CN111463000A - Combined type shielding structure suitable for wireless power supply system of electric automobile - Google Patents

Combined type shielding structure suitable for wireless power supply system of electric automobile Download PDF

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CN111463000A
CN111463000A CN202010433736.3A CN202010433736A CN111463000A CN 111463000 A CN111463000 A CN 111463000A CN 202010433736 A CN202010433736 A CN 202010433736A CN 111463000 A CN111463000 A CN 111463000A
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plate
shielding
substrate
inner frame
magnetic material
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CN111463000B (en
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李永建
张文婷
杨明
秘明发
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Hebei University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/12Inductive energy transfer
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/288Shielding
    • H01F27/2885Shielding with shields or electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/34Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
    • H01F27/346Preventing or reducing leakage fields
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F38/00Adaptations of transformers or inductances for specific applications or functions
    • H01F38/14Inductive couplings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/10Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/70Circuit arrangements or systems for wireless supply or distribution of electric power involving the reduction of electric, magnetic or electromagnetic leakage fields
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/34Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
    • H01F2027/348Preventing eddy currents
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/14Plug-in electric vehicles

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)

Abstract

The invention relates to a composite shielding structure suitable for a wireless power supply system of an electric automobile. The structure comprises an aluminum cover, an alumina ceramic heat conducting plate, a magnetic material shielding plate, a receiving coil and a bakelite substrate; the magnetic material shielding plate comprises a shielding plate chamfer and a splicing plate; the spliced plate is formed by splicing plate-shaped structures in various shapes, which are made of two magnetic materials, namely manganese-zinc power ferrite and iron-based nanocrystalline alloy. The receiving coil is arranged between the boundary of the base plate inner frame and the boundary of the base plate outer frame of the bakelite base plate, the magnetic material shielding plate covers the receiving coil, the alumina ceramic heat conducting plate covers the magnetic material shielding plate, and the aluminum cover covers the alumina ceramic heat conducting plate and is fixed with the bakelite base plate into a whole through screws. The invention not only can reasonably utilize magnetic materials to shield electromagnetic radiation, but also can conduct heat generated in the charging process to ensure the effective operation of the system.

Description

一种适用于电动汽车无线供电系统的复合式屏蔽结构A composite shielding structure suitable for electric vehicle wireless power supply system

技术领域technical field

本发明涉及电动汽车无线电能传输领域,具体是一种适用于电动汽车无线供电系统的复合式屏蔽结构。The invention relates to the field of electric vehicle wireless power transmission, in particular to a composite shielding structure suitable for an electric vehicle wireless power supply system.

背景技术Background technique

电动汽车无线电能传输技术是一种非接触式的充电技术,在充电过程中该系统会产生一定程度的电磁辐射,而电磁辐射量超过人体安全标准时会对人体造成不良影响。为减少电动汽车无线电能传输系统的电磁辐射以保障生物体安全,在设计电动汽车耦合机构的过程中需要加入电磁屏蔽设计。Electric vehicle wireless energy transmission technology is a non-contact charging technology. During the charging process, the system will generate a certain degree of electromagnetic radiation, and when the amount of electromagnetic radiation exceeds the human safety standard, it will cause adverse effects on the human body. In order to reduce the electromagnetic radiation of the electric vehicle wireless power transmission system and ensure the safety of the biological body, it is necessary to add electromagnetic shielding design in the process of designing the electric vehicle coupling mechanism.

在电动汽车无线供电系统的实际应用中,一般采用高磁导率且在充电过程中产生较少涡流损耗的材料制作磁屏蔽结构,利用电导率较高的材料制作电屏蔽结构。目前国内外通常采用铁氧体材料作为磁屏蔽结构,利用铝作为电屏蔽结构。但随着电动汽车无线供电系统的输出功率和频率不断增大,用整块铁氧体板做为磁屏蔽结构已经不能满足电磁屏蔽安全辐射标准。此外,在充电过程中系统会产生较大热量,这将会影响电能传输效率和屏蔽效果,如何更有效的散热仍是一个有待解决的问题。In the practical application of electric vehicle wireless power supply system, materials with high magnetic permeability and less eddy current loss during charging are generally used to make magnetic shielding structures, and materials with higher electrical conductivity are used to make electrical shielding structures. At present, ferrite materials are usually used as the magnetic shielding structure at home and abroad, and aluminum is used as the electrical shielding structure. However, with the continuous increase of the output power and frequency of the wireless power supply system of electric vehicles, the use of a whole ferrite plate as a magnetic shielding structure can no longer meet the electromagnetic shielding safety radiation standards. In addition, the system will generate a large amount of heat during the charging process, which will affect the power transmission efficiency and shielding effect. How to dissipate heat more effectively is still a problem to be solved.

文献(王朝晖.电动汽车无线充电系统电磁屏蔽特性研究)中提出的方形磁屏蔽结构整体均为PC95型号的锰锌功率铁氧体材料,并完整的覆盖在接收线圈上方,这种屏蔽方式结构笨重,未充分利用导磁材料,且使用单一的铁氧体材料其屏蔽效果会影响传输效率以及逐渐不能满足未来科技的发展需求,在该文献所设计的屏蔽结构中也并未加入散热装置以传导在充电过程中所产生的热量。The square magnetic shielding structure proposed in the literature (Zhaohui. Research on the electromagnetic shielding characteristics of wireless charging system for electric vehicles) is made of PC95 manganese-zinc power ferrite as a whole, and completely covers the receiving coil. This shielding method has a bulky structure. , the magnetic conductive material is not fully utilized, and the shielding effect of using a single ferrite material will affect the transmission efficiency and gradually fail to meet the development needs of future technology. The shielding structure designed in this document does not add a heat sink to conduct conduction. heat generated during charging.

发明内容SUMMARY OF THE INVENTION

针对现有技术的不足,本发明拟解决的技术问题是,提供了一种适用于电动汽车无线电能传输系统的新型复合式磁性材料屏蔽板和一种适用的导热板。其中,复合式磁性材料屏蔽板锰锌功率铁氧体和铁基纳米晶合金两种磁性材料制作所得多种形状的板状结构拼接而成,导热板由导热性能较好的氧化铝陶瓷制作为边缘四周具有倒角的板状结构放置于磁屏蔽结构和铝盖之间。这样的设计,不仅可以合理利用磁性材料屏蔽电磁辐射,还可以传导充电过程中所产生的热量以保证系统有效运行。Aiming at the deficiencies of the prior art, the technical problem to be solved by the present invention is to provide a novel composite magnetic material shielding plate suitable for the wireless power transmission system of an electric vehicle and a suitable heat conduction plate. Among them, the composite magnetic material shielding plate manganese-zinc power ferrite and iron-based nanocrystalline alloy are made of two kinds of magnetic materials. A plate-like structure with chamfers around the edges is placed between the magnetic shielding structure and the aluminum cover. Such a design can not only reasonably use magnetic materials to shield electromagnetic radiation, but also conduct heat generated during the charging process to ensure the effective operation of the system.

本发明解决所述技术问题的技术方案是:The technical scheme that the present invention solves the technical problem is:

一种适用于电动汽车无线供电系统的复合式屏蔽结构,该结构包括铝盖、氧化铝陶瓷导热板、磁性材料屏蔽板、接收线圈和电木基板;A composite shielding structure suitable for an electric vehicle wireless power supply system, the structure comprising an aluminum cover, an alumina ceramic heat-conducting plate, a magnetic material shielding plate, a receiving coil and a bakelite substrate;

所述的铝盖为正方体盖状,底部有外沿,外沿上分布有螺孔;The aluminum cover is in the shape of a cube cover, the bottom has an outer edge, and the outer edge is distributed with screw holes;

所述的氧化铝陶瓷导热板包括导热平板和导热倒角两个部分;导热平板为正方形板;导热倒脚为盖状结构,为中空的正方形等腰梯台,梯台的斜边为45°角;导热平板下端面贴合在导热倒角的上端面,二者中心相同;The alumina ceramic heat-conducting plate includes two parts: a heat-conducting flat plate and a heat-conducting chamfer; the heat-conducting flat plate is a square plate; Angle; the lower end face of the heat conduction plate is attached to the upper end face of the heat conduction chamfer, and the centers of the two are the same;

所述的磁性材料屏蔽板包括屏蔽板倒角、四角箭头板、四周梯形板、类等腰梯形板、纳米晶长方形板、铁氧体长方形板、内框长条板、内框三角形板和中心正八边形板;The magnetic material shielding plate includes shielding plate chamfer, four-corner arrow plate, surrounding trapezoid plate, quasi isosceles trapezoid plate, nanocrystalline rectangular plate, ferrite rectangular plate, inner frame long strip, inner frame triangular plate and center. regular octagonal plate;

其中,四个屏蔽板倒角围成第一方框,第一方框为中空的正方形等腰梯台,梯台的斜边为45°角;第一方框端面上镶嵌有正方形的拼合板;所述的拼合板的组成为:四个类等腰梯形板短边朝内进行拼接围成第二方框;在第二方框内部的中心位置放置了中心正八边形板,从正八边形板的各条边均延伸出一块内框长条板,内框长条板的长度从正八边形板延伸至第二方框的四角和四个内边的中心,第二方框内部的其余空间用八个内框三角形板进行填充;第二方框外部四角到第一方框的四角处分别设置有一个四角箭头板分别的四角处,每个四角箭头板的两侧各放置一个四周梯形板,即共有八个四周梯形板,八个四周梯形板的直角边各贴合放置了一个纳米晶长方形板,第一方框的內缘和第二方框的外缘的中心处各设置有一个纳米晶长方形板;相邻的两个纳米晶长方形板之间填充有一个铁氧体长方形板;Among them, the four shielding plates are chamfered to form a first frame, the first frame is a hollow square isosceles terrace, and the hypotenuse of the terrace is 45°; the end face of the first frame is inlaid with a square split plate ; The composition of the spliced board is: four isosceles trapezoid boards with short sides facing inwards are spliced to form a second frame; a central regular octagon board is placed at the center position inside the second frame, and a regular octagonal board is placed in the center of the second frame. Each side of the shaped plate extends an inner frame long strip, and the length of the inner frame long strip extends from the regular octagon plate to the four corners of the second box and the center of the four inner sides, and the inner frame of the second box The rest of the space is filled with eight inner frame triangular plates; a four-cornered arrow plate is set at the four corners of the outer four corners of the second box to the four corners of the first box, and one four-cornered arrow plate is placed on each side of each four-cornered arrow plate. Trapezoid plate, that is, there are eight surrounding trapezoidal plates, and a nanocrystalline rectangular plate is placed on each of the right-angled sides of the eight surrounding trapezoidal plates, and the inner edge of the first box and the center of the outer edge of the second box are respectively set. There is a nanocrystalline rectangular plate; a ferrite rectangular plate is filled between two adjacent nanocrystalline rectangular plates;

所述的四角箭头板、纳米晶长方形板、类等腰梯形板、内框长条板和中心正八边形均采用铁基纳米晶合金材料;屏蔽板倒角、四周梯形板、铁氧体长方形板和内框三角形板均采用锰锌功率铁氧体材料;The four-cornered arrow plate, the nanocrystalline rectangular plate, the isosceles trapezoid-like plate, the inner frame elongated plate and the central regular octagon are all made of iron-based nanocrystalline alloy materials; Both the plate and the inner frame triangular plate are made of manganese-zinc power ferrite material;

所述的电木基板包括基板内框边界、基板外框边界、进线孔、出线孔、螺纹孔和基板平板;The bakelite substrate includes the inner frame boundary of the substrate, the outer frame boundary of the substrate, a wire inlet hole, a wire outlet hole, a screw hole and a substrate plate;

所述的基板平板整体为正方形板,上表面设置了内外两个环状凸起:基板内框边界和基板外框边界;基板平板的外缘处设置有螺纹孔;The base plate is a square plate as a whole, and two annular protrusions inside and outside are arranged on the upper surface: the inner frame boundary of the base plate and the outer frame boundary of the base plate; the outer edge of the base plate plate is provided with threaded holes;

所述的接收线圈为采用利兹线缠绕而成,利兹线材料为铜,股数为1000~1500,导线的半径为3~5mm,绕制成为方形且四角为圆角的形状,绕组内边边长为400mm,匝数为12~18匝;线圈的宽度与两个边界的间距匹配;线圈两端分别由进线孔向内引入和出线孔向外引出;The receiving coil is wound by using Litz wire, the Litz wire material is copper, the number of strands is 1000-1500, the radius of the wire is 3-5mm, and it is wound into a square shape with rounded four corners. The length is 400mm, and the number of turns is 12 to 18 turns; the width of the coil matches the spacing between the two boundaries; both ends of the coil are drawn inward from the inlet hole and drawn out from the outlet hole respectively;

所述的基板平板的边长和所述的铝盖外沿的边长相等;The side length of the substrate plate is equal to the side length of the outer edge of the aluminum cover;

所述的电木基板位于该屏蔽结构的最下方,接收线圈设置于电木基板的基板内框边界和基板外框边界之间,磁性材料屏蔽板覆盖在接收线圈之上,氧化铝陶瓷导热板覆盖在磁性材料屏蔽板,铝盖覆盖在氧化铝陶瓷导热板上方,并通过螺钉和电木基板固定为一体。The bakelite substrate is located at the bottom of the shielding structure, the receiving coil is arranged between the inner frame boundary of the bakelite substrate and the outer frame boundary of the substrate, the magnetic material shielding plate covers the receiving coil, and the alumina ceramic heat conducting plate Covered on the magnetic material shielding plate, the aluminum cover is covered above the alumina ceramic heat-conducting plate, and is fixed as a whole by screws and bakelite base plate.

与现有技术相比,本发明有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:

(1)本发明对位于接收线圈上方的屏蔽结构设计了四个相同的类等腰梯形进行拼接,该类等腰梯形由磁导率较高、高频损耗较低的1K107型号的铁基纳米晶合金材料制作而成,对于该结构采用铁基纳米晶合金材料能够增强该部分的导磁性能,从而使得大部分磁通经过该屏蔽材料,可以极大地减小上方漏磁场的大小;且由于该部分结构位于接收线圈上方,磁场方向与纳米晶合金结构板平行,因此不会产生较大涡流损耗;此外,四块相同的类等腰梯形进行拼接也可节省材料并简化制作工艺。(1) In the present invention, four identical isosceles trapezoids are designed for splicing the shielding structure above the receiving coil. Made of crystalline alloy material, the use of iron-based nanocrystalline alloy material for this structure can enhance the magnetic permeability of this part, so that most of the magnetic flux passes through the shielding material, which can greatly reduce the size of the leakage magnetic field above; This part of the structure is located above the receiving coil, and the magnetic field direction is parallel to the nanocrystalline alloy structure plate, so no large eddy current loss will be generated; in addition, the splicing of four identical isosceles trapezoids can also save materials and simplify the manufacturing process.

(2)本发明在屏蔽结构中类等腰梯形板所围成的方框内部设计了“米”字型分散式结构,该结构中心为一个正八边形板,从八边形的各条边均延伸出一个长条形的板状结构,且该米字型结构采用1K107型号的铁基纳米晶合金材料,良好的导磁性能可有效集中接收线圈中间位置的磁通达到屏蔽线圈中心漏磁场的目的,且较窄的结构能够减小材料垂直磁场所产生的涡流效应,在一定程度上控制温升;方框内部的其余空间采用由TDK PC95型号的锰锌功率铁氧体制作而成的八个等腰直角三角形板进行填充,该设计可将阻碍方圈内部区域产生涡流,且能够抑制剩余的杂散磁通向四周空气扩散。(2) In the present invention, a "m"-shaped distributed structure is designed inside the box enclosed by the isosceles trapezoid-like plates in the shielding structure. The center of the structure is a regular octagonal plate. Both extend a long plate-shaped structure, and the m-shaped structure is made of 1K107 iron-based nanocrystalline alloy material. The good magnetic permeability can effectively concentrate the magnetic flux in the middle of the receiving coil to achieve the leakage magnetic field in the center of the shielding coil. The narrow structure can reduce the eddy current effect generated by the vertical magnetic field of the material and control the temperature rise to a certain extent; the rest of the space inside the box is made of TDK PC95 manganese-zinc power ferrite. Eight isosceles right-angled triangle plates are used for filling. This design can generate eddy currents in the inner area of the obstructing square circle, and can restrain the remaining stray magnetic flux from diffusing to the surrounding air.

(3)本发明在屏蔽结构中类等腰梯形板所围成的方框外部四周采用四角箭头板、四周梯形板和四周长方形板三种形状的磁性材料屏蔽板拼接而成,其中四角箭头板采用1K107型号的铁基纳米晶合金材料制作而成并放置于屏蔽板外沿的四角处;四周梯形板采用TDK PC95型号锰锌功率铁氧体材料并分别放置于四个四角箭头板的两侧;四周长方形板则采用两种材料交叉放置与四周的中心位置,不同结构的分布位置和制作材料经由三维有限元仿真得到,可减少四周涡流损耗且有助于提升整体的导磁性能。(3) The present invention is formed by splicing magnetic material shielding plates in three shapes of four-cornered arrow plate, surrounding trapezoidal plate and surrounding rectangular plate around the outside of the box surrounded by the isosceles trapezoidal plate in the shielding structure, wherein the four-cornered arrow plate It is made of 1K107 iron-based nanocrystalline alloy material and placed at the four corners of the outer edge of the shielding plate; the surrounding trapezoidal plates are made of TDK PC95 manganese-zinc power ferrite material and placed on both sides of the four four-corner arrow plates. ; The surrounding rectangular plates are crossed with two materials and placed in the center of the surrounding. The distribution positions and production materials of different structures are obtained through 3D finite element simulation, which can reduce the surrounding eddy current loss and help improve the overall magnetic permeability.

(4)本发明在磁性材料屏蔽板的四周边缘处设计了四个相同的倒角型结构,倒角型结构采用PC95型号的锰锌功率铁氧体,拼接而成的结构可大大减少磁性材料屏蔽板边缘处在垂直方向和水平方向上的漏磁,同时能够引导磁路在两个线圈之间有效进行电磁耦合,进一步提升传输效率。(4) In the present invention, four identical chamfered structures are designed on the surrounding edges of the magnetic material shielding plate. The magnetic leakage at the edge of the shielding plate in the vertical direction and the horizontal direction can guide the magnetic circuit to effectively conduct electromagnetic coupling between the two coils, further improving the transmission efficiency.

(5)本发明的导热结构采用导热性能好、机械强度高且耐高温的氧化铝陶瓷材料,氧化铝导磁材料的导热系数可达到20W/(m·K),且该材料的密度小、重量轻,在实现较好导热效果的同时减轻车辆负重;该导热结构在导热平板下平面的边缘四周设计了一种四周带倒角的结构,且尺寸与磁性材料屏蔽板吻合,加大与屏蔽板的接触面积也保留了与空气的接触,能够起到更好的热对流和热传导。(5) The thermal conductivity structure of the present invention adopts alumina ceramic material with good thermal conductivity, high mechanical strength and high temperature resistance. Light weight, which can reduce the load of the vehicle while achieving better heat conduction effect; the heat conduction structure is designed with a chamfered structure around the edge of the lower plane of the heat conduction plate, and the size is consistent with the magnetic material shielding plate, and the increase and shielding The contact area of the plate also retains the contact with the air, which can play a better heat convection and heat conduction.

附图说明Description of drawings

图1为本发明适用于电动汽车无线供电系统的复合式屏蔽结构一种实施例的整体结构相对位置示意图;1 is a schematic diagram of the relative position of the overall structure of an embodiment of a composite shielding structure suitable for an electric vehicle wireless power supply system according to the present invention;

图2为本发明适用于电动汽车无线供电系统的复合式屏蔽结构一种实施例的整体结构俯视图;2 is a top view of the overall structure of an embodiment of a composite shielding structure suitable for an electric vehicle wireless power supply system according to the present invention;

图3为本发明适用于电动汽车无线供电系统的复合式屏蔽结构一种实施例的氧化铝陶瓷导热板结构的仰视图;3 is a bottom view of an alumina ceramic heat-conducting plate structure according to an embodiment of a composite shielding structure suitable for an electric vehicle wireless power supply system according to the present invention;

图4为本发明适用于电动汽车无线供电系统的复合式屏蔽结构一种实施例的氧化铝陶瓷导热板结构局部示意图;FIG. 4 is a partial schematic diagram of the structure of an alumina ceramic heat-conducting plate according to an embodiment of the composite shielding structure applicable to the wireless power supply system of an electric vehicle;

图5为本发明适用于电动汽车无线供电系统的复合式屏蔽结构一种实施例的磁性材料屏蔽结构俯视图;5 is a top view of a magnetic material shielding structure according to an embodiment of a composite shielding structure suitable for an electric vehicle wireless power supply system according to the present invention;

图6为本发明适用于电动汽车无线供电系统的复合式屏蔽结构一种实施例的基板结构俯视图;6 is a plan view of a substrate structure of an embodiment of a composite shielding structure suitable for an electric vehicle wireless power supply system according to the present invention;

图7为本发明的复合式磁屏蔽结构与常用的整块同尺寸PC95型号铁氧体磁屏蔽板在屏蔽板上方10mm处的漏磁场强度仿真对比图;FIG. 7 is a simulation comparison diagram of the leakage magnetic field strength of the composite magnetic shielding structure of the present invention and a commonly used PC95 type ferrite magnetic shielding plate of the same size at 10 mm above the shielding plate;

图中:1、铝盖;2、氧化铝陶瓷导热板;3、磁性材料屏蔽板;4、接收线圈;5、电木基板;6、螺丝钉;In the picture: 1. Aluminum cover; 2. Alumina ceramic heat-conducting plate; 3. Magnetic material shielding plate; 4. Receiving coil; 5. Bakelite substrate; 6. Screws;

21、导热平板;22、导热倒角;21. Thermally conductive plate; 22. Thermally conductive chamfer;

31、屏蔽板倒角;32、四角箭头板;33、四周梯形板;34、类等腰梯形板;35、纳米晶长方形板;36、铁氧体长方形板;37、内框长条板;38、内框三角形板;39、中心正八边形板;31. Chamfering of shielding plate; 32. Four-corner arrow plate; 33. Trapezoidal plate around; 34. Isosceles trapezoidal plate; 35. Nanocrystalline rectangular plate; 36. Ferrite rectangular plate; 37. Inner frame long strip; 38. The inner frame triangular plate; 39. The central regular octagonal plate;

51、基板内框边界;52、基板外框边界;53、进线孔;54、出线孔;55、螺纹孔;56、基板平板;51. The boundary of the inner frame of the substrate; 52. The boundary of the outer frame of the substrate; 53, the wire inlet hole; 54, the wire outlet hole; 55, the threaded hole; 56, the substrate plate;

具体实施方式Detailed ways

下面给出本发明的具体实施例。具体实施例仅用于进一步详细说明本发明,不限制本申请权利要求的保护范围。Specific embodiments of the present invention are given below. The specific embodiments are only used to further illustrate the present invention in detail, and do not limit the protection scope of the claims of the present application.

本发明提供了一种适用于电动汽车无线供电系统的复合式屏蔽结构,该结构如图1所示,包括铝盖1、氧化铝陶瓷导热板2、磁性材料屏蔽板3、接收线圈4和电木基板5;The present invention provides a composite shielding structure suitable for an electric vehicle wireless power supply system. As shown in FIG. 1 , the structure includes an aluminum cover 1 , an alumina ceramic heat-conducting plate 2 , a magnetic material shielding plate 3 , a receiving coil 4 and an electrical wood board 5;

所述的复合式屏蔽结构相对位置及整体结构示意图如图1、图2所示,电木基板5位于最下方,接收线圈4位于电木基板5的上方,且接收线圈4放置在基板内框边界51和基板外框边界52之间;磁性材料屏蔽板3位于接收线圈4上方,且接收线圈4位于磁性材料屏蔽板中的类等腰梯形板所围成的方圈正下方,两者的中心点位于同一垂直线上;氧化铝陶瓷导热板2位于磁性材料屏蔽板3的上方,且磁性材料屏蔽板3完全贴合在氧化铝陶瓷导热板2下表面的内部;铝盖1位于氧化铝陶瓷导热板2的上方,铝盖1的内部下表面覆盖在氧化铝陶瓷导热板2的外部上表面上方,铝盖1的侧面内表面刚好包围在氧化铝陶瓷导热板2的四周,铝盖1的下边沿与电木基板5贴合,且两者的螺纹孔对齐后由螺丝钉6进行安装;The relative position and overall structure diagram of the composite shielding structure are shown in Figures 1 and 2, the bakelite substrate 5 is located at the bottom, the receiving coil 4 is located above the bakelite substrate 5, and the receiving coil 4 is placed on the inner frame of the substrate Between the boundary 51 and the boundary 52 of the outer frame of the substrate; the magnetic material shielding plate 3 is located above the receiving coil 4, and the receiving coil 4 is located directly below the square circle surrounded by the isosceles trapezoid-like plate in the magnetic material shielding plate, and the two The center points are located on the same vertical line; the alumina ceramic heat-conducting plate 2 is located above the magnetic material shielding plate 3, and the magnetic material shielding plate 3 is completely attached to the inside of the lower surface of the alumina ceramic heat-conducting plate 2; the aluminum cover 1 is located in the alumina Above the ceramic heat-conducting plate 2, the inner lower surface of the aluminum cover 1 covers the outer upper surface of the alumina ceramic heat-conducting plate 2, and the side inner surface of the aluminum cover 1 just surrounds the alumina ceramic heat-conducting plate 2. The aluminum cover 1 The lower edge of the base plate is attached to the bakelite substrate 5, and the screw holes of the two are aligned with the screw 6 for installation;

所述的铝盖1的俯视图如图2所示,为立方体无下表面平板且内部空心的结构(正方形盖状结构),在立方体的四周侧面底部延伸出了一定宽度的边沿,并在边沿上进行打孔,铝盖1上方平面的尺寸与氧化铝陶瓷导热板2的导热平板21尺寸相同,其四周侧面的高度为安装后刚好可与电木基板5贴合的尺寸;铝盖的厚度为2mm,高度为30mm,边长为848mm;外沿的厚度为2mm,宽度为15mm;The top view of the aluminum cover 1 is shown in FIG. 2, which is a cube without a lower surface flat plate and a hollow interior structure (square cover-like structure), and an edge of a certain width extends from the bottom of the surrounding side of the cube, and is on the edge. Drill holes, the size of the upper plane of the aluminum cover 1 is the same as the size of the heat-conducting flat plate 21 of the alumina ceramic heat-conducting plate 2, and the height of its surrounding sides is the size that can just fit with the bakelite substrate 5 after installation; the thickness of the aluminum cover is 2mm, the height is 30mm, the side length is 848mm; the thickness of the outer edge is 2mm, and the width is 15mm;

所述的氧化铝陶瓷导热板2结构的整体仰视图、局部示意图如图3、图4,该结构包括导热平板21和导热倒角22两个部分;导热平板21为正方形板,导热倒脚22也为盖状结构,为中空的正方形等腰梯台(即端面和底面均为正方形),梯台的斜边为45°角,梯台的内部高度与磁性材料屏蔽板3中的四个屏蔽板倒角31所围成的第一方框的内部高度相同,梯台的底边边长和导热平板21的边长相同(也等同于铝盖1的不包含外缘部分的边长),端面的边长比底边边长小18~21mm(梯台内部高度是9—10mm,);导热平板21下端面贴合在导热倒角22的上端面,二者中心相同;导热倒角22所围成的区域内表面与磁性材料屏蔽板3的上表面完全相同;该导热结构采用导热性能好、机械强度高且耐高温的氧化铝陶瓷材料,氧化铝导磁材料的导热系数可达到20W/(m·K),且该材料的密度小、重量轻,在实现较好导热效果的同时减轻车辆负重;The overall bottom view and partial schematic diagram of the structure of the alumina ceramic heat-conducting plate 2 are shown in Figures 3 and 4. The structure includes two parts: a heat-conducting flat plate 21 and a heat-conducting chamfer 22; the heat-conducting flat plate 21 is a square plate, and the heat-conducting inverted feet 22 It is also a cover-like structure, which is a hollow square isosceles terrace (that is, the end face and the bottom surface are square), the hypotenuse of the terrace is 45°, and the inner height of the terrace is shielded from the four shields in the magnetic material shielding plate 3. The inner height of the first box enclosed by the plate chamfer 31 is the same, and the length of the bottom edge of the step is the same as that of the heat conducting plate 21 (also equal to the length of the side of the aluminum cover 1 excluding the outer edge), The side length of the end face is 18-21mm smaller than the side length of the bottom side (the inner height of the ladder is 9-10mm); the lower end face of the heat conducting plate 21 is attached to the upper end face of the heat conducting chamfer 22, and the centers of the two are the same; the heat conducting chamfer 22 The inner surface of the enclosed area is exactly the same as the upper surface of the magnetic material shielding plate 3; the thermal conductivity structure adopts alumina ceramic material with good thermal conductivity, high mechanical strength and high temperature resistance, and the thermal conductivity of the alumina magnetic conductive material can reach 20W /(m·K), and the material has low density and light weight, which can reduce the vehicle load while achieving better thermal conductivity;

所述的磁性材料屏蔽板3整体结构俯视图如图5所示,包括屏蔽板倒角31、四角箭头板32、四周梯形板33、类等腰梯形板34、纳米晶长方形板35、铁氧体长方形板36、内框长条板37、内框三角形板38和中心正八边形板39;The top view of the overall structure of the magnetic material shielding plate 3 is shown in FIG. 5, including the shielding plate chamfer 31, the four-cornered arrow plate 32, the surrounding trapezoidal plate 33, the isosceles trapezoidal plate 34, the nanocrystalline rectangular plate 35, the ferrite Rectangular plate 36, inner frame elongated plate 37, inner frame triangular plate 38 and central regular octagonal plate 39;

其中,四个屏蔽板倒角31围成第一方框(屏蔽板倒角31为条状结构),第一方框为中空的正方形等腰梯台,梯台的斜边为45°角,第一方框的内部高度为1cm,与电木基板5中的基板内框边界51和基板外框边界52高度相同;第一方框上镶嵌有正方形的拼合板;拼合板的边长和第一方框的上端面的嵌槽的边长相等;所述的拼合板的组成为:四个类等腰梯形板34短边朝内进行拼接围成第二方框;在第二方框内部的中心位置放置了中心正八边形板39,从正八边形板39的各条边均延伸出一块内框长条板37,内框长条板37的长度从正八边形板延伸至第二方框的四角和四个内边的中心(一个中心正八边形板39与八个内框长条板37构成“米”字形结构),第二方框内部的其余空间用八个内框三角形板38进行填充;第二方框外部四角到第一方框的四角处分别设置有一个四角箭头板32分别的四角处,每个四角箭头板32的两侧各放置一个四周梯形板33,即共有八个四周梯形板33,八个四周梯形板33的直角边各贴合放置了一个纳米晶长方形板35,第一方框的內缘和第二方框的外缘的中心处各设置有一个纳米晶长方形板35;相邻的两个纳米晶长方形板35之间填充有一个铁氧体长方形板36;其中,正八边形板39的边长为25mm,类等腰梯形板34的上底长为365mm,下底长为544mm,高度为112mm,外倒角长度为28.3mm,纳米晶长方形板35和铁氧体长方形板36的尺寸相同,均为长88mm,宽50mm的长方形结构;Among them, the four shielding plate chamfers 31 enclose a first frame (the shielding plate chamfering 31 is a strip structure), the first frame is a hollow square isosceles terrace, and the hypotenuse of the terrace is a 45° angle, The inner height of the first frame is 1cm, which is the same as the height of the substrate inner frame boundary 51 and the substrate outer frame boundary 52 in the bakelite substrate 5; the first frame is inlaid with a square split board; The side lengths of the embedded grooves on the upper end face of a box are equal; the said spliced plate is composed of: four isosceles trapezoid-like plates 34 are spliced with the short sides facing inward to form a second box; inside the second box The central regular octagonal plate 39 is placed at the center position, an inner frame long strip 37 extends from each side of the regular octagonal plate 39, and the length of the inner frame long strip 37 extends from the regular octagonal plate to the second The four corners of the box and the center of the four inner sides (a central regular octagonal plate 39 and eight inner frame long strips 37 form a "m"-shaped structure), and the remaining space inside the second box is made of eight inner frame triangles. The board 38 is filled; the outer four corners of the second box to the four corners of the first box are respectively provided with a four-corner arrow plate 32 at the four corners, and each four-corner arrow plate 32 is placed on both sides of a surrounding trapezoidal plate 33, that is, There are eight surrounding trapezoidal plates 33, and the right-angled sides of the eight surrounding trapezoidal plates 33 are each fitted with a nanocrystalline rectangular plate 35, and the inner edge of the first frame and the center of the outer edge of the second frame are respectively provided with A nanocrystalline rectangular plate 35; a ferrite rectangular plate 36 is filled between two adjacent nanocrystalline rectangular plates 35; wherein, the side length of the regular octagonal plate 39 is 25mm, and the upper part of the isosceles trapezoid plate 34 is The length of the bottom is 365mm, the length of the bottom is 544mm, the height is 112mm, and the length of the outer chamfer is 28.3mm. The size of the nanocrystalline rectangular plate 35 and the ferrite rectangular plate 36 are the same, and both are rectangular structures with a length of 88mm and a width of 50mm;

所述的类等腰梯形板34是将等腰梯形的四角进行了倒角结构的处理。The above-mentioned isosceles trapezoid-like plate 34 is processed by chamfering the four corners of the isosceles trapezoid.

所述的四角箭头板32、纳米晶长方形板35、类等腰梯形板34、内框长条板37和中心正八边形39均采用磁导率较高、高频损耗较低的1K107型号的铁基纳米晶合金材料;屏蔽板倒角31、四周梯形板33、铁氧体长方形板36和内框三角形板38均采用TDK PC95型号的锰锌功率铁氧体材料;The four-cornered arrow plate 32, the nanocrystalline rectangular plate 35, the isosceles-like trapezoid plate 34, the inner frame strip plate 37 and the central regular octagon 39 all use the 1K107 model with higher magnetic permeability and lower high frequency loss. Iron-based nanocrystalline alloy material; shielding plate chamfer 31, surrounding trapezoidal plate 33, ferrite rectangular plate 36 and inner frame triangular plate 38 are all made of TDK PC95 manganese-zinc power ferrite material;

所述的磁性材料屏蔽板3采用1K107型号的铁基纳米晶合金和TDK PC95锰锌功率铁氧体两种磁性材料进行图5所示的复合式拼接结构,可减少磁性材料屏蔽板3上方的漏磁场,且屏蔽板倒角31的设计能够减少在磁性材料屏蔽板3边缘处垂直方向和水平方向上的漏磁,同时能够引导磁路在两个线圈之间有效进行电磁耦合,进一步提升传输效率;The magnetic material shielding plate 3 uses two magnetic materials, 1K107 iron-based nanocrystalline alloy and TDK PC95 manganese-zinc power ferrite, to perform the composite splicing structure shown in FIG. The magnetic leakage field, and the design of the shielding plate chamfer 31 can reduce the magnetic leakage in the vertical direction and the horizontal direction at the edge of the magnetic material shielding plate 3, and can guide the magnetic circuit to effectively conduct electromagnetic coupling between the two coils, further improving the transmission. efficiency;

所述的电木基板5结构示意图如图6所示,包括基板内框边界51、基板外框边界52、进线孔53、出线孔54、螺纹孔55和基板平板56;The structural schematic diagram of the bakelite substrate 5 is shown in FIG. 6 , including the inner frame boundary 51 of the substrate, the outer frame boundary 52 of the substrate, the wire inlet hole 53 , the wire outlet hole 54 , the screw hole 55 and the substrate plate 56 ;

所述的基板平板56整体为正方形板,上表面设计了两个厚度为1cm的方形凸起分别是基板内框边界51和基板外框边界52,基板内框边界51与基板外框边界52之间的空隙用于放置和固定接收线圈4;在基板内框边界51的外径边缘处设置了贯通的进线孔53,在基板外框边界52的内径边缘处设置了贯通的出线孔54;基板平板56的外边缘处与铝盖1螺纹孔相对应的位置共设置了16个螺纹孔;The substrate plate 56 is a square plate as a whole, and two square protrusions with a thickness of 1 cm are designed on the upper surface, which are the inner frame boundary 51 of the substrate and the outer frame boundary 52 of the substrate. The space between them is used to place and fix the receiving coil 4; a through wire inlet hole 53 is provided at the outer diameter edge of the inner frame boundary 51 of the substrate, and a through wire outlet hole 54 is set at the inner diameter edge of the outer frame boundary 52 of the substrate; A total of 16 threaded holes are arranged at the positions corresponding to the threaded holes of the aluminum cover 1 on the outer edge of the base plate plate 56;

所述的基板平板56的边长和所述的铝盖1的外沿的边长相等;The side length of the substrate plate 56 is equal to the side length of the outer edge of the aluminum cover 1;

所述的接收线圈4为采用利兹线缠绕而成,利兹线材料为铜,股数为1300,导线的半径为5mm,绕制成为方形且四角为圆角的形状,绕组内边边长为400mm,匝数为16匝;线圈两端分别由进线孔53向内引入和出线孔54向外引出,接收线圈两端引出后连接至车辆侧功率控制单元中的电力电子变换装置,由电力电子变换器对接收线圈输出的高频交流电进行补偿、整流和滤波等操作,最终输出满足电动汽车车载电池要求的直流电对车载电池进行充电;The receiving coil 4 is wound by using Litz wire, the Litz wire material is copper, the number of strands is 1300, the radius of the wire is 5mm, and it is wound into a square shape with rounded corners, and the length of the inner side of the winding is 400mm. , the number of turns is 16 turns; both ends of the coil are drawn inward from the wire inlet hole 53 and drawn out from the wire outlet hole 54 respectively, and the two ends of the receiving coil are drawn out and connected to the power electronic conversion device in the power control unit on the vehicle side. The converter performs operations such as compensating, rectifying and filtering the high-frequency alternating current output by the receiving coil, and finally outputs the direct current that meets the requirements of the on-board battery of the electric vehicle to charge the on-board battery;

所述的电木基板5位于该屏蔽结构的最下方,接收线圈4放置于电木基板5的基板内框边界51和基板外框边界52之间,磁性材料屏蔽板3覆盖在接收线圈4之上,且位于氧化铝陶瓷导热板2的盖状结构之内,铝盖1完整的覆盖在氧化铝陶瓷导热板2上方(铝盖1、氧化铝陶瓷导热板2、磁性材料屏蔽板3都是贴合);其中,铝盖1、氧化铝陶瓷导热板2、磁性材料屏蔽板3、接收线圈4和电木基板5的中心位置位于同一竖直线上;The bakelite substrate 5 is located at the bottom of the shielding structure, the receiving coil 4 is placed between the substrate inner frame boundary 51 and the substrate outer frame boundary 52 of the bakelite substrate 5, and the magnetic material shielding plate 3 covers the receiving coil 4. The aluminum cover 1 completely covers the top of the alumina ceramic heat-conducting plate 2 (the aluminum cover 1, the alumina ceramic heat-conducting plate 2, and the magnetic material shielding plate 3 are all Fitting); wherein, the center positions of the aluminum cover 1, the alumina ceramic heat-conducting plate 2, the magnetic material shielding plate 3, the receiving coil 4 and the bakelite substrate 5 are located on the same vertical line;

安装步骤:installation steps:

步骤一:将接收线圈4固定于电木基板5的基板内框边界51和基板外框边界52之间的空隙内,线圈两端分别由进线孔53向内引入和出线孔54向外引出;Step 1: Fix the receiving coil 4 in the gap between the inner frame boundary 51 of the bakelite substrate 5 and the outer frame boundary 52 of the substrate. ;

步骤二:将磁性材料屏蔽板3的各部分按照图5所示的结构粘贴在氧化铝陶瓷导热板2下方的内表面上;Step 2: Paste each part of the magnetic material shielding plate 3 on the inner surface below the alumina ceramic heat-conducting plate 2 according to the structure shown in FIG. 5 ;

步骤三:将步骤二中完成各磁性材料屏蔽结构粘贴工作所得到的氧化铝陶瓷导热板2固定在铝盖1内部的下表面;Step 3: Fix the alumina ceramic heat-conducting plate 2 obtained by completing the pasting work of each magnetic material shielding structure in Step 2 on the lower surface of the interior of the aluminum cover 1;

步骤四:将完成步骤二和步骤三的铝盖1、氧化铝陶瓷导热板2和磁性材料屏蔽板3放置在步骤一中所得到的线圈上方,将铝盖1和电木基板5的螺纹孔分别对应后用螺丝钉6进行固定;Step 4: Place the aluminum cover 1, the alumina ceramic heat-conducting plate 2 and the magnetic material shielding plate 3 that have been completed in steps 2 and 3 above the coil obtained in step 1, and place the aluminum cover 1 and the threaded holes of the bakelite substrate 5 on top of the coil obtained in step 1. Fix them with screws 6 after corresponding respectively;

仿真分析:Simulation analysis:

图7为该实施例与常用的完整TDK PC95型号锰锌功率铁氧体板仿真在发射线圈电流截面施加85kHz频率下的10A交流电时,磁性材料屏蔽结构上方10mm高度下,在交流电流为峰值的时刻(即t=8.88×10-6s),取磁性材料屏蔽板中心位置处的一条关于该中心点对称且长度为1.2m的线段上各点的磁场强度对比曲线图。Figure 7 shows the simulation of this embodiment and the commonly used complete TDK PC95 manganese-zinc power ferrite board. When 10A alternating current at a frequency of 85 kHz is applied to the current cross section of the transmitting coil, at a height of 10 mm above the magnetic material shielding structure, the alternating current is a peak value. At the moment (ie t=8.88×10 -6 s), take the magnetic field intensity comparison curve of each point on a line segment at the center of the magnetic material shielding plate that is symmetrical about the center point and has a length of 1.2m.

从图7中可以看出,图5所示的复合式磁屏蔽结构在所选线段上的漏磁场要明显小于完整的TDK PC95型号锰锌功率铁氧体板,尤其是在0.2m至0.3m、0.9m至1.0m之间。这说明该适用于电动汽车无线供电系统的复合式屏蔽结构中的磁性材料屏蔽板实施例较完整的TDK PC95型号锰锌功率铁氧体板而言,其屏蔽效果方面确实有较大改善,尤其在磁性材料屏蔽板边缘处上方的漏磁改善效果显著,因此确实针对目前的磁屏蔽结构有较大改进。It can be seen from Figure 7 that the leakage magnetic field of the composite magnetic shielding structure shown in Figure 5 on the selected line segment is significantly smaller than that of the complete TDK PC95 manganese-zinc power ferrite plate, especially at 0.2m to 0.3m , 0.9m to 1.0m. This shows that the embodiment of the magnetic material shielding plate in the composite shielding structure suitable for the wireless power supply system of electric vehicles is indeed greatly improved in terms of shielding effect compared with the complete TDK PC95 manganese-zinc power ferrite plate, especially The magnetic leakage improvement effect above the edge of the magnetic material shielding plate is remarkable, so it is indeed a great improvement for the current magnetic shielding structure.

本发明未述及之处适用于现有技术。What is not described in the present invention applies to the prior art.

Claims (2)

1.一种适用于电动汽车无线供电系统的复合式屏蔽结构,其特征为该结构包括铝盖、氧化铝陶瓷导热板、磁性材料屏蔽板、接收线圈和电木基板;1. a composite shielding structure suitable for an electric vehicle wireless power supply system, characterized in that the structure comprises an aluminum cover, an alumina ceramic heat-conducting plate, a magnetic material shielding plate, a receiving coil and a bakelite substrate; 所述的铝盖为正方体盖状,底部有外沿,外沿上分布有螺孔;The aluminum cover is in the shape of a cube cover, the bottom has an outer edge, and the outer edge is distributed with screw holes; 所述的氧化铝陶瓷导热板包括导热平板和导热倒角两个部分;导热平板为正方形板;导热倒脚为盖状结构,为中空的正方形等腰梯台,梯台的斜边为45°角;导热平板下端面贴合在导热倒角的上端面,二者中心相同;The alumina ceramic heat-conducting plate includes two parts: a heat-conducting flat plate and a heat-conducting chamfer; the heat-conducting flat plate is a square plate; Angle; the lower end face of the heat conduction plate is attached to the upper end face of the heat conduction chamfer, and the centers of the two are the same; 所述的磁性材料屏蔽板包括屏蔽板倒角、四角箭头板、四周梯形板、类等腰梯形板、纳米晶长方形板、铁氧体长方形板、内框长条板、内框三角形板和中心正八边形板;The magnetic material shielding plate includes shielding plate chamfer, four-corner arrow plate, surrounding trapezoid plate, quasi isosceles trapezoid plate, nanocrystalline rectangular plate, ferrite rectangular plate, inner frame long strip, inner frame triangular plate and center. regular octagonal plate; 其中,四个屏蔽板倒角围成第一方框,第一方框为中空的正方形等腰梯台,梯台的斜边为45°角;第一方框端面上镶嵌有正方形的拼合板;所述的拼合板的组成为:四个类等腰梯形板短边朝内进行拼接围成第二方框;在第二方框内部的中心位置放置了中心正八边形板,从正八边形板的各条边均延伸出一块内框长条板,内框长条板的长度从正八边形板延伸至第二方框的四角和四个内边的中心,第二方框内部的其余空间用八个内框三角形板进行填充;第二方框外部四角到第一方框的四角处分别设置有一个四角箭头板分别的四角处,每个四角箭头板的两侧各放置一个四周梯形板,即共有八个四周梯形板,八个四周梯形板的直角边各贴合放置了一个纳米晶长方形板,第一方框的內缘和第二方框的外缘的中心处各设置有一个纳米晶长方形板;相邻的两个纳米晶长方形板之间填充有一个铁氧体长方形板;Among them, the four shielding plates are chamfered to form a first frame, the first frame is a hollow square isosceles terrace, and the hypotenuse of the terrace is 45°; the end face of the first frame is inlaid with a square split plate ; The composition of the spliced board is: four isosceles trapezoid boards with short sides facing inwards are spliced to form a second frame; a central regular octagon board is placed at the center position inside the second frame, and a regular octagonal board is placed in the center of the second frame. Each side of the shaped plate extends an inner frame long strip, and the length of the inner frame long strip extends from the regular octagon plate to the four corners of the second box and the center of the four inner sides, and the inner frame of the second box The rest of the space is filled with eight inner frame triangular plates; a four-cornered arrow plate is set at the four corners of the outer four corners of the second box to the four corners of the first box, and one four-cornered arrow plate is placed on each side of each four-cornered arrow plate. Trapezoid plate, that is, there are eight surrounding trapezoidal plates, and a nanocrystalline rectangular plate is placed on each of the right-angled sides of the eight surrounding trapezoidal plates, and the inner edge of the first box and the center of the outer edge of the second box are respectively set. There is a nanocrystalline rectangular plate; a ferrite rectangular plate is filled between two adjacent nanocrystalline rectangular plates; 所述的四角箭头板、纳米晶长方形板、类等腰梯形板、内框长条板和中心正八边形均采用铁基纳米晶合金材料;屏蔽板倒角、四周梯形板、铁氧体长方形板和内框三角形板均采用锰锌功率铁氧体材料;The four-cornered arrow plate, the nanocrystalline rectangular plate, the isosceles trapezoid-like plate, the inner frame elongated plate and the central regular octagon are all made of iron-based nanocrystalline alloy materials; Both the plate and the inner frame triangular plate are made of manganese-zinc power ferrite material; 所述的电木基板包括基板内框边界、基板外框边界、进线孔、出线孔、螺纹孔和基板平板;The bakelite substrate includes the inner frame boundary of the substrate, the outer frame boundary of the substrate, a wire inlet hole, a wire outlet hole, a screw hole and a substrate plate; 所述的基板平板整体为正方形板,上表面设置了内外两个环状凸起:基板内框边界和基板外框边界;基板平板的外缘处设置有螺纹孔;The base plate is a square plate as a whole, and two annular protrusions inside and outside are arranged on the upper surface: the inner frame boundary of the base plate and the outer frame boundary of the base plate; the outer edge of the base plate plate is provided with threaded holes; 所述的接收线圈为采用利兹线缠绕而成;The receiving coil is wound with Litz wire; 所述的基板平板的边长和所述的铝盖外沿的边长相等;The side length of the substrate plate is equal to the side length of the outer edge of the aluminum cover; 所述的电木基板位于该屏蔽结构的最下方,接收线圈设置于电木基板的基板内框边界和基板外框边界之间,磁性材料屏蔽板覆盖在接收线圈之上,氧化铝陶瓷导热板覆盖在磁性材料屏蔽板,铝盖覆盖在氧化铝陶瓷导热板上方,并通过螺钉和电木基板固定为一体。The bakelite substrate is located at the bottom of the shielding structure, the receiving coil is arranged between the inner frame boundary of the bakelite substrate and the outer frame boundary of the substrate, the magnetic material shielding plate covers the receiving coil, and the alumina ceramic heat conducting plate Covered on the magnetic material shielding plate, the aluminum cover is covered above the alumina ceramic heat-conducting plate, and is fixed as a whole by screws and bakelite base plate. 2.如权利要求1所述的适用于电动汽车无线供电系统的复合式屏蔽结构,其特征为所述的接收线圈股数为1000~1500,导线的半径为3~5mm,绕制成为方形且四角为圆角的形状,匝数为12~18匝;线圈的宽度与两个边界的间距匹配;线圈两端分别由进线孔向内引入和出线孔向外引出。2. The composite shielding structure suitable for the wireless power supply system of electric vehicles as claimed in claim 1, characterized in that the number of strands of the receiving coil is 1000~1500, the radius of the wire is 3~5mm, and it is wound into a square and The four corners are in the shape of rounded corners, and the number of turns is 12 to 18 turns; the width of the coil matches the spacing between the two boundaries;
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CN115297707A (en) * 2022-08-15 2022-11-04 上海卡珀林智能科技有限公司 Composite magnetic shielding metamaterial and preparation method thereof
CN120881965A (en) * 2025-09-26 2025-10-31 长春汽车检测中心有限责任公司 Composite reactive resonance shielding coil structure and robust optimization method thereof

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