CN111467538A - Seedling tray disinfection device and disinfection method thereof - Google Patents

Seedling tray disinfection device and disinfection method thereof Download PDF

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CN111467538A
CN111467538A CN202010431781.5A CN202010431781A CN111467538A CN 111467538 A CN111467538 A CN 111467538A CN 202010431781 A CN202010431781 A CN 202010431781A CN 111467538 A CN111467538 A CN 111467538A
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disinfection
channel
sterilizing
liquid
water tank
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周建云
余佳斌
杨双剑
曾陨涛
刁朝强
赵宏
廖勇
黄宁
刘红峰
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Guiyang Office of Guizhou Tobacco Corp
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Disinfection or sterilisation of materials or objects, in general; Accessories therefor
    • A61L2/16Disinfection or sterilisation of materials or objects, in general; Accessories therefor using chemical substances
    • A61L2/18Liquid substances
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Disinfection or sterilisation of materials or objects, in general; Accessories therefor
    • A61L2/26Accessories
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2202/00Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
    • A61L2202/10Apparatus features
    • A61L2202/12Apparatus for isolating biocidal substances from the environment
    • A61L2202/123Connecting means

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  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
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  • Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)

Abstract

本发明公开了一种育苗盘消毒装置及其消毒方法,消毒装置包括:机架;消毒箱体,设置在所述机架上,所述消毒箱体具有两端是开口的消毒通道;承载传送道,穿设在所述消毒通道内,并且两端均延伸出所述消毒通道两端的开口;若干第一水枪喷头,设置在所述消毒通道内的上部,并且朝向所述承载传送道的上表面;若干第二水枪喷头,设置在所述消毒通道内的下部,并且朝向所述承载传送道的下表面;其中,随着所述承载传送道带着育苗盘经过所述消毒通道,若干所述第一水枪喷头和所述第二水枪喷头分别将消毒液体喷射在育苗盘的正反两面上,在育苗盘经过消毒通道时可同时对育苗盘的上下两个面进行喷射消毒,不仅消毒更为彻底,而且可以极大的提高消毒效率。

Figure 202010431781

The invention discloses a sterilizing device for a seedling tray and a sterilizing method thereof. The sterilizing device comprises: a rack; a sterilizing box body is arranged on the rack; a channel, which is penetrated in the disinfection channel, and both ends extend out of the openings at both ends of the disinfection channel; a plurality of first water gun nozzles are arranged in the upper part of the disinfection channel and face the upper part of the carrying transmission channel surface; a plurality of second water gun nozzles are arranged in the lower part of the sterilization channel and face the lower surface of the carrying conveyor; wherein, as the carrying conveyor carries the seedling trays through the sterilizing channel, several The first water gun nozzle and the second water gun nozzle spray the disinfectant liquid on the front and back sides of the seedling tray respectively, and the upper and lower surfaces of the nurse tray can be simultaneously sprayed and disinfected when the nurse tray passes through the disinfection channel. In order to be thorough, and can greatly improve the disinfection efficiency.

Figure 202010431781

Description

一种育苗盘消毒装置及其消毒方法A kind of seedling tray disinfection device and disinfection method

技术领域technical field

本发明涉及一种育苗盘消毒装置及其消毒方法,属于育苗盘消毒技术领域。The invention relates to a seedling tray disinfection device and a disinfection method, belonging to the technical field of seedling tray disinfection.

背景技术Background technique

在烤烟育苗过程中,针对新旧漂盘均需要进行彻底的消毒,以确保育苗盘不带病毒进入苗棚,防止烟苗感染并引发病害。现有消毒方式有人工消毒和机器消毒,其中人工消毒是育种团队人工使用毛刷、消毒液等手动作业清洗育苗盘,该种方式效率及其低下,每人每小时所清洗的育苗盘只有数十个,且在育苗盘底部容易留存基质或根须,容易影响到后续的正常育苗。机器消毒有用输送机输送,再用水枪喷头从上方冲洗消毒的方式,然而这种方式一次只能对育苗盘的一面进行消毒,如果需要二次消毒,还需翻转育苗盘,再对另一面消毒,工作效率仍较低。此外,现有机器消毒也不能对育苗盘进行彻底全面的消毒,这样也会影响育苗效果,例如,申请人多次发现育苗不整齐。In the process of flue-cured tobacco seedling raising, both old and new float trays need to be thoroughly disinfected to ensure that the seedling trays do not enter the seedling shed with viruses, and prevent tobacco seedlings from being infected and causing diseases. The existing disinfection methods include manual disinfection and machine disinfection. Among them, manual disinfection is the manual operation of the breeding team to clean the nursery trays using brushes and disinfectants. This method is extremely inefficient, and only a few nursery trays are cleaned per person per hour. Ten, and it is easy to retain the substrate or roots at the bottom of the seedling tray, which easily affects the subsequent normal seedling raising. Machine disinfection is conveyed by conveyor, and then rinsed and disinfected from above with a water gun nozzle. However, this method can only disinfect one side of the seedling tray at a time. If secondary disinfection is required, it is necessary to turn over the seedling tray and disinfect the other side. , the work efficiency is still low. In addition, the existing machine disinfection cannot completely and comprehensively disinfect the seedling tray, which will also affect the effect of seedling. For example, the applicant has repeatedly found that the seedlings are not neat.

发明内容SUMMARY OF THE INVENTION

基于上述,本发明提供一种育苗盘消毒装置及其消毒方法,可以一次对育苗盘进行正反两面彻底的消毒,可极大的提高消毒效率,以克服现有技术的不足。Based on the above, the present invention provides a seedling tray disinfection device and a disinfection method thereof, which can thoroughly sterilize the front and back sides of the seedling tray at one time, and can greatly improve the disinfection efficiency to overcome the deficiencies of the prior art.

本发明的技术方案是:一种育苗盘消毒装置,包括:The technical scheme of the present invention is: a seedling tray disinfection device, comprising:

机架;frame;

消毒箱体,设置在所述机架上,所述消毒箱体具有两端是开口的消毒通道;A sterilization box is arranged on the rack, and the sterilization box has a sterilization channel with openings at both ends;

承载传送道,穿设在所述消毒通道内,并且两端均延伸出所述消毒通道两端的开口;a carrying transmission channel, which is penetrated in the sterilization channel, and both ends extend out of the openings at both ends of the sterilization channel;

若干第一水枪喷头,设置在所述消毒通道内的上部,并且朝向所述承载传送道的上表面;a plurality of first water gun spray heads, arranged in the upper part of the sterilization channel and facing the upper surface of the bearing conveying channel;

若干第二水枪喷头,设置在所述消毒通道内的下部,并且朝向所述承载传送道的下表面;A plurality of second water gun nozzles are arranged in the lower part of the sterilization channel and face the lower surface of the bearing conveying channel;

其中,随着所述承载传送道带着育苗盘经过所述消毒通道,若干所述第一水枪喷头和所述第二水枪喷头分别将消毒液体喷射在育苗盘的正反两面上。Wherein, as the carrying conveying channel carries the seedling tray through the disinfection channel, the first and second water gun nozzles spray the disinfection liquid on the front and back sides of the seedling tray respectively.

在其中一个例子中,所述承载传送道沿其宽度方向倾斜设置,所述第一水枪喷头的喷射垂直于所述承载传送道的上表面,所述第二水枪喷头的喷射垂直于所述承载传送道的下表面。In one example, the carrier conveyor is inclined along its width direction, the spray of the first water gun nozzle is perpendicular to the upper surface of the carrier conveyor, and the injection of the second water gun nozzle is perpendicular to the carrier The lower surface of the conveyor.

在其中一个例子中,所述承载传送道为动力辊筒输送机,所述第二水枪喷头的喷射方向朝向相邻动力辊筒之间的间隙处,使得所述第二水枪喷头喷出的消毒液体穿过所述间隙后喷射到育苗盘的下表面上。In one example, the carrying conveyor is a power roller conveyor, and the spraying direction of the second water gun nozzles is toward the gap between adjacent power rollers, so that the sterilization sprayed by the second water gun nozzles The liquid is sprayed onto the lower surface of the seedling tray after passing through the gap.

在其中一个例子中,在所述动力辊筒输送机的低端侧沿其长度方向间隔设有一排辅助辊筒,以阻挡并将育苗盘的活动限制在所述动力辊筒输送机内。In one example, a row of auxiliary rollers are spaced along the length of the lower end side of the powered roller conveyor to block and limit the movement of the seedling trays within the powered roller conveyor.

在其中一个例子中,所述育苗盘消毒装置还包括:In one example, the device for sterilizing seedling trays further includes:

消毒水箱,设置在所述机架上,用于盛装消毒液;a disinfection water tank, arranged on the rack, for containing the disinfectant;

水泵,设置在所述消毒水箱中,以将所述消毒水箱中的消毒液体抽送给所述第一水枪喷头和所述第二水枪喷头。A water pump is arranged in the sterilizing water tank to pump the sterilizing liquid in the sterilizing water tank to the first water gun spray head and the second water gun spray head.

在其中一个例子中,所述消毒通道的底部形成有上大下小的集液通道,所述集液通道的下端与所述消毒水箱相连通。In one example, the bottom of the disinfection channel is formed with a large upper and a lower small liquid collection channel, and the lower end of the liquid collection channel is communicated with the disinfection water tank.

在其中一个例子中,在所述集液通道内设有可活动插接的过滤网,对进入所述消毒水箱内的液体进行过滤。In one example, a movably plugged filter screen is arranged in the liquid collection channel to filter the liquid entering the disinfection water tank.

在其中一个例子中,所述育苗盘消毒装置还包括:In one example, the device for sterilizing seedling trays further includes:

所述消毒水箱具有第一进口和第二进口;The disinfection water tank has a first inlet and a second inlet;

消毒液箱,设置在所述机架上,所述消毒液箱通过第一管道与所述第一进口相连,所述消毒液箱可将消毒液导入到所述消毒水箱中,在所述第一管道上设有第一阀门;a disinfectant tank, arranged on the frame, the disinfectant tank is connected to the first inlet through a first pipeline, the disinfectant tank can introduce the disinfectant into the disinfectant tank, and the disinfectant tank is A pipeline is provided with a first valve;

补充水箱,设置在所述机架上,所述补充水箱通过第二管道与所述第二进口相连,所述补充水箱可将水导入到所述消毒水箱中,在所述第二管道上设有第二阀门。A supplementary water tank is arranged on the frame, the supplementary water tank is connected with the second inlet through a second pipeline, the supplementary water tank can introduce water into the disinfection water tank, and the second pipeline is provided with a supplementary water tank. There is a second valve.

在其中一个例子中,所述育苗盘消毒装置还包括:In one example, the device for sterilizing seedling trays further includes:

液位检测传感器,设置在所述消毒水箱中,用于检测消毒液的液位;a liquid level detection sensor, arranged in the disinfection water tank, for detecting the liquid level of the disinfectant;

浓度检测传感器,设置在所述消毒水箱中,用于检测消毒液的浓度;a concentration detection sensor, arranged in the disinfection water tank, for detecting the concentration of the disinfectant;

控制器,所述液位检测传感器和所述浓度检测传感器分别与所述控制器电气连接,并且,所述控制器与所述第一阀门和第二阀门的控制端电气连接,由所述控制器控制所述第一阀门和所述第二阀门的动作。a controller, the liquid level detection sensor and the concentration detection sensor are respectively electrically connected to the controller, and the controller is electrically connected to the control ends of the first valve and the second valve, and the controller is controlled by the controller A controller controls the actions of the first valve and the second valve.

本发明还提供一种所述育苗盘消毒装置消毒的方法,包括以下步骤:The present invention also provides a method for sterilizing the seedling tray sterilizing device, comprising the following steps:

S1、将育苗盘置于所述承载传送道上,并且使得育苗盘上的育苗孔朝向所述承载传送道上;S1, place the seedling tray on the carrying conveyor, and make the seedling hole on the seedling tray toward the carrying conveyor;

S2、育苗盘被所述承载传送道带着向前移动,在经过所述消毒通道时,被若干所述第一水枪喷头和所述第二水枪喷头分别将消毒液体喷射在育苗盘的正反两面上,进而完成消毒。S2, the seedling tray is carried forward by the carrying conveyor, and when passing through the disinfection channel, the disinfection liquid is sprayed on the front and back of the seedling tray by several of the first water gun nozzles and the second water gun nozzles. on both sides to complete the disinfection.

本发明的有益效果是:消毒时,先将待消毒的育苗盘平放在承载传送道的上,然后承载传送道带着育苗盘向前不断移动,随着承载传送道带着育苗盘经过消毒通道,若干第一水枪喷头和第二水枪喷头分别将消毒液体喷射在育苗盘的正反两面上,消毒后育苗盘被输送至出去。由于在承载传送道的上下两侧均安装有水枪喷头,因此在育苗盘经过消毒通道时可同时对育苗盘的上下两个面进行喷射消毒,不仅消毒更为彻底,而且可以极大的提高消毒效率。The beneficial effects of the present invention are as follows: when sterilizing, first place the seedling tray to be sterilized on the bearing conveyor, and then the carrying conveyor moves forward with the seedling tray continuously, and along with the carrying conveyor, the seedling tray is sterilized Channel, a plurality of first water gun nozzles and second water gun nozzles spray the disinfection liquid on the front and back sides of the seedling tray respectively, and the tray is transported to the outside after disinfection. Since the water gun nozzles are installed on the upper and lower sides of the carrying conveyor, the upper and lower surfaces of the seedling tray can be sprayed and disinfected at the same time when the seedling tray passes through the disinfection channel, which not only makes the disinfection more thorough, but also greatly improves the disinfection. efficiency.

此外,本发明将承载传送道沿其宽度方向倾斜设置,第一水枪喷头的喷射垂直于承载传送道的上表面,第二水枪喷头的喷射垂直于承载传送道的下表面,由于育苗盘移动消毒时处于倾斜状态,而上下两侧的水枪喷头均垂直于其表面,因此在育苗盘被消毒时,大量的消毒液会顺着育苗盘的倾斜方向流下,从而不会阻碍影响到下侧水枪喷头的喷射,进而可以提高消毒效果。In addition, in the present invention, the carrying conveyor is inclined along its width direction, the spray of the first water gun nozzle is perpendicular to the upper surface of the carrying conveyor, and the spray of the second water gun nozzle is perpendicular to the lower surface of the carrying conveyor. It is in a tilted state, and the water gun nozzles on the upper and lower sides are perpendicular to its surface. Therefore, when the nursery tray is disinfected, a large amount of disinfectant will flow down the inclination direction of the nursery tray, so that it will not hinder the impact of the water gun nozzles on the lower side. spray, which can improve the disinfection effect.

同时,设置在动力辊筒输送机的低端侧的辅助辊筒可以阻挡并将育苗盘的活动限制在动力辊筒输送机内,从而使得移动过程中的育苗盘始终位于动力辊筒输送机的内部,进而第二水枪喷头可以实现对育苗盘底面的全面彻底消毒。At the same time, the auxiliary roller arranged on the lower end side of the power roller conveyor can block and limit the movement of the seedling tray in the power roller conveyor, so that the seedling tray during the movement is always located at the bottom of the power roller conveyor. The inside, and then the second water gun nozzle can completely and thoroughly sterilize the bottom surface of the seedling tray.

附图说明Description of drawings

图1为本发明实施例育苗盘消毒装置的主视图;Fig. 1 is the front view of the sterilizing device for seedling trays according to the embodiment of the present invention;

图2为本发明实施例育苗盘消毒装置的侧视图;Fig. 2 is the side view of the sterilizing device of the seedling tray of the embodiment of the present invention;

图3为图2中消毒通道内的结构放大图;Fig. 3 is an enlarged view of the structure in the disinfection channel in Fig. 2;

图4为消毒水箱的结构示意图;Fig. 4 is the structural representation of the disinfection water tank;

附图标记说明:Description of reference numbers:

10机架,11行走轮;10 racks, 11 walking wheels;

20消毒箱体,21集液通道,22过滤网;20 disinfection boxes, 21 liquid collection channels, 22 filters;

30承载传送道,31动力辊筒,32架体,33辅助辊筒;30 carrying conveyor, 31 power rollers, 32 frame bodies, 33 auxiliary rollers;

40第一水枪喷头,41上支座;40 first water gun nozzle, 41 upper support;

50第二水枪喷头,51下支座;50 second water gun nozzle, 51 lower support;

60消毒水箱,61排放口,62进液口,63透明观察窗口,64第一进口,65第二进口,66水泵;60 disinfection water tank, 61 discharge port, 62 liquid inlet, 63 transparent observation window, 64 first inlet, 65 second inlet, 66 water pump;

70消毒液箱,71第一管道,72第一阀门,73浓度检测传感器;70 disinfectant tank, 71 first pipeline, 72 first valve, 73 concentration detection sensor;

80补充水箱,81第二管道,82第二阀门,83液位检测传感器。80 supplementary water tank, 81 second pipeline, 82 second valve, 83 liquid level detection sensor.

具体实施方式Detailed ways

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施的限制。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific implementation disclosed below.

除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

请参阅图1至图4,本发明实施例一种育苗盘消毒装置,包括机架10、消毒箱体20、承载传送道30、第一水枪喷头40、第二水枪喷头50、消毒水箱60、消毒液箱70、补充水箱80、液位检测传感器83和浓度检测传感器73。Referring to FIGS. 1 to 4 , an apparatus for sterilizing a seedling tray according to an embodiment of the present invention includes a rack 10, a sterilizing box 20, a carrying transmission channel 30, a first water gun nozzle 40, a second water gun nozzle 50, a disinfection water tank 60, Disinfectant tank 70 , supplementary water tank 80 , liquid level detection sensor 83 and concentration detection sensor 73 .

机架10,主要起支撑作用,用于支撑消毒箱体20、承载传送道30、第一水枪喷头40和第二水枪喷头50等零部件。在机架10的底部设有行走轮11,通过行走轮11可以移动机架10,从而可以方便到不同位置消毒。The rack 10 mainly plays a supporting role, and is used to support parts such as the disinfection box 20 , the carrying conveyor 30 , the first water gun nozzle 40 and the second water gun nozzle 50 . The bottom of the rack 10 is provided with traveling wheels 11 , through which the rack 10 can be moved, so that it is convenient to sterilize at different positions.

消毒箱体20,提供育苗盘的消毒场所。消毒箱体20具有两端是开口的消毒通道,其水平安装在机架10上,使得消毒通道的两端开口平放,一端开口作为进口,另一端开口作为出口。The disinfection box 20 provides a disinfection place for the seedling tray. The sterilization box 20 has a sterilization channel with openings at both ends, and is installed horizontally on the rack 10 so that the two ends of the sterilization channel are laid flat, with one end opening as an inlet and the other end opening as an outlet.

承载传送道30,用于输送育苗盘。承载传送道30穿设在消毒通道内,并且两端均延伸出消毒通道两端的开口,其中延伸出进口的一端预留有进入工位,延伸出出口的一端预留有收集工位。The carrying conveyor 30 is used for conveying the seedling trays. The carrying conveying channel 30 is passed through the sterilization channel, and both ends extend out of the openings at both ends of the sterilization channel, wherein the end extending out of the inlet is reserved for an entry station, and the end extending out of the outlet is reserved for a collection station.

若干第一水枪喷头40,主要用于喷射消毒液。具体的,若干第一水枪喷头40安装在消毒通道内的上部,并且朝向承载传送道30的上表面,例如,若干第一水枪喷头40可通过上支座41固定在消毒通道内。若干第一水枪喷头40可以设置成多排,每排的长度与承载传送道30的宽度匹配,从而可将育苗盘的上表面进行彻底的消毒。Several first water gun spray heads 40 are mainly used for spraying disinfectant. Specifically, several first water gun nozzles 40 are installed in the upper part of the sterilization channel and face the upper surface of the carrying conveyor 30 , for example, several first water gun nozzles 40 can be fixed in the disinfection channel through the upper support 41 . Several first water gun spray heads 40 can be arranged in multiple rows, and the length of each row matches the width of the carrying conveyor 30, so that the upper surface of the seedling tray can be thoroughly sterilized.

若干第二水枪喷头50,主要用于喷射消毒液。具体的,若干第二水枪喷头50安装在消毒通道内的下部,并且朝向承载传送道30的下表面,例如,若干第二水枪喷头50可通过下支座51固定在消毒通道内。若干第二水枪喷头50可以设置成多排,每排的长度与承载传送道30的宽度匹配,从而可将育苗盘的下表面进行彻底的消毒。Several second water gun spray heads 50 are mainly used for spraying disinfectant. Specifically, several second water gun nozzles 50 are installed in the lower part of the sterilization channel and face the lower surface of the carrying conveying channel 30 , for example, several second water gun nozzles 50 can be fixed in the disinfection channel through lower supports 51 . Several second water gun nozzles 50 can be arranged in multiple rows, and the length of each row matches the width of the carrying conveyor 30, so that the lower surface of the seedling tray can be thoroughly sterilized.

消毒时,先将待消毒的育苗盘平放在承载传送道30的进入工位,然后承载传送道30带着育苗盘向前不断移动,随着承载传送道30带着育苗盘经过消毒通道,若干第一水枪喷头40和第二水枪喷头50分别将消毒液体喷射在育苗盘的正反两面上,消毒后育苗盘被输送至收集工位,从收集工位取走育苗盘即可。由于在承载传送道30的上下两侧均安装有水枪喷头,因此在育苗盘经过消毒通道时可同时对育苗盘的上下两个面进行喷射消毒,不仅消毒更为彻底,而且可以极大的提高消毒效率。During sterilization, first place the seedling tray to be sterilized on the entry station of the carrying conveyor 30, then the carrying conveyor 30 moves forward with the seedling tray, and the carrying conveyor 30 carries the seedling tray through the disinfection channel, Several first water gun nozzles 40 and second water gun nozzles 50 spray the disinfection liquid on the front and back sides of the seedling tray respectively. After disinfection, the nurse tray is transported to the collection station, and the nurse tray can be removed from the collection station. Since the water gun nozzles are installed on the upper and lower sides of the carrying conveyor 30, the upper and lower surfaces of the seedling tray can be sprayed and sterilized at the same time when the seedling tray passes through the disinfection channel, which not only makes the disinfection more thorough, but also greatly improves the Disinfection efficiency.

申请人实践发现,如果承载传送道30采用平放结构,则第一水枪喷头40喷射的消毒液在消毒后,会从承载传送道30的下方落下会阻碍影响到第二水枪喷头50喷射,进而影响到消毒效果,使育苗盘的下面消毒不彻底。本申请将承载传送道30沿其宽度方向倾斜设置,第一水枪喷头40的喷射垂直于承载传送道30的上表面,第二水枪喷头50的喷射垂直于承载传送道30的下表面。该种结构的优点在于,由于育苗盘移动消毒时处于倾斜状态,而上下两侧的水枪喷头均垂直于其表面,因此在育苗盘被消毒时,大量的消毒液会顺着育苗盘的倾斜方向流下,从而不会阻碍影响到下侧水枪喷头的喷射,进而可以提高消毒效果。The applicant has found in practice that if the carrying conveyor 30 adopts a flat structure, the disinfectant sprayed by the first water gun nozzle 40 will fall from the bottom of the carrying conveyor 30 after being sterilized, which will hinder the spraying of the second water gun nozzle 50, and further Affect the disinfection effect, so that the bottom of the seedling tray is not completely disinfected. In the present application, the carrier conveyor 30 is inclined along its width direction. The advantage of this structure is that since the seedling tray is in an inclined state when it is moved and disinfected, and the water gun nozzles on the upper and lower sides are perpendicular to its surface, a large amount of disinfectant will follow the inclination direction of the seedling tray when the seedling tray is sterilized. Flow down, so as not to hinder the spray that affects the lower side of the water gun nozzle, which can improve the disinfection effect.

在一个示例中,承载传送道30为动力辊筒31输送机,动力辊筒31输送机由若干动力辊筒31和架体32组成,动力辊筒31输送机通过两侧高度不同的支架倾斜安装,第二水枪喷头50的喷射方向朝向相邻动力辊筒31之间的间隙处,使得第二水枪喷头50喷出的消毒液体穿过间隙后喷射到育苗盘的下表面上,进而完成育苗盘底面的消毒。In an example, the carrying conveyor 30 is a power roller 31 conveyor. The power roller 31 conveyor is composed of several power rollers 31 and a frame body 32. The power roller 31 conveyor is installed obliquely through brackets with different heights on both sides. , the spraying direction of the second water gun nozzle 50 is towards the gap between the adjacent power rollers 31, so that the disinfectant liquid sprayed by the second water gun nozzle 50 passes through the gap and is sprayed on the lower surface of the seedling tray, thereby completing the seedling tray Disinfection of the underside.

在一个示例中,在动力辊筒31输送机的低端侧沿其长度方向间隔设有一排辅助辊筒33,这些辅助辊筒33可以转动,以阻挡并将育苗盘的活动限制在动力辊筒31输送机内,从而使得移动过程中的育苗盘始终位于动力辊筒31输送机的内部,进而第二水枪喷头50可以实现对育苗盘底面的全面彻底消毒。In one example, a row of auxiliary rollers 33 are spaced along the length of the conveyor at the lower end of the power roller 31 conveyor. These auxiliary rollers 33 can rotate to block and limit the movement of the seedling tray to the power rollers. 31 conveyor, so that the seedling tray in the moving process is always located inside the conveyor of the power roller 31, and the second water gun nozzle 50 can completely and thoroughly sterilize the bottom surface of the seedling tray.

消毒水箱60,用于盛装消毒液。消毒水箱60安装在机架10上,以提供第一水枪喷头40和第二水枪喷头50喷施所需的消毒液。在消毒水箱60中安装有水泵66,水泵66的进口端浸入到消毒水箱60中的消毒液中,水泵66的出口端通过管道与第一水枪喷头40和第二水枪喷头50相连通,以将消毒水箱60中的消毒液体抽送给第一水枪喷头40和第二水枪喷头50。The sterilizing water tank 60 is used for containing the sterilizing liquid. The sterilizing water tank 60 is installed on the rack 10 to provide the sterilizing liquid required for spraying by the first water gun spray head 40 and the second water gun spray head 50 . A water pump 66 is installed in the sterilizing water tank 60, the inlet end of the water pump 66 is immersed in the sterilizing liquid in the sterilizing water tank 60, and the outlet end of the water pump 66 is communicated with the first water gun nozzle 40 and the second water gun nozzle 50 through pipes, so as to The sterilizing liquid in the sterilizing water tank 60 is pumped to the first water gun nozzle 40 and the second water gun nozzle 50 .

在一个示例中,消毒水箱60安装在消毒箱体20的下方,消毒通道的底部形成有上大下小的集液通道21,集液通道21的下端与消毒水箱60相连通,使从第一水枪喷头40和第二水枪喷头50喷出的消毒液体重新回流至消毒水箱60中,进而实现重复利用。In one example, the sterilizing water tank 60 is installed below the sterilizing box body 20, the bottom of the sterilizing channel is formed with a large upper and lower small liquid collecting channel 21, and the lower end of the liquid collecting channel 21 is communicated with the sterilizing water tank 60, so that the first The sterilizing liquid sprayed by the water gun nozzle 40 and the second water gun nozzle 50 is returned to the disinfection water tank 60, so as to be reused.

在一个示例中,在集液通道21内设有可活动插接的过滤网22,对进入消毒水箱60内的液体进行过滤。具体的,可在集液通道21的一侧设有插口,可将过滤网22插接到该插口中,从而对回流到消毒水箱60内的液体进行过滤处理。当滤渣较多时,可以将过滤网22取出清理。过滤网22的过滤孔径可以根据需要而定。In one example, a movably plugged filter screen 22 is provided in the liquid collection channel 21 to filter the liquid entering the disinfection water tank 60 . Specifically, a socket may be provided on one side of the liquid collection channel 21 , and the filter screen 22 may be inserted into the socket, so as to filter the liquid returning to the disinfection water tank 60 . When there are too many filter residues, the filter screen 22 can be taken out for cleaning. The filtration aperture of the filter screen 22 can be determined as required.

在一个示例中,消毒水箱60的底部设有排放口61,在排放口61处设有手动阀门,当消毒完成后,或者消毒液体不再符合标准后,可通过该排放口61将液体排出。在消毒水箱60的上部设有进液口62,在进液口62处设有手动阀门,消毒前,可通过该进液口62将消毒液输送至消毒水箱60中,例如通过管道或漏斗将消毒液体导入。In one example, the bottom of the disinfection water tank 60 is provided with a discharge port 61, and a manual valve is provided at the discharge port 61. After the disinfection is completed, or when the disinfection liquid no longer meets the standard, the liquid can be discharged through the discharge port 61. A liquid inlet 62 is provided on the upper part of the sterilizing water tank 60, and a manual valve is arranged at the liquid inlet 62. Before disinfection, the sterilizing liquid can be transported into the sterilizing water tank 60 through the liquid inlet 62, for example, through a pipe or a funnel. Disinfection liquid introduction.

在一个示例中,消毒水箱60具有第一进口64和第二进口65,这两个进液口62均设置在消毒水箱60的上部。In one example, the disinfection water tank 60 has a first inlet 64 and a second inlet 65 , and the two liquid inlets 62 are both provided at the upper portion of the disinfection water tank 60 .

补充水箱80,主要用来补充消毒水箱60中的水。具体的,补充水箱80安装在机架10上,例如可以是在消毒箱体20的上方,补充水箱80中用于盛放水。补充水箱80通过第二管道81与第二进口65相连,补充水箱80可将水导入到消毒水箱60中,进而起到增加消毒液的作用。在第二管道81上安装有第二阀门82,第二阀门82可以是水用电磁阀。The supplementary water tank 80 is mainly used to supplement the water in the disinfection water tank 60 . Specifically, the supplementary water tank 80 is installed on the rack 10, for example, above the sterilization box 20, and the supplementary water tank 80 is used to hold water. The supplementary water tank 80 is connected to the second inlet 65 through the second pipeline 81, and the supplementary water tank 80 can introduce water into the disinfection water tank 60, thereby increasing the disinfectant. A second valve 82 is installed on the second pipe 81, and the second valve 82 may be a solenoid valve for water.

消毒液箱70,主要用于调整消毒水箱60中消毒液体的浓度。具体的,消毒液箱70安装在机架10上,例如可以是在消毒箱体20的上方,消毒液箱70中用于盛放高浓度的消毒液体。消毒液箱70通过第一管道71与第一进口64相连,消毒液箱70可将消毒液导入到消毒水箱60中,以增加消毒水箱60中消毒液体的浓度,进而满足消毒所需的浓度。在第一管道71上安装有第一阀门72,第一阀门72可以是水用电磁阀。The disinfection liquid tank 70 is mainly used to adjust the concentration of the disinfection liquid in the disinfection water tank 60 . Specifically, the disinfectant tank 70 is installed on the rack 10 , for example, above the disinfection box body 20 , and the disinfectant tank 70 is used for holding high-concentration disinfectant liquid. The disinfectant tank 70 is connected to the first inlet 64 through the first pipeline 71. The disinfectant tank 70 can introduce the disinfectant into the disinfectant tank 60 to increase the concentration of the disinfectant in the disinfectant tank 60, thereby meeting the required concentration for disinfection. A first valve 72 is installed on the first pipe 71, and the first valve 72 may be a solenoid valve for water.

液位检测传感器83,用于检测消毒液的液位。具体的,液位检测传感器83安装在消毒水箱60中。The liquid level detection sensor 83 is used to detect the liquid level of the disinfectant. Specifically, the liquid level detection sensor 83 is installed in the disinfection water tank 60 .

浓度检测传感器73,用于检测消毒液的浓度。具体的,浓度检测传感器73安装在消毒水箱60中。The concentration detection sensor 73 is used to detect the concentration of the disinfectant. Specifically, the concentration detection sensor 73 is installed in the disinfection water tank 60 .

控制器,液位检测传感器83和浓度检测传感器73的信号输出端口分别与控制器的信号输入端口电气连接,并且,控制器与第一阀门72和第二阀门82的控制端电气连接,由控制器控制第一阀门72和第二阀门82的动作。In the controller, the signal output ports of the liquid level detection sensor 83 and the concentration detection sensor 73 are respectively electrically connected to the signal input ports of the controller, and the controller is electrically connected to the control terminals of the first valve 72 and the second valve 82, and is controlled by the controller. The controller controls the actions of the first valve 72 and the second valve 82 .

消毒过程中,消毒液会溅出消毒水箱60外,或者附着在育苗盘上,从而导致消毒液的逐渐减小,同时浓度也会逐渐降低。为此,预先设定消毒水箱60中消毒液的正常液位范围值和正常浓度范围值,当液位检测传感器83检测到消毒水箱60中的实际液位低于设定正常液位范围值时,控制器控制第二阀门82打开,补充水箱80中的水进入到消毒水箱60中,当液位达到正常液位范围值时,控制器控制第二阀门82关闭停止补水,此时,浓度检测传感器73检测到消毒液的浓度值,当浓度检测传感器73检测到消毒水箱60中的实际浓度低于设定正常浓度范围值时,控制器控制第一阀门72打开,消毒液箱70中的高浓度水进入到消毒水箱60中,当液位达到正常浓度范围值时,控制器控制第一阀门72关闭停止补液。由于消毒水箱60中的消毒液实时被水泵66抽送给第一水枪喷头40和第二水枪喷头50冲洗育苗盘,因此消毒水箱60中的消毒液是晃动的,此时高浓度的消毒液与消毒水箱60中的液体无需特别的搅拌混合,即能实现均匀混合。During the disinfection process, the disinfectant will splash out of the disinfection water tank 60, or adhere to the seedling tray, thereby causing the disinfectant to gradually decrease and the concentration to gradually decrease. For this reason, the normal liquid level range value and the normal concentration range value of the disinfectant in the disinfection water tank 60 are preset, and when the liquid level detection sensor 83 detects that the actual liquid level in the disinfection water tank 60 is lower than the set normal liquid level range value , the controller controls the second valve 82 to open, and the water in the supplementary water tank 80 enters the disinfection water tank 60. When the liquid level reaches the normal liquid level range value, the controller controls the second valve 82 to close to stop the water supply. At this time, the concentration detection The sensor 73 detects the concentration value of the disinfectant. When the concentration detection sensor 73 detects that the actual concentration in the disinfectant tank 60 is lower than the set normal concentration range value, the controller controls the first valve 72 to open, and the high level in the disinfectant tank 70. Concentration water enters the disinfection water tank 60, and when the liquid level reaches the normal concentration range value, the controller controls the first valve 72 to close to stop the liquid replenishment. Because the disinfectant in the disinfection water tank 60 is pumped by the water pump 66 to the first water gun nozzle 40 and the second water gun nozzle 50 in real time to rinse the seedling tray, the disinfectant in the disinfection water tank 60 is swaying, and the high concentration of disinfectant and disinfection The liquid in the water tank 60 can be uniformly mixed without special stirring and mixing.

在一个示例中,可以按照液位检测传感器83检测到的添加水之后的液位值与添加水之前的液位值得到添加的水量,再根据正常浓度范围值,换算出所需要添加的高浓度的消毒液的量。In one example, the amount of water to be added can be obtained according to the liquid level value detected by the liquid level detection sensor 83 after adding water and the liquid level value before adding water, and then according to the normal concentration range value, the high-concentration water that needs to be added can be converted. amount of disinfectant.

在一个示例中,在消毒水箱60的一侧设有透明观察窗口63,以便从外侧观察到消毒水箱60中的消毒液情况。In one example, a transparent observation window 63 is provided on one side of the sterilizing water tank 60, so that the sterilizing liquid in the sterilizing water tank 60 can be observed from the outside.

在一个示例中,在透明观察窗口63处设有刻度尺寸,用于测量消毒水箱60中液体的体积或深度,以便操作人员决定是否需要添加消毒液。In one example, a scale dimension is provided at the transparent viewing window 63 for measuring the volume or depth of the liquid in the sterilizing water tank 60, so that the operator can decide whether to add sterilizing liquid.

本发明还提供一种使用育苗盘消毒装置消毒的方法,包括以下步骤:The present invention also provides a method for sterilizing using the seedling tray sterilizing device, comprising the following steps:

S1、将育苗盘置于承载传送道30上,并且使得育苗盘上的育苗孔朝向承载传送道30上。S1. Place the seedling tray on the carrying conveyor 30, and make the seedling holes on the seedling tray face the carrying conveyor 30.

S2、育苗盘被承载传送道30带着向前移动,在经过消毒通道时,被若干第一水枪喷头40和第二水枪喷头50分别将消毒液体喷射在育苗盘的正反两面上,进而完成消毒。S2, the seedling tray is carried forward by the carrying conveyor 30, and when passing through the disinfection channel, the disinfection liquid is sprayed on the front and back sides of the seedling tray by several first water gun nozzles 40 and second water gun nozzles 50 respectively, and then complete disinfect.

本发明中育苗盘上的育苗孔朝向下方,如此在消毒时消毒液不会聚集在育苗孔中,一则减小消毒液成线向下坠落进而阻碍影响第二水枪喷头50喷射的问题;二则使得消毒液尽可能的回流,提高重复利用率。In the present invention, the seedling holes on the seedling tray face downward, so that the disinfectant will not gather in the seedling holes during disinfection, which reduces the problem that the disinfectant falls in a line and then hinders the spraying of the second water gun nozzle 50; two Then make the disinfectant flow back as much as possible and improve the reuse rate.

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the patent of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (10)

1. The utility model provides a educate seedling tray degassing unit which characterized in that includes:
a frame (10);
the disinfection box body (20) is arranged on the rack (10), and the disinfection box body (20) is provided with a disinfection channel with two open ends;
the bearing conveying channel (30) is arranged in the disinfection channel in a penetrating mode, and two ends of the bearing conveying channel extend out of openings at two ends of the disinfection channel;
a plurality of first water gun nozzles (40) arranged at the upper part in the disinfection channel and facing to the upper surface of the bearing conveying channel (30);
a plurality of second water gun nozzles (50) arranged at the lower part in the disinfection channel and facing to the lower surface of the bearing conveying channel (30);
the first water gun nozzles (40) and the second water gun nozzles (50) spray disinfection liquid on the front surface and the back surface of the seedling raising plate respectively along with the seedling raising plate passing through the disinfection channel under the driving of the bearing conveying channel (30).
2. A nursery tray sterilizing device according to claim 1, wherein the carrying conveyor (30) is inclined in a width direction thereof, and the first water gun spray heads (40) spray perpendicularly to an upper surface of the carrying conveyor (30), and the second water gun spray heads (50) spray perpendicularly to a lower surface of the carrying conveyor (30).
3. The nursery tray sterilizing apparatus according to claim 2, wherein the carrying conveyor (30) is a power roller (31) conveyor, and the spraying direction of the second water gun spray heads (50) is toward the gap between the adjacent power rollers (31), so that the sterilizing liquid sprayed from the second water gun spray heads (50) is sprayed onto the lower surface of the nursery tray after passing through the gap.
4. A sterilization apparatus for nursery trays according to claim 2, wherein a row of auxiliary rollers (33) is provided at the lower end side of the power roller (31) conveyor at intervals along the length direction thereof to block and restrict the movement of the nursery trays within the power roller (31) conveyor.
5. A sterilization apparatus for nursery trays according to claim 1, further comprising:
the disinfection water tank (60) is arranged on the rack (10) and is used for containing disinfection liquid;
a water pump (66) disposed in the sterilizing water tank (60) to pump the sterilizing liquid in the sterilizing water tank (60) to the first and second water gun nozzles (40, 50).
6. A sterilization apparatus for nursery trays according to claim 5, wherein a liquid collecting channel (21) having a large top and a small bottom is formed at the bottom of the sterilization channel, and the lower end of the liquid collecting channel (21) is communicated with the sterilization water tank (60).
7. A nursery site disinfection device as claimed in claim 6, characterized in that a filter screen (22) is movably inserted in said liquid collection channel (21) to filter the liquid entering said disinfection tank (60).
8. A sterilization apparatus for nursery trays according to claim 5, further comprising:
the sterilizing water tank (60) having a first inlet (64) and a second inlet (65);
the disinfectant tank (70) is arranged on the rack (10), the disinfectant tank (70) is connected with the first inlet (64) through a first pipeline (71), disinfectant can be introduced into the disinfectant tank (60) through the disinfectant tank (70), and a first valve (72) is arranged on the first pipeline (71);
and the supplementary water tank (80) is arranged on the rack (10), the supplementary water tank (80) is connected with the second inlet (65) through a second pipeline (81), the supplementary water tank (80) can guide water into the sterilizing water tank (60), and a second valve (82) is arranged on the second pipeline (81).
9. A sterilization apparatus for nursery trays according to claim 8, further comprising:
a liquid level detection sensor (83) arranged in the disinfection water tank (60) and used for detecting the liquid level of the disinfection liquid;
a concentration detection sensor (73) disposed in the sterilizing water tank (60) for detecting a concentration of the sterilizing liquid;
and the liquid level detection sensor (83) and the concentration detection sensor (73) are respectively electrically connected with the controller, the controller is electrically connected with the control ends of the first valve (72) and the second valve (82), and the controller controls the actions of the first valve (72) and the second valve (82).
10. A method for sterilizing a nursery site using the sterilizing apparatus for a nursery site according to any one of claims 1 to 9, comprising the steps of:
s1, placing the seedling raising tray on the bearing conveying channel (30) and enabling the seedling raising holes on the seedling raising tray to face the bearing conveying channel (30);
s2, the seedling tray is driven by the bearing conveying channel (30) to move forwards, and when the seedling tray passes through the disinfection channel, disinfection liquid is respectively sprayed on the front surface and the back surface of the seedling tray by the first water gun spray heads (40) and the second water gun spray heads (50), so that disinfection is completed.
CN202010431781.5A 2020-05-20 2020-05-20 Seedling tray disinfection device and disinfection method thereof Pending CN111467538A (en)

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CN202010431781.5A CN111467538A (en) 2020-05-20 2020-05-20 Seedling tray disinfection device and disinfection method thereof

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Application Number Priority Date Filing Date Title
CN202010431781.5A CN111467538A (en) 2020-05-20 2020-05-20 Seedling tray disinfection device and disinfection method thereof

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CN111467538A true CN111467538A (en) 2020-07-31

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Application publication date: 20200731