CN111451804A - Clamp for cylindrical workpiece - Google Patents
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- CN111451804A CN111451804A CN202010419277.3A CN202010419277A CN111451804A CN 111451804 A CN111451804 A CN 111451804A CN 202010419277 A CN202010419277 A CN 202010419277A CN 111451804 A CN111451804 A CN 111451804A
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Abstract
本发明属于夹具技术领域,尤其涉及一种圆筒式工件使用的夹具,它包括工型安装盘、内夹紧机构、外夹紧机构,该夹具,在装夹工件时,只需要将工件套入倾斜分布的三个第一夹紧弧板上,然后推动工件,使得工件带动三组伸缩结构摆动;当三组伸缩结构摆动到与工型安装盘上端面处于水平状态;旋转调节杆,通过调节杆驱动蜗杆蜗轮带动三个弧形齿条上移,上移后的弧形齿条对三组伸缩结构的伸缩和摆动限位;即工件的内壁被固定;然后手动通过六角扳手驱动三个螺杆上安装的驱动柱,使其带动螺杆转动,螺杆转动在螺纹的作用下会驱动连接板沿着工型安装盘的径向方向滑动;连接板滑动带动安装在其上的两个第二夹紧弧板滑动对工件的外壁夹紧;工件安装完成。
The invention belongs to the technical field of clamps, and in particular relates to a clamp used for a cylindrical workpiece, which comprises a tool-type mounting plate, an inner clamping mechanism and an outer clamping mechanism. When clamping the workpiece, the clamp only needs to cover the workpiece. into the three first clamping arc plates that are distributed obliquely, and then push the workpiece, so that the workpiece drives the three groups of telescopic structures to swing; when the three groups of telescopic structures swing to the horizontal state with the upper end surface of the I-shaped mounting plate; The adjusting rod drives the worm and the worm gear to drive the three arc-shaped racks to move up, and the arc-shaped racks after the move up limit the telescopic and swing of the three sets of telescopic structures; that is, the inner wall of the workpiece is fixed; then manually drive the three The drive column installed on the screw drives the screw to rotate, and the rotation of the screw drives the connecting plate to slide along the radial direction of the I-shaped mounting plate under the action of the thread; the sliding of the connecting plate drives the two second clamps installed on it. The arc plate slides to clamp the outer wall of the workpiece; the workpiece installation is completed.
Description
所属技术领域Technical field
本发明属于夹具技术领域,尤其涉及一种圆筒式工件使用的夹具。The invention belongs to the technical field of clamps, and in particular relates to a clamp used for a cylindrical workpiece.
背景技术Background technique
机床夹具是机床上用以装夹工件的一种装置。其作用是将工件定位,以使工件获得相对于机床和刀具的正确位置,并把工件可靠地夹紧。A machine tool fixture is a device used to clamp a workpiece on a machine tool. Its function is to position the workpiece so that the workpiece can obtain the correct position relative to the machine tool and the tool, and clamp the workpiece reliably.
对于一些筒状工件,特别是直径相对较大的筒状工件一般通过立式车床加工;在装夹时存在以下问题:For some cylindrical workpieces, especially those with relatively large diameters, they are generally processed by vertical lathes; there are the following problems when clamping:
第一,在装夹过程中,工件不易装夹且装夹过程中容易变形。First, during the clamping process, the workpiece is not easy to be clamped and easily deformed during the clamping process.
第二,筒状工件装夹过程相对缓慢,不能快速装夹。Second, the clamping process of the cylindrical workpiece is relatively slow and cannot be clamped quickly.
本发明设计一种立式车床使用的既能实现快速装夹,同时还具有防止工件在装夹过程中受力变形的夹具是很有必要的。It is necessary for the present invention to design a fixture for a vertical lathe that can not only realize fast clamping, but also has a fixture that prevents the workpiece from being deformed by force during the clamping process.
本发明设计一种圆筒式工件使用的夹具解决如上问题。The present invention designs a clamp used for a cylindrical workpiece to solve the above problems.
发明内容SUMMARY OF THE INVENTION
为解决现有技术中的上述缺陷,本发明公开一种圆筒式工件使用的夹具,它是采用以下技术方案来实现的。In order to solve the above-mentioned defects in the prior art, the present invention discloses a clamp used for a cylindrical workpiece, which is realized by adopting the following technical solutions.
一种圆筒式工件使用的夹具,其特征在于:它包括工型安装盘、内夹紧机构、外夹紧机构、底座、电机,其中底座的下端固定安装在机床的架体上,电机安装在底座内侧;工型安装盘安装在电机的输出轴上,且工型安装盘与底座旋转配合;内夹紧机构和外夹紧机构安装在工型安装盘上。A clamp for a cylindrical workpiece is characterized in that it includes a work-type mounting plate, an inner clamping mechanism, an outer clamping mechanism, a base, and a motor, wherein the lower end of the base is fixedly installed on the frame body of the machine tool, and the motor is installed On the inner side of the base; the I-shaped mounting plate is installed on the output shaft of the motor, and the I-shaped mounting plate is rotatably matched with the base; the inner clamping mechanism and the outer clamping mechanism are installed on the I-shaped mounting plate.
上述内夹紧机构是由三个周向均匀分布的内夹紧单元组成。The above-mentioned inner clamping mechanism is composed of three inner clamping units evenly distributed in the circumferential direction.
上述工型安装盘内旋转安装有蜗杆,且蜗杆的轴线与工型安装盘的轴线共线;调节杆旋转安装在工型安装盘下端的外圆面上,调节杆通过齿轮与蜗杆传动连接。A worm is rotatably installed in the above-mentioned I-type mounting plate, and the axis of the worm is collinear with the axis of the I-type mounting plate; the adjusting rod is rotatably installed on the outer circular surface of the lower end of the I-type mounting plate, and the adjusting rod is connected with the worm through gear transmission.
上述内夹紧单元包括伸缩外套、伸缩内杆、第一复位弹簧、第二复位弹簧、滑块、蜗轮、弧形齿条、第一夹紧弧板,其中伸缩外套一端的内侧滑动安装有滑块,滑块与伸缩外套之间安装有第二复位弹簧;滑块上安装有铰接轴,铰接轴的两端穿出伸缩外套的两侧;伸缩外套通过滑块上安装的铰接轴铰接安装在工型安装盘的外圆面上;伸缩内杆的一端滑动安装在伸缩外套内侧,伸缩内杆位于伸缩外套内侧的一端与伸缩外套的内端面之间安装有第一复位弹簧;伸缩内杆的另一端固定安装有第一夹紧弧板;蜗轮旋转安装在工型安装盘内,且蜗轮与蜗杆啮合;弧形齿条滑动安装在工型安装盘上,且弧形齿条的一端穿出工型安装盘的上端面与伸缩内杆配合;蜗轮通过齿轮与弧形齿条传动连接。The above-mentioned inner clamping unit includes a telescopic jacket, a telescopic inner rod, a first return spring, a second return spring, a slider, a worm wheel, an arc-shaped rack, and a first clamping arc plate, wherein a sliding slide is installed on the inner side of one end of the telescopic jacket. A second return spring is installed between the sliding block and the telescopic jacket; a hinge shaft is installed on the sliding block, and both ends of the hinge shaft pass through the two sides of the telescopic jacket; the telescopic jacket is hingedly installed on the sliding block through the hinge shaft On the outer circular surface of the I-shaped mounting plate; one end of the telescopic inner rod is slidably installed on the inner side of the telescopic outer casing, and a first return spring is installed between the end of the telescopic inner rod located on the inner side of the telescopic outer casing and the inner end face of the telescopic outer casing; The other end is fixedly installed with a first clamping arc plate; the worm gear is rotatably installed in the I-shaped mounting plate, and the worm gear is meshed with the worm; the arc-shaped rack is slidably installed on the I-shaped mounting plate, and one end of the arc-shaped rack passes through The upper end face of the I-shaped mounting plate is matched with the telescopic inner rod; the worm gear is connected with the arc-shaped rack through gears.
上述伸缩外套安装有滑块的一端具有直面。The end of the telescopic jacket on which the slider is mounted has a straight surface.
上述外夹紧机构是由三个周向均匀分布的外夹紧单元组成。The above-mentioned outer clamping mechanism is composed of three outer clamping units evenly distributed in the circumferential direction.
上述外夹紧单元包括连接板、第二夹紧弧板、连接结构、螺杆,其中连接板沿着工型安装盘的径向方向滑动安装在工型安装盘的外侧;两个第二夹紧弧板通过两个连接结构对称的安装在连接板的两侧;螺杆的一端安装有限位环,螺杆通过限位环旋转安装在工型安装盘上,螺杆的另一端穿过连接板与连接板螺纹配合;旋转螺杆,在螺纹的作用下螺杆会驱动连接板沿着工型安装盘的径向方向滑动。The above-mentioned outer clamping unit includes a connecting plate, a second clamping arc plate, a connecting structure, and a screw rod, wherein the connecting plate is slidably installed on the outer side of the I-shaped mounting plate along the radial direction of the I-shaped mounting plate; two second clamping arcs The plate is symmetrically installed on both sides of the connecting plate through two connecting structures; one end of the screw rod is installed with a limit ring, the screw rod is rotated and installed on the I-shaped mounting plate through the limit ring, and the other end of the screw rod passes through the connecting plate and the connecting plate thread Matching; rotating the screw, under the action of the thread, the screw will drive the connecting plate to slide along the radial direction of the I-shaped mounting plate.
作为本技术的进一步改进,上述底座的上端固定安装有固定套;工型安装盘的下端旋转安装在固定套内;电机的输出轴通过联轴器与工型安装盘的下端连接。As a further improvement of the technology, the upper end of the base is fixedly installed with a fixed sleeve; the lower end of the I-shaped mounting plate is rotatably installed in the fixed sleeve; the output shaft of the motor is connected to the lower end of the I-shaped installation plate through a coupling.
作为本技术的进一步改进,上述工型安装盘的上端固定安装有安装柱;安装柱的外圆面上周向均匀的安装有三组铰接支耳;三个内夹紧单元中的三个伸缩外套分别通过其内侧滑块上所安装的铰接轴一一对应的铰接安装在三组铰接支耳上。As a further improvement of the present technology, the upper end of the above-mentioned I-shaped mounting plate is fixedly installed with a mounting column; the outer circular surface of the mounting column is uniformly installed with three sets of hinged lugs; three telescopic jackets in the three inner clamping units They are respectively hinged on the three sets of hinged lugs through the hinged shafts installed on the inner sliders in one-to-one correspondence.
作为本技术的进一步改进,上述工型安装盘的内侧开有第一安装槽,第一安装槽上端的内圆面上周向均匀的开有三个第五安装槽,三个第五安装槽的一侧分别开有一个穿出工型安装盘上端面的弧形槽;蜗杆旋转安装在第一安装槽内,三个内夹紧单元中的三个蜗轮分别旋转安装在三个第五安装槽内;三个内夹紧单元中的三个弧形齿条分别滑动安装在三个弧形槽内,且三个弧形齿条的上端穿出三个弧形槽与对应的伸缩内杆配合。As a further improvement of the present technology, a first installation groove is opened on the inner side of the above-mentioned I-shaped installation plate, and three fifth installation grooves are evenly opened on the inner circular surface of the upper end of the first installation groove. One side is respectively provided with an arc-shaped groove passing through the upper end face of the I-shaped mounting plate; the worm is rotatably installed in the first installation groove, and the three worm gears in the three inner clamping units are respectively rotated and installed in the three fifth installation grooves Inside; the three arc-shaped racks in the three inner clamping units are slidably installed in the three arc-shaped grooves, and the upper ends of the three arc-shaped racks pass through the three arc-shaped grooves to cooperate with the corresponding telescopic inner rods .
作为本技术的进一步改进,上述第一安装槽的下侧开有第三安装槽,第三安装槽的上侧开有第四安装槽;第一齿轮固定安装在蜗杆的下端,且位于第三安装槽内;第二齿轮旋转安装在第四安装槽内,且第二齿轮与第一齿轮啮合;第二齿轮与调节杆固定连接。As a further improvement of the present technology, a third installation groove is opened on the lower side of the first installation groove, and a fourth installation groove is opened on the upper side of the third installation groove; the first gear is fixedly installed on the lower end of the worm, and is located in the third installation groove. The second gear is rotatably installed in the fourth installation slot, and the second gear meshes with the first gear; the second gear is fixedly connected with the adjusting rod.
作为本技术的进一步改进,上述工型安装盘的内侧开有第二安装槽,第二安装槽内安装有平衡第二齿轮和调节杆重量的配重块。As a further improvement of the present technology, the inner side of the above-mentioned I-shaped installation plate is provided with a second installation groove, and a counterweight block for balancing the weight of the second gear and the adjusting rod is installed in the second installation groove.
作为本技术的进一步改进,上述三个第五安装槽和三个弧形槽内安装的三个蜗轮和三个弧形齿条之间安装的结构完全相同。As a further improvement of the present technology, the installation structures between the three worm gears and the three arc-shaped racks installed in the above-mentioned three fifth installation grooves and the three arc-shaped grooves are exactly the same.
对于其中任意一组蜗轮和弧形齿条之间安装的结构,第四转轴旋转安装在对应的第五安装槽内,蜗轮固定安装在第四转轴的一端,第七齿轮固定安装在第四转轴的另一端;第三转轴的一端固定安装在对应的第五安装槽内,第六齿轮旋转安装在第三转轴上,第六齿轮与第七齿轮啮合;第二转轴旋转安装在对应的第五安装槽内,第四齿轮固定安装在第二转轴的一端,第四齿轮与第六齿轮啮合;第五齿轮固定安装在第二转轴的另一端;第一转轴的一端固定安装在对应的第五安装槽内,第三齿轮旋转安装在第一转轴的一端,第三齿轮与第五齿轮啮合;第三齿轮与对应的弧形齿条啮合。For the structure installed between any group of worm gears and arc-shaped racks, the fourth shaft is rotatably installed in the corresponding fifth installation groove, the worm gear is fixedly installed at one end of the fourth shaft, and the seventh gear is fixedly installed on the fourth shaft. The other end of the third shaft; one end of the third shaft is fixedly installed in the corresponding fifth installation groove, the sixth gear is rotatably installed on the third shaft, and the sixth gear meshes with the seventh gear; the second shaft is rotatably installed in the corresponding fifth In the installation groove, the fourth gear is fixedly installed on one end of the second rotating shaft, and the fourth gear meshes with the sixth gear; the fifth gear is fixedly installed on the other end of the second rotating shaft; one end of the first rotating shaft is fixedly installed on the corresponding fifth gear. In the installation groove, the third gear is rotatably installed on one end of the first rotating shaft, the third gear is engaged with the fifth gear, and the third gear is engaged with the corresponding arc-shaped rack.
作为本技术的进一步改进,上述三个伸缩内杆的下侧均具有齿牙,三个伸缩外套一端的下侧开有方形口,三个弧形齿条的上端均摆动安装有一个限位块,限位块的两侧与对应的弧形齿条之间分别安装有两个板簧;限位块的上端穿过对应伸缩外套上的方形口与对应伸缩内杆下侧的齿牙配合;限位块在两个板簧的作用下与对应的弧形齿条之间始终保持倾斜状态且偏向安装有第一夹紧弧板的一侧。As a further improvement of the present technology, the lower sides of the three telescopic inner rods all have teeth, the lower side of one end of the three telescopic outer sleeves is opened with a square opening, and the upper ends of the three arc-shaped racks are oscillatingly installed with a limit block , two leaf springs are respectively installed between the two sides of the limit block and the corresponding arc-shaped racks; the upper end of the limit block passes through the square opening on the corresponding telescopic jacket to cooperate with the teeth on the lower side of the corresponding telescopic inner rod; Under the action of the two leaf springs, the limiting block is always in an inclined state with the corresponding arc-shaped rack and is biased toward the side where the first clamping arc plate is installed.
作为本技术的进一步改进,上述工型安装盘的外圆面上周向均匀的开有三个螺杆安装孔,三个螺杆安装孔的内圆面上分别开有一个限位槽;工型安装盘的外圆面上周向均匀的开有三组导向孔,三组导向孔分别与三个螺杆安装孔配合,同组中的两个导向孔分别位于对应螺杆安装孔的两侧;三个外夹紧单元中的三个连接板的两侧分别对称的安装有两个导向杆,三个连接板分别通过其上的两个导向杆与工型安装盘上所开的三组导向孔的配合安装在工型安装盘上;三个螺杆与工型安装盘上所开的三个螺杆安装孔配合,三个螺纹杆安装的三个限位盘与三个限位槽旋转配合。As a further improvement of the present technology, the outer circular surface of the above-mentioned I-shaped mounting plate is provided with three screw mounting holes uniformly in the circumferential direction, and the inner circular surface of the three screw mounting holes is respectively provided with a limit groove; Three sets of guide holes are evenly opened on the outer circumference of the outer circular surface, and the three sets of guide holes are matched with the three screw mounting holes respectively. Two guide rods are installed symmetrically on both sides of the three connecting plates in the tightening unit, respectively, and the three connecting plates are respectively installed through the cooperation of the two guide rods on the three sets of guide holes opened on the I-shaped mounting plate. On the I-shaped mounting plate; the three screws are matched with the three screw mounting holes opened on the I-shaped mounting plate, and the three limit disks installed on the three threaded rods are rotated with the three limit grooves.
上述三个螺杆的一端分别固定安装有一个便于人工手动驱动的驱动柱,驱动柱上具有六角槽。One end of the above-mentioned three screws is respectively fixed with a driving column which is convenient for manual manual driving, and the driving column is provided with a hexagonal groove.
作为本技术的进一步改进,上述伸缩外套一端的内侧开有第一滑槽,第一滑槽的两侧开有贯通的第二滑槽,滑块滑动安装在第一滑槽内,滑块上安装的铰接轴穿出第一滑槽两侧的第二滑槽与工型安装盘上安装的铰接支耳铰接。As a further improvement of the present technology, the inner side of one end of the above-mentioned telescopic jacket is provided with a first chute, and both sides of the first chute are provided with a second through chute, the slider is slidably installed in the first chute, and the slider is The installed hinge shaft passes through the second chute on both sides of the first chute and is hinged with the hinge lugs installed on the I-shaped mounting plate.
上述伸缩外套的内侧对称的开有两个导向槽,伸缩内杆的一端对称的安装有两个导向块,伸缩内杆通过导向块与导向槽的配合滑动安装在伸缩外套内。The inner side of the telescopic jacket is symmetrically provided with two guide grooves, and one end of the telescopic inner rod is symmetrically installed with two guide blocks.
上述工型安装盘的上端面上周向均匀的开有三个防止三个伸缩外套在摆动过程中与工型安装盘干涉的避让槽。The upper end surface of the above-mentioned I-shaped mounting plate is uniformly opened with three avoidance grooves in the circumferential direction to prevent the interference of the three telescopic jackets with the I-shaped mounting plate during the swinging process.
相对于传统的夹具技术,本发明设计的有益效果如下:Compared with the traditional clamp technology, the beneficial effects of the present invention are as follows:
1、本发明设计的夹具,在装夹工件的时候,只需要将工件套入倾斜分布的三个第一夹紧弧板上,然后推动工件,使得工件带动三组伸缩结构摆动;当三组伸缩结构摆动到与工型安装盘上端面处于水平状态;旋转调节杆,通过调节杆驱动蜗杆蜗轮带动三个弧形齿条上移,上移后的弧形齿条对三组伸缩结构的伸缩和摆动限位;即工件的内壁被固定;然后手动通过六角扳手驱动三个螺杆上安装的驱动柱,使其带动螺杆转动,螺杆转动在螺纹的作用下会驱动连接板沿着工型安装盘的径向方向滑动;连接板滑动带动安装在其上的两个第二夹紧弧板滑动对工件的外壁夹紧;工件安装完成;该夹具能够实现快速装夹工件;同时工件的内壁和外壁同时被固定,在装夹过程中工件不易变形。1. The fixture designed by the present invention, when clamping the workpiece, only needs to insert the workpiece into the three first clamping arc plates that are distributed obliquely, and then push the workpiece, so that the workpiece drives the three groups of telescopic structures to swing; The telescopic structure swings until it is in a horizontal state with the upper end face of the I-shaped mounting plate; the adjusting rod is rotated, and the worm and worm gear are driven by the adjusting rod to drive the three arc-shaped racks to move up, and the arc-shaped racks after the upward movement can extend and retract the three groups of telescopic structures. and swing limit; that is, the inner wall of the workpiece is fixed; then manually drive the drive columns installed on the three screws through the hexagonal wrench to drive the screws to rotate, and the rotation of the screws will drive the connecting plate along the I-shaped mounting plate under the action of the thread. Sliding in the radial direction; the sliding of the connecting plate drives the two second clamping arc plates installed on it to slide and clamp the outer wall of the workpiece; the installation of the workpiece is completed; the fixture can quickly clamp the workpiece; at the same time, the inner and outer walls of the workpiece are simultaneously It is fixed, and the workpiece is not easily deformed during the clamping process.
2、本发明设计限位块在两个板簧的作用下与对应的弧形齿条之间始终保持倾斜状态且偏向安装有第一夹紧弧板的一侧,保证弧形齿条上移后对对应的伸缩内杆提供一个远离伸缩外套的推力,提高了伸缩内杆上安装的第一夹紧弧板对工件内壁面的夹紧力。2. Under the action of the two leaf springs and the corresponding arc-shaped racks, the design of the present invention always maintains an inclined state between the limit block and the side where the first clamping arc plate is installed to ensure that the arc-shaped rack moves upward. Afterwards, the corresponding telescopic inner rod is provided with a thrust away from the telescopic outer sleeve, which improves the clamping force of the first clamping arc plate installed on the telescopic inner rod to the inner wall surface of the workpiece.
3、本发明通过设计的第一蜗杆和第一蜗轮的自锁功能可以对三个弧形齿条起到限位锁定作用,防止三个弧形齿条受压反向移动,影响内夹紧机构对工件的夹紧。3. Through the self-locking function of the first worm and the first worm gear designed in the present invention, the three arc-shaped racks can be limited and locked, preventing the three arc-shaped racks from moving in the opposite direction under pressure and affecting the internal clamping. Clamping of the workpiece by the mechanism.
附图说明Description of drawings
图1是整体部件外观示意图。Figure 1 is a schematic diagram of the appearance of the overall components.
图2是整体部件分布示意图。Figure 2 is a schematic diagram of the overall component distribution.
图3是内夹紧机构和外夹紧机构分布示意图。Figure 3 is a schematic diagram of the distribution of the inner clamping mechanism and the outer clamping mechanism.
图4是内夹紧机构和外夹紧机构安装示意图。Figure 4 is a schematic diagram of the installation of the inner clamping mechanism and the outer clamping mechanism.
图5是内夹紧单元外观示意图。Figure 5 is a schematic view of the appearance of the inner clamping unit.
图6是内夹紧单元结构示意图。Figure 6 is a schematic diagram of the structure of the inner clamping unit.
图7是外夹紧单元结构示意图。FIG. 7 is a schematic diagram of the structure of the outer clamping unit.
图8是工型安装盘外观示意图。Figure 8 is a schematic diagram of the appearance of the I-type mounting plate.
图9是工型安装盘结构示意图。Figure 9 is a schematic diagram of the structure of the I-type mounting plate.
图10是弧形齿条和蜗杆安装示意图。Figure 10 is a schematic diagram of the installation of the arc-shaped rack and worm.
图11是第一齿轮和第二齿轮配合示意图。FIG. 11 is a schematic diagram of the cooperation between the first gear and the second gear.
图12是弧形齿条和蜗轮传动示意图。Figure 12 is a schematic diagram of the arc-shaped rack and worm gear drive.
图13是限位块安装示意图。Figure 13 is a schematic diagram of the installation of the limit block.
图中标号名称:1、工型安装盘;2、内夹紧机构;3、外夹紧机构;4、底座;5、固定套;6、联轴器;7、电机;8、配重块;9、蜗杆;10、弧形齿条;11、伸缩外套;12、伸缩内杆;13、第一夹紧弧板;14、铰接轴;15、第一复位弹簧;16、滑块;17、第二复位弹簧;18、第一滑槽;19、第二滑槽;20、导向槽;21、方形口;22、导向块;23、驱动柱;24、连接板;25、第二夹紧弧板;26、连接结构;27、导向杆;28、限位环;29、螺杆;30、弧形槽;31、铰接支耳;32、导向孔;33、螺孔;34、限位槽;35、第一安装槽;36、第二安装槽;37、第三安装槽;38、第四安装槽;39、第五安装槽;40、限位块;41、第一齿轮;42、调节杆;43、第二齿轮;44、第三齿轮;45、第一转轴;46、第二转轴;47、第四齿轮;48、第五齿轮;49、第六齿轮;50、第七齿轮;51、第三转轴;52、第四转轴;53、蜗轮;54、板簧;55、内夹紧单元;56、外夹紧单元;57、安装柱;58、避让槽;59、直面;60、工件。Label name in the figure: 1. I-type mounting plate; 2. Inner clamping mechanism; 3. Outer clamping mechanism; 4. Base; 5. Fixed sleeve; 6. Coupling; 7. Motor; 8. Counterweight ;9, worm; 10, arc-shaped rack; 11, telescopic jacket; 12, telescopic inner rod; 13, first clamping arc plate; 14, hinge shaft; 15, first return spring; 16, slider; 17 , the second return spring; 18, the first chute; 19, the second chute; 20, the guide groove; 21, the square mouth; 22, the guide block; 23, the drive column; 24, the connecting plate; 25, the second clip Tight arc plate; 26, connecting structure; 27, guide rod; 28, limit ring; 29, screw; 30, arc groove; 31, hinged lug; 32, guide hole; 33, screw hole; 34, limit slot; 35, the first installation slot; 36, the second installation slot; 37, the third installation slot; 38, the fourth installation slot; 39, the fifth installation slot; 40, the limit block; 41, the first gear; 42 43, the second gear; 44, the third gear; 45, the first shaft; 46, the second shaft; 47, the fourth gear; 48, the fifth gear; 49, the sixth gear; 50, the seventh Gear; 51, third shaft; 52, fourth shaft; 53, worm gear; 54, leaf spring; 55, inner clamping unit; 56, outer clamping unit; 57, mounting post; 58, avoidance groove; 59, straight face ; 60, workpiece.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例或者附图用于说明本发明,但不用来限制本发明的范围。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. The following examples or drawings are used to illustrate the present invention, but not to limit the scope of the present invention.
如图1、2所示,它包括工型安装盘1、内夹紧机构2、外夹紧机构3、底座4、电机7,其中底座4的下端固定安装在机床的架体上,如图1所示,电机7安装在底座4内侧;工型安装盘1安装在电机7的输出轴上,且工型安装盘1与底座4旋转配合;如图3所示,内夹紧机构2和外夹紧机构3安装在工型安装盘1上。As shown in Figures 1 and 2, it includes a tool-
如图3、4所示,上述内夹紧机构2是由三个周向均匀分布的内夹紧单元55组成。As shown in FIGS. 3 and 4 , the above-mentioned
如图4、11所示,上述工型安装盘1内旋转安装有蜗杆9,且蜗杆9的轴线与工型安装盘1的轴线共线;调节杆42旋转安装在工型安装盘1下端的外圆面上,调节杆42通过齿轮与蜗杆9传动连接。As shown in Figures 4 and 11, a
如图5、10所示,上述内夹紧单元55包括伸缩外套11、伸缩内杆12、第一复位弹簧15、第二复位弹簧17、滑块16、蜗轮53、弧形齿条10、第一夹紧弧板13,其中如图5、6所示,伸缩外套11一端的内侧滑动安装有滑块16,滑块16与伸缩外套11之间安装有第二复位弹簧17;滑块16上安装有铰接轴14,铰接轴14的两端穿出伸缩外套11的两侧;伸缩外套11通过滑块16上安装的铰接轴14铰接安装在工型安装盘1的外圆面上;伸缩内杆12的一端滑动安装在伸缩外套11内侧,伸缩内杆12位于伸缩外套11内侧的一端与伸缩外套11的内端面之间安装有第一复位弹簧15;伸缩内杆12的另一端固定安装有第一夹紧弧板13;蜗轮53旋转安装在工型安装盘1内,且蜗轮53与蜗杆9啮合;弧形齿条10滑动安装在工型安装盘1上,且弧形齿条10的一端穿出工型安装盘1的上端面与伸缩内杆12配合;蜗轮53通过齿轮与弧形齿条10传动连接。As shown in FIGS. 5 and 10 , the inner clamping unit 55 includes a telescopic jacket 11 , a telescopic inner rod 12 , a first return spring 15 , a second return spring 17 , a slider 16 , a worm wheel 53 , an arc-shaped rack 10 , A clamping arc plate 13, wherein as shown in Figures 5 and 6, a sliding block 16 is slidably installed on the inner side of one end of the telescopic jacket 11, and a second return spring 17 is installed between the sliding block 16 and the telescopic jacket 11; A hinged shaft 14 is installed, and both ends of the hinged shaft 14 protrude from both sides of the telescopic jacket 11; One end of the rod 12 is slidably installed on the inner side of the telescopic outer rod 11, and a first return spring 15 is installed between the end of the inner telescopic rod 12 located on the inner side of the telescopic outer rod 11 and the inner end surface of the telescopic outer casing 11; the other end of the telescopic inner rod 12 is fixedly installed with a The first clamping arc plate 13; the worm wheel 53 is rotatably installed in the I-shaped mounting plate 1, and the worm wheel 53 meshes with the worm 9; the arc-shaped rack 10 is slidably installed on the I-shaped mounting plate 1, and the arc-shaped rack 10 One end penetrates the upper end surface of the I-shaped mounting plate 1 and is matched with the telescopic inner rod 12;
如图6所示,上述伸缩外套11安装有滑块16的一端具有直面59。As shown in FIG. 6 , the end of the
如图3、4所示,上述外夹紧机构3是由三个周向均匀分布的外夹紧单元56组成。As shown in FIGS. 3 and 4 , the above-mentioned
如图7所示,上述外夹紧单元56包括连接板24、第二夹紧弧板25、连接结构26、螺杆29,其中连接板24沿着工型安装盘1的径向方向滑动安装在工型安装盘1的外侧;两个第二夹紧弧板25通过两个连接结构26对称的安装在连接板24的两侧;螺杆29的一端安装有限位环28,螺杆29通过限位环28旋转安装在工型安装盘1上,螺杆29的另一端穿过连接板24与连接板24螺纹配合;旋转螺杆29,在螺纹的作用下螺杆29会驱动连接板24沿着工型安装盘1的径向方向滑动。As shown in FIG. 7 , the above-mentioned
如图1、2所示,上述底座4的上端固定安装有固定套5;工型安装盘1的下端旋转安装在固定套5内;电机7的输出轴通过联轴器6与工型安装盘1的下端连接。As shown in Figures 1 and 2, the upper end of the base 4 is fixedly installed with a
控制电机7工作,电机7通过联轴器6带动工型安装盘1旋转,工型安装盘1旋转通过其上安装的内夹紧机构2和外夹紧机构3带动工件60旋转。本发明设计固定套5的作用是为工型安装盘1和底座4之间的旋转提供相对旋转部件。The
如图8所示,上述工型安装盘1的上端固定安装有安装柱57;安装柱57的外圆面上周向均匀的安装有三组铰接支耳31;三个内夹紧单元55中的三个伸缩外套11分别通过其内侧滑块16上所安装的铰接轴14一一对应的铰接安装在三组铰接支耳31上。As shown in FIG. 8 , the upper end of the above-mentioned I-shaped mounting
在三组伸缩结构摆动到与工型安装盘1上端面处于水平状态时,三个伸缩外套11上的直面59与安装柱57接触,通过直面59使得安装柱57对三个伸缩外套11的摆动限位。When the three sets of telescopic structures swing to a horizontal state with the upper end surface of the I-shaped mounting
如图9所示,上述工型安装盘1的内侧开有第一安装槽35,第一安装槽35上端的内圆面上周向均匀的开有三个第五安装槽39,三个第五安装槽39的一侧分别开有一个穿出工型安装盘1上端面的弧形槽30;蜗杆9旋转安装在第一安装槽35内,如图4所示,三个内夹紧单元55中的三个蜗轮53分别旋转安装在三个第五安装槽39内;三个内夹紧单元55中的三个弧形齿条10分别滑动安装在三个弧形槽30内,且三个弧形齿条10的上端穿出三个弧形槽30与对应的伸缩内杆12配合。As shown in FIG. 9 , the inner side of the above-mentioned I-shaped
如图9所示,上述第一安装槽35的下侧开有第三安装槽37,第三安装槽37的上侧开有第四安装槽38;如图11所示,第一齿轮41固定安装在蜗杆9的下端,且位于第三安装槽37内;第二齿轮43旋转安装在第四安装槽38内,且第二齿轮43与第一齿轮41啮合;第二齿轮43与调节杆42固定连接。As shown in FIG. 9 , a
如图9所示,上述工型安装盘1的内侧开有第二安装槽36,如图4所示,第二安装槽36内安装有平衡第二齿轮43和调节杆42重量的配重块8。配重块8的作用是保证该夹具在工作过程中重心始终位于电机7输出轴的轴线上,减小加工过程中设备的振动,保证加工精度。As shown in FIG. 9 , the inner side of the above-mentioned I-shaped mounting
如图10所示,上述三个第五安装槽39和三个弧形槽30内安装的三个蜗轮53和三个弧形齿条10之间安装的结构完全相同。As shown in FIG. 10 , the installation structures between the three
如图12所示,对于其中任意一组蜗轮53和弧形齿条10之间安装的结构,第四转轴52旋转安装在对应的第五安装槽39内,蜗轮53固定安装在第四转轴52的一端,第七齿轮50固定安装在第四转轴52的另一端;第三转轴51的一端固定安装在对应的第五安装槽39内,第六齿轮49旋转安装在第三转轴51上,第六齿轮49与第七齿轮50啮合;第二转轴46旋转安装在对应的第五安装槽39内,第四齿轮47固定安装在第二转轴46的一端,第四齿轮47与第六齿轮49啮合;第五齿轮48固定安装在第二转轴46的另一端;第一转轴45的一端固定安装在对应的第五安装槽39内,第三齿轮44旋转安装在第一转轴45的一端,第三齿轮44与第五齿轮48啮合;第三齿轮44与对应的弧形齿条10啮合。As shown in FIG. 12 , for the structure installed between any group of worm gears 53 and the arc-shaped
如图8、9所示,上述三个伸缩内杆12的下侧均具有齿牙,三个伸缩外套11一端的下侧开有方形口21,如图13所示,三个弧形齿条10的上端均摆动安装有一个限位块40,限位块40的两侧与对应的弧形齿条10之间分别安装有两个板簧54;限位块40的上端穿过对应伸缩外套11上的方形口21与对应伸缩内杆12下侧的齿牙配合;限位块40在两个板簧54的作用下与对应的弧形齿条10之间始终保持倾斜状态且偏向安装有第一夹紧弧板13的一侧。本发明设计限位块40在两个板簧54的作用下与对应的弧形齿条10之间始终保持倾斜状态且偏向安装有第一夹紧弧板13的一侧的原因是保证弧形齿条10上移后对对应的伸缩内杆12提供一个远离伸缩外套11的推力,提高了伸缩内杆12上安装的第一夹紧弧板13对工件60内壁面的夹紧力。As shown in FIGS. 8 and 9 , the lower sides of the three telescopic
如图8、9所示,上述工型安装盘1的外圆面上周向均匀的开有三个螺杆29安装孔,三个螺杆29安装孔的内圆面上分别开有一个限位槽34;工型安装盘1的外圆面上周向均匀的开有三组导向孔32,三组导向孔32分别与三个螺杆29安装孔配合,同组中的两个导向孔32分别位于对应螺杆29安装孔的两侧;如图7所示,三个外夹紧单元56中的三个连接板24的两侧分别对称的安装有两个导向杆27,三个连接板24分别通过其上的两个导向杆27与工型安装盘1上所开的三组导向孔32的配合安装在工型安装盘1上;导向杆27和导向孔32的作用是对安装在连接板24上的两个第二夹紧弧板25起到导向作用;三个螺杆29与工型安装盘1上所开的三个螺杆29安装孔配合,三个螺纹杆安装的三个限位盘与三个限位槽34旋转配合。As shown in Figures 8 and 9, the outer circular surface of the above-mentioned I-shaped mounting
上述三个螺杆29的一端分别固定安装有一个便于人工手动驱动的驱动柱23,驱动柱23上具有六角槽。One end of the above three
如图6所示,上述伸缩外套11一端的内侧开有第一滑槽18,第一滑槽18的两侧开有贯通的第二滑槽19,滑块16滑动安装在第一滑槽18内,滑块16上安装的铰接轴14穿出第一滑槽18两侧的第二滑槽19与工型安装盘1上安装的铰接支耳31铰接。As shown in FIG. 6 , the inner side of one end of the above-mentioned
如图6所示,上述伸缩外套11的内侧对称的开有两个导向槽20,伸缩内杆12的一端对称的安装有两个导向块22,伸缩内杆12通过导向块22与导向槽20的配合滑动安装在伸缩外套11内。As shown in FIG. 6 , two
如图1所示,上述工型安装盘1的上端面上周向均匀的开有三个防止三个伸缩外套11在摆动过程中与工型安装盘1干涉的避让槽58。As shown in FIG. 1 , the upper end surface of the above-mentioned I-shaped mounting
本发明设计的夹具可以适用的工件60为大直径的圆筒状工件60,且根据不同大小直径的工件60可需用不同大小的夹具;夹具可适用工件60的大小由三组伸缩结构可伸长或缩短的程度决定。The
第一夹紧弧板13是截面为弧形的拉伸件,且拉伸方向在工件60安装完成后与工件60轴线平行。The first
具体工作流程:当使用本发明设计的夹具时,在未安装工件60的时候,由伸缩外套11和伸缩内杆12组成的三组伸缩结构其与工型安装盘1的上端面之间具有夹角;在此状态下,三个伸缩外套11安装有滑块16的一端被工型安装盘1的上端面挤压,三个滑块16处于三个伸缩外套11上所开的三个第一滑槽18的中间位置处,三个第二复位弹簧17被压缩;第一复位弹簧15处于预压状态,此时伸缩内杆12最大程度伸出;三个伸缩内杆12上安装的第一夹紧弧板13相对工型安装盘1的上端面倾斜分布。Specific work flow: when the fixture designed by the present invention is used, when the
在安装工件60的时候,工件60套入的一端会首先与倾斜分布的三个第一夹紧弧板13接触,然后挤压三个第一夹紧弧板13;三个第一夹紧弧板13受压,带动三组伸缩结构摆动;在摆动过程中,工件60一边套入,三组伸缩结构一边收缩适应,同时三个伸缩外套11相对三个滑块16在第二复位弹簧17的作用下滑动复位;当三组伸缩结构摆动到与工型安装盘1的上端面接触后,即三组伸缩结构摆动到与工型安装盘1上端面处于水平状态;此时三个弧形齿条10的上端也正好与三个伸缩外套11上所开的方形口21对齐;此时通过辅助工具驱动调节杆42旋转,使得调节杆42带动第二齿轮43旋转,第二齿轮43旋转带动第一齿轮41旋转,第一齿轮41旋转带动蜗杆9旋转,蜗杆9旋转带动三个蜗轮53旋转;当蜗轮53旋转时,蜗轮53会带动第四转轴52旋转,第四转轴52旋转带动第七齿轮50旋转,第七齿轮50旋转带动第六齿轮49旋转,第六齿轮49旋转带动第四齿轮47旋转,第四齿轮47旋转带动第二转轴46旋转,第二转轴46旋转带动第五齿轮48旋转,第五齿轮48旋转带动第三齿轮44旋转,第三齿轮44旋转驱动对应弧形齿条10上移;使得三个弧形齿条10上端的限位块40穿过三个伸缩外套11上的方形口21与三个伸缩内杆12上侧齿牙啮合;通过三个限位块40对三组伸缩结构的伸缩限位;因在此状态下,一方面三个伸缩外套11上的直面59与安装柱57接触,另一方面,第一夹紧弧板13与工件60内圆面接触,第一夹紧弧板13又与第一伸缩内杆12固定连接,当伸缩结构的伸缩限位后,第一夹紧弧板13轴线与工件60轴线始终平行,所以此时三个伸缩结构的摆动也被限位;工件60的内壁被夹紧;然后人工手动通过六角扳手驱动三个螺杆29上安装的驱动柱23,使其带动螺杆29转动,螺杆29转动在螺纹的作用下会驱动连接板24沿着工型安装盘1的径向方向滑动;连接板24滑动带动安装在其上的两个第二夹紧弧板25滑动对工件60的外壁夹紧;工件60安装完成。When the
工作时,控制电机7工作,电机7通过联轴器6带动工型安装盘1旋转,工型安装盘1旋转通过其上安装的内夹紧机构2和外夹紧机构3带动工件60旋转。When working, the
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Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
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| CN202110217475.6A CN112792591A (en) | 2020-05-18 | 2020-05-18 | Special fixture for cylindrical products |
| CN202010419277.3A CN111451804B (en) | 2020-05-18 | 2020-05-18 | A jig used for a cylindrical workpiece |
| CN202110217464.8A CN112894411A (en) | 2020-05-18 | 2020-05-18 | Clamp for cylindrical workpiece |
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| CN202110217464.8A Division CN112894411A (en) | 2020-05-18 | 2020-05-18 | Clamp for cylindrical workpiece |
| CN202110217475.6A Division CN112792591A (en) | 2020-05-18 | 2020-05-18 | Special fixture for cylindrical products |
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| CN202110217464.8A Withdrawn CN112894411A (en) | 2020-05-18 | 2020-05-18 | Clamp for cylindrical workpiece |
| CN202110217475.6A Withdrawn CN112792591A (en) | 2020-05-18 | 2020-05-18 | Special fixture for cylindrical products |
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| CN202110217475.6A Withdrawn CN112792591A (en) | 2020-05-18 | 2020-05-18 | Special fixture for cylindrical products |
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| CN112108910A (en) * | 2020-09-11 | 2020-12-22 | 芜湖元正模具机械有限公司 | Convenient numerical control of adjusting anchor clamps for processing |
| CN112024199B (en) * | 2020-09-29 | 2021-08-31 | 大连万盛合机电设备有限公司 | Automobile wheel hub intelligent manufacturing is with clamping device that sprays paint |
| CN112024199A (en) * | 2020-09-29 | 2020-12-04 | 杭州芥蒂电子商务有限公司 | Automobile wheel hub intelligent manufacturing is with clamping device that sprays paint |
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| CN113333824B (en) * | 2021-06-22 | 2024-02-27 | 合肥万瑞汽车零部件有限公司 | High-precision flange processing and positioning tool |
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| CN113447257A (en) * | 2021-07-08 | 2021-09-28 | 吉林工程技术师范学院 | Multifunctional test board of point switch |
| CN113478261A (en) * | 2021-07-20 | 2021-10-08 | 中国航发航空科技股份有限公司 | Turning and milling clamp for jet pipe assembly at tail of aircraft engine |
| CN115070478A (en) * | 2022-06-10 | 2022-09-20 | 曹军其 | Lathe clamping mechanism |
| CN114952361A (en) * | 2022-06-10 | 2022-08-30 | 曹军其 | Machine tool equipment |
| CN115921915A (en) * | 2023-02-20 | 2023-04-07 | 烟台丰达机械设备有限公司 | Flange production facility |
| CN116714114A (en) * | 2023-06-12 | 2023-09-08 | 贝爱达电器制造股份有限公司 | A capacitor porcelain bushing and its manufacturing equipment and manufacturing method |
| CN117697424A (en) * | 2023-12-20 | 2024-03-15 | 重庆市大正仪表股份有限公司 | End capping device and end capping method for thermocouple |
| CN117884926A (en) * | 2024-03-18 | 2024-04-16 | 山东莱工机械制造有限公司 | Locking device for machining parts of loader |
| CN117884926B (en) * | 2024-03-18 | 2024-05-17 | 山东莱工机械制造有限公司 | Locking device for machining parts of loader |
| CN118492916A (en) * | 2024-07-18 | 2024-08-16 | 山东华立供水设备有限公司 | Pump body equipment rotary platform |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN112894411A (en) | 2021-06-04 |
| CN112792591A (en) | 2021-05-14 |
| CN111451804B (en) | 2021-06-08 |
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Application publication date: 20200728 Assignee: ZHEJIANG WEILAODA INDUSTRY AND TRADE CO.,LTD. Assignor: Taizhou Yunjie Environmental Technology Co.,Ltd. Contract record no.: X2021330000533 Denomination of invention: A fixture for cylindrical workpiece Granted publication date: 20210608 License type: Common License Record date: 20211027 Application publication date: 20200728 Assignee: Taizhou Xingchen Agricultural Machinery Co.,Ltd. Assignor: Taizhou Yunjie Environmental Technology Co.,Ltd. Contract record no.: X2021330000535 Denomination of invention: A fixture for cylindrical workpiece Granted publication date: 20210608 License type: Common License Record date: 20211027 Application publication date: 20200728 Assignee: Taizhou Baoquan Agricultural Machinery Co.,Ltd. Assignor: Taizhou Yunjie Environmental Technology Co.,Ltd. Contract record no.: X2021330000534 Denomination of invention: A fixture for cylindrical workpiece Granted publication date: 20210608 License type: Common License Record date: 20211027 |
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