaft
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CN111468535B (en
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苏勇辉
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/16Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B13/00Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
    • B21B13/08Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with differently-directed roll axes, e.g. for the so-called "universal" rolling process
    • B21B13/10Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with differently-directed roll axes, e.g. for the so-called "universal" rolling process all axes being arranged in one plane
    • B21B13/103Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with differently-directed roll axes, e.g. for the so-called "universal" rolling process all axes being arranged in one plane for rolling bars, rods or wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B31/00Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
    • B21B31/02Rolling stand frames or housings; Roll mountings ; Roll chocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B31/00Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
    • B21B31/16Adjusting or positioning rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B35/00Drives for metal-rolling mills, e.g. hydraulic drives
    • B21B35/12Toothed-wheel gearings specially adapted for metal-rolling mills; Housings or mountings therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Rolling (AREA)
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Abstract

本发明涉及了一种四轮轧辊机,包括方形的联动伸缩架、四个移动安装架、四个轧辊轮;方形的联动伸缩架通过第一驱动机构驱动进行联动式的向外伸张或向内收缩;四个所述移动安装架安装在联动伸缩架的方形的四边上,并可沿方形的边移动调节;四个轧辊轮对应安装在四个所述移动安装架上,四个轧辊轮的外周轮面之间经联动伸缩架和移动安装架的调节构成轧制通道。本发明的一种四轮轧辊机,设计新颖、结构紧凑,有亮点,有新艺;可加工多种尺寸截面的线材,如方形、梯形、扁形等,适用性广,加工牢靠,精度高,出线效果好,工况稳定性优,实现高质量新品设置。

Figure 202010400519

The invention relates to a four-wheel rolling mill, comprising a square linked telescopic frame, four movable mounting frames and four roller wheels; the square linked telescopic frame is driven by a first driving mechanism to extend outward or inward in a linked manner. shrink; the four mobile mounting frames are installed on the four sides of the linked telescopic frame, and can be moved and adjusted along the sides of the square; four roller wheels are correspondingly installed on the four mobile mounting frames, and the The rolling channel is formed between the outer peripheral surfaces through the adjustment of the linkage telescopic frame and the movable mounting frame. The four-wheel rolling mill of the present invention has novel design, compact structure, bright spots and new techniques; it can process wires of various sizes and cross-sections, such as square, trapezoid, flat, etc., with wide applicability, reliable processing and high precision. The wire exit effect is good, the stability of the working condition is excellent, and the setting of high-quality new products is realized.

Figure 202010400519

Description

一种四轮轧辊机A four-wheel rolling mill

技术领域technical field

本发明涉及轧辊机领域,特别是涉及一种四轮轧辊机。The invention relates to the field of rolling mills, in particular to a four-wheel rolling mill.

背景技术Background technique

随着社会经济的快速发展,轧辊机的使用越来越广泛,越来越多样化,轧机是实现金属轧制过程的设备,泛指完成轧材生产全过程的装备﹐主要由放卷机,辊压系统,驱动系统,液压系统,控制系统,拆辊装置等组成轧机上使金属产生连续塑性变形的主要工作部件和工具。轧辊主要由辊身、辊颈和轴头三部分组成。辊身是实际参与轧制金属的轧辊侧边部分。它具有整个轮面光滑的圆柱形或带轧槽的表面。辊颈安装在轴承中,并通过轴承座和压下装置把轧制力传给机架,一些工件需要对四面进行轧制,需要使用四轮压辊机。With the rapid development of society and economy, the use of rolling mills has become more and more extensive and diversified. The rolling mill is the equipment that realizes the metal rolling process, which generally refers to the equipment that completes the whole process of rolling material production. Rolling system, drive system, hydraulic system, control system, roll removal device, etc. constitute the main working parts and tools on the rolling mill to produce continuous plastic deformation of metal. The roll is mainly composed of three parts: roll body, roll neck and shaft head. The roll body is the side part of the roll that actually participates in rolling the metal. It has a smooth cylindrical or grooved surface across the entire wheel. The roll neck is installed in the bearing, and the rolling force is transmitted to the frame through the bearing seat and the pressing device. Some workpieces need to be rolled on four sides, and a four-wheel press roll machine is required.

但是,现有的四轮压辊机的辊压头大多进行手动调节,大多都是进给的单向调节,即使有双轴调节,调节操作也较为繁琐;因此,不满足现有的需求,对此我们提出了一种新型的四轮轧辊机。However, most of the roller heads of the existing four-wheel press roller machine are manually adjusted, and most of them are unidirectional adjustment of feeding. Even if there is a dual-axis adjustment, the adjustment operation is relatively complicated; therefore, it does not meet the existing needs. In this regard, we propose a new type of four-wheel rolling mill.

发明内容SUMMARY OF THE INVENTION

为解决上述技术问题,本发明提供了一种四轮轧辊机,设计新颖、结构紧凑,有亮点,有新艺;可加工多种尺寸截面的线材,如方形、梯形、扁形等,适用性广,加工牢靠,精度高,出线效果好,工况稳定性优。In order to solve the above technical problems, the present invention provides a four-wheel rolling mill, which has a novel design, compact structure, bright spots and new art; it can process wires with various sizes and cross-sections, such as square, trapezoid, flat, etc., and has wide applicability. , Reliable processing, high precision, good outlet effect, and excellent working condition stability.

本发明解决其技术问题所采用的技术方案是:一种四轮轧辊机,包括方形的联动伸缩架、四个移动安装架、四个轧辊轮;方形的联动伸缩架通过第一驱动机构驱动进行联动式的向外伸张或向内收缩;四个所述移动安装架安装在联动伸缩架的方形的四边上,并可沿方形的边移动调节;四个轧辊轮对应安装在四个所述移动安装架上,四个轧辊轮的外周轮面之间经联动伸缩架和移动安装架的调节构成轧制通道。The technical scheme adopted by the present invention to solve the technical problem is as follows: a four-wheel rolling mill includes a square linkage telescopic frame, four movable mounting frames, and four roller wheels; the square linkage telescopic frame is driven by a first driving mechanism to carry out The linkage type stretches outward or contracts inward; the four mobile mounting frames are installed on the four sides of the square of the linkage telescopic frame, and can be moved and adjusted along the sides of the square; the four roller wheels are correspondingly installed on the four mobile On the mounting frame, the rolling channel is formed between the outer peripheral surfaces of the four roller wheels through the adjustment of the linkage telescopic frame and the movable mounting frame.

进一步的,所述联动伸缩架包括位于方形四个顶点的安装块、和构成方形四个边的主轴以及所述的第一驱动机构;所述安装块设置有轴孔;作为方形其中一边的主轴的一端穿过一个安装块的轴孔后与第一驱动机构的驱动端连接,另一端与另一个安装块的相对于轴孔的侧面位置连接固定,所述第一驱动机构与其配合的安装块固定连接;四个主轴的连接方式相同,每个第一驱动机构用于控制主轴的伸缩,来控制其所固定的安装块与其所述连接主轴的另一端所固定的安装块的距离,进而控制两组对向设置的两个轧辊轮的轮面间距,即控制轧制通道的尺寸。Further, the linkage telescopic frame includes installation blocks located at four vertices of the square, a main shaft forming the four sides of the square, and the first drive mechanism; the installation block is provided with a shaft hole; the main shaft serving as one side of the square One end is connected to the drive end of the first drive mechanism after passing through the shaft hole of one mounting block, and the other end is connected and fixed with the side position of the other mounting block relative to the shaft hole, and the first drive mechanism is matched with the mounting block. Fixed connection; the four main shafts are connected in the same way, and each first drive mechanism is used to control the expansion and contraction of the main shaft, to control the distance between the mounting block fixed to it and the mounting block fixed at the other end of the connecting main shaft, and then control The distance between the two sets of opposite rolls, that is, the size of the rolling channel is controlled.

进一步的,每个所述的移动安装架皆包括轧辊轮安装架;所述轧辊轮安装架内设置有轴套;所述轧辊轮安装架通过轴套套在主轴上;所述轧辊轮安装架朝向方形的联动伸缩架内侧的一端连接所述的轧辊轮;所述轧辊轮安装架用于沿主轴移动,进而带动轧辊轮移动而构成轧制通道。Further, each of the mobile mounting racks includes a roller wheel mounting rack; the roller wheel mounting rack is provided with a bushing; the roller wheel mounting rack is sleeved on the main shaft through the bushing; the roller wheel mounting rack faces One end of the inner side of the square linkage telescopic frame is connected to the roll wheel; the roll wheel mounting frame is used to move along the main shaft, thereby driving the roll wheel to move to form a rolling channel.

进一步的,每个所述的移动安装架在沿主轴方向的两端还分别设置有第二驱动机构;两个第二驱动机构中的任意一个第二驱动机构用于带动移动安装架沿主轴移动,另一个第二驱动机构用于安装架移动至指定位置后在轴向上对安装架定位锁紧。Further, each of the mobile mounting racks is also provided with a second driving mechanism at both ends along the main axis direction; any one of the two second driving mechanisms is used to drive the mobile mounting rack to move along the main axis. , and another second driving mechanism is used for positioning and locking the installation frame in the axial direction after the installation frame moves to the designated position.

进一步的,所述轧辊轮安装架朝向方形的联动伸缩架外侧的一端固定有抱紧驱动机构;所述抱紧驱动机构用于抱紧或放开主轴,使移动安装架与主轴在主轴的周向上锁紧固定或松开。Further, an end of the roll wheel mounting frame facing the outer side of the square linkage telescopic frame is fixed with a gripping drive mechanism; the gripping drive mechanism is used to grip or release the main shaft, so that the mobile installation frame and the main shaft are in the circumference of the main shaft. Lock up to secure or loosen.

进一步的,所述轴套在与抱紧驱动机构的驱动端对应位置开有通孔;所述抱紧驱动机构的驱动端伸进通孔后与主轴配合进行抱紧或放开。Further, the shaft sleeve has a through hole at a position corresponding to the drive end of the gripping drive mechanism; the drive end of the gripping drive mechanism extends into the through hole and cooperates with the main shaft to grip or release.

进一步的,四个所述的轧辊轮中其中一组对向设置的轧辊轮还分别联接有第三驱动机构,所述第三驱动机构用于驱动该组对向设置的轧辊轮转动。Further, a group of oppositely arranged rollers among the four described rollers is further coupled with a third driving mechanism respectively, and the third driving mechanism is used to drive the group of oppositely arranged rollers to rotate.

进一步的,两个所述第三驱动机构皆包括以同轴的方式固定在轧辊轮侧面的从动齿轮、与从动齿轮啮合传动的传动齿轮、与传动齿轮同轴固定的驱动轴;两个所述的驱动轴共同连接驱动元件,用于保持同步转动。Further, both of the third driving mechanisms include a driven gear coaxially fixed on the side of the roll wheel, a transmission gear meshed with the driven gear, and a drive shaft fixed coaxially with the transmission gear; two The drive shafts are commonly connected to the drive elements for maintaining synchronous rotation.

进一步的,所述轧辊机还包括底板;所述联动伸缩架和四个移动安装架通过轧辊轮安装架放置在底板上;所述联动伸缩架的四个安装块的底侧还设置有浮动式升降装置;所述浮动式升降装置用于将联动伸缩架与底板锁紧固定,或相对于底板将联动伸缩架松开使联动伸缩架与四个移动安装架皆浮起进而可控制联动伸缩架进行伸缩动作。Further, the rolling mill further includes a bottom plate; the linkage telescopic frame and the four movable mounting frames are placed on the bottom plate through the roller wheel mounting frame; the bottom side of the four mounting blocks of the linkage telescopic frame is also provided with a floating type Lifting device; the floating lifting device is used for locking and fixing the linkage telescopic frame and the bottom plate, or loosening the linkage telescopic frame relative to the bottom plate so that the linkage telescopic frame and the four mobile mounting frames are all floated, so that the linkage telescopic frame can be controlled Perform a stretch action.

进一步的,所述浮动式升降装置包括滑动座和滑台;所述滑台与底板固定;滑动座安装在滑台的移动端上;所述底板的下方还设置有升降驱动机构;所述升降驱动机构的驱动端向上伸出穿过底板、滑台、滑动座后与对应的安装块的底侧连接;所述升降驱动机构的驱动端位于滑动座与安装块之间的区域还套设有浮动弹簧;所述浮动弹簧的外侧位于滑动座之上还固定有上压块;所述升降驱动机构的顶面还固定有下压块;所述升降驱动机构用于通过驱动端回缩使安装块下降并压在上压块上,并使下压块顶压在底板底侧;还用于通过驱动端伸长,使安装块上升与上压块分离,下压块与底板分离,通过浮动弹簧支撑安装块,使联动伸缩架和四个移动安装架浮起;所述底板在升降驱动机构的驱动端穿过的位置设置有长孔,用于在联动伸缩架伸缩时为升降驱动机构的驱动端提供移动的空间。Further, the floating lifting device includes a sliding seat and a sliding table; the sliding table is fixed to the bottom plate; the sliding seat is installed on the moving end of the sliding table; a lifting driving mechanism is also arranged under the bottom plate; The driving end of the driving mechanism protrudes upward through the bottom plate, the sliding table and the sliding seat and is connected with the bottom side of the corresponding mounting block; the driving end of the lifting driving mechanism is located in the area between the sliding seat and the mounting block. A floating spring; the outer side of the floating spring is located on the sliding seat, and an upper pressure block is fixed; the top surface of the lift drive mechanism is also fixed with a lower pressure block; the lift drive mechanism is used for installation by retracting the drive end The block is lowered and pressed on the upper pressure block, and the lower pressure block is pressed against the bottom side of the bottom plate; it is also used to extend through the driving end, so that the mounting block rises and separates from the upper pressure block, and the lower pressure block is separated from the bottom plate, and the floating The spring supports the mounting block to float the linkage telescopic frame and the four movable mounting frames; the bottom plate is provided with a long hole at the position where the driving end of the lifting drive mechanism passes through, which is used for the lifting and lowering drive mechanism when the linkage telescopic frame is extended and retracted. The drive end provides room for movement.

本发明的优点:本发明的一种四轮轧辊机,采用联动伸缩架、移动安装架、轧辊轮的设计,控制四个轧辊轮所形成的轧制通道的尺寸,进而满足不同尺寸线材的轧制需求;通过第一驱动机构替代手工调节,尺寸控制更精准;联动伸缩架的联动式设计,使得四个轧辊轮的调节更加简单和方便;移动安装架可左右移动,使四个轧辊轮的轮面和侧面可相互配合形成封闭的轧制通道,避免在轧制过程中所产生的毛刺;移动安装架通过第二驱动机构进行沿主轴方向的调节,并通过两个第二驱动机构形成互锁,使移动安装架更精准的在主轴轴向上进行定位,防止松脱,提高轧制的精度;采用的抱紧驱动机构,可在主轴的周向上,将移动安装架与主轴抱紧定位,进一步提高轧制加工时的稳定性,保证轧制的精度;采用浮动式升降装置,在尺寸调节时,可将整体浮动式升起,便于联动伸缩架和移动安装架的调节,并可在调节完成后,重新降下并与固定板锁紧固定,并加强了整体机构的稳定性;本发明的四轮轧辊机设计新颖、结构紧凑,可加工多种尺寸截面的线材,如方形、梯形、扁形等,适用性广,加工牢靠,精度高,稳定性好。Advantages of the present invention: a four-wheel rolling mill of the present invention adopts the design of a linkage telescopic frame, a mobile mounting frame and a rolling wheel to control the size of the rolling channel formed by the four rolling wheels, thereby satisfying the rolling requirements of wires of different sizes. The first drive mechanism replaces manual adjustment, and the size control is more accurate; the linkage design of the linkage telescopic frame makes the adjustment of the four roller wheels simpler and more convenient; the mobile installation frame can be moved left and right, so that the four roller wheels The wheel surface and the side surface can cooperate with each other to form a closed rolling channel to avoid burrs generated during the rolling process; the movable mounting frame is adjusted along the main axis direction through the second driving mechanism, and the two second driving mechanisms form a mutual The lock makes the mobile mounting frame more accurately positioned in the axial direction of the main shaft, preventing loosening and improving the rolling accuracy; the adopted clamping drive mechanism can tightly position the mobile installation frame and the main shaft in the circumferential direction of the main shaft , to further improve the stability of the rolling process and ensure the accuracy of the rolling; using a floating lifting device, when the size is adjusted, the whole can be lifted floatingly, which is convenient for the adjustment of the linkage telescopic frame and the mobile mounting frame, and can be used in the After the adjustment is completed, it is lowered again and locked and fixed with the fixing plate, and the stability of the whole mechanism is strengthened; the four-wheel rolling mill of the present invention has a novel design and Flat shape, etc., wide applicability, reliable processing, high precision and good stability.

附图说明Description of drawings

图1为实施例的一种四轮轧辊机的立体示意图;1 is a schematic perspective view of a four-wheel rolling mill according to an embodiment;

图2为实施例的一种四轮轧辊机的俯视示意图;2 is a schematic top view of a four-wheel rolling mill according to an embodiment;

图3为实施例的一种四轮轧辊机的联动伸缩架的示意图;3 is a schematic diagram of a linkage telescopic frame of a four-wheel rolling mill according to an embodiment;

图4为实施例的一种四轮轧辊机的移动安装架、轧辊轮、第二驱动机构组装的示意图;4 is a schematic diagram of the assembly of a mobile mounting frame, a roller wheel, and a second drive mechanism of a four-wheel roller mill according to an embodiment;

图5为实施例的一种四轮轧辊机的主视示意图。FIG. 5 is a schematic front view of a four-wheel rolling mill according to an embodiment.

具体实施方式Detailed ways

为了加深对本发明的理解,下面将结合附图和实施例对本发明做进一步详细描述,该实施例仅用于解释本发明,并不对本发明的保护范围构成限定。In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. The embodiments are only used to explain the present invention and do not limit the protection scope of the present invention.

实施例Example

如图1至图5所示,本实施例提供了一种四轮轧辊机,包括方形的联动伸缩架1、四个移动安装架2、四个轧辊轮4;方形的联动伸缩架1通过第一驱动机构102驱动进行联动式的向外伸张或向内收缩;四个所述移动安装架2安装在联动伸缩架1的方形的四边上,并可沿方形的边移动调节;四个轧辊轮4对应安装在四个所述移动安装架2上,四个轧辊轮4的外周轮面之间经联动伸缩架1和移动安装架2的调节构成轧制通道7;其中,联动式是指伸缩架1的四边在联接的情况下,进行向外伸张或向内收缩。As shown in FIGS. 1 to 5 , this embodiment provides a four-wheel rolling mill, including a square linked telescopic frame 1 , four movable mounting frames 2 , and four roller wheels 4 ; the square linked telescopic frame 1 passes through the first A driving mechanism 102 drives to extend or retract in a linked manner; the four movable mounting frames 2 are installed on the four sides of the square of the linked telescopic frame 1, and can be moved and adjusted along the sides of the square; four roller wheels 4 is correspondingly installed on the four mobile mounting frames 2, and the rolling channel 7 is formed between the outer peripheral surfaces of the four roller wheels 4 through the adjustment of the linkage telescopic frame 1 and the mobile mounting frame 2; among them, the linkage type refers to the telescopic When the four sides of the frame 1 are connected, they are stretched outward or contracted inward.

本实施例的一种四轮轧辊机,在加工的线材截面为方形(正方形或长方形)时,所采用的轧辊轮的轮面与轮侧面是垂直的,即轧辊轮的两个侧面同心且直径相同,通过四个轧辊轮相互交叉,即其中一个轧辊轮的侧面与其相邻的一个轧辊轮的轮面部分重叠,进而使四个轧辊轮的未重叠的轮面构成方形的轧制通道;在加工的线材截面为梯形或其它至少有一组对边平行的四边形时,其中一组对向分布的两个轧辊轮的轮面与轮侧面是垂直的,另一组对向分布的两个轧辊轮的轮面与轮侧面是非垂直的,轮面与轮侧面的角度依所需产品的内角而定,即轧辊轮的两个侧面同心且直径不同,非垂直的轧辊轮的轮面的角度与长度与所需加的线材的尺寸对应,一组非垂直的轧辊轮的侧面与一组垂直的轧辊轮的轮面部分重叠,进而使四个轧辊轮的未重叠的轮面构成一组对边平行的四边形的轧制通道;在加工的线材为扁形时,只采用其中一组对向分布的两个轧辊轮即可;按照此设计思路,可加工包括但不限于方形、梯形、扁形截面的线材,也可加工其它类似的异形线材。In the four-wheel rolling mill of this embodiment, when the cross-section of the processed wire rod is square (square or rectangular), the rolling surface of the rolling wheel used is perpendicular to the side of the wheel, that is, the two sides of the rolling wheel are concentric and the diameter In the same way, the four roll wheels cross each other, that is, the side surface of one roll wheel overlaps with the wheel surface part of the adjacent one roll wheel, so that the non-overlapping wheel surfaces of the four roll wheels form a square rolling channel; When the cross-section of the processed wire rod is trapezoid or other quadrilateral with at least one set of opposite sides parallel, the wheel surfaces of the two oppositely distributed roller wheels in one group are perpendicular to the side of the wheel, and the other group of two oppositely distributed roller wheels are. The surface of the wheel and the side of the wheel are non-perpendicular, and the angle between the surface and the side of the wheel depends on the inner angle of the desired product, that is, the two sides of the roller wheel are concentric and have different diameters. The angle and length of the wheel surface of the non-vertical roller wheel Corresponding to the size of the wire to be added, the side surfaces of a set of non-vertical roll wheels partially overlap with the wheel surfaces of a set of vertical roll wheels, so that the non-overlapping wheel surfaces of the four roll wheels form a set of opposite sides parallel to each other. The quadrilateral rolling channel; when the processed wire is flat, only one set of two oppositely distributed rolls can be used; according to this design idea, it can be processed including but not limited to square, trapezoidal, flat cross-section wire , and other similar special-shaped wires can also be processed.

本实施例的一种四轮轧辊机中,所述联动伸缩架1包括位于方形四个顶点的安装块101、和构成方形四个边的主轴103以及所述的第一驱动机构102;所述安装块101设置有轴孔;作为方形其中一边的主轴103的一端穿过一个安装块101的轴孔后与第一驱动机构102的驱动端连接,另一端与另一个安装块101的相对于轴孔的侧面位置连接固定,所述第一驱动机构102与其配合的安装块101固定连接;四个主轴103的连接方式相同,每个第一驱动机构102用于控制主轴103的伸缩,来控制其所固定的安装块与其所述连接主轴103的另一端所固定的安装块的距离,进而控制两组对向设置的两个轧辊轮4的轮面间距,即控制轧制通道7的尺寸;其中,通过第一驱动机构102控制主轴的伸缩实现联动式向外伸张或向内收缩。In a four-wheel roller mill of this embodiment, the linkage telescopic frame 1 includes mounting blocks 101 located at four vertices of a square, a main shaft 103 forming four sides of the square, and the first drive mechanism 102; the first drive mechanism 102; The mounting block 101 is provided with a shaft hole; one end of the main shaft 103 as one side of the square is connected to the driving end of the first driving mechanism 102 after passing through the shaft hole of one mounting block 101, and the other end is connected with the relative shaft of the other mounting block 101. The side positions of the holes are connected and fixed, and the first driving mechanism 102 is fixedly connected with its matching mounting block 101; the four main shafts 103 are connected in the same way, and each first driving mechanism 102 is used to control the expansion and contraction of the main shaft 103 to control its The distance between the fixed installation block and the fixed installation block at the other end of the connecting main shaft 103 further controls the wheel surface spacing of the two sets of oppositely arranged two roll wheels 4, that is, controls the size of the rolling channel 7; wherein , and the first drive mechanism 102 controls the extension and retraction of the main shaft to achieve linkage outward extension or inward retraction.

本实施例的一种四轮轧辊机中,每个所述的移动安装架2皆包括轧辊轮安装架201;所述轧辊轮安装架201内设置有轴套202;所述轧辊轮安装架201通过轴套202套在主轴103上;所述轧辊轮安装架201朝向方形的联动伸缩架1内侧的一端连接所述的轧辊轮4;所述轧辊轮安装架201用于沿主轴103移动,进而带动轧辊轮4移动而构成轧制通道。In the four-wheel rolling mill of this embodiment, each of the mobile mounting frames 2 includes a rolling wheel mounting frame 201; the rolling wheel mounting frame 201 is provided with a bushing 202; the rolling wheel mounting frame 201 The shaft sleeve 202 is sleeved on the main shaft 103; the end of the roller wheel mounting frame 201 facing the inner side of the square linkage telescopic frame 1 is connected to the roller wheel 4; the roller wheel mounting frame 201 is used to move along the main shaft 103, and then The rolling channel is formed by driving the roller wheel 4 to move.

本实施例的一种四轮轧辊机中,每个所述的移动安装架2在沿主轴方向的两端还分别设置有第二驱动机构3;两个第二驱动机构3中的任意一个第二驱动机构用于带动移动安装架2沿主轴移动,另一个第二驱动机构3用于安装架2移动至指定位置后在轴向上对安装架2定位锁紧;其中,主轴103在靠近两端的位置各设置有螺纹段104;所述第二驱动机构为丝杆传动机构,以主轴的螺纹段104为丝杆,丝杆螺母与螺纹段104配合,丝杆螺母的外周上设置有从动齿;第二驱动机构还包括第二驱动元件(电机),第二驱动元件的输出端固定有驱动齿轮;驱动齿轮与从动齿啮合;第二驱动元件带动驱动齿轮旋转,进而带动带有从动齿的丝杆螺母旋转,丝杆螺母在主轴的螺纹段配合下沿主轴移动,进而带动移动安装架2沿主轴移动;调整移动安装架2在主轴103的位置时,需要两个第二驱动机构同步动作,在调整完成后,一个不动,另一个继续动作,使安装架2在轴向上锁紧在主轴103上。In the four-wheel rolling mill of this embodiment, each of the moving mounting frames 2 is further provided with a second driving mechanism 3 at both ends along the main axis direction; any one of the two second driving mechanisms 3 is first Two driving mechanisms are used to drive the movable mounting frame 2 to move along the main shaft, and another second driving mechanism 3 is used to position and lock the mounting frame 2 in the axial direction after the installation frame 2 moves to a designated position; wherein, the main shaft 103 is close to the two Each end position is provided with a threaded section 104; the second driving mechanism is a screw transmission mechanism, the threaded section 104 of the main shaft is used as the screw, the screw nut cooperates with the threaded section 104, and the outer circumference of the screw nut is provided with a driven The second driving mechanism also includes a second driving element (motor), and the output end of the second driving element is fixed with a driving gear; the driving gear is meshed with the driven teeth; The screw nut of the movable tooth rotates, and the screw nut moves along the main shaft under the cooperation of the threaded section of the main shaft, thereby driving the mobile mounting frame 2 to move along the main shaft; when adjusting the position of the mobile mounting frame 2 on the main shaft 103, two second drives are required The mechanisms act synchronously. After the adjustment is completed, one does not move and the other continues to act, so that the mounting bracket 2 is locked on the main shaft 103 in the axial direction.

本实施例的一种四轮轧辊机中,所述轧辊轮安装架201朝向方形的联动伸缩架1外侧的一端固定有抱紧驱动机构203;所述抱紧驱动机构203用于抱紧或放开主轴103,使移动安装架2与主轴103在主轴103的周向上锁紧固定或松开。In a four-wheel roller machine of this embodiment, a gripping drive mechanism 203 is fixed at one end of the roller wheel mounting frame 201 facing the outer side of the square linkage telescopic frame 1; the gripping drive mechanism 203 is used for gripping or releasing The main shaft 103 is turned on, so that the movable mounting frame 2 and the main shaft 103 are locked, fixed or released in the circumferential direction of the main shaft 103 .

本实施例的一种四轮轧辊机中,所述轴套202在与抱紧驱动机构203的驱动端对应位置开有通孔;所述抱紧驱动机构203的驱动端伸进通孔后与主轴103配合进行抱紧或放开。In a four-wheel rolling mill of this embodiment, the bushing 202 has a through hole at a position corresponding to the driving end of the gripping driving mechanism 203; the driving end of the gripping driving mechanism 203 extends into the through hole and is The main shaft 103 cooperates to hold or release.

本实施例的一种四轮轧辊机中,四个所述的轧辊轮4中其中一组对向设置的轧辊轮4还分别联接有第三驱动机构8,所述第三驱动机构8用于驱动该组对向设置的轧辊轮4转动。In the four-wheel rolling mill of the present embodiment, a group of the oppositely arranged roll wheels 4 among the four said rolling wheels 4 is further coupled with a third driving mechanism 8 respectively, and the third driving mechanism 8 is used for The set of oppositely arranged roller wheels 4 are driven to rotate.

本实施例的一种四轮轧辊机中,两个所述第三驱动机构8皆包括以同轴的方式固定在轧辊轮4侧面的从动齿轮801、与从动齿轮啮合传动的传动齿轮802、与传动齿轮802同轴固定的驱动轴803;两个所述的驱动轴803共同连接驱动元件,用于保持同步转动。In the four-wheel rolling mill of this embodiment, the two third driving mechanisms 8 both include a driven gear 801 fixed on the side of the roll wheel 4 in a coaxial manner, and a transmission gear 802 meshing with the driven gear. 2. A drive shaft 803 fixed coaxially with the transmission gear 802; the two drive shafts 803 are jointly connected to the drive element for maintaining synchronous rotation.

本实施例的一种四轮轧辊机中,所述轧辊机还包括底板6;所述联动伸缩架1和四个移动安装架2通过轧辊轮安装架201放置在底板6上;所述联动伸缩架1的四个安装块101的底侧还设置有浮动式升降装置5;所述浮动式升降装置5用于将联动伸缩架1与底板6锁紧固定,或相对于底板将联动伸缩架1松开使联动伸缩架1与四个移动安装架2皆浮起进而可控制联动伸缩架1进行伸缩动作。In a four-wheel rolling mill of this embodiment, the rolling mill further includes a bottom plate 6; the linked telescopic frame 1 and the four moving mounting frames 2 are placed on the bottom plate 6 through the rolling wheel mounting frame 201; The bottom side of the four mounting blocks 101 of the frame 1 is also provided with a floating lifting device 5; the floating lifting device 5 is used to lock and fix the linkage telescopic frame 1 and the bottom plate 6, or to connect the linkage telescopic frame 1 relative to the bottom plate. When loosening, the linked telescopic frame 1 and the four mobile mounting frames 2 are all floated up, so that the linked telescopic frame 1 can be controlled to perform telescopic action.

本实施例的一种四轮轧辊机中,所述浮动式升降装置5包括滑动座501和滑台502;所述滑台502与底板6固定;滑动座501安装在滑台502的移动端上;所述底板6的下方还设置有升降驱动机构503;所述升降驱动机构503的驱动端向上伸出穿过底板6、滑台502、滑动座501后与对应的安装块101的底侧连接;所述升降驱动机构503的驱动端位于滑动座501与安装块101之间的区域还套设有浮动弹簧504;所述浮动弹簧504的外侧位于滑动座501之上还固定有上压块505;所述升降驱动机构503的顶面还固定有下压块506;所述升降驱动机构503用于通过驱动端回缩使安装块101下降并压在上压块505上,并使下压块506顶压在底板底侧;还用于通过驱动端伸长,使安装块101上升与上压块505分离,下压块506与底板分离,通过浮动弹簧支撑安装块,使联动伸缩架1和四个移动安装架2浮起;所述底板6在升降驱动机构503的驱动端穿过的位置设置有长孔,用于在联动伸缩架1伸缩时为升降驱动机构503的驱动端提供移动的空间。In a four-wheel rolling mill in this embodiment, the floating lifting device 5 includes a sliding seat 501 and a sliding table 502 ; the sliding table 502 is fixed to the bottom plate 6 ; the sliding seat 501 is installed on the moving end of the sliding table 502 The bottom of the bottom plate 6 is also provided with a lift drive mechanism 503; the drive end of the lift drive mechanism 503 extends upward through the bottom plate 6, the sliding table 502 and the sliding seat 501 and is connected to the bottom side of the corresponding mounting block 101 ; The driving end of the lift drive mechanism 503 is located in the area between the sliding seat 501 and the mounting block 101 is also sleeved with a floating spring 504; the outer side of the floating spring 504 is located on the sliding seat 501 and is also fixed with an upper pressure block 505 ; The top surface of the lift driving mechanism 503 is also fixed with a lower pressing block 506; 506 is pressed on the bottom side of the bottom plate; it is also used to extend through the driving end, so that the mounting block 101 is lifted up and separated from the upper pressing block 505, and the lower pressing block 506 is separated from the bottom plate, and the mounting block is supported by the floating spring, so that the linkage telescopic frame 1 and the The four mobile mounting frames 2 are floated up; the bottom plate 6 is provided with a long hole at the position where the driving end of the lifting driving mechanism 503 passes through, which is used to provide a moving space.

本实施例的一种四轮轧辊机,在装配完成后进行加工时,首先要根据所要加工的尺寸进行调节,首先通过升降驱动机构的驱动抬起联动伸缩架和移动安装架并浮起,此时,整体的重力由四个角落的浮动弹簧承受,而浮动弹簧的底端压在滑动座上,此时联动伸缩架和移动安装架皆是与底板分离;然后,通过第一驱动机构调节轧制通道的长和宽的尺寸;之后,通过第二驱动机构驱动移动安装架沿主轴移动,使每个轧辊轮的侧面贴紧至相临的轧辊轮的轮面上,四个轧辊轮互相贴紧,进而得到一个封闭的轧制通道(以方形轧制通道为例),再通过两个第二驱动机构配合,将移动安装架与主轴在轴向上锁紧,再通过抱紧驱动机构,将移动安装架与主轴在周向上抱紧固定;此时将准备轧制的线材送入轧制通道中,启动第三驱动机构,使相应的一组轧辊轮同步转动,带动线材边轧制边输出,另一组轧辊轮从动,四个轧辊轮共同对线材进行轧制。In the four-wheel rolling mill of this embodiment, when processing is completed after assembly, it must first be adjusted according to the size to be processed. At this time, the overall gravity is borne by the floating springs at the four corners, and the bottom ends of the floating springs are pressed on the sliding seat. At this time, the linkage telescopic frame and the mobile mounting frame are both separated from the bottom plate; then, the rolling mechanism is adjusted by the first drive mechanism. The size of the length and width of the channel is determined; after that, the movable mounting frame is driven by the second drive mechanism to move along the main shaft, so that the side of each roller is in close contact with the surface of the adjacent roller, and the four rollers are attached to each other. Then, a closed rolling channel is obtained (taking a square rolling channel as an example), and then the two second driving mechanisms cooperate to lock the mobile mounting frame and the main shaft in the axial direction, and then through the tightening driving mechanism, The mobile mounting frame and the main shaft are tightly fixed in the circumferential direction; at this time, the wire to be rolled is sent into the rolling channel, and the third drive mechanism is activated to make the corresponding group of rollers rotate synchronously, driving the wire while rolling. Output, another group of rollers is driven, and the four rollers jointly roll the wire.

本实施例的一种四轮轧辊机,采用联动伸缩架、移动安装架、轧辊轮的设计,控制四个轧辊轮所形成的轧制通道的尺寸,进而满足不同尺寸线材的轧制需求;通过第一驱动机构替代手工调节,尺寸控制更精准;联动伸缩架的联动式设计,使得四个轧辊轮的调节更加简单和方便;移动安装架可左右移动,使四个轧辊轮的轮面和侧面可相互配合形成封闭的轧制通道,避免在轧制过程中所产生的毛刺;移动安装架通过第二驱动机构进行沿主轴方向的调节,并通过两个第二驱动机构形成互锁,使移动安装架更精准的在主轴轴向上进行定位,防止松脱,提高轧制的精度;采用的抱紧驱动机构,可在主轴的周向上将移动安装架与主轴抱紧定位,进一步提高轧制加工时的稳定性,保证轧制的精度;采用浮动式升降装置,在尺寸调节时,可将整体浮动式升起,便于联动伸缩架和移动安装架的调节,并可在调节完成后,重新降下并与固定板锁紧固定,并加强了整体机构的稳定性;本实施例的四轮轧辊机设计新颖、结构紧凑,可加工多种尺寸截面的线材,如方形、矩形、梯形、扁形等,适用性广,加工牢靠,精度高,稳定性好。A four-wheel rolling mill in this embodiment adopts the design of a linked telescopic frame, a mobile mounting frame, and a roll wheel to control the size of the rolling channel formed by the four roll wheels, thereby meeting the rolling requirements of wires of different sizes; The first drive mechanism replaces manual adjustment, and the size control is more accurate; the linkage design of the linkage telescopic frame makes the adjustment of the four roller wheels simpler and more convenient; the mobile installation frame can be moved left and right, so that the wheel surface and side surface of the four roller wheels can be adjusted more easily and conveniently. It can cooperate with each other to form a closed rolling channel to avoid burrs generated during the rolling process; the mobile mounting frame is adjusted along the main axis direction through the second driving mechanism, and is interlocked through the two second driving mechanisms to make the movement The mounting frame can be positioned more precisely in the axial direction of the main shaft to prevent loosening and improve the rolling accuracy; the adopted clamping drive mechanism can tightly position the mobile installation frame and the main shaft in the circumferential direction of the main shaft to further improve the rolling The stability during processing ensures the accuracy of rolling; the floating lifting device is adopted, and the whole can be lifted floating when the size is adjusted, which is convenient for the adjustment of the linkage telescopic frame and the mobile mounting frame, and can be re-adjusted after the adjustment is completed. It is lowered and locked and fixed with the fixing plate, and the stability of the whole mechanism is strengthened; the four-wheel rolling mill of this embodiment has a novel design and a compact structure, and can process wires of various sizes and cross-sections, such as square, rectangular, trapezoidal, flat, etc. , Wide applicability, reliable processing, high precision and good stability.

上述实施例不应以任何方式限制本发明,凡采用等同替换或等效转换的方式获得的技术方案均落在本发明的保护范围内。The above embodiments should not limit the present invention in any way, and all technical solutions obtained by means of equivalent replacement or equivalent conversion fall within the protection scope of the present invention.

Claims (10)

1. A four-wheel roller mill is characterized in that: the device comprises a square linkage telescopic frame, four movable mounting frames and four rolling wheels; the square linkage telescopic frame is driven by a first driving mechanism to perform linkage type outward extension or inward contraction; the four movable mounting frames are arranged on four sides of the square of the linkage telescopic frame and can be movably adjusted along the square sides; four rolling wheels are correspondingly arranged on the four movable mounting frames, and rolling channels are formed between the peripheral wheel surfaces of the four rolling wheels through the adjustment of the linkage expansion bracket and the movable mounting frames.
2. The four-wheel roller mill according to claim 1, characterized in that: the linkage telescopic frame comprises mounting blocks positioned at four vertexes of a square, main shafts forming four sides of the square and the first driving mechanism; the mounting block is provided with a shaft hole; one end of a main shaft serving as one side of the square penetrates through the shaft hole of one mounting block and then is connected with the driving end of a first driving mechanism, the other end of the main shaft is fixedly connected with the side position, relative to the shaft hole, of the other mounting block, and the first driving mechanism is fixedly connected with the mounting block matched with the first driving mechanism; the four main shafts are connected in the same mode, and each first driving mechanism is used for controlling the extension and retraction of the main shaft to control the distance between the fixed mounting block and the mounting block fixed at the other end of the main shaft, so that the wheel surface space of two groups of oppositely arranged rolling wheels is controlled, namely the size of a rolling channel is controlled.
3. A four-wheel roller mill according to claim 2, characterized in that: each movable mounting rack comprises a roller mounting rack; a shaft sleeve is arranged in the rolling wheel mounting frame; the roller wheel mounting rack is sleeved on the main shaft through a shaft sleeve; one end of the rolling wheel mounting rack facing the inner side of the square linkage telescopic rack is connected with the rolling wheel; the rolling wheel mounting rack is used for moving along the main shaft so as to drive the rolling wheel to move to form a rolling channel.
4. A four-wheel roller mill according to claim 3, characterized in that: each movable mounting frame is also provided with a second driving mechanism at two ends along the direction of the main shaft; any one of the two second driving mechanisms is used for driving the movable mounting frame to move along the main shaft, and the other second driving mechanism is used for positioning and locking the mounting frame in the axial direction after the mounting frame moves to the designated position.
5. The four-wheel roller mill according to claim 4, characterized in that: one end of the rolling wheel mounting frame, which faces the outer side of the square linkage telescopic frame, is fixed with a holding driving mechanism; the holding driving mechanism is used for holding or releasing the main shaft, so that the movable mounting frame and the main shaft are locked or loosened in the circumferential direction of the main shaft.
6. The four-wheel roller mill according to claim 5, characterized in that: the shaft sleeve is provided with a through hole at a position corresponding to the driving end of the enclasping driving mechanism; and the driving end of the clasping driving mechanism extends into the through hole and then is matched with the main shaft to clasp or release.
7. A four-wheel roller mill according to any one of claims 1 to 6, characterized in that: one group of the four rolling wheels which are arranged oppositely is also respectively connected with a third driving mechanism which is used for driving the group of the rolling wheels which are arranged oppositely to rotate.
8. The four-wheel roller mill according to claim 7, characterized in that: the two third driving mechanisms comprise driven gears which are coaxially fixed on the side surfaces of the roller wheels, transmission gears which are in meshing transmission with the driven gears, and driving shafts which are coaxially fixed with the transmission gears; the two drive shafts are connected together with a drive element for synchronous rotation.
9. A four-wheel roller mill according to any one of claims 3 to 6, characterized in that: the roller machine also comprises a bottom plate; the linkage telescopic frame and the four movable mounting frames are arranged on the bottom plate through the rolling wheel mounting frame; floating type lifting devices are further arranged on the bottom sides of the four mounting blocks of the linkage telescopic frame; the floating type lifting device is used for locking and fixing the linkage telescopic frame and the bottom plate or loosening the linkage telescopic frame relative to the bottom plate to enable the linkage telescopic frame and the four movable mounting frames to float so as to control the linkage telescopic frame to perform telescopic action.
10. The four-wheel roller mill of claim 9, wherein: the floating type lifting device comprises a sliding seat and a sliding table; the sliding table is fixed with the bottom plate; the sliding seat is arranged on the moving end of the sliding table; a lifting driving mechanism is further arranged below the bottom plate; the driving end of the lifting driving mechanism extends upwards to penetrate through the bottom plate, the sliding table and the sliding seat and then is connected with the bottom side of the corresponding mounting block; a floating spring is sleeved in an area, between the sliding seat and the mounting block, of the driving end of the lifting driving mechanism; an upper pressing block is also fixed on the sliding seat at the outer side of the floating spring; a lower pressing block is fixed on the top surface of the lifting driving mechanism; the lifting driving mechanism is used for enabling the mounting block to descend and press the upper pressing block through retraction of the driving end, and enabling the lower pressing block to be pressed against the bottom side of the bottom plate; the linkage telescopic frame and the four movable mounting frames are floated by supporting the mounting block through the floating spring; and a long hole is formed in the position, through which the driving end of the lifting driving mechanism penetrates, of the bottom plate, and is used for providing a moving space for the driving end of the lifting driving mechanism when the linkage expansion bracket expands and contracts.
CN202010400519.4A 2020-05-13 2020-05-13 Four-wheel roller machine Active CN111468535B (en)

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CN114273418A (en) * 2021-12-29 2022-04-05 苏州厚发精线有限公司 Rolling device suitable for polygonal wire rods with various section sizes
CN116274348A (en) * 2023-05-18 2023-06-23 苏州新金相金属材料有限公司 Nonferrous metal wire rolling device based on small cross section

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CN116274348A (en) * 2023-05-18 2023-06-23 苏州新金相金属材料有限公司 Nonferrous metal wire rolling device based on small cross section

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