CN111453380A - Method and equipment for mechanically automated angled paving cross-laminated timber - Google Patents
Method and equipment for mechanically automated angled paving cross-laminated timber Download PDFInfo
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- CN111453380A CN111453380A CN202010274277.9A CN202010274277A CN111453380A CN 111453380 A CN111453380 A CN 111453380A CN 202010274277 A CN202010274277 A CN 202010274277A CN 111453380 A CN111453380 A CN 111453380A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/53—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices between conveyors which cross one another
- B65G47/54—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices between conveyors which cross one another at least one of which is a roller-way
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/914—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems incorporating rotary and rectilinear movements
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Abstract
一种机械自动化成角度铺装交错层积材方法及设备,属于木质复合结构材铺装加工技术领域,本发明为了解决传统铺装设备机械化程度低的问题。包括第一淋胶机构、第一辊筒输送机、传送带进给机构、压紧机构、横向截断机构、翻板机构、第二辊筒输送机、第二淋胶机构、第一取料机构、第三淋胶机构、第二取料机构、第三辊筒输送机和第四辊筒输送机。本发明的一种机械自动化成角度铺装交错层积材方法及设备能够实现对不同角度的交错层积材进行铺装,批量化、机械化程度较高。
A method and equipment for mechanically automated angled paving of cross-laminated timber belong to the technical field of paving and processing of wood composite structural materials. The invention aims to solve the problem of low degree of mechanization of traditional paving equipment. Including the first gluing mechanism, the first roller conveyor, the conveyor belt feeding mechanism, the pressing mechanism, the transverse cutting mechanism, the turning mechanism, the second roller conveyor, the second gluing mechanism, the first reclaiming mechanism, The third gluing mechanism, the second reclaiming mechanism, the third roller conveyor and the fourth roller conveyor. The method and equipment for mechanically automated angled paving cross-laminated timber can realize the paving of cross-laminated timber of different angles, and the batch size and degree of mechanization are high.
Description
技术领域technical field
本发明涉及一种成角度铺装交错层积材设备,尤其涉及一种机械自动化成角度铺装交错层积材方法及设备,属于木质复合结构材铺装加工技术领域。The invention relates to an angularly paved cross-laminated timber device, in particular to a mechanically automated method and equipment for angled-paved cross-laminated timber, and belongs to the technical field of wood composite structural material paving processing.
背景技术Background technique
交错层积材是由至少三层实心板方材或结构复合材交错层压而成的一种新型木质复合建筑材料。交错层积材常采用工厂预制生产方式,由于安装快捷,其广泛应用于欧洲和北美的木结构高层建筑和桥梁建造。除了安装快捷,交错层积材具有质量轻,性能强,保温隔热,抗震环保的特点。Cross-laminated timber is a new type of wood composite building material which is made of at least three layers of solid board square timber or structural composite material cross-laminated. CLA is often produced by factory prefabrication, and is widely used in the construction of timber high-rise buildings and bridges in Europe and North America due to its quick installation. In addition to quick installation, CLA has the characteristics of light weight, strong performance, thermal insulation, earthquake resistance and environmental protection.
随着交错层积材的发展,国内外相关专家学者针对提升交错层积材的性能做了大量的实验,成45°角铺装交错层积材是其成果之一。成45°角铺装交错层积材的弹性模量、抗弯、层间剪切、滚动剪切和顺纹抗压强度都比经典交错层积材有显著提升。成45°角铺装交错层积材的性能固然优良,但目前现有技术铺装成角度交错层积材铺装过程中批量化、机械化程度较低;铺装过程中会产生大量板材废料,板材利用率较低;工艺只针对单一角度的交错层积材进行铺装。With the development of CLA, relevant experts and scholars at home and abroad have done a lot of experiments to improve the performance of CLA, and paving CLA at a 45° angle is one of their achievements. The elastic modulus, bending resistance, interlaminar shear, rolling shear and compressive strength along the grain of the CLA paved at an angle of 45° were significantly improved compared with the classic CLA. The performance of the 45°-angle paving CLA is excellent, but the existing technology is batch-based and mechanized in the paving process of the angled CLA; a large amount of board waste will be generated during the paving process. The utilization rate of the board is low; the process is only paved for the cross-laminated timber at a single angle.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种机械自动化成角度铺装交错层积材方法及设备,以解决传统铺装设备和方法批量化、机械化程度较低;铺装过程中会产生大量板材废料,板材利用率较低;工艺只针对单一角度的交错层积材进行铺装的问题。The purpose of the present invention is to provide a method and equipment for mechanically automated angled paving of cross-laminated timber, so as to solve the problem that traditional paving equipment and methods are batched and have a low degree of mechanization; The rate is low; the process is only for the problem of paving the cross-laminated timber at a single angle.
一种机械自动化成角度铺装交错层积材方法及设备包括第一淋胶机构、第一辊筒输送机、传送带进给机构、压紧机构、横向截断机构、翻板机构、第二辊筒输送机、第二淋胶机构、第一取料机构、第三淋胶机构、第二取料机构、第三辊筒输送机和第四辊筒输送机;A method and equipment for mechanically automated angled paving cross-laminated timber, comprising a first gluing mechanism, a first roller conveyor, a conveyor belt feeding mechanism, a pressing mechanism, a transverse cutting mechanism, a flap mechanism, and a second roller Conveyor, second gluing mechanism, first reclaiming mechanism, third gluing mechanism, second reclaiming mechanism, third roller conveyor and fourth roller conveyor;
第一辊筒输送机、压紧机构、翻板机构和第四辊筒输送机依次首尾相连,压紧机构和翻板机构之间设有横向截断机构,第四辊筒输送机的两侧分别设有第二辊筒输送机和第三辊筒输送机,第四辊筒输送机与第二辊筒输送机和第三辊筒输送机之间分别设有第一取料机构和第二取料机构,第一辊筒输送机上设有第一淋胶机构,传送带进给机构位于第一辊筒输送机的一侧,传送带进给机构的输出端位于第一辊筒输送机的正上方,且传送带进给机构的中轴线与第一辊筒输送机的中轴线不平行,第四辊筒输送机上设有第二淋胶机构和第三淋胶机构,且第二淋胶机构和第三淋胶机构分别位于第一取料机构和第二取料机构的上一工位。The first roller conveyor, the pressing mechanism, the flapping mechanism and the fourth roller conveyor are connected end to end in sequence, a transverse cut-off mechanism is arranged between the pressing mechanism and the flapping mechanism, and the two sides of the fourth roller conveyor are respectively A second roller conveyor and a third roller conveyor are provided, and a first reclaiming mechanism and a second reclaiming mechanism are respectively arranged between the fourth roller conveyor and the second roller conveyor and the third roller conveyor. The first roller conveyor is provided with a first gluing mechanism, the conveyor belt feeding mechanism is located on one side of the first roller conveyor, and the output end of the conveyor belt feeding mechanism is located directly above the first roller conveyor. And the central axis of the conveyor belt feeding mechanism is not parallel to the central axis of the first roller conveyor, the fourth roller conveyor is provided with a second gluing mechanism and a third gluing mechanism, and the second gluing mechanism and the third gluing mechanism are arranged on the fourth roller conveyor. The glue-spraying mechanism is respectively located at the upper station of the first reclaiming mechanism and the second reclaiming mechanism.
优选的:第一淋胶机构包括淋胶机架、胶箱和淋胶嘴,淋胶机架设置在地面或第一辊筒输送机上,淋胶机架的横梁上设有胶箱,胶箱的底部等间距分布有多个淋胶嘴。Preferably: the first gluing mechanism includes a gluing frame, a glue box and a gluing nozzle, the gluing frame is arranged on the ground or on the first roller conveyor, the beam of the gluing frame is provided with a glue box, and the glue box There are multiple spray nozzles equally spaced at the bottom.
优选的:传送带进给机构包括传送带机架、传送带、挡板、传送带电机、传送带减速器和引导轮;Preferably: the conveyor belt feeding mechanism includes a conveyor belt frame, a conveyor belt, a baffle, a conveyor belt motor, a conveyor belt reducer and a guide wheel;
传送带机架上设有传送带,传送带的两侧设有挡板,传送带机架的一侧设有传送带电机和传送带减速器,传送带电机的输出端与传送带减速器的输入端相连接,传送带减速器的输出端与传送带的主动轴相连接,传送带的从动轴一侧设有多个引导轮。A conveyor belt is provided on the conveyor belt frame, baffle plates are provided on both sides of the conveyor belt, a conveyor belt motor and a conveyor belt reducer are arranged on one side of the conveyor belt frame, the output end of the conveyor belt motor is connected with the input end of the conveyor belt reducer, and the conveyor belt reducer The output end of the conveyor belt is connected with the driving shaft of the conveyor belt, and a plurality of guide wheels are arranged on one side of the driven shaft of the conveyor belt.
优选的:压紧机构包括支撑机架、施压钢带、施压机架、支撑滚筒、施压从动轴、施压主动轴、施压减速机、施压电机和纵向裁边机构;Preferably: the pressing mechanism includes a supporting frame, a pressing steel belt, a pressing frame, a supporting roller, a pressing driven shaft, a pressing driving shaft, a pressing reducer, a pressing motor and a longitudinal trimming mechanism;
支撑机架上等间距设有多个支撑滚筒,支撑机架的两侧设有施压机架,施压机架上设有一个施压主动轴和多个施压从动轴,且多个施压从动轴为双层布置,施压钢带绕过施压主动轴和多个施压从动轴,且首尾相连,施压钢带与多个支撑滚筒之间留有工作间隙,支撑机架的一侧设有施压减速机和施压电机,施压电机的输出端与施压减速机的输入端相连接,施压减速机的输出端与施压主动轴相连接,支撑机架的另一侧设有纵向裁边机构。The supporting frame is provided with a plurality of supporting rollers at equal intervals, and the two sides of the supporting frame are provided with pressing frames. The pressing frame is provided with a pressing driving shaft and a plurality of pressing driven shafts. The pressing driven shaft is a double-layer arrangement, the pressing steel belt bypasses the pressing driving shaft and the multiple pressing driven shafts, and is connected end to end. One side of the frame is provided with a pressure reducer and a pressure motor, the output end of the pressure motor is connected with the input end of the pressure reducer, the output end of the pressure reducer is connected with the pressure drive shaft, and the supporter The other side of the frame is provided with a longitudinal trimming mechanism.
优选的:纵向裁边机构包括裁边电机和裁边锯片,裁边电机设置在施压机架上,裁边电机的输出端与裁边转轴相连接,裁边转轴转动安装在施压机架上,裁边转轴的两端均设有裁边锯片。Preferably: the longitudinal trimming mechanism includes a trimming motor and a trimming saw blade, the trimming motor is arranged on the pressing frame, the output end of the trimming motor is connected with the trimming shaft, and the trimming shaft is rotatably mounted on the pressing frame The two ends of the trimming shaft are provided with trimming saw blades.
优选的:横向截断机构包括丝杠、截断电机、滑块、联轴器、导轨、丝杠电机、锯片箱和截断锯片;Preferably: the transverse cutting mechanism includes a lead screw, a cutting motor, a slider, a coupling, a guide rail, a screw motor, a saw blade box and a cutting saw blade;
锯片箱位于压紧机构和翻板机构之间,锯片箱的一侧设有导轨,滑块滑动设置在导轨上,导轨的一侧设有丝杠电机,丝杠电机的输出端通过联轴器与丝杠相连接,丝杠转动设置在导轨上,且丝杠与滑块螺纹连接,滑块上设有截断电机,截断电机的输出端穿过锯片箱上的长圆孔与截断锯片相连接。The saw blade box is located between the pressing mechanism and the turning plate mechanism. One side of the saw blade box is provided with a guide rail, the slider is slidably arranged on the guide rail, and one side of the guide rail is provided with a lead screw motor. The shaft is connected with the lead screw, the lead screw is rotated and arranged on the guide rail, and the lead screw is threadedly connected with the slider. The slider is provided with a cutting motor. Pieces are connected.
优选的:翻板机构包括翻转机架、翻转臂旋转座、翻转臂转轴、翻转电机、翻转减速机、翻转臂、真空吸盘和皮带机;Preferably: the flipping mechanism includes a flipping frame, a flipping arm rotating seat, a flipping arm rotating shaft, a flipping motor, a flipping reducer, a flipping arm, a vacuum suction cup and a belt conveyor;
翻转机架上设有至少3个皮带机,相邻两个皮带机之间均设有翻转臂旋转座,且位于翻转机架的一侧,翻转臂转轴转动设置在翻转臂旋转座上,每个翻转臂旋转座上对应设置有一个翻转臂,翻转臂与翻转臂转轴相连接,翻转臂的端面上等间距分布有多个真空吸盘,翻转电机和翻转减速机设置在翻转机架上,翻转电机的输出端与翻转减速机的输入端相连接,翻转减速机的输出端与翻转臂转轴相连接。There are at least 3 belt conveyors on the turning frame, and a turning arm rotating seat is arranged between two adjacent belt conveyors, which is located on one side of the turning frame. A flipping arm is correspondingly arranged on each flipping arm rotating seat. The flipping arm is connected with the rotating shaft of the flipping arm. The end face of the flipping arm is distributed with a plurality of vacuum suction cups at equal intervals. The flipping motor and the flipping reducer are arranged on the flipping frame. The output end of the motor is connected with the input end of the overturning reducer, and the output end of the overturning reducer is connected with the rotating shaft of the overturning arm.
优选的:皮带机包括皮带电机、皮带减速机、皮带主动轴、皮带从动轴和皮带;Preferably: the belt conveyor includes a belt motor, a belt reducer, a belt driving shaft, a belt driven shaft and a belt;
皮带电机和皮带减速机设置在翻转机架的一侧,皮带电机的输出端与皮带减速机的输入端相连接,皮带减速机的输出端与皮带主动轴相连接,皮带主动轴和皮带从动轴转动设置在翻转机架上,皮带主动轴和皮带从动轴通过皮带相连接。The belt motor and the belt reducer are arranged on one side of the turning frame, the output end of the belt motor is connected with the input end of the belt reducer, the output end of the belt reducer is connected with the belt drive shaft, the belt drive shaft and the belt driven shaft The shaft is rotatably arranged on the turning frame, and the belt driving shaft and the belt driven shaft are connected by the belt.
优选的:第一取料机构包括真空泵、电机箱、取料转轴、从动齿轮、主动齿轮、取料电机、机架、取料吸盘和旋转臂;Preferably: the first reclaiming mechanism includes a vacuum pump, a motor box, a reclaiming shaft, a driven gear, a driving gear, a reclaiming motor, a frame, a reclaiming suction cup and a rotating arm;
电机箱上设有机架,机架上转动安装有旋转臂,旋转臂的自由端设置有取料吸盘,电机箱外设有真空泵,真空泵通过抽气软管与取料吸盘相连通,电机箱内设有取料电机和取料转轴,取料转轴的一端与电机箱转动连接,取料转轴的另一端穿过机架与旋转臂相连接,取料电机的输出端和取料转轴外壁上分别设有主动齿轮和从动齿轮,且主动齿轮和从动齿轮啮合传动。There is a rack on the motor box, a rotating arm is installed on the rack, the free end of the rotating arm is provided with a reclaiming suction cup, a vacuum pump is arranged outside the motor box, and the vacuum pump is connected with the material taking suction cup through an air suction hose, and the motor box is provided with a suction cup. There is a reclaiming motor and a reclaiming shaft. One end of the reclaiming shaft is rotatably connected to the motor box, and the other end of the reclaiming shaft is connected to the rotating arm through the frame. The output end of the reclaiming motor is on the outer wall of the reclaiming shaft. A driving gear and a driven gear are respectively provided, and the driving gear and the driven gear are meshed for transmission.
一种机械自动化成角度铺装交错层积材的铺装方法,包括以下步骤:A paving method for mechanically automated angled paving of cross-laminated timber, comprising the following steps:
步骤1:淋胶,对已加工表板的上表面进行淋胶处理;Step 1: Apply glue, and apply glue to the upper surface of the processed panel;
步骤2:板方材铺装,将板方材按需求角度铺装在表板上;Step 2: Lay the slabs and squares, and lay the slabs on the surface according to the required angle;
步骤3:施压胶合,对板方材和表板进行施压,形成双层板板坯;同时对双层板板坯进行裁边;Step 3: Pressing and gluing, pressing the square material and the surface plate to form a double-layer slab; at the same time, trimming the double-layer slab;
步骤4:截断,将双层板板坯前端未铺满板方材的部分截断,并舍去,然后按规格要求将双层板板坯横向截断,得到双层板成型板坯;将第一块截断成型的双层板成型板坯标记为单数板,单数板进入步骤5;将第二块截断成型的双层板成型板坯标记为双数板,双数板进入步骤6,以此类推;Step 4: Cut off, cut off the part of the front end of the double-layer slab that is not covered with square materials, and discard it, and then cut the double-layer slab horizontally according to the specifications to obtain the double-layer slab forming slab; A truncated double-layer slab is marked as an odd-numbered slab, and the odd-numbered slab goes to
步骤5:二次淋胶,对单数板进行淋胶处理,进入步骤7;Step 5: The second step is to spray glue, and the odd-numbered board is sprayed with glue, and then go to
步骤6:板坯翻面,将双数板进行翻面,进入步9;Step 6: Turn the slab over, turn the even-numbered board over, and go to
步骤7:芯板铺装,将按规格加工后的芯板铺装在单数板上;Step 7: laying the core board, laying the core board processed according to the specifications on the odd-numbered board;
步骤8:三次淋胶,对芯板上表面进行淋胶处理;Step 8: Apply glue for three times, and apply glue to the surface of the core board;
步骤9:将步骤6中翻面后的双数板铺装在芯板上,完成交错层积材成角度铺装,送入压力机加压。Step 9: Lay the double-numbered board turned over in
本发明与现有产品相比具有以下效果:Compared with existing products, the present invention has the following effects:
1、本发明的交错层积材机械自动化成角度铺装加工方法,提高了铺装交错层积材的批量化、机械化的程度,可节省的时间和人力,为交错层积材的生产开创新的工艺模式;1. The CLA mechanical automatic angled paving processing method of the present invention improves the batch size and mechanization of paving CLA, saves time and manpower, and opens up new possibilities for the production of CLA process mode;
2、本发明的交错层积材机械自动化成角度铺装加工设备结构合理,可应用性强;2. The cross-laminated timber mechanical automatic angled paving processing equipment of the present invention has a reasonable structure and strong applicability;
3、本发明的交错层积材机械自动化成角度铺装加工方法能够实现对不同角度的交错层积材进行铺装,同时本发明方法采用机械自动化“淋胶-铺装-淋胶-铺装-淋胶-铺装”的三级铺装工艺方法,可以保证交错层积材有较好的铺装质量。3. The mechanically automated angled paving processing method of the cross-laminated timber of the present invention can realize the paving of the cross-laminated timber of different angles. The three-level paving process method of "glue coating-paving" can ensure that the cross-laminated timber has better paving quality.
附图说明Description of drawings
图1是一种机械自动化成角度铺装交错层积材设备的结构示意图;Figure 1 is a schematic structural diagram of a mechanical automated angled paving cross-laminated timber equipment;
图2是淋胶机构的结构示意图;Fig. 2 is the structural representation of gluing mechanism;
图3是传送带进给机构的结构示意图;Figure 3 is a schematic structural diagram of a conveyor belt feeding mechanism;
图4是图3的A处放大图;Fig. 4 is the enlarged view of A place of Fig. 3;
图5是压紧机构的结构示意图;Fig. 5 is the structural representation of pressing mechanism;
图6是横向截断机构的结构示意图;Fig. 6 is the structural representation of transverse cut-off mechanism;
图7是图6的部分放大图;Fig. 7 is a partial enlarged view of Fig. 6;
图8是翻板机构的结构示意图;Fig. 8 is the structural representation of the flap mechanism;
图9是取料机构的结构示意图;Fig. 9 is the structural representation of the reclaiming mechanism;
图10是图9的B处放大图;Fig. 10 is an enlarged view at B of Fig. 9;
图11是板方材铺装表板之上的工作状态示意图;Figure 11 is a schematic diagram of the working state above the slab paving surface;
图12是双层板板坯纵横裁边工作状态示意图;Figure 12 is a schematic diagram of the working state of vertical and horizontal trimming of a double-layer slab;
图13是翻板机构工作状态示意图;Figure 13 is a schematic diagram of the working state of the flap mechanism;
图14是取料机构工作状态示意图;Figure 14 is a schematic diagram of the working state of the reclaiming mechanism;
图15是成角度铺装的交错层积材结构示意图;Figure 15 is a schematic view of the cross-laminated timber structure paved at an angle;
图16是一种交错层积材机械自动化成角度铺装加工方法流程图。Figure 16 is a flow chart of a method for mechanically automated angled paving processing of cross-laminated timber.
具体实施方式Detailed ways
下面根据附图详细阐述本发明优选的实施方式。Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
结合图1至图16所示,本实施例公开的一种机械自动化成角度铺装交错层积材设备,包括第一淋胶机构1、第一辊筒输送机2、传送带进给机构3、压紧机构4、横向截断机构6、翻板机构7、第二辊筒输送机8、第二淋胶机构9、第一取料机构10、第三淋胶机构11、第二取料机构12、第三辊筒输送机13和第四辊筒输送机14;1 to 16, a mechanically automated angled paving cross-laminated timber equipment disclosed in this embodiment includes a
第一辊筒输送机2、压紧机构4、翻板机构7和第四辊筒输送机14依次首尾相连,压紧机构4和翻板机构7之间设有横向截断机构6,第四辊筒输送机14的两侧分别设有第二辊筒输送机8和第三辊筒输送机13,第四辊筒输送机14与第二辊筒输送机8和第三辊筒输送机13之间分别设有第一取料机构10和第二取料机构12,第一取料机构10可以将第二辊筒输送机8上的芯板抓放到第四辊筒输送机14上的半成品上,第二取料机构12可以将第三辊筒输送机13上的半成品抓放到第四辊筒输送机14上已经粘有芯板的半成品上,第一辊筒输送机2上设有第一淋胶机构1,传送带进给机构3位于第一辊筒输送机2的一侧,位于第一淋胶机构1的下一工位,传送带进给机构3的输出端位于第一辊筒输送机2的正上方,且传送带进给机构3的中轴线与第一辊筒输送机2的中轴线不平行,传送带进给机构3上的板材可以成角度的铺装在已经淋胶之后的位于第一辊筒输送机2上的表板上,第四辊筒输送机14上设有第二淋胶机构9和第三淋胶机构11,且第二淋胶机构9和第三淋胶机构11分别位于第一取料机构10和第二取料机构12的上一工位。The
第一淋胶机构1、第二淋胶机构9和第三淋胶机构11的结构相同。The structures of the
第一取料机构10和第二取料机构12的结构相同。The structures of the
第一辊筒输送机2、第二辊筒输送机8、第三辊筒输送机13和第四辊筒输送机14结构相同,可以为市面上任意型号的滚筒输送机。The
进一步:第一淋胶机构1包括淋胶机架101、胶箱102和淋胶嘴103,淋胶机架101设置在地面或第一辊筒输送机2上,淋胶机架101的横梁上设有胶箱102,胶箱102的底部等间距分布有多个淋胶嘴103,淋胶嘴103上设有电磁阀,通过电磁阀控制淋胶嘴103的开合。Further: the
进一步:传送带进给机构3包括传送带机架301、传送带302、挡板303、传送带电机304、传送带减速器305和引导轮306;Further: the conveyor
传送带机架301上设有传送带302,传送带302的两侧设有挡板303,传送带机架301的一侧设有传送带电机304和传送带减速器305,传送带电机304的输出端与传送带减速器305的输入端相连接,传送带减速器305的输出端与传送带302的主动轴相连接,传送带302的从动轴一侧设有多个引导轮306,引导轮306用于将传送带302上的板材引入第一辊筒输送机2。A
进一步:压紧机构4包括支撑机架401、施压钢带402、施压机架403、支撑滚筒404、施压从动轴406、施压主动轴407、施压减速机408、施压电机409和纵向裁边机构5;Further: the
支撑机架401上等间距设有多个支撑滚筒404,支撑机架401的两侧设有施压机架403,施压机架403上设有一个施压主动轴407和多个施压从动轴406,且多个施压从动轴406为双层布置,施压钢带402绕过施压主动轴407和多个施压从动轴406,且首尾相连,施压钢带402与多个支撑滚筒404之间留有工作间隙,支撑机架401的一侧设有施压减速机408和施压电机409,施压电机409的输出端与施压减速机408的输入端相连接,施压减速机408的输出端与施压主动轴407相连接,支撑机架401的另一侧设有纵向裁边机构5。The supporting
进一步:纵向裁边机构5包括裁边电机501和裁边锯片502,裁边电机501设置在施压机架403上,裁边电机501的输出端与裁边转轴相连接,裁边转轴转动安装在施压机架403上,裁边转轴的两端均设有裁边锯片502。Further: the
进一步:横向截断机构6包括丝杠601、截断电机602、滑块603、联轴器604、导轨605、丝杠电机606、锯片箱607和截断锯片608;Further: the
锯片箱607位于压紧机构4和翻板机构7之间,锯片箱607的一侧设有导轨605,滑块603滑动设置在导轨605上,导轨605的一侧设有丝杠电机606,丝杠电机606的输出端通过联轴器604与丝杠601相连接,丝杠601转动设置在导轨605上,且丝杠601与滑块603螺纹连接,滑块603上设有截断电机602,截断电机602的输出端穿过锯片箱607上的长圆孔与截断锯片608相连接。The
进一步:翻板机构7包括翻转机架701、翻转臂旋转座702、翻转臂转轴703、翻转电机704、翻转减速机705、翻转臂706、真空吸盘707和皮带机;Further: the flipping
翻转机架701上设有至少3个皮带机,相邻两个皮带机之间均设有翻转臂旋转座702,且位于翻转机架701的一侧,翻转臂转轴703转动设置在翻转臂旋转座702上,每个翻转臂旋转座702上对应设置有一个翻转臂706,翻转臂706与翻转臂转轴703相连接,翻转臂706的端面上等间距分布有多个真空吸盘707,翻转电机704和翻转减速机705设置在翻转机架701上,翻转电机704的输出端与翻转减速机705的输入端相连接,翻转减速机705的输出端与翻转臂转轴703相连接。There are at least three belt conveyors on the flipping
真空吸盘707通过软管与抽真空泵相连通。The
进一步:所述皮带机包括皮带电机708、皮带减速机709、皮带主动轴710、皮带从动轴711和皮带712;Further: the belt conveyor includes a
皮带电机708和皮带减速机709设置在翻转机架701的一侧,皮带电机708的输出端与皮带减速机709的输入端相连接,皮带减速机709的输出端与皮带主动轴710相连接,皮带主动轴710和皮带从动轴711转动设置在翻转机架701上,皮带主动轴710和皮带从动轴711通过皮带712相连接。The
进一步:第一取料机构10包括真空泵1001、电机箱1002、取料转轴1003、从动齿轮1004、主动齿轮1005、取料电机1006、机架1007、取料吸盘1008和旋转臂1009;Further: the
电机箱1002上设有机架1007,机架1007上转动安装有旋转臂1009,旋转臂1009的自由端设置有取料吸盘1008,电机箱1002外设有真空泵1001,真空泵1001通过抽气软管与取料吸盘1008相连通,电机箱1002内设有取料电机1006和取料转轴1003,取料转轴1003的一端与电机箱1002转动连接,取料转轴1003的另一端穿过机架1007与旋转臂1009相连接,取料电机1006的输出端和取料转轴1003外壁上分别设有主动齿轮1005和从动齿轮1004,且主动齿轮1005和从动齿轮1004啮合传动。The
一种机械自动化成角度铺装交错层积材的铺装方法,包括以下步骤:A paving method for mechanically automated angled paving of cross-laminated timber, comprising the following steps:
步骤1:淋胶,通过第一淋胶机构1对已加工表板的上表面进行淋胶处理;Step 1: spray glue, and carry out glue treatment on the upper surface of the processed surface plate through the first
步骤2:板方材铺装,利用传送带进给机构3将板方材按需求角度铺装在表板上;铺装角度通过调节传送带进给机构3的摆放角度调节;Step 2: Paving the slabs, using the conveyor
步骤3:施压胶合,利用压紧机构4对板方材和表板进行施压,形成双层板板坯;同时利用压紧机构4上的纵向裁边机构5对双层板板坯进行裁边;Step 3: Press and glue, use the
步骤4:截断,利用横向截断机构6将双层板板坯前端未铺满板方材的部分截断,并舍去,然后按规格要求将双层板板坯横向截断,得到双层板成型板坯;将第一块截断成型的双层板成型板坯标记为单数板,单数板进入步骤5;将第二块截断成型的双层板成型板坯标记为双数板,双数板进入步骤6,以此类推;Step 4: Cut off, use the transverse cut-off
步骤5:二次淋胶,通过第二淋胶机构9对单数板进行淋胶处理,进入步骤7;Step 5: second glue coating, through the second
步骤6:板坯翻面,通过翻板机构将双数板进行翻面,放置于第三辊筒输送机13上,进入步9;Step 6: The slab is turned over, and the double-numbered plate is turned over by the turning mechanism, and placed on the
步骤7:芯板铺装,利用第一取料机构10将第二辊筒输送机8上按规格加工后的芯板铺装在单数板上;Step 7: laying the core board, using the
步骤8:三次淋胶,通过第三淋胶机构11对芯板上表面进行淋胶处理;Step 8: Three times of gluing, and the surface of the core board is treated with gluing through the
步骤9:通过第二取料机构12将步骤6中翻面后的双数板铺装在芯板上,完成交错层积材成角度铺装,送入压力机加压。Step 9: Pave the double-numbered board turned over in
本发明的一种交错层积材机械自动化成角度铺装加工方法主要采用机械自动化“淋胶-铺装-淋胶-铺装-淋胶-铺装”的三级铺装工艺方法,具体表述为:已加工表板淋胶-板方材铺装在表板上,胶合成双层板-双层板淋胶-芯板铺装在双层板上-芯板淋胶-将翻转后的双层板铺装在芯板上。A mechanically automated angled paving processing method for cross-laminated timber of the present invention mainly adopts a three-level paving process method of mechanical automation "sprinkling glue-paving-sprinkling glue-paving-sprinkling glue-pavement". For: the processed surface board is glued - the board square material is paved on the surface board, and the double-layer board is glued - the double-layer board is glued - the core board is laid on the double-layer board - the core board is glued - the flipped The double-layer board is laid on the core board.
本实施方式只是对本专利的示例性说明,并不限定它的保护范围,本领域技术人员还可以对其局部进行改变,只要没有超出本专利的精神实质,都在本专利的保护范围内。This embodiment is only an exemplary description of this patent, and does not limit its protection scope. Those skilled in the art can also make partial changes to it, as long as it does not exceed the spirit of this patent, it is within the protection scope of this patent.
Claims (10)
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